54321
Paper Deck-AF1
Service Manual
November 19, 2009Revision 2
0
00-2
0-2
ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.
CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
(C) CANON INC. 2007
CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.
0
00-3
0-3
Explanation of SymbolsThe following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wire from the cable guide or wire saddle.
Turn on the power.
Set the cable/wire to the cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.
0
00-4
0-4
0
00-5
0-5
Contents1 Safety Precautions 0-1
Points to Note About Turning Off the Main Power Switch ----------0-2Notes Before it Works Serving ---------------------------------------------0-3
2 Product Outline 1-1Features --------------------------------------------------------------------------- 2
A lot of sheets of paper can be fed ----------------------------------------------- 2High productivity ---------------------------------------------------------------------- 2A variety of media can be fed ------------------------------------------------------ 2Side guide plate with a free stop mechanism ---------------------------------- 2
Specifications -------------------------------------------------------------------- 3Names of Parts ------------------------------------------------------------------ 4
External View (Front) ---------------------------------------------------------------- 4External View (Rear) ----------------------------------------------------------------- 4External View (Internal) ------------------------------------------------------------- 5Cross Section -------------------------------------------------------------------------- 5
Explanation of Basic Operations -------------------------------------------- 6
3 Technology 2-1Basic Configuration ------------------------------------------------------------- 2
Functional Configuration ------------------------------------------------------------ 2Overview of Electrical Circuitry ---------------------------------------------------- 3Component Configuration ---------------------------------------------------------- 3Drive Configuration ------------------------------------------------------------------- 4Basic Operation Outline ------------------------------------------------------------- 5
Controls ---------------------------------------------------------------------------- 6Overview -------------------------------------------------------------------------------- 6Pickup Block --------------------------------------------------------------------------- 7Feed Block -----------------------------------------------------------------------------11Compartment Block ---------------------------------------------------------------- 14
Detecting Jams ---------------------------------------------------------------------- 19Power Supply ------------------------------------------------------------------------ 21Servicing Work ---------------------------------------------------------------------- 23
4 Periodic Servicing 3-1Periodic Service Works ------------------------------------------------------- 2
5 Parts Replacement and Cleaning Procedure 4-1Removing this Equipment ----------------------------------------------------- 2List of Parts ----------------------------------------------------------------------- 5
External Covers ----------------------------------------------------------------------- 5Main Units ------------------------------------------------------------------------------ 6Consumable Parts Requiring Periodic Replacement and Cleaning Points ------------------------------------------------------------------------------------ 7Solenoids ------------------------------------------------------------------------------- 8Clutches --------------------------------------------------------------------------------- 9Motors --------------------------------------------------------------------------------- 10Fans -------------------------------------------------------------------------------------11Heaters -------------------------------------------------------------------------------- 12Sensors -------------------------------------------------------------------------------- 13Switches ------------------------------------------------------------------------------- 14PCBs ----------------------------------------------------------------------------------- 15Other ----------------------------------------------------------------------------------- 16
External Covers ----------------------------------------------------------------17External Covers --------------------------------------------------------------------- 17
Main Units ------------------------------------------------------------------------21Removing the Pickup Unit -------------------------------------------------------- 21Removing the Deck Unit ---------------------------------------------------------- 22
Periodic Parts Replacement, Consumable Parts, and Cleaning Parts -------------------------------------------------------------------------------24
Removing the Deck Pickup Roller (front, rear) ------------------------------ 24Removing the Deck Pickup/Feed Roller -------------------------------------- 25Removing the Deck Separation Roller ---------------------------------------- 26Removing the Deck Pull-out Roller --------------------------------------------- 27Removing the Torque Limiter ---------------------------------------------------- 28Removing the Deck Pickup Clutch --------------------------------------------- 29
0
00-6
0-6
Removing the Deck Pull-out Clutch -------------------------------------------- 30Removing the Deck Pickup Roller Release Solenoid---------------------- 31Removing the Bushing ------------------------------------------------------------ 32
Removing the Solenoids -----------------------------------------------------33Removing the Deck Pickup Roller Release Solenoid (SL101/SL201/SL301) --------------------------------------------------------------------------------- 33Removing the Deck Open/Close Solenoid (SL102/SL202/SL302) ----- 34
Removing the Clutches -------------------------------------------------------35Removing the Deck Pickup Clutch (CL101/CL201/CL301) -------------- 35Removing the Deck Pull-out Clutch (CL102/CL202/CL302) ------------- 36
Removing the Motors ---------------------------------------------------------37Removing the Deck Pickup Motor (M001) ------------------------------------ 37Removing the Vertical Path Upper Feed Motor (M002) ------------------- 38Removing the Vertical Path Lower Feed Motor (M003) ------------------- 38Removing the Horizontal Path Feed Motor (M004) ------------------------ 39Removing the Lifter Motor (M101/M201/M301) ----------------------------- 39Removing the Swing Motor (M102/M202/M302)---------------------------- 41
Removing the Fans ------------------------------------------------------------42Removing the Power Supply Cooling Fan (FAN001) ---------------------- 42Removing the Left Flotation Fan (FAN101/FAN201/FAN301) ----------- 43Removing the Right Flotation Fan (FAN102/FAN202/FAN302) --------- 44
Removing the PCBs -----------------------------------------------------------45Removing the Deck Driver PCB (PCB1) -------------------------------------- 45Removing the DC Power Supply PCB (PCB2) ------------------------------ 46Removing the AC Distributor PCB (PCB3) ----------------------------------- 48Removing the Noise Filter PCB (PCB4) -------------------------------------- 49Removing the Deck Open Switch PCB (PCB5/PCB6/PCB7)------------ 50
6 Installation 5-1Procedure for Installing Options --------------------------------------------- 2Checks to Make before Installation ----------------------------------------- 3
Checking the Power Supply -------------------------------------------------------- 3Checking the Installation Space --------------------------------------------------- 3Installation Precautions -------------------------------------------------------------- 4
Checking the Supplied Parts ------------------------------------------------- 5How to Utilize This Installation Procedure -------------------------------- 6
When Using the Contained Parts(Bundled Components in the Shipping Carton) ----------------------------------------------------------------------------------- 6Symbols in the Illustration ---------------------------------------------------------- 6
Unpacking Procedure ---------------------------------------------------------- 7Installation Procedure ---------------------------------------------------------12
Making Preparations for Installing the Parts on the Paper Deck Side - 12Making Preparations for Installing Parts on the Host Machine Side --- 14Checking and Adjusting the Heights ------------------------------------------- 17Checking and Adjusting the Tilt -------------------------------------------------- 20Connecting to the Host Machine ------------------------------------------------ 22Securing the Paper Deck Stopper ---------------------------------------------- 24Installing Cables --------------------------------------------------------------------- 26Switching between Paper Sizes ------------------------------------------------- 27Installing the Size Indication Plate ---------------------------------------------- 29Checking for Operation ------------------------------------------------------------ 30
Machine Relocation Work ----------------------------------------------------31Paper Deck Double Deeding Detection Kit-A1 Installation Procedure ------------------------------------------------------------------------33
Separating the Paper Deck from the Host Machine------------------------ 34Checking the Supplied Parts ----------------------------------------------------- 37Installing the Double Feeding Sensor Unit ----------------------------------- 38
Air Heater Unit Installation Procedure ------------------------------------45Parts Preparation ------------------------------------------------------------------- 46Installing the Air Heater Unit ----------------------------------------------------- 47
Cassette Heater Unit Installation Procedure ----------------------------54Parts Preparation ------------------------------------------------------------------- 55Installing the Cassette Heater Unit -------------------------------------------- 56Installing the Cassette Heater Mounting Kit ---------------------------------- 59
7 Appendix 6-1Service Tools --------------------------------------------------------------------- 2General Circuit Diagram -----------------------------------------------------6-3
General Circuit Diagram --------------------------------------------------------- 6-3
Safety PrecautionsPoints to Note About Turn ing Off the Main Power SwitchNotes Before it Works Serving
■
■
0
00-2
0-2
Points to Note About Turning Off the Main Power Switch
This equipment does not have a main power switch, but it has only a leakage breaker.This equipment is powered when the main power switch of the host machine is turned on.The leakage breaker detects overcurrent and power leakage.
MEMO: Explain to the customer that the leakage breaker must be checked once or twice a month and the result must be recorded.
Leakage breaker F-0-1F-0-1
0
00-3
0-3
Notes Before it Works Serving
CautionAt servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.
CautionDo not turn off the power switch (of the host machine) when downloading is under way.
Turning off the main power switch while downloading is under way can disable the machine.
1
1 Product Outline
Product OutlineFeaturesSpecificationsNames of PartsExplanation of Basic Op-erations
■■■■
1
12
2
Product Outline > Features > Side guide plate with a free stop mechanism
Product Outline > Features > Side guide plate with a free stop mechanism
Features
A lot of sheets of paper can be fedA maximum of 6000 sheets (3 decks x 2000 sheets (80 g/m2).
High productivityProductivity of a maximum of 110 PPM is assured.
A variety of media can be fedThis equipment can feed coated/thick and handle 52 to 300 g/m2 media.
Side guide plate with a free stop mechanismYou can easily change the position of the side guide plate when setting paper in the deck.
1
13
3
Product Outline > Specifications
Product Outline > Specifications
Specifications
Pickup method Retard separation + Air assistSource of paper 3 decks (upper, middle, and lower) Paper accommodation Front loadingMedia type Thin, Plain, Heavy, Recycled, Color, Pre-punched, Bond Paper,
Labels, Transparency, Tab Paper, Coated, Texture Paper, VellumMedia size A3, B4, A4, A4R, B5, B5R, 13" x 19" (330.2 x 482.6 mm), 12"
x 18" (304.8 x 457.2 mm), 11" x 17", LGL, LTR, LTRR, EXEC, EXECR, 12 5/8" x 17 3/4" (320 x 450 mm) and Irregular Size (7 1/8" x 7 1/8" to 13" x 19 1/4" (182 mm x 182 mm to 330.2 mm x 487.7 mm))
Media size switching Switched by the user (free stop)Stack height (number of sheets)
Each deck: 210 mm (2000 sheets, 80 g/m2)
Media type detection No (Input from the control panel of the host machine.)Media size detection No (Input from the control panel of the host machine.)Remaining paper level detection
Yes (Displayed on the control panel of the host machine.)
Speed shift between sections
None (Fixed speed)
Operation switch Deck open switchDisplay NoneDimensions 985 (W) × 797 (D) × 1098 (D) mmWeight About 150 kgPower supply 100 VAC to 240 VAC (50 to 60 Hz)Options Double feeding sensor unit, air heater unit, cassette heater unit,
and cassette heater mounting kit
1
14
4
Product Outline > Names of Parts > External View (Rear)
Product Outline > Names of Parts > External View (Rear)
Names of Parts
External View (Front)
Escape trayDeck upper rear cover Deck upper front cover
Deck left front cover
Upper deck
Middle deck
Lower deck
Deck open switch
F-1-1F-1-1
External View (Rear)
Power plug
Cassette heater switch
Leakage breaker
Deck Rear Left Cover
Deck Rear Right Cover
Deck Right Cover
F-1-2F-1-2
1
15
5
Product Outline > Names of Parts > Cross Section
Product Outline > Names of Parts > Cross Section
External View (Internal)
Rear guide plate
Side guide plate
F-1-3F-1-3
Cross Section[1][2][3][4][5]
[6]
[7]
[8]
[9]
[10]
[1][2][3][4]
[1][2]
[3]
[4]
[11]
[13]
[12]
[14]
[15]
[11][12]
[12]
[1]Deck pickup roller [9]Horizontal path feed right roller[2]Deck pickup/feed roller [10]Horizontal path feed left roller[3]Deck separation roller [11]Pickup block[4Deck pull-out roller [12]Lifter[5]Vertical path Upper feed roller [13]Upper deck[6]Vertical path Middle feed roller [14]Middle deck[7]Vertical path lower feed roller [15]Lower deck[8]Lower deck feed roller
F-1-4F-1-4
1
16
6
Product Outline > Explanation of Basic Operations
Product Outline > Explanation of Basic Operations
Explanation of Basic Operations
Deck open switch
Cassette heater switch
F-1-5F-1-5
[1] Deck open switchUsed to open the deck.
LED stays lit.: No paperLED blinks: The lifter is moving up or down.LED stays unlit: Paper is present with the deck open or closed.
[2]Cassette heater switchUsed to turn on/off the cassette heater.
ON: Always power onOFF: Always power off
MEMO:The heater mark shown at the left of the cassette heater switch indicates that this switch is a cassette heater switch.
Heater mark Cassette heater switch
F-1-6F-1-6
2
2 Technology
TechnologyBasic ConfigurationControls
■■
2
22
2
Technology > Basic Configuration > Functional Configuration
Technology > Basic Configuration > Functional Configuration
Basic Configuration
Functional ConfigurationThis equipment consists of four major blocks: power supply block, deck block, pickup block, and feed block.Power supply block [1]
Supplies power to every block.
Deck block [2] Supplies paper from a deck during printing. It consists of three decks. Pickup block [3] Picks up sheets one by one from the deck block and hands them over to
the feed unit. It is provided for each deck in the deck block.Feed block [4] Feeds the paper received from each pickup block to the host machine.
MEMO:This equipment does not have a microcomputer (CPU). It is controlled by the DC con-troller PCB of the host machine.
1.Power supply block
4.Feed block 3.Pickup block
2.Deck block
F-2-1F-2-1
2
23
3
Technology > Basic Configuration > Component Configuration > Roller Layout
Technology > Basic Configuration > Component Configuration > Roller Layout
Overview of Electrical Circuitry
The electrical mechanisms of this equipment are controlled by the host machine(DC control-ler PCB) and deck driver PCB.
DC Power supply PCB
AC distributor PCB
DC/DCconverter
Air heater PCB(options)
Regulator
Noise filter PCB
Leakagebreaker
Host machine
Motor
Fan
Clutch
switch
Sensor
Solenoid
Sensor(options)
Deck driverPCB
Motordriver
Cassette heater(options)
Air heater(options)
F-2-2F-2-2
Component ConfigurationRoller Layout
[1][2][3][4][5]
[8] [1][2][3][4]
[1][2]
[3]
[4]
[6]
[7]
[9]
[10]
[1]Deck pickup roller [6]Vertical path Middle feed roller[2]Deck pickup/feed roller [7]Vertical path lower feed roller[3]Deck separation roller [8]Lower deck feed roller[4]Deck pull-out roller [9]Horizontal path feed right roller[5]Vertical path Upper feed roller [10]Horizontal path feed left roller
■
F-2-3F-2-3
2
24
4
Technology > Basic Configuration > Drive Configuration
Technology > Basic Configuration > Drive Configuration
Sensor LayoutOnly the optical sensors on the pickup path are shown below.
S102
S101
S202
S201
S302
S301
S001
S002
S003S009
S005
S010
S004
S001:Vertical path upper sensorS002:Vertical path middle sensorS003:Vertical path lower sensorS004:Lower deck feed sensorS005:Delivery sensorS009:Double feeding sensor (Receive)S010:Double feeding sensor (Transmission)S101:Upper deck pull-out sensorS102:Upper deck pickup sensorS201:Middle deck pull-out sensorS202:Middle deck pickup sensorS301:Lower deck pull-out sensorS302:Lower deck pickup sensor
■
F-2-4F-2-4
Drive Configuration
M004
M003
CL101
CL102
M001
CL202
CL301
SL101 M102
SL201 M202
M302SL301
M101
M201
M301
SL102
SL202
CL302 SL302
M002
CL201
M001:deck pickup motor SL102:Upper deck open/close solenoidM002:Vertical path Upper feed motor SL201:Middle deck pickup roller release solenoidM003:Vertical path Lowerfeed motor SL202:Middle deck open/close solenoidM004:Horizontal path feed motor SL301:Lowerdeck pickup roller release solenoidM101:Upper deck lifter motor SL302:Lowerdeck open/close solenoidM201:Middle deck lifter motor CL101:Upper deck pickup clutchM301:Lowerdeck lifter motor CL102:Upper deck pull-out clutchM102:Upper deck swing motor CL201:Middle deck pickup clutchM202:Middle deck swing motor CL202:Middle deck pull-out clutchM302:Lowerdeck swing motor CL301:Lowerdeck pickup clutchSL101:Upper deck pickup roller release solenoid CL302:Lowerdeck pull-out clutch
F-2-5F-2-5
2
25
5
Technology > Basic Configuration > Basic Operation Outline
Technology > Basic Configuration > Basic Operation Outline
Basic Operation Outline
This equipment feeds paper to the host machine. The unit configuration and pickup operation of the upper, middle, and lower decks are the same. The paper picked up from each deck is fed to the host machine via the vertical and horizontal paths. The unnecessary paper caused by double feeding is delivered to the escape tray via the escape path in the host machine.
Paper pickup
Paper feed
Paper delivery to host machine
F-2-6F-2-6
2
26
6
Technology > Controls > Overview
Technology > Controls > Overview
Controls
OverviewItem Explanation of operation Reference
1. Pickup block Pickup control The pickup block picks up sheets one by one from the deck block and hands them over to the feed block.
2-7
Air assist control
The flotation fan blows air against the paper so that the paper is shifted slightly to lose attraction, preventing double feeding.
2-8
Air heater (option) control
A left flotation fan with an air heater blows hot wind against paper to reduce the humidity, thus facilitating separation of coated paper.
2-9
Swing operation
The swing operation of the shutter moves itself up and down while a flotation fan blows air against paper. The direction of air blow against paper changes up or down repeatedly, vibrating the paper for easier separation.
2-10
Paper surface detection
When the paper surface sensor detects the top surface of paper with the upward movement of the lifter, the lifter stops to keep the top surface of paper at the pickup position.
2-10
Paper presence/absence detection control
When the paper runs out and the paper detecting lever of the pickup roller assembly moves past the deck paper presence/absence sensor, the host machine indicates the absence of paper on its control panel.
2-11
2. Feed block Feed control Paper fed from each deck is fed to the host machine via the vertical and horizontal paths.
2-11
Double feed detection control (Option)
The double feeding sensor mounted on the horizontal path emits ultrasonic sounds like burst and judges whether double feeding occurs or not according to the echo level.
2-13
Item Explanation of operation Reference3. Compartment
Deck open/close control
When the deck open switch is pressed, the lifter starts to descend. When the lifter HP sensor detects the home position of the lifter, the lifter stops and the deck open/close solenoid turns on to unlock the deck.
2-14
Lifter control The lifter is connected to the drive shaft via a cable, and is moved up or down by the deck lifter motor.
2-15
Lifter error detection control
When the lifter moves up or down, three types of error detection are performed, i.e., upper limit detection to prevent excessive ascension of lifter, lower limit detection to prevent excessive descension of lifter, and foreign object detection to stop the lifter to prevent the equipment from being damaged.
2-16
Cassette heater control (Option)
The cassette heater makes the temperature inside the deck suitable to reduce the humidity, thus facilitating separation of paper.
2-17
Remaining paper level detection control
The level of the paper remaining in the deck is detected by counting the lifter motor pulses that represent the distance of movement of paper from the lifter HP sensor to the paper surface sensor.
2-17
Paper size switching control
To switch between paper sizes, move the side and rear guide plates to suit the paper side and enter the appropriate paper size in the user mode.
2-18
4. Power supply block
Power supply The power supply block supplies DC power to the motors, solenoids, clutches, and other components.
2-21
5. Others Jam detection The signal from the sensor is read at the check timing recorded in the host machine to judge whether paper is present and fed normally.
2-19
2
27
7
Technology > Controls > Pickup Block > Pickup Control
Technology > Controls > Pickup Block > Pickup Control
Pickup BlockPickup Control
The pickup block picks up sheets from the deck one by one and feeds them to the feed block.The papers set in the deck is held up by the lifter, and is kept to a specific paper pickup position.When the Start key on the host machine is pressed, the deck pickup clutch (CL101, CL201, CL301) goes on in response, the drive of the deck pickup motor (M001) starts to rotate the pickup roller to pick up paper. At this time, the deck pickup/feed roller and the deck separation roller operate to make sure that only a single sheet of paper ispicked up and moved. Thereafter, when the deck pickup sensor (S101, S201, S301) detects paper, the deck pickup roller release solenoid (SL101, SL201, SL301) goes on to move the deck pickup roller away from the stack of paper. Then, paper runs against the deck pull-out roller to form a loop, thus correcting skewing of paper. When the deck pull-out clutch (CL102, CL202, CL302) turns on after correction of paper skewing, the deck pickup motor (M001) drives the deck pull-out roller to deliver paper to the feed unit.
MEMO:Pickup control is performed in the same manner for all decks.
Deck Driver Pcb
Host machine
M001Deck Pull-out Roller
Deck pickup rollerDeck pickup/feed rollerDeck separation roller
S102S202S302
S101S201S301
Deck pull-out sensor detection signalDeck pickup sensor detection signalDeck pull-out clutch drive signalDeck pickup clutch drive signalDeck pickup motor drive signalDeck pickup roller release solenoid drive signal
CL102/CL202/CL302 CL101/
CL201/CL301
SL101/SL201/SL301
■
F-2-7F-2-7
S101S201S301
M001
CL102/CL202/CL302
Deck pull-out roller
Deck pickup/Feed roller
Deck separation roller
S102S202S302
CL101/CL201/CL301
Deck pickup roller
SL101/SL201/SL301
M001:deck pickup motor S101:Upper deck pull-out sensorSL101:Upper deck pickup roller release solenoid S201Middle deck pull-out sensorSL201:Middle deck pickup roller release solenoid S301:Lowerdeck pull-out sensorSL301:Lowerdeck pickup roller release solenoid S102:Upper deck pickup sensorCL101:Upper deck pickup clutch S202:Middle deck pickup sensorCL201:Middle deck pickup clutch S302:Lowerdeck pickup sensorCL301:Lowerdeck pickup clutchCL102:Upper deck pull-out clutchCL202:Middle deck pull-out clutchCL302:Lower deck pull-out clutch
F-2-8F-2-8
2
28
8
Technology > Controls > Pickup Block > Air Assist Control
Technology > Controls > Pickup Block > Air Assist Control
Air Assist ControlTo facilitate separation of coated paper, this equipment executes air-assisted control. The flotation fan (FAN101, FAN201, FAN301, FAN202, FAN302) blows air against the paper so that the paper is shifted slightly to lose attraction, preventing double feeding.
MEMO:Air-assisted control is performed in the same manner for all decks.
Cool air
Pickup direction
Paper
Pickup roller
Pickup/Feed roller
Separation roller
Right flotation fan(FAN102/202/302)
Left flotation fan(FAN101/201/301)
Cool air
■
F-2-9F-2-9
Air-assisted control is performed by the DC controller PCB of the host machine via the deck driver PCB.The air-assisted control items are listed below.
MEMO:The flotation fan (FAN201, FAN301, FAN202, FAN302) and swing motor (M202, M302) are also controlled in the same manner as the following flotation fan (FAN101, FAN102) and swing motor (M102).
Paper type Left flotation fan(FAN101)
Right flotation fan *1(FAN102)
Swing motor(M102)
Non-coated paper(52 to 150 g/m2)
OFF OFF OFF
Non-coated paper(151 to 300 g/m2)
ON (13V) ON (13V) ON
Coated paper ON *2 ON *2 ONTransparency ON (12V) ON (12V) ONTexture paper ON (13V) ON (13V) ON
Labels ON (12V) ON (12V) ON*1: The right flotation fan is set at OFF for all types of paper when the size of the paper is B5, A4 or LTR.*2: The fan speed changes (12V/13V/19V/20V) depending on the temperature and humidity detected by the environment sensor (S008).
2
29
9
Technology > Controls > Pickup Block > Air Heater (Option) Control
Technology > Controls > Pickup Block > Air Heater (Option) Control
Air Heater (Option) ControlTo facilitate separation of coated paper in a high-humidity environment, an air heater unit (HT101, HT202, HT301) is available optionally. A left flotation fan (FAN101, FAN201,FAN301) with an air heater blows hot wind against paper to reduce the humidity, thus facilitating separation of coated paper.
MEMO:The air heater can be mounted in each deck.
warm air
Air heater (HT101/201/301)
Pickup direction
Paper
Cool air
Left flotation fan(FAN101/201/301)
Right flotation fan(FAN102/202/302)
Pickup roller
Pickup/Ffeed roller
Separation roller
■
F-2-10F-2-10
Air heater control is performed by the DC controller PCB of the host machine via the deck driver PCB.Air heater control items are listed below.
MEMO:The air heater (HT201, HT301), flotation fan (FAN201, FAN301, FAN202, FAN302), and swing motor (M202, M302) are also controlled in the same manner as the following air heater (HT101), flotation fan (FAN101, FAN102), and swing motor (M102).
Paper type Air heater(HT101)
Left flotation fan(FAN101)
Right flotation fan *1
(FAN102)
Swing motor(M102)
Non-coated paper(52 to 150 g/m2)
OFF OFF OFF OFF
Non-coated paper(151 to 300 g/m2)
OFF ON (13V) ON (13V) ON
Coated paper ON *3 ON *2 ON *2 ONTransparency OFF ON (12V) ON (12V) ONTexture paper OFF ON (13V) ON (13V) ON
Labels OFF ON (12V) ON (12V) ON*1: The right flotation fan is set at OFF for all types of paper when the size of the paper is B5, A4 or LTR.*2: The fan speed changes (12V/13V/19V/20V) depending on the temperature and humidity detected by the environment sensor (S008).*3: The air heater temperature control changes (60ºC/90ºC OFF) depending on the temperature and humidity detected by the environment sensor (S008).
2
210
10
Technology > Controls > Pickup Block > Paper Surface Detection Control
Technology > Controls > Pickup Block > Paper Surface Detection Control
Swing OperationThis equipment combines the air blowing operation against coated paper with the swing operation of the shutter to improve separation of coated paper. The swing motor (M102, M202, M302) drives the shutter to move up and down. The direction of air blow against paper changes up or down repeatedly, vibrating the paper for easier separation.The swing HP sensor (S116, S216, S316) detects a failure of up and down operation of the shutter and the home position of the shutter.
MEMO:Swing operation is performed in the same manner for all decks.
Swing motor(M102/202/302)
Swing hp sensor(S116/216/316)
sutter
sutter
■
F-2-11F-2-11
Paper Surface Detection ControlThe paper surface sensor (S104, S204, S304) mounted at the pickup roller of each deck is used to detect the paper surface. When the paper surface detection lever is pushed up by the top surface of paper with the upward movement of the lifter, the paper surface detection sensor detects it and the lifter stops to keep the top surface of paper at the pickup position.
Deck driver PCB
Host machine S104
S204S304
Paper surface sensor detction signal
Paper surface detecting lever
Paper surface sensor(S104/204/304)
Paper surface detectinglever
■
F-2-12F-2-12
F-2-13F-2-13
2
211
11
Technology > Controls > Feed Block > Feed Control
Technology > Controls > Feed Block > Feed Control
Paper Presence/Absence Detection ControlThe presence/absence of paper inside each deck is checked by the deck paper sensor (S103, S203, S303).When the paper runs out and the paper detecting lever of the pickup roller assembly moves past the deck paper presence/absence sensor (S103, S203, S303), the host machine indicates the absence of paper on its control panel.
Paper presenceS103S203S303
Paper detecting lever
Lifter
●
Paper absenceS103S203S303
Lifter
Paper detecting lever●
■
F-2-24F-2-24
F-2-25F-2-25
Feed BlockFeed Control
Paper fed from each deck is fed to the host machine via the vertical and horizontal paths. The unnecessary paper cased by double feeding or jam is delivered to the escape tray via the escape path in the host machine.
[A]
[2]
[3]
[4]
[B]
[1]
[A]Host machine[B]Paper deck[1]Escape path (belongs to the host machine)[2]Horizontal Path[3]Vertical Path[4]Escape tray
■
F-2-14F-2-14
2
212
12
Technology > Controls > Feed Block > Feed Control
Technology > Controls > Feed Block > Feed Control
1. Vertical Patha. Upper Deck
For the paper picked up from the upper deck, the drive of the vertical path upper feed motor (M002) and vertical path lower feed motor (M003) triggers rotation of the vertical path upper feed roller, vertical path middle feed roller, and vertical path lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the vertical path upper sensor (S001), vertical path middle sensor (S002), and vertical path lower sensor (S003). b. Middle DeckFor the paper picked up from the middle deck, the drive of the vertical path lower feed motor (M003) triggers the rotation of the vertical path lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the vertical path lower sensor (S003).
c. Lower deckFor the paper picked up from the lower deck, the drive of the vertical path lower feed motor (M003) triggers the rotation of the lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the lower deck feed sensor (S004).
2. Horizontal Patha. Upper deck/Middle deck/Lower deckFor the paper fed from the vertical path, the drive of the horizontal feed (M004) triggers the rotation of the horizontal feed right roller and the horizontal feed left roller to feed paper on the horizontal path at 750 mm/sec. When the delivery sensor (S005) detects the leading edge of paper, the paper stopstemporarily at the entrance to the pickup block of the host machine. The paper is then delivered to the host machine after synchronizing with the operation of the host machine.The paper feed state is detected by the delivery sensor (S005).
Delivery sensor(S005)
Horizontal path feed motor(M004)
Vertical path upper feed motor(M002)
Horizontal path feed left roller
Horizontal path feed right roller
Vertical path lower feed motor(M003)
Vertical path upperfeed roller
Vertical path uppersensor(S001)
Vertical path middlesensor(S002)
Vertical path lowersensor(S003)
Vertical path middlefeed roller
Vertical path lowerfeed roller
Lower deck feed roller
Lower deck feedsensor(S004)
F-2-15F-2-15
2
213
13
Technology > Controls > Feed Block > Double Feeding Detection (Option) Control
Technology > Controls > Feed Block > Double Feeding Detection (Option) Control
Double Feeding Detection (Option) ControlA double feeding sensor (S009, S010) is available optionally to detect double feeding of paper. If the double feeding sensor (PS009, S010) mounted on the horizontal path detects double feeding of paper, it is judged as being a double feeding jam.The double feeding sensor (PS009, S010) emits ultrasonic sounds like burst and judges whether double feeding occurs or not according to the echo level. The layer of the air between double-fed sheets lowers the echo level. When a double feeding jam occurs, the sheets preceding the double-fed sheet are fed to the host machine. The double-fed sheet and its succeeding sheets are fed to the escape tray via the escape path.
Double feeding sensor (Receive)(S009)
Double feeding sensor(Transmission)(S010)
■
F-2-16F-2-16
2
214
14
Technology > Controls > Compartment Block > Deck Opening/Closing Control
Technology > Controls > Compartment Block > Deck Opening/Closing Control
Compartment BlockOverview
This equipment has three decks: upper deck, middle deck, and lower deck.Each deck can accommodate 2000 sheets of paper (80 g/m2).
Deck Opening/Closing ControlWhen the deck open switch is pressed, the lifter motor (M101, M201, M301) rotates and the lifter starts to descend. When the lifter HP sensor (S111, S211, S311) detects the home position of the lifter, the lifter stops and the deck open/close solenoid (SL102, SL202, SL302) turns on to unlock the deck. The unlocked deck is pushed forward several centimeters by the force of the spring. The unlock of the deck is delayed to fully press down the paper being fed, and prevent the paper from being caught in traps such as a guide, and enable the additional paper supply. If the pull-out sensor (S102, S202, S302) has been turned on due to a jam or any other fault in the pickup block, the deck does not open until you open the deck left front cover and remove paper. To close the deck, push the deck with hands to set it in the equipment. The closing of the deck is detected by the deck safety switch (S108, S208, S308), moving the lifter up to the pickup position
MEMO:Deck opening/closing control is performed in the same manner for all decks.
■
■
Deck open/close solenoid(SL102/SL202/SL303)
Spring
Lifter hp hensor(S111/S211/S311)
Deck
Deck open/close arm
Deck safety switch(S108/S208/308)
Spring
F-2-17F-2-17
2
215
15
Technology > Controls > Compartment Block > Lifter Control
Technology > Controls > Compartment Block > Lifter Control
Lifter ControlThe lifter of this equipment is connected to the drive shaft via a cable, and is driven by the deck lifter motor (M101, M201, M301).The equipment changes the direction of motor rotation to move up or down the lifter.
Ascension ControlThe lifter starts to move up when the deck safety switch (S108, S208, S308) detects that the deck has been set in place.The lifter then stops when the paper surface sensor (S104, S204, S304) mounted at the pickup roller of the deck detects the top surface of the stack of paper placed on the lifter.A lifter upper limit sensor (S105, S205, S305) is used to prevent damage to this equipment in case where the lifter continues to ascend for some reason after the sensor lever blocks the paper surface sensor (S104, S204, S304).The obstacle sensor (S106, S206, S306) is also used to prevent damage to this equipment and prevents foreign objects inside the compartment from hitting the ceiling before the paper surface sensor (S104, S204, S304) detects the top surface of the stack of paper.
Descension ControlWhen the deck open switch is pressed, the lifter starts to descend to the position where the lifter HP sensor (S111, S211, S311) turns on. A lifter lower limit sensor (S112, S212, S312) is used to prevent damage to this equipment in case where the lifter continues to descend due to some reason after turning on of the lifter HP sensor (S111, S211, S311).
MEMO:Lifter control is performed in the same manner for all decks.
■
●
●
Dec
k dr
iver
PC
B
Hos
t mac
hine
Paper surface sensor detection signal
Lifter upper limit sensordetection signal
Lifter HP sensor detection signalLifter moter drive signalLifter lower limit sensor detection signalForeign substance sensor detection signalDeck safety switch detection signal
S104S204S304
S105S205S305
S106S206S306
S111S211S311 S112
S212S312
S108S208S308
M101M201M301
F-2-18F-2-18
2
216
16
Technology > Controls > Compartment Block > Lifter Failure Detection Control
Technology > Controls > Compartment Block > Lifter Failure Detection Control
Lifter Failure Detection ControlThree types of failure detection control are performed during ascension/descension of the lifter. The deck in which a failure has been detected cannot be used because of occurrence of an alarm; however, other decks can be used continuously.
Upper Limit DetectionIn the case where the ascending lifter cannot be stopped due to a failure such as a failure in the paper surface sensor (S104, S204, S304), the deck may be broken.In order to prevent excess upward movement of the lifter, the lifter upper limit sensor (S105, S205, S305) detects the upper limit of the lifter position.
Lower Limit Detection In the case where the descending lifter cannot be stopped due to a failure such as a failure in the lifter HP sensor (S111, S211, S311), the deck may be broken.In order to prevent excess downward movement of the lifter, the lifter lower limit sensor (S112, S212, S312) detects the lower limit of the lifter position.
Foreign Body DetectionIn the case that small-size paper has been set on the deck and the lifter goes up with foreign matters or paper remained in the space, these foreign matters mayreach the upper limit before the paper surface sensor (S104, S204, S304) detects the paper. When this happens, the deck will be damaged as the lifter continues to moveupward. The foreign body sensor (S106, S206, S306) detects foreign matters and controls the lifter's upward movement.
MEMO:Lifter failure control is performed in the same manner for all decks.
■
●
●
●
Lifter HP sensor flug
Lifter upper limit sensor flug
Lifter upper sensor(S105/205/305)
Lifter HP sensor(S111/211/311)
Lifter lower limit sensor(S112/212/312)
Foreign substancesensor flug
Foreign substance sensor(S106/206/306)
F-2-19F-2-19
2
217
17
Technology > Controls > Compartment Block > Remaining Paper Level Detection Control
Technology > Controls > Compartment Block > Remaining Paper Level Detection Control
Cassette Heater (Option) ControlTo facilitate separation of paper in a high humidity environment, a cassette heater unit is available optionally. When the cassette heater (CHT201, CHT301) is powered, the temperature in the deck becomes suitable and thereby the humidity lowers, facilitating separation of paper. When the cassette heater switch mounted at the rear of this equipment is set at OFF, the cassette heater (CHT201, CHT301) is not powered. When the cassette heater switch is set to ON, the cassette heater is continuously powered..
MEMO:The cassette heater (CHT201, CHT301) can only be mounted in the middle and lower decks because the upper deck can be warmed by these decks.
Cassette heater(middle deck)(CHT201)
Cassette heater(lower deck)(CHT301)
■
F-2-20F-2-20
Remaining Paper Level Detection ControlThe level of the paper remaining in the deck is detected by counting the lifter motor (M101, M201, M301) pulses that represent the distance of movement of paper from the lifter HP sensor (S111, S211, S311) to the paper surface sensor (S104, S204, S304). The count is updated during ascension of the lifter during pickup operation. The count is reset at power-on, where the power is turned on or the deck is opened to turn on the HP sensor (S111, S211, S311). The remaining paper level is indicated on the display on the host machine.
MEMO:Remaining paper level detection control is performed in the same manner for all decks.
Dec
k dr
iver
PC
B
Hos
t mac
hine
Paper sueface sensor detection signal
S104S204S304
M101M201M301
Lifter HP sensor detection signal
S111S211S311
Lifter moter drive signal
Lifter
■
F-2-21F-2-21
2
218
18
Technology > Controls > Compartment Block > Switching between Paper Sizes
Technology > Controls > Compartment Block > Switching between Paper Sizes
Switching between Paper SizesTo switch between paper sizes, move the side and rear guide plates to suit the paper side and enter the appropriate paper size in the user mode.
1) In the user mode of the host machine, select [Additional function] > [Common settings] >[Paper registration].
2) Select a deck, and then click [Setting].
3) Select a paper size.
MEMO:The paper size can be switched in the same manner for all decks.
Side guide plate
Rear guide plate
■
F-2-22F-2-22
2
219
19
Technology > Controls > Detecting Jams > Overview
Technology > Controls > Detecting Jams > Overview
Detecting JamsOverview
This equipment has the sensors listed below to detect if the paper is correctly fed.It reads the signal from the sensor at the check timing recorded in the host machine to judge whether there is jam or not.If the host machine detects a jam, it delivers the sheets picked up before occurrence of the paper jam, and then stops the machine.After stopping the machine, it displays the jam recovery procedure on the control panel.
■
S102
S101
S202
S201
S302
S301
S001
S002
S003
S009
S005
S010
S004
S001:Vertical path upper sensorS002:Vertical path middle sensorS003:Vertical path lower sensorS004:Lower deck feed sensorS005:Delivery sensorS009:Double feeding sensor (Receive)S010:Double feeding sensor (Transmission)S101:Upper deck pull-out sensorS102:Upper deck pickup sensorS201:Middle deck pull-out sensorS202:Middle deck pickup sensorS301:Lower deck pull-out sensorS302:Lower deck pickup sensor
F-2-23F-2-23
2
220
20
Technology > Controls > Detecting Jams > Jam Types
Technology > Controls > Detecting Jams > Jam Types
Jam TypesJam sensors, detection timings, and jam codes are listed below.
Jam types Sensor Detection timing Display code
Upper deck pickup sensor delay jam S101 The pickup sensor does not turn on if the specified time has lapsed since pickup operation had started. 012EMiddle deck pickup sensor delay jam S201 0130Lower deck pickup sensor delay jam S301 0132Upper deck pull-out sensor delay jam S102 The pull-out sensor does not turn on if the specified time has lapsed since the pickup sensor had turned on. 012FMiddle deck pull-out sensor delay jam S202 0131Lower deck pull-out sensor delay jam S302 0133Vertical path upper sensor delay jam S001 The vertical path upper sensor does not turn on if the specified time has lapsed since the upper deck pull-out roller had started
paper feed operation. 0135
Vertical path middle sensor delay jam S002 The vertical path middle sensor does not turn on if the specified time has lapsed since the vertical path upper sensor had turned on.
0136
Vertical path lower sensor delay jam S003 The vertical path lower sensor does not turn on if the specified time has lapsed since the middle deck pull-out roller had started paper feed operation.The vertical path lower sensor does not turn on if the specified time has lapsed since the vertical path middle sensor had turned on.
0137
Lower deck feed sensor delay jam S004 The lower deck feed sensor does not turn on if the specified time has lapsed since the lower deck pull-out roller had started paper feed operation.
0134
Delivery sensor delay jam S005 The delivery sensor does not turn on if the specified time has lapsed since the vertical path lower sensor had turned on.The delivery sensor does not turn on if the specified time has lapsed since the lower deck feed sensor had turned on.
0139
Upper deck pull-out sensor stationary jam S102 The pull-out sensor does not turn off if the specified time has lapsed since the sensor had turned on. 022FMiddle deck pull-out sensor stationary jam S202 0231Lower deck pull-out sensor stationary jam S302 0233Vertical path upper sensor stationary jam S001 The vertical path upper sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0235Vertical path middle sensor stationary jam S002 The vertical path middle sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0236Vertical path lower sensor stationary jam S003 The vertical path lower sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0237Lower deck feed sensor stationary jam S004 The lower deck feed sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0234Delivery sensor stationary jam S005 The delivery sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0239Pickup block power-on jam (upper deck) S102 The pull-out sensor is on at the pickup operation has started, power switch of the host machine has turned on, warm-up has
completed or while the host machine is being standby.0A2F
Pickup block power-on jam (middle deck) S202 0A31Pickup block power-on jam (lower deck) S302 0A33Feed block power-on jam S001 One of the following sensors is on at the power switch of the host machine has turned on, warm-up has completed, pickup
operation has started or while the host machine is being standby:Vertical path upper sensor/Vertical path middle sensor/Vertical path lower sensor/Lower deck feed sensor/Delivery sensor.
0A35S002 0A36S003 0A37S004 0A34S005 0A39
Double feeding (when optional double-feeding sensor is mounted)
S 0 0 9 /S010
Check for double feeding after paper has stopped in the horizontal path temporarily. 032E
■
2
221
21
Technology > Controls > Power Supply > Power Supply
Technology > Controls > Power Supply > Power Supply
Power SupplyPower Supply
The DC power supply is provided for this equipment by the DC Power supply PCB.The DC Power supply PCB generates and provides the DC power supply (+24V) for the Deck driver PCB.
NoisefilterPCB
ACdistributorPCB
CHT201
CHT301
SW001
FUS001
Upper deckair heater PCB(option)
HT101
HT201
HT301
Remote signal
DC Power supply PCB+24V
FanFAN001
FanFAN101, FAN201, FAN301, FAN102, FAN202, FAN302
DC/DCconverter
MotorM001, M002, M003,M004
SensorsS010
S007
MotorM101, M201, M301
MotorM102, M202, M302
SolenoidSL101, SL201, SL301, SL102, SL202, SL302
ClutchCL101, CL201, CL301, CL102, CL202, CL302
Motordriver
DC/DCconverter
+5V +3.3V Logic SystemRegulator +3.3V
+5V Logic System
SensorsS001, S002, S003, S004, S005, S006, S008,S009
SensorsS101, S102, S103, S104, S105, S106, S111, S112, S116
S108
Upper deckopen switch PCB
SensorsS201, S202, S203, S204, S205, S206, S211, S212, S216
Middle deck open switch PCB
SensorsS301, S302, S303, S304, S305, S306, S311, S312, S316
Lower deck open switch PCBHost machine
S208 S308
Deck driver PCB
Remote signal
Middle deckair heater PCB(option)
Lower deckair heater PCB(option)
■
2
222
22
Technology > Controls > Power Supply > Power Supply
Technology > Controls > Power Supply > Power Supply
CHT201:Cassette heater (middle deck) S001:Vertical path upper sensorCHT301:Cassette heater (lower deck) S002:Vertical path middle sensorCL101:Upper deck pickup clutch S003:Vertical path lower sensorCL102:Upper deck pull-out clutch S004:Lower deck feed sensorCL201:Middle deck pickup clutch S005:Delivery sensorCL202:Middle deck pull-out clutch S006:Deck left front cover open/close sensorCL301:Lower deck pickup clutch S007:Deck left front cover safety switchCL302:Lower deck pull-out clutch S008:Environment sensorFAN001:Power supply cooling fan S009:Double feeding sensor (receive)FAN101:Upper deck left flotation fan S010:Double feeding sensor (transmission)FAN102:Upper deck right flotation fan S101:Upper deck pickup sensorFAN201:Middle deck left flotation fan S102:Upper deck pull-out sensorFAN202:Middle deck right flotation fan S103:Upper deck paper presence/absence sensorFAN301:Lower deck left flotation fan S104:Upper deck paper surface sensorFAN302:Lower deck right flotation fan S105:Upper deck lifter upper limit sensorFUS001:Leakage breaker S106:Upper deck foreign substance sensorHT101:Air heater unit S108:Upper deck safety switchHT201:Air heater unit S111:Upper deck lifter HP sensorHT301:Air heater unit S112:Upper deck lifter lower limit sensorM001:Deck pickup motor S116:Upper deck swing HP sensorM002:Vertical path upper feed motor S201:Middle deck pickup sensorM003:Vertical path lower feed motor S202:Middle deck pull-out sensorM004:Horizontal path feed motor S203:Middle deck paper presence/absence sensorM101:Upper deck lifter motor S204:Middle deck paper surface sensorM102:Upper deck swing motor S205:Middle deck lifter upper limit sensorM201:Middle deck lifter motor S206:Middle deck foreign substance sensorM202:Middle deck swing motor S208:Middle deck safety switchM301:Lower deck lifter motor S211:Middle deck lifter HP sensorM302:Lower deck swing motor S212:Middle deck lifter lower limit sensor
S216:Middle deck swing HP sensorS301:Lower deck pickup sensorS302:Lower deck pull-out sensorS303:Lower deck paper presence/absence sensorS304:Lower deck paper surface sensorS305:Lower deck lifter upper limit sensor
S306:Lower deck foreign substance sensorS308:Lower deck safety switchS311:Lower deck lifter HP sensorS312:Lower deck lifter Lower limit sensorS316:Lower deck swing HP sensor
SL101:Upper deck pickup roller release solenoidSL102:Upper deck open/close solenoidSL201:Middle deck pickup roller release solenoidSL202:Middle deck open/close solenoidSL301:Lower deck pickup roller release solenoidSL302:Lower deck open/close solenoidSW001:Cassette heater switch
2
223
23
Technology > Controls > Servicing Work > Scheduled Servicing
Technology > Controls > Servicing Work > Scheduled Servicing
Servicing WorkScheduled Servicing
When the endurance time of a part expires soon, replace and/or clean it as required.Item Part name Expected
service lifeQty Operation Reference
Periodically replaced parts
None
Consumable parts
Deck pickup roller (front)
500,000 sheets
3 (1piece x 3 decks)
Replacement 4-24
Deck pickup roller (rear)
500,000 sheets
3 (1piece x 3 decks)
Replacement
Deck pickup/feed roller
500,000 sheets
3 (1piece x 3 decks)
Replacement 4-25
Deck separation roller
500,000 sheets
3 (1piece x 3 decks)
Replacement 4-26
Deck pickup clutch 4,000,000 sheets
3 (1piece x 3 decks)
Replacement 4-29
Deck pull-out clutch
4,000,000 sheets
3 (1piece x 3 decks)
Replacement 4-30
Deck pickup roller release solenoid
4,000,000 sheets
3 (1piece x 3 decks)
Replacement 4-31
Deck pull-out roller 6,000,000 sheets
3 (1piece x 3 decks)
Replacement 4-27
Bushing (Φ5/ pickup unit)
6,000,000 sheets
6 (2pieces x 3 decks)
Replacement 4-32
Bushing (Φ6/ pickup unit)
6,000,000 sheets
9 (3pieces x 3 decks)
Replacement
Bushing (Φ8/ pickup unit)
6,000,000 sheets
36 (12pieces x 3 decks)
Replacement
Torque limiter (pickup unit)
7,500,000 sheets
3 (1piece x 3 decks)
Replacement 4-28
■
Item Part name Expected service life
Qty Operation Reference
Periodically serviced parts
Deck pickup roller (front)
100,000 sheets
3 (1piece x 3 decks)
Cleaning 4-24
Deck pickup roller (rear)
100,000 sheets
3 (1piece x 3 decks)
Cleaning
Deck pickup/feed roller
100,000 sheets
3 (1piece x 3 decks)
Cleaning 4-25
Deck separation roller
100,000 sheets
3 (1piece x 3 decks)
Cleaning 4-26
Deck pull-out roller 200,000 sheets
3 (1piece x 3 decks)
Cleaning 4-27
Vertical path upper feed roller
200,000 sheets
1 Cleaning -
Vertical path middle feed roller
200,000 sheets
1 Cleaning -
Vertical path lower feed roller
200,000 sheets
1 Cleaning -
Lower deck feed roller
200,000 sheets
1 Cleaning -
Horizontal path feed right roller
200,000 sheets
1 Cleaning -
Horizontal path feed left roller
200,000 sheets
1 Cleaning -
2
224
24
Technology > Controls > Servicing Work > Upgrade
Technology > Controls > Servicing Work > Upgrade
Point to Note When Carrying out ServicingWhen handling the following parts, be extremely careful not to get hurt or damage the parts.
Part name Action ReferencePickup unit When handling the pickup unit, place it on the workbench in
the specified orientation to prevent it from deforming.4-21
Deck block When removing the deck block, handle it carefully because it is heavy.
4-22
UpgradeSince this equipment does not incorporate a CPU, upgrade is not required. Carry out upgrade on the host machine side.
■
■
3
3 Periodic Servicing
P e r i o d i c Servicing
Periodic Service Works ■
3
32
2
Periodic Servicing > Periodic Service Works
Periodic Servicing > Periodic Service Works
Periodic Service Works
PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:MaintenanceAs of December 2008
No. Category Part name Part number Qty Interval Remarks Adjusted/ not adjusted
Counter Reference
1 Pickup block Upper deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-RL 4-242 Pickup block Middle deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R23 Pickup block Lower deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R34 Pickup block Upper deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-RL5 Pickup block Middle deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R26 Pickup block Lower deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R37 Pickup block Upper deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-RL 4-258 Pickup block Middle deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-R29 Pickup block Lower deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-R310 Pickup block Upper deck separation roller FB5-6586 1 CR/ 500,000 sheets None DRBL-2>PD-SP-RL 4-2611 Pickup block Middle deck separation roller FB5-6586 1 CR/ 500,000 sheets None DRBL-2>PD-SP-R212 Pickup block Lower deck separation roller FB5-6586 1 CR/ 500,000 sheets None DRBL-2>PD-SP-R313 Pickup block Upper deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-CL 4-2914 Pickup block Middle deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C215 Pickup block Lower deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C316 Pickup block Upper deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-CL 4-3017 Pickup block Middle deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C218 Pickup block Lower deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C319 Pickup block Upper deck pickup roller release
solenoidFH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-SL 4-31
20 Pickup block Middle deck pickup roller release solenoid
FH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-S2
21 Pickup block Lower deck pickup roller release solenoid
FH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-S3
22 Pickup block Upper deck pull-out roller FC3-6059 1 CR/ 6,000,000 sheets None DRBL-2>PD-PL-R1 4-2723 Pickup block Middle deck pull-out roller FC3-6059 1 CR/ 6,000,000 sheets None DRBL-2>PD-PL-R224 Pickup block Lower deck pull-out roller FC3-6059 1 CR/ 6,000,000 sheets None DRBL-2>PD-PL-R325 Pickup block Bushing (Φ5/ upper deck) FS6-5835 2 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-1 4-3226 Pickup block Bushing (Φ5/ middle deck) FS6-5835 2 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-227 Pickup block Bushing (Φ5/ lower deck) FS6-5835 2 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-328 Pickup block Bushing (Φ6/ upper deck) FS2-1052 3 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-129 Pickup block Bushing (Φ6/ middle deck) FS2-1052 3 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-230 Pickup block Bushing (Φ6/ lower deck) FS2-1052 3 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-331 Pickup block Bushing (Φ8/ upper deck) FS2-1613 12 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-132 Pickup block Bushing (Φ8/ middle deck) FS2-1613 12 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-233 Pickup block Bushing (Φ8/ lower deck) FS2-1613 12 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-3
3
33
3
Periodic Servicing > Periodic Service Works
Periodic Servicing > Periodic Service Works
No. Category Part name Part number Qty Interval Remarks Adjusted/ not adjusted
Counter Reference
34 Pickup block Torque limiter(upper deck) FC7-2494 1 CR/ 7,500,000 sheets None DRBL-2>PD-TRQ1 4-2835 Pickup block Torque limiter(middle deck) FC7-2494 1 CR/ 7,500,000 sheets None DRBL-2>PD-TRQ236 Pickup block Torque limiter(lower deck) FC7-2494 1 CR/ 7,500,000 sheets None DRBL-2>PD-TRQ337 Pickup block Deck pickup roller (front) FF5-7830 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth
wetted with water and squeezed tightly.
None None 4-24
38 Pickup block Deck pickup roller (rear) FF5-7829 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None
39 Pickup block Deck pickup/feed roller FF6-1975 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None 4-25
40 Pickup block Deck separation roller FB5-6586 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None 4-26
41 Pickup block Deck pull-out roller FC3-6059 3 (1piece x 3 decks) CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None 4-27
42 Feed block Vertical path upper feed roller FC3-6155 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None -
43 Feed block Vertical path middle feed roller FC3-6155 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None -
44 Feed block Vertical path lower feed roller FC3-6153 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None -
45 Feed block Lower deck feed roller FC3-6154 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None -
46 Feed block Horizontal path feed right roller FC3-6156 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None -
47 Feed block Horizontal path feed left roller FC3-6156 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.
None None -
3
34
4
Periodic Servicing > Periodic Service Works
Periodic Servicing > Periodic Service Works
Pickup block
Deck pull-out roller
Deck separation roller
Deck pickup roller (front)
Deck pickup roller (rear)Deck pickup/feed roller
Torque limiter
Bushing(Φ8)
Bushing(Φ8)
Bushing(Φ8)
Bushing(Φ8)
Bushing(Φ6)
Bushing(Φ6)
Bushing(Φ5)Deck pull-out clutch
Deck pickup clutch
Deck pickup roller release solenoid
MEMO:The center value of the evaluation result data is used to determine the replacement interval. The replacement interval may vary depending on the installation environment and the status of use.Part numbers are subject to change due to design change, etc.
•
•
•
F-3-1F-3-1
3
35
5
Periodic Servicing > Periodic Service Works
Periodic Servicing > Periodic Service Works
Deck pickup roller (front, rear)Deck pickup/feed roller
Deck separation roller Deck pull-out roller
Vertical pathmiddle feed roller
Vertical path upper feed roller
Deck pickup roller (front, rear)Deck pickup/feed roller
Deck separation roller Deck pull-out roller
Lower deck feed roller
Vertical path lower feed roller
Horizontal pathfeed right roller
Horizontal pathfeed left roller
Deck pickup roller(front, rear)
Deck pickup/feed roller
Deck pull-out roller
Deck separation roller
Part name Procedure ReferenceDeck pickup roller (front, rear) 1. Remove the pickup unit from the paper deck.
2. Clean the roller with a cloth wetted with water and squeezed tightly.
4-24
Deck pickup/feed roller 1. Remove the pickup unit from the paper deck. 2. Clean the roller with a cloth wetted with water and squeezed tightly.
4-25
Deck separation roller 1. Remove the pickup unit from the paper deck.2. Remove the deck separation roller from the pickup unit.3. Clean the roller with a cloth wetted with water and squeezed tightly.
4-26
Deck pull-out roller 1. Remove the pickup unit from the paper deck. 2. Clean the roller with a cloth wetted with water and squeezed tightly.
4-27
Vertical path upper feed roller 1. Open the deck left front cover, and then open the vertical path guide. 2. Clean the roller with a cloth wetted with water and squeezed tightly.
-
Vertical path middle feed roller 1. Open the deck left front cover, and then open the vertical path guide. 2. Clean the roller with a cloth wetted with water and squeezed tightly.
-
Vertical path lower feed roller 1. Open the deck left front cover, and then open the vertical path guide. 2. Clean the roller with a cloth wetted with water and squeezed tightly.
-
Lower deck feed roller 1. Open the deck left front cover, and then open the horizontal path guide.2. Clean the roller with a cloth wetted with water and squeezed tightly.
-
Horizontal path feed right roller 1. Open the deck left front cover.2. Clean the roller with a cloth wetted with water and squeezed tightly.
-
Horizontal path feed left roller 1. Open the deck left front cover.2. Clean the roller with a cloth wetted with water and squeezed tightly.
-
F-3-2F-3-2
4
4 Parts Replacement and Cleaning Procedure
P a r t s R e p l a c e m e n t a n d C l e a n i n g Procedure
Removing this EquipmentList of PartsExternal CoversMain UnitsP e r i o d i c P a r t s R e p l a c e m e n t , Consumable Parts, and Cleaning PartsSolenoids
■■■■■
■
ClutchesMotors FansPCBs
■■■■
4
42
2
Parts Replacement and Cleaning Procedure > Removing this Equipment
Parts Replacement and Cleaning Procedure > Removing this Equipment
Removing this Equipment
1) Turn off the host machine.2) Disconnect the power cable of the paper deck.
3) Remove the interface cover from the host machine.
x1
4) Disconnect the interface cable connected between the host machine and paper deck.
x1
5) Raise the two deck stoppers to the highest position, and then secure them.
F-4-1F-4-1
F-4-2F-4-2F-4-3F-4-3
4
43
3
Parts Replacement and Cleaning Procedure > Removing this Equipment
Parts Replacement and Cleaning Procedure > Removing this Equipment
6) Open the deck left front cover, loosen the screw securing the paper deck delivery guide, raise the delivery guide, and then tighten the screw securely.
7) Disconnect the shunt cable connected between the host machine and paper deck.
x1
8) Loosen the screw securing the latch plate at the front of the paper deck, raise the latch plate, and then tighten the screw securely. Close the deck left front cover.
9) Loosen the screw securing the latch plate at the rear of the paper deck, raise the latch plate, and then tighten the screw securely.
F-4-4F-4-4
F-4-5F-4-5
F-4-6F-4-6 F-4-7F-4-7
4
44
4
Parts Replacement and Cleaning Procedure > Removing this Equipment
Parts Replacement and Cleaning Procedure > Removing this Equipment
10) Separate the paper deck from the host machine.
F-4-8F-4-8
4
45
5
Parts Replacement and Cleaning Procedure > List of Parts > External Covers
Parts Replacement and Cleaning Procedure > List of Parts > External Covers
List of Parts
External Covers
[1]
[2]
[5]
[4]
[3]
[6]
[7]
[8]
F-4-9F-4-9
No. Part name Part number Reference[1] Deck left front cover FM4-1751 4-17[2] Deck rear left cover FC3-5872 4-18[3] Deck rear right cover FC3-6069 4-18[4] Deck upper rear cover FL3-2186 -[5] Deck right cover FC3-6068 4-19[6] Upper deck cover FC3-5897 4-19[7] Middle deck cover FC3-5891[8] Lower deck cover FC3-5893
4
46
6
Parts Replacement and Cleaning Procedure > List of Parts > Main Units
Parts Replacement and Cleaning Procedure > List of Parts > Main Units
Main Units
[3]
[1]
[3]
[3]
[2]
[2]
[2]
No. Part name Part number Reference[1] Feed unit FM4-1814 -[2] Pickup unit FM4-1807 4-21[3] Deck unit FM4-1790 4-22
F-4-10F-4-10
4
47
7
Parts Replacement and Cleaning Procedure > List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Consumable Parts
Parts Replacement and Cleaning Procedure > List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Consumable Parts
Consumable Parts Requiring Periodic Replacement and Cleaning Points
Consumable Parts
Pickup block
[1]
[2][3]
[4]
[6]
[5]
[8]
[7]
[9]
[12]
[12]
[10]
[11]
[12]
[12]
[11]
■
F-4-11F-4-11
No. Part name Part number Reference[1] Deck pickup roller (front) FF5-7830 4-24[2] Deck pickup roller (rear) FF5-7829[3] Deck pickup/feed roller FF6-1975 4-25[4] Deck separation roller FB5-6586 4-26[5] Deck pull-out roller FC3-6059 4-27[6] Torque limiter FC7-2494 4-28[7] Deck pickup clutch FH6-5145 4-29[8] Deck pull-out clutch FH6-5145 4-30[9] Deck pickup roller release solenoid FH6-5146 4-31[10] Bushing (Φ5) FS6-5835 4-32[11] Bushing (Φ6) FS2-1052[12] Bushing (Φ8) FS2-1613
4
48
8
Parts Replacement and Cleaning Procedure > List of Parts > Solenoids
Parts Replacement and Cleaning Procedure > List of Parts > Solenoids
Cleaning Points
[1][2][3][4][5][6]
[7]
[8]
[9]
[10]
[11]
[1][2][3][4][5]
[1][2]
[3]
[4]
[5]
No. Part name Part number Reference[1] Deck pickup roller (front) FF5-7830 4-24[2] Deck pickup roller (rear) FF5-7829[3] Deck pickup/feed roller FF6-1975 4-25[4] Deck separation roller FB5-6586 4-26[5] Deck pull-out roller FC3-6059 4-27[6] Vertical path upper feed roller FC3-6155 -[7] Vertical path middle feed roller FC3-6155 -[8] Vertical path lower feed roller FC3-6153 -[9] Lower deck feed roller FC3-6154 -[10] Horizontal path feed right roller FC3-6156 -[11] Horizontal path feed left roller FC3-6156 -
■
F-4-12F-4-12
Solenoids
SL102
SL101
SL202
SL201
SL302
SL301
No. Part name Part number ReferenceSL101 Upper deck pickup roller release solenoid FH6-5146 4-33SL102 Upper deck open/close solenoid FH6-5147 4-34SL201 Middle deck pickup roller release solenoid FH6-5146 4-33SL202 Middle deck open/close solenoid FH6-5147 4-34SL301 Lower deck pickup roller release solenoid FH6-5146 4-33SL302 Lower deck open/close solenoid FH6-5147 4-34
F-4-13F-4-13
4
49
9
Parts Replacement and Cleaning Procedure > List of Parts > Clutches
Parts Replacement and Cleaning Procedure > List of Parts > Clutches
Clutches
CL101CL102
CL201CL202
CL301CL302
F-4-14F-4-14
No. Part name Part number ReferenceCL101 Upper deck pickup clutch FH6-5145 4-35CL102 Upper deck pull-out clutch FH6-5145 4-36CL201 Middle deck pickup clutch FH6-5145 4-35CL202 Middle deck pull-out clutch FH6-5145 4-36CL301 Lower deck pickup clutch FH6-5145 4-35CL302 Lower deck pull-out clutch FH6-5145 4-36
4
410
10
Parts Replacement and Cleaning Procedure > List of Parts > Motors
Parts Replacement and Cleaning Procedure > List of Parts > Motors
Motors
M002
M004
M003
M301
M201
M101
M001
M102
M202
M302
F-4-15F-4-15
No. Part name Part number ReferenceM001 Deck pickup motor FL3-2206 4-37M002 Vertical path upper feed motor FL3-2207 4-38M003 Vertical path lower feed motor FL3-2207 4-38M004 Horizontal path feed motor FL3-2207 4-39M101 Upper deck lifter motor FL3-2205 4-39M102 Upper deck swing motor FH5-1040 4-41M201 Middle deck lifter motor FL3-2205 4-39M202 Middle deck swing motor FH5-1040 4-41M301 Lower deck lifter motor FL3-2205 4-39M302 Lower deck swing motor FH5-1040 4-41
4
411
11
Parts Replacement and Cleaning Procedure > List of Parts > Fans
Parts Replacement and Cleaning Procedure > List of Parts > Fans
Fans
FAN001
FAN101
FAN102
FAN201
FAN202
FAN301
FAN302
F-4-16F-4-16
No. Part name Part number ReferenceFAN001 Power supply cooling fan FK2-6484 4-42FAN101 Upper deck left flotation fan FH5-1218 4-43FAN102 Upper deck right flotation fan FH5-1218 4-44FAN201 Middle deck left flotation fan FH5-1218 4-43FAN202 Middle deck right flotation fan FH5-1218 4-44FAN301 Lower deck left flotation fan FH5-1218 4-43FAN302 Lower deck right flotation fan FH5-1218 4-44
4
412
12
Parts Replacement and Cleaning Procedure > List of Parts > Heaters
Parts Replacement and Cleaning Procedure > List of Parts > Heaters
Heaters
HT301(option)
HT101(option)
HT201(option)
CHT201(option)
CHT301(option)
F-4-17F-4-17
No. Part name Part number ReferenceCHT201 Cassette heater
(middle deck)230V: FM3-3772 -
CHT301 Cassette heater (lower deck)
230V: FM3-3772 -
HT101 Air heater unit 230V: FH7-4804 -HT201 Air heater unit 230V: FH7-4804 -HT301 Air heater unit 230V: FH7-4804 -
4
413
13
Parts Replacement and Cleaning Procedure > List of Parts > Sensors
Parts Replacement and Cleaning Procedure > List of Parts > Sensors
Sensors
S008
S003
S116
S104S103
S106S105S101S102
S204S203
S206S205S201S202
S001
S111
S002
S004
S009(option)
S010(option)
S005
S112
S211S212
S311S312
S006
S304S303
S306S305
S302
S216
S316
S301
F-4-18F-4-18
No. Part name Part number ReferenceS001 Vertical path upper sensor WG8-5736 -S002 Vertical path middle sensor WG8-5736 -S003 Vertical path lower sensor WG8-5736 -S004 Lower deck feed sensor WG8-5736 -S005 Delivery sensor WG8-5736 -S006 Deck left front cover open/close sensor WG8-5776 -S008 Environment sensor WP2-5276 -S009 Double feeding sensor (receive) FM4-3471 -S010 Double feeding sensor (transmission) -S101 Upper deck pickup sensor WG8-5736 -S102 Upper deck pull-out sensor WG8-5736 -S103 Upper deck paper presence/absence
sensorWG8-5776 -
S104 Upper deck paper surface sensor WG8-5776 -S105 Upper deck lifter upper limit sensor WG8-5776 -S106 Upper deck foreign substance sensor WG8-5776 -S111 Upper deck lifter HP sensor WG8-5776 -S112 Upper deck lifter lower limit sensor WG8-5776 -S116 Upper deck swing HP sensor WG8-5776 -S201 Middle deck pickup sensor WG8-5736 -S202 Middle deck pull-out sensor WG8-5736 -S203 Middle deck paper presence/absence
sensorWG8-5776 -
S204 Middle deck paper surface sensor WG8-5776 -S205 Middle deck lifter upper limit sensor WG8-5776 -S206 Middle deck foreign substance sensor WG8-5776 -S211 Middle deck lifter HP sensor WG8-5776 -S212 Middle deck lifter lower limit sensor WG8-5776 -S216 Middle deck swing HP sensor WG8-5776 -S301 Lower deck pickup sensor WG8-5736 -S302 Lower deck pull-out sensor WG8-5736 -S303 Lower deck paper presence/absence
sensorWG8-5776 -
S304 Lower deck paper surface sensor WG8-5776 -S305 Lower deck lifter upper limit sensor WG8-5776 -S306 Lower deck foreign substance sensor WG8-5776 -S311 Lower deck lifter HP sensor WG8-5776 -S312 Lower deck lifter lower limit sensor WG8-5776 -S316 Lower deck swing HP sensor WG8-5776 -
4
414
14
Parts Replacement and Cleaning Procedure > List of Parts > Switches
Parts Replacement and Cleaning Procedure > List of Parts > Switches
Switches
S108
S208
S308
S007
SW001
F-4-19F-4-19
No. Part name Part number ReferenceSW001 Cassette heater switch FG3-4324 -S007 Deck left front cover safety switch WC4-5301 -S108 Upper deck safety switch 4H1-6481 -S208 Middle deck safety switch 4H1-6481 -S308 Lower deck safety switch 4H1-6481 -
4
415
15
Parts Replacement and Cleaning Procedure > List of Parts > PCBs
Parts Replacement and Cleaning Procedure > List of Parts > PCBs
PCBs
PCB1
PCB2PCB3
PCB4
PCB5
PCB6
PCB7
PCB8
PCB9
PCB10
F-4-20F-4-20
No. Part name Part number ReferencePCB1 Deck driver PCB FG3-4277 4-45PCB2 DC Power supply PCB FK2-6317 4-46PCB3 AC distributor PCB FG3-4278 4-48PCB4 Noise filter PCB FM3-8400 4-49PCB5 Upper deck open switch PCB FG3-4280 4-50PCB6 Middle deck open switch PCB FG3-4280PCB7 Lower deck open switch PCB FG3-4280PCB8 Upper deck air heater PCB (option) FG3-4279PCB9 Middle deck air heater PCB (option) FG3-4279PCB10 Lower deck air heater PCB (option) FG3-4279
4
416
16
Parts Replacement and Cleaning Procedure > List of Parts > Other
Parts Replacement and Cleaning Procedure > List of Parts > Other
Other
FUS001
No. Part name Part number ReferenceFUS001 Leakage breaker FH7-7625 -
F-4-21F-4-21
4
417
17
Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Left Front Cover
Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Left Front Cover
External Covers
External CoversRemoving the Deck Left Front Cover
1) Open the deck left front cover, remove a screw, and then remove the cover band from the deck left front cover.
x1
2) Remove the two deck left front cover shafts that secure the deck left front cover.
3) Remove the deck left front cover.
■
F-4-22F-4-22
F-4-23F-4-23
F-4-24F-4-24
4
418
18
Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Rear Right Cover
Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Rear Right Cover
Removing the Deck Rear Left Cover1) Remove six screws, and then remove the deck rear left cover.
x6
Removing the Deck Rear Right Cover1) Remove eight screws, and then remove the deck rear right cover.
x8
■
■
F-4-25F-4-25
F-4-26F-4-26
4
419
19
Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Cover
Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Cover
Removing the Deck Right Cover
Caution:
Be sure to remove the deck upper rear cover in advance to prevent it from falling.
1) Remove six screws, and then remove the deck right cover.
x6
Removing the Deck Cover
MEMO:The removal procedure of the deck cover from the upper deck is described below. The procedure of the middle and lower decks is the same.
1) Open the upper deck manually.
2) Remove one screw and then remove the connector cover.
x1
3) Remove the harness from the harness guide, and then remove one connecter.
■
■
F-4-27F-4-27
F-4-28F-4-28
F-4-29F-4-29 F-4-30F-4-30
4
420
20
Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Cover
Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Cover
4) Draw ruled lines at the position of the deck cover installed, and then loosen five screws.
5) Remove the deck cover.MEMO:Install the deck cover in alignment with the ruled lines.
F-4-31F-4-31
F-4-32F-4-32
4
421
21
Parts Replacement and Cleaning Procedure > Main Units > Removing the Pickup Unit
Parts Replacement and Cleaning Procedure > Main Units > Removing the Pickup Unit
Main Units
Removing the Pickup Unit
MEMO:The procedure for removing the pickup unit of the upper deck is described here. This procedure can be used for the middle deck and lower deck.
1) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck.
2) Remove a screw, and then remove the harness cover.
x1
3) Open the clamp, and then remove two connectors. 4) Remove the two screws securing the pickup unit. Open the upper deck fully.
x2
F-4-33F-4-33
F-4-34F-4-34
F-4-35F-4-35F-4-36F-4-36
4
422
22
Parts Replacement and Cleaning Procedure > Main Units > Removing the Deck Unit
Parts Replacement and Cleaning Procedure > Main Units > Removing the Deck Unit
5) Draw out the pickup unit and then remove it.
Removing the Deck Unit
MEMO:The removal procedure of the upper deck is described below. The procedure of the middle and lower decks is the same.
1) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck.
2) Open the deck left front cover.
F-4-37F-4-37
F-4-38F-4-38
F-4-39F-4-39
4
423
23
Parts Replacement and Cleaning Procedure > Main Units > Removing the Deck Unit
Parts Replacement and Cleaning Procedure > Main Units > Removing the Deck Unit
3) Remove three screws securing the left side of the deck unit.
x3
4) Remove three screws securing the right side of the deck unit.
x3
5) Remove the deck unit from the paper deck.
MEMO:The highlighted positions in the figure should be held to remove the deck unit.
Caution
The deck unit is very heavy. Be careful not to fall the deck unit when removing it.
F-4-40F-4-40 F-4-41F-4-41
F-4-42F-4-42
4
424
24
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller (front, rear)
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller (front, rear)
Periodic Parts Replacement, Consumable Parts, and Cleaning Parts
Removing the Deck Pickup Roller (front, rear)1) Remove the pickup unit. (Refer to:4-21)
2) Turn over the pickup unit. Remove two resin rings and then remove the deck pickup rollers (front and rear).
Caution:
The front and rear deck pickup rollers are different. Install the deck pickup rollers in the correct positions. The following figure shows the difference between them.
Deck pickup roller (rear) Deck pickup roller (front)
F-4-44F-4-44
4
425
25
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup/Feed Roller
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup/Feed Roller
Removing the Deck Pickup/Feed Roller1) Remove the pickup unit. (Refer to:4-21)
2) Remove one connector and one screw.
x1
3) Lift the sensor bracket to remove one connector, and then remove the sensor bracket.
4) Turn over the pickup unit. Remove resin ring and then remove the deck pickup roller (front).
5) Remove resin ring and then remove the deck pickup/feed roller with the timing belt together.
6) Remove the timing belt from the deck pickup/feed roller.
F-4-45F-4-45
F-4-46F-4-46
F-4-47F-4-47F-4-48F-4-48 F-4-49F-4-49
4
426
26
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Separation Roller
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Separation Roller
Removing the Deck Separation Roller1) Remove the pickup unit. (Refer to:4-21)
2) Remove two screws, and then remove the deck separation roller bracket
x2
3) Remove the deck separation roller shaft from the deck separation roller holder.
4) Remove the bearing from the deck separation roller shaft and then remove the deck separation roller.
F-4-50F-4-50 F-4-51F-4-51
F-4-52F-4-52
4
427
27
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Roller
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Roller
Removing the Deck Pull-out Roller1) Remove the pickup unit. (Refer to:4-21)
2) Remove the harness from the harness holder. 3) Remove one screw and then remove the harness holder.
x1
4) Remove E rings, gear, parallel pin, and bearing from the deck pull-out roller shaft.
5) Remove the deck pull-out roller from the deck pickup unit. 6) Remove E rings, gear, parallel pin, and bearing from the deck pull-out roller.
F-4-53F-4-53F-4-54F-4-54
F-4-55F-4-55
F-4-56F-4-56F-4-57F-4-57
4
428
28
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Torque Limiter
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Torque Limiter
Removing the Torque Limiter1) Remove the pickup unit. (Refer to:4-21)
2) Remove two screws and then remove the deck separation roller bracket.
x2
3) Remove the torque limiter from the drive shaft.
F-4-58F-4-58
F-4-59F-4-59
4
429
29
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Clutch
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Clutch
Removing the Deck Pickup Clutch1) Remove the pickup unit. (Refer to:4-21)
2) Remove a connector, and then remove the harness of the deck pickup clutch from the harness guide.
3) Remove resin ring and then remove the deck pickup clutch.
F-4-60F-4-60
F-4-61F-4-61
4
430
30
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Clutch
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Clutch
Removing the Deck Pull-out Clutch1) Remove the pickup unit. (Refer to:4-21)
2) Remove one connector and then remove the harness of the deck pull-out clutch from the harness guide.
3) Remove one resin ring and then the deck pull-out clutch.
F-4-62F-4-62
F-4-63F-4-63
4
431
31
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller Release Solenoid
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller Release Solenoid
Removing the Deck Pickup Roller Release Solenoid1) Remove the pickup unit. (Refer to:4-21)
2) Draw ruled line at the position where the deck pickup roller release solenoid is installed. 3) Remove one connector and then remove the harness of the deck pickup roller release solenoid from the harness guide and two clamps.
4) Remove two screws and then remove the deck pickup roller release solenoid.
x2
MEMO:Install the deck pickup roller release solenoid in alignment with the ruled line.
F-4-64F-4-64F-4-65F-4-65
F-4-66F-4-66
4
432
32
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Bushing
Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Bushing
Removing the BushingA total of nineteen bearings are used in the pickup unit. The following figure shows two non-consumable bearings and seventeen consumable bearings.
Pickup block
Bushing (φ8)
Bushing (φ8)
Bushing (φ8)
Bushing (φ8)
Bushing (φ5)
Bushing (φ6)
Bushing (φ6)
Non consumable parts(Bushing (φ6))
F-4-43F-4-43
4
433
33
Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Pickup Roller Release Solenoid (SL101/SL201/SL301)
Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Pickup Roller Release Solenoid (SL101/SL201/SL301)
Removing the Solenoids
Removing the Deck Pickup Roller Release Solenoid (SL101/SL201/SL301)1) Remove the pickup unit. (Refer to:4-21)
2) Draw ruled line at the position where the deck pickup roller release solenoid is installed. 3) Remove one connector and then the harness of the deck pickup roller release solenoid from the harness guide and two clamps.
4) Remove two screws and then remove the deck pickup roller release solenoid.
x2
MEMO:Install the deck pickup roller release solenoid in alignment with the ruled line.
F-4-67F-4-67F-4-68F-4-68
F-4-69F-4-69
4
434
34
Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Open/Close Solenoid (SL102/SL202/SL302)
Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Open/Close Solenoid (SL102/SL202/SL302)
Removing the Deck Open/Close Solenoid (SL102/SL202/SL302)
MEMO:The removal procedure of the deck open/close solenoid from the middle deck is described below. The procedure of the upper and lower decks is the same.
1) Remove the deck rear right cover. (Refer to:4-18)
2) Open the middle deck manually.3) Draw ruled line at the position where the deck open/close solenoid is
installed.
4) Remove one connector and then remove the harness of the deck open/close solenoid from two clamps.
5) Remove one screw and then remove the deck open/close solenoid.
x1
MEMO:Install the deck open/close solenoid in alignment with the ruled line.
F-4-70F-4-70 F-4-71F-4-71
F-4-72F-4-72
4
435
35
Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pickup Clutch (CL101/CL201/CL301)
Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pickup Clutch (CL101/CL201/CL301)
Removing the Clutches
Removing the Deck Pickup Clutch (CL101/CL201/CL301)1) Remove the pickup unit. (Refer to:4-21)
2) Remove one connector and then remove the harness of the deck pickup clutch from the harness guide.
3) Remove the resin ring and then remove the deck pickup clutch.
F-4-73F-4-73
F-4-74F-4-74
4
436
36
Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pull-out Clutch (CL102/CL202/CL302)
Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pull-out Clutch (CL102/CL202/CL302)
Removing the Deck Pull-out Clutch (CL102/CL202/CL302)1) Remove the pickup unit. (Refer to:4-21)
2) Remove one connector and then remove the harness of the deck pull-out clutch from the harness guide.
3) Remove the resin ring and then remove the deck pull-out clutch.
F-4-75F-4-75
F-4-76F-4-76
4
437
37
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Deck Pickup Motor (M001)
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Deck Pickup Motor (M001)
Removing the Motors
Removing the Deck Pickup Motor (M001)1) Remove the deck rear right
cover. (Refer to:4-18)
2) Remove two connectors. 3)Remove four screws and then remove the deck pickup motor.
x4
F-4-77F-4-77 F-4-78F-4-78
4
438
38
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Vertical Path Lower Feed Motor (M003)
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Vertical Path Lower Feed Motor (M003)
Removing the Vertical Path Upper Feed Motor (M002)1) Remove the deck rear left
cover. (Refer to:4-18)
2) Remove the tension spring.3) Remove the harness from the clamp and then remove the connector.
4) Remove three screws and then remove the vertical path upper feed motor.
x3
Removing the Vertical Path Lower Feed Motor (M003)1) Remove the deck rear left
cover. (Refer to:4-18)
2) Remove the tension spring.3) Remove the harness from the clamp and then remove the connector.
4) Remove three screws and then remove the vertical path lower feed motor.
x3
F-4-79F-4-79F-4-80F-4-80
F-4-81F-4-81 F-4-82F-4-82
4
439
39
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Lifter Motor (M101/M201/M301)
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Lifter Motor (M101/M201/M301)
Removing the Horizontal Path Feed Motor (M004)1) Remove the deck rear left
cover. (Refer to:4-18)
2) Remove the tension spring.3) Remove the harness from the clamp and then remove the connector
4) Remove three screws and then remove the horizontal path feed motor.
x3
Removing the Lifter Motor (M101/M201/M301)
MEMO:The removal procedure of the lifter motor from the middle deck is described below. The procedure of the upper and lower decks is the same.
1) Remove the deck rear left cover. (Refer to:4-18)
2) Remove the deck rear right cover.
(Refer to:4-18)
3) Remove the harness from eight clamps, and then remove two cable ties with lock.
F-4-83F-4-83 F-4-84F-4-84
F-4-85F-4-85
4
440
40
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Lifter Motor (M101/M201/M301)
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Lifter Motor (M101/M201/M301)
4) Remove three screws, and then remove the lifter motor bracket.
x3
5) Remove three screws and then remove the lifter motor with the harness cover together.
x3
6) Remove the harness from the clamp and then remove the harness cover. 7) Remove the harness from the lifter motor.
F-4-86F-4-86F-4-87F-4-87
F-4-88F-4-88
F-4-89F-4-89
4
441
41
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Swing Motor (M102/M202/M302)
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Swing Motor (M102/M202/M302)
Removing the Swing Motor (M102/M202/M302)
MEMO:The removal procedure of the swing motor from the upper deck is described below. The procedure of the middle and lower decks is the same.
1) Open the upper deck manually.2) Remove papers in the deck and
then fully move the side guide plate to the inside.
3) Remove one screw and then remove the motor cover.
x1
4) Remove two screws and then remove the swing motor.
x2
5) Remove the harness from the swing motor.
F-4-90
F-4-91
F-4-92
4
442
42
Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Power Supply Cooling Fan (FAN001)
Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Power Supply Cooling Fan (FAN001)
Removing the Fans
Removing the Power Supply Cooling Fan (FAN001)1) Remove the deck rear right
cover. (Refer to:4-18)
2) Remove four screws and one connector.
x4
3) Lift the power supply box to remove two connectors.
4) Remove the power supply box. 5) Remove four screws and then remove the power supply cooling fan bracket from the power supply box.
x4
6) Remove one connector, two screws, and then remove the power supply cooling fan from the power supply cooling fan bracket.
x2
F-4-93F-4-94
F-4-95
F-4-96F-4-97
4
443
43
Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Left Flotation Fan (FAN101/FAN201/FAN301)
Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Left Flotation Fan (FAN101/FAN201/FAN301)
Removing the Left Flotation Fan (FAN101/FAN201/FAN301)
MEMO:The removal procedure of the left flotation fan from the upper deck is described below. The procedure of the middle and lower decks is the same.
1) Remove the deck rear right cover.
(Refer to:4-18)
2) Open the upper deck manually.3) Remove papers in the deck
and then fully move the side guide plate to the inside.
4) Remove one screw and then remove the motor cover.
x1
5) Press down the air heater cover lock lever and then remove the air heater cover.。
6) Remove one connector and then remove the harness from two clumps. 7) Remove two screws and then remove the left flotation fan.
x2
F-4-98 F-4-99
F-4-100 F-4-101
4
444
44
Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Right Flotation Fan (FAN102/FAN202/FAN302)
Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Right Flotation Fan (FAN102/FAN202/FAN302)
Removing the Right Flotation Fan (FAN102/FAN202/FAN302)
MEMO:The removal procedure of the right flotation fan from the upper deck is described below. The procedure of the middle and lower decks is the same.
1) Remove the deck rear right cover.
(Refer to:4-18)
2) Open the upper deck manually.3) Remove papers in the deck and
then fully move the side guide plate to the inside.
4) Remove one screw and then remove the motor cover.
x1
5) Press down the air heater cover lock lever and then remove the air heater cover.
6) Remove one connector and then remove the harness from three clumps. 7) Remove two screws and then remove the right flotation fan.
x2
F-4-102 F-4-103
F-4-104F-4-105
4
445
45
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Driver PCB (PCB1)
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Driver PCB (PCB1)
Removing the PCBs
Removing the Deck Driver PCB (PCB1)1) Remove the deck rear left cover. (Refer to:4-18)
2) Remove two screws and then remove the PCB cover.
x2
3) Remove all connectors from the deck driver PCB.
4) Remove three screws, release three PCB supports, and then remove the deck driver PCB.
x3
F-4-106
F-4-107
F-4-108
4
446
46
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the DC Power Supply PCB (PCB2)
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the DC Power Supply PCB (PCB2)
Removing the DC Power Supply PCB (PCB2)1) Remove the deck rear right cover. (Refer to:4-18)
2) Remove four screws and one connector.
x4
3) Lift the power supply box to remove two connectors.
4) Remove the power supply box. 5) Remove four screws and then remove the power supply cooling fan bracket from the power supply box.
x4
F-4-109F-4-110
F-4-111
F-4-112
4
447
47
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the DC Power Supply PCB (PCB2)
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the DC Power Supply PCB (PCB2)
6) Remove two screws, and then remove the PCB cover.
x2
7) Remove four screws, release one PCB support, and then remove the DC power supply PCB.
F-4-113F-4-114
4
448
48
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the AC Distributor PCB (PCB3)
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the AC Distributor PCB (PCB3)
Removing the AC Distributor PCB (PCB3)1) Remove the deck rear right cover. (Refer to:4-18)
2) Open the clamp, and then remove the AC distributor PCB harness. 3) Remove two screws and then the AC distributor PCB cover.
x2
4) Remove four connectors. 5) Release six PCB supports and then remove the AC distributor PCB.
F-4-115 F-4-116
F-4-117 F-4-118
4
449
49
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Noise Filter PCB (PCB4)
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Noise Filter PCB (PCB4)
Removing the Noise Filter PCB (PCB4)1) Remove the deck rear right cover. (Refer to:4-18)
2) Remove the deck right cover. (Refer to:4-19)
3) Remove two screws.
x2
4) Remove three connectors.
5) Remove the noise filter PCB with the bracket together. 6) Remove two screws, release three PCB supports, and then remove the noise filter PCB.
F-4-119F-4-120
F-4-121 F-4-122
4
450
50
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Open Switch PCB (PCB5/PCB6/PCB7)
Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Open Switch PCB (PCB5/PCB6/PCB7)
Removing the Deck Open Switch PCB (PCB5/PCB6/PCB7)
MEMO:The removal procedure of the deck open switch PCB from the upper deck is described below. The procedure of the middle and lower decks is the same.
1) Remove the upper deck cover. (Refer to:4-19)
2) Remove two screws and then remove the deck open switch PCB.
x2
3) Remove connectors from the deck open switch PCB.
F-4-123
F-4-124
5
5 Installation
InstallationProcedure for Installation
Options
Checks to Make before In-
stallation
Checking the Supplied PartsHow to Utilize This Instal-lation ProcedureUnpacking ProcedureInstallation ProcedureMachine Relocation Work
Paper Deck Double Feeding
Detection Kit-A1 Installa-
tion Procedure
■
■
■
■
■■■■
Air Heater Unit Installation
Procedure
Cassette Heater Unit In-
stallation Procedure
■
■
5
52
2
Installation > Procedure for Installing Options
Installation > Procedure for Installing Options
Procedure for Installing OptionsWhen installing this equipment together with options, first install the host machine and next install options in the following order.
1. Paper deck [1] (Refer to the sections up to “Making Preparations for Installing the Parts on the Paper Deck Side” in this manual.)
2. Double-feeding sensor unit [2]
3. Air heater unit [3]
4. Cassette heater unit [4]
5. Cassette heater mounting kit [5]
6. Connection to the host machine (Refer to “Making Preparations for Installing the Parts on the Host Machine Side” and the subsequent sections in this manual.)
[3]
[2]
[1]
[4][5]
F-5-1F-5-1
5
53
3
Installation > Checks to Make before Installation > Checking the Installation Space
Installation > Checks to Make before Installation > Checking the Installation Space
Checks to Make before InstallationRequirements for the installation place are given below.It is recommended to look over the place to be used for installation before delivering the equipment to the user.
Checking the Power SupplyThe machine must be connectable the outlet that can supply the rated voltage +10/-15% at the specified ampere or higher.120V 15A230V 10A
Caution
The socket-outlet shall be installed near the equipment and shall be easily accessible.
Checking the Installation Space1.The minimum space required for installation and maintenance is shown below.
1000mm or more
1320mm
1000mm or more
1150mm950mm
1200
mm
1300
mm
Pallet
Slope platesPaper Deck
1150mm 1060mm
3200mm
990mm
1000mmor more
F-5-2F-5-2
5
54
4
Installation > Checks to Make before Installation > Installation Precautions
Installation > Checks to Make before Installation > Installation Precautions
Installation Precautions1.Turn off the host machine.
Caution:
Before installing this equipment, be sure to perform the following steps in the specified order.
1) Press the power switch on the control panel of the host machine for at least 3 sec-onds.
2) Operate the touch panel following the shut-down instructions displayed on the screen.
3) When a message indicating that the options are ready to be turned off appears on the control panel screen after start of the shut-down sequence, turn off the main power manually.
4) Remove the power plug of the host machine from the wall outlet.
2.Since the equipment weighs approximately 150 kg, unpacking must be done by 4 or more persons.
3.The heater mark shown at the left of the cassette heater switch indicates that this switch is a cassette heater switch.
Heater mark Cassette heater switch
F-5-3F-5-3
5
55
5
Installation > Checking the Supplied Parts
Installation > Checking the Supplied Parts
Checking the Supplied Parts
[7] [11][8] [10] [12][9]
[16] [17]
[2]
[1]
[3]
[6]
[4]
[5]
[14]
[17]
[16]
[16]
[15]
[13]
[18] [19]
[16] [19]
[15]
[16]
[20]
[5]
[1] Latch support 2 pieces
[2] Host machine delivery guide 1 piece
[3] Host machine right cover 1 piece
[4] Deck left front cover 1 piece
[5] Handle 2 pieces
[6] Interface cover 1 piece
[7] Deck left front cover shaft 2 pieces
[8] Handle cover 2 pieces
[9] Power cable* (230V model only) 3 pieces
[10] Shunt cable 1 piece
[11] Roller support plate 1 piece
[12] Separation roller nip cam 3 pieces
[13] Size indication plate 3 piece
[14] Connect cable 1 piece
[15] Screw (binding screw, M4×7) 4 pieces
[16] Screw (RS tighting screw, M4×8) 15 pieces
[17] Screw (w/washer screw, white, M4×8) 3 pieces
[18] Screw (w/washer screw, black, M4×8) 2 pieces
[19] Screw (stepped screw, M4) 1 pieces
[20] Screw (P tighting screw, M4×10) 1 pieces
* Use the correct power cord to match the location/area of installation. Make sure not to leave unused power cord at the site.
F-5-4F-5-4
5
56
6
Installation > How to Utilize This Installation Procedure > Symbols in the Illustration
Installation > How to Utilize This Installation Procedure > Symbols in the Illustration
How to Utilize This Installation Procedure
When Using the Contained Parts(Bundled Components in the Shipping Carton)
After unpacking, confirm the parts contained in the Package by referring to the illustration of “Bundled Components” described in this procedure.The below symbol appears on the illustration of some steps when the parts contained in the shipping carton are to be used.Mind this symbol to be aware the parts contained in the shipping carton are to be used.
Symbols in the IllustrationThe frequently-performed operations/works are described with symbols in this procedure.Check the description below.
Tighten Connect
Connector Harness
Good
Connect to the outlet
Remove the projection
Release/remove the
claw
Fit in/attach the claw
Turn ON the switch
Push Copy
Bad Check Visual check
Disconnect Connect/Secure
Disconnect/Free
Remove
Sound check
Instruction on direction (front/rear, top/bottom)
Prohibition (Good/Bad)
Screw
Checking instruction
F i t in the projection
5
57
7
Installation > Unpacking Procedure
Installation > Unpacking Procedure
Unpacking Procedure
Caution:
The equipment is secured with packaging tapes and cushioning materials to protect it against vibration and shock during transportation. Before starting the installation work, remove all packaging tapes and cushioning materials following the specified procedure. Keep the removed cushioning materials for later use in case of relocation and repair.
Do not use a forklift when lifting the equipment.
•
•
11) Unpack the equipment and take out the deck left front cover.
22) Take out the upper cushioning material, host machine right
cover, and handle.
33) Put the plastic bag off as shown.
44) While holding the leaf spring of the supplied handle, insert it in this equipment.
F-5-5F-5-5 F-5-6F-5-6
F-5-7F-5-7 F-5-8F-5-8
5
58
8
Installation > Unpacking Procedure
Installation > Unpacking Procedure
55) Lift the left side of the equipment and remove the cushioning material from the bottom. Pull the plastic
bag to the right side in advance.
MEMO:
A reinforcing plate is attached to the cushioning material. Since the reinforcing plate is no longer needed, remove it together with the cushioning material.
F-5-22F-5-22
66) Lift the right side of the equipment, and then remove the cushioning material and plastic bag from
the bottom.
77) Pull out the two slope plate from the center of the palette.
F-5-9F-5-9
F-5-10F-5-10 F-5-11F-5-11
5
59
9
Installation > Unpacking Procedure
Installation > Unpacking Procedure
88) Remove the two pins secured to the slope plate with tape.
99) With the pin hole in the palette aligned with the pin hole in the slope plate, insert a pin. Carry out this step for the other slope plate.
1010) Remove tapes from the left-side casters (front and rear) of this equipment.
F-5-12F-5-12F-5-13F-5-13
F-5-14F-5-14
5
510
10
Installation > Unpacking Procedure
Installation > Unpacking Procedure
1111) While holding the right-side handles (at the front and rear), slide this equipment on the slope
plates to let it down from the palette.
1212) While pressing the leaf spring, remove the handles.
1313) Store the two handles in place on the deck left front cover. Loosen the screw securing the handle
fixing plate, and then turn down the handle fixing plate to hold the handles.
1414) Using the screw loosened in the above step and the supplied screw, secure the handle fixing plate.
x1
F-5-15F-5-15
F-5-16F-5-16
F-5-17F-5-17F-5-18F-5-18
5
511
11
Installation > Unpacking Procedure
Installation > Unpacking Procedure
1515) Remove all the external packaging tapes and cushioning materials.
1616) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release
and open the upper deck.
1717) Remove all the packaging tapes and cushioning materials inside the deck, and then take out the
supplied parts. Open the middle deck and lower deck in the same manner as for the upper deck, and then remove all the packaging tapes and cushioning materials inside the decks.
F-5-19F-5-19F-5-20F-5-20
F-5-21F-5-21
5
512
12
Installation > Installation Procedure > Making Preparations for Installing the Parts on the Paper Deck Side
Installation > Installation Procedure > Making Preparations for Installing the Parts on the Paper Deck Side
Installation Procedure
Making Preparations for Installing the Parts on the Paper Deck Side1
1) With the upper deck open, install the supplied separation roller nip cam using a screw (binding screw, M4×7). Install the supplied separation roller nip cam on the middle and lower decks in the same man-ner. Close the upper and middle decks.
x1
22) Open the lower deck fully, and then slightly tighten the supplied roller support plate using two screw (w/
washer screw, black, M4×8).
x2
33) Place the roller support plate in such a manner that it is on a level and in contact with the floor, and then
tighten the two screws (w/washer, black, M4 x 8) fully. Close the lower deck.
44) Hook the supplied deck left front cover on the two hinges.
F-5-23F-5-23F-5-24F-5-24
F-5-25F-5-25
F-5-26F-5-26
5
513
13
Installation > Installation Procedure > Making Preparations for Installing the Parts on the Paper Deck Side
Installation > Installation Procedure > Making Preparations for Installing the Parts on the Paper Deck Side
55) Secure the deck left front cover using the supplied two deck left front cover shafts.
66) Secure the deck left front cover band using a screw (w/washer screw, white, M4×8). Close the deck
left front cover.
x1
77) Install the two supplied handle covers on the handle mounting holes in the deck right cover.
F-5-27F-5-27F-5-28F-5-28
F-5-29F-5-29
5
514
14
Installation > Installation Procedure > Making Preparations for Installing Parts on the Host Machine Side
Installation > Installation Procedure > Making Preparations for Installing Parts on the Host Machine Side
Making Preparations for Installing Parts on the Host Machine Side1
1) Install the supplied host machine delivery guide on the host machine using two screws (RS tighting screw, M4×8).
x2
22) Remove the screw (TP, M4x8) from the host machine.
x1
33) Loosely fasten the supplied two screws (RS tighting screw, M4×8) in the host machine.
x2
44) Hook the supplied host machine right cover on the two loosely fastened screws (RS tighting screw,
M4×8), and then set it on the host machine.
F-5-30F-5-30
F-5-31F-5-31
F-5-32F-5-32F-5-33F-5-33
5
515
15
Installation > Installation Procedure > Making Preparations for Installing Parts on the Host Machine Side
Installation > Installation Procedure > Making Preparations for Installing Parts on the Host Machine Side
55) Secure the host machine right cover using the screw (TP, M4x8) removed from the host machine in
step 2.
x1
66) Secure the host machine right cover using the supplied screw (stepped screw, M4).
x1
77) Secure the host machine right cover using the supplied six screws (RS tighting screw, M4×8) and the
two loosely fastened screws (RS tighting screw, M4×8).
x6
88) Install the supplied two latch supports using the supplied two screws (RS tighting screw, M4×8).
x4
F-5-34F-5-34 F-5-35F-5-35
F-5-36F-5-36 F-5-37F-5-37
5
516
16
Installation > Installation Procedure > Making Preparations for Installing Parts on the Host Machine Side
Installation > Installation Procedure > Making Preparations for Installing Parts on the Host Machine Side
99) Install the supplied shunt cable using the supplied screw (w/washer screw, white, M4×8).
x1
F-5-38F-5-38
5
517
17
Installation > Installation Procedure > Checking and Adjusting the Heights
Installation > Installation Procedure > Checking and Adjusting the Heights
Checking and Adjusting the Heights
MEMO:
The paper deck height requires adjustment depending on the floor of the installation place. Improper height adjustment can cause paper jams frequently.
Check and adjust the heights using the following procedure.
11) Connect this equipment to the host machine in such a manner that the latch supports installed on the host
machine is aligned with the pins on this equipment.
22) Check that the height difference at the rear of the host machine and this equipment is within
0±1.5mm.
Rear sideHeight difference of 0 -/+ 1.5 mm
33) Check that the difference of the heights of this equipment at the front and rear is 1.5 mm or less.
Front and rear side of paper deckHeight difference of 1.5 mm or less
F-5-39F-5-39
F-5-40F-5-40F-5-41F-5-41
5
518
18
Installation > Installation Procedure > Checking and Adjusting the Heights
Installation > Installation Procedure > Checking and Adjusting the Heights
MEMO:
If the height of the paper deck or host machine is not within specification, adjust it using the following procedure.
44) By removing a screw, remove the wrench from the inside of the deck left front cover.
x1
55) Adjust six casters.
66) Using a wrench, loosen the upper nut on the caster.
77) Using a wrench, turn the lower nut on the caster to adjust the height.
Up Down
F-5-42F-5-42
F-5-43F-5-43
F-5-44F-5-44 F-5-45F-5-45
5
519
19
Installation > Installation Procedure > Checking and Adjusting the Heights
Installation > Installation Procedure > Checking and Adjusting the Heights
88) Tighten the upper nut.
99) Secure the wrench at the original position.
x1
F-5-46F-5-46
F-5-47F-5-47
5
520
20
Installation > Installation Procedure > Checking and Adjusting the Tilt
Installation > Installation Procedure > Checking and Adjusting the Tilt
Checking and Adjusting the Tilt
MEMO:
The paper deck can tilt depending on the installation site floor condition, resulting in stepped surfaces of deck covers.
Step
Step
Tilt to left
Tilt to right
If the step is large, make adjustments following the procedure below.F-5-77F-5-77
11) By removing a screw, remove the wrench from the inside of the deck left front cover.
x1
22) If the paper deck is tilted to the left, make adjustments by loosening the right front caster or tightening the right rear caster after loosening the upper nut.
MEMO:
If the step size is about 2 mm, loosen or tighten the caster to change its height by about 4 mm to flatten out the step.
33) Tighten the upper nut.
F-5-48F-5-48
F-5-49F-5-49
F-5-50F-5-50
5
521
21
Installation > Installation Procedure > Checking and Adjusting the Tilt
Installation > Installation Procedure > Checking and Adjusting the Tilt
44) If the paper deck is tilted to the right, make adjustments by tightening the right front caster or loosening the right rear caster after loosening the upper nut.
MEMO:
If the step size is about 2 mm, loosen or tighten the caster to change its height by about 4 mm to flatten out the step.
55) Tighten the upper nut.
66) Secure the wrench at the original position.
x1
F-5-51F-5-51
F-5-52F-5-52
F-5-53F-5-53
5
522
22
Installation > Installation Procedure > Connecting to the Host Machine
Installation > Installation Procedure > Connecting to the Host Machine
Connecting to the Host Machine
Caution
Make sure that the host machine is not powered and the power plug is not connected to the outlet.
11) Open the deck left front cover, loosen the screw securing the front latch plate, and then hook the latch
plate on the latch support.
22) Loosen the screw securing the rear latch plate, and then hook the latch plate on the latch sup-
port. Fully tighten the screws securing the front and rear latch plates.
33) Secure the shunt cable connected to the host machine to this equipment using a
screw (w/washer screw, white, M4×8).
x1
F-5-54F-5-54
F-5-55F-5-55F-5-56F-5-56
5
523
23
Installation > Installation Procedure > Connecting to the Host Machine
Installation > Installation Procedure > Connecting to the Host Machine
44) Loosen the screw securing the delivery guide, lower the delivery guide, and then tighten the screw
tightly.
F-5-57F-5-57
5
524
24
Installation > Installation Procedure > Securing the Paper Deck Stopper
Installation > Installation Procedure > Securing the Paper Deck Stopper
Securing the Paper Deck Stopper1
1) By removing a screw, remove the wrench from the inside of the deck left front cover.
x1
22) Secure the two stoppers.
33) Using a wrench, loosen the upper nut on the stopper.
44) Using a wrench, turn the lower nut on the stopper to low-
er the stopper to the floor surface.
55) Tighten the upper nut.
F-5-58F-5-58 F-5-59F-5-59
F-5-60F-5-60F-5-61F-5-61 F-5-62F-5-62
5
525
25
Installation > Installation Procedure > Securing the Paper Deck Stopper
Installation > Installation Procedure > Securing the Paper Deck Stopper
66) Secure the wrench at the original position.
x1
F-5-63F-5-63
5
526
26
Installation > Installation Procedure > Installing Cables
Installation > Installation Procedure > Installing Cables
Installing Cables1
1) Connect the included connect cable to the connector on the host machine.2
2) Connecting the interface cable to the connector on the host machine. Secure the cable bracket to the host machine using the supplied screw (RS tighting screw, M4×8).
x1
33) Install the supplied interface cover on the host machine using the supplied screw (binding screw,
M4×7).
x1
43) Connect the supplied power cable (230V model only).
Caution:
Use the correct power cord to match the location/area of installation. Make sure not to leave unused power code at the site.
F-5-64F-5-64F-5-65F-5-65
F-5-66F-5-66
F-5-67F-5-67
5
527
27
Installation > Installation Procedure > Switching between Paper Sizes
Installation > Installation Procedure > Switching between Paper Sizes
Switching between Paper Sizes1
MEMO:
By following the procedure mentioned below, adjust the positions of the side and rear guide plates to the paper size exactly. If not adjusted well, the paper may stagger in the deck to cause printing position displacement.
1)Connect the power plugs of the host machine and this equipment to the wall outlets.
MEMO:
Make sure that the leakage breaker is turned on.
2) Turn on the main power of the host machine.
23) Press the deck open switch to open the upper deck.
34) Raise the rear guide plate in the direction of the arrow. Move the front side guide plate in the direction of
the arrow while nipping its lever.
45)Set the paper to be used by the user.
F-5-68F-5-68
F-5-69F-5-69F-5-70F-5-70
5
528
28
Installation > Installation Procedure > Switching between Paper Sizes
Installation > Installation Procedure > Switching between Paper Sizes
56) Adjust the positions of the side and rear guide plates to the paper size.
67) Close the upper deck. Set the paper to be used by the user in the
middle and lower decks.
78) Set sizes for individual decks. [Additional Function]>[Common Settings]>[Register Paper]
F-5-71F-5-71F-5-72F-5-72
5
529
29
Installation > Installation Procedure > Installing the Size Indication Plate
Installation > Installation Procedure > Installing the Size Indication Plate
Installing the Size Indication Plate1
1) Press the deck open switch to open the upper deck.2
2) Separate the supplied size indication plate into two.
Caution
Treat the cut edges of the size indication plates appropriately so that the user does not get injured.
33) Set the two size indication plates side by side in the indication section on the deck cover to show the paper size available through the window of the deck cover.
F-5-73F-5-73
F-5-74F-5-74
F-5-75F-5-75
5
530
30
Installation > Installation Procedure > Checking for Operation
Installation > Installation Procedure > Checking for Operation
44) Close the upper deck. Install the size indication plates on the middle deck and lower deck in the same
manner.
Checking for Operation1) Supply paper from each deck to check whether paper is fed normally.
F-5-76F-5-76
5
531
31
Installation > Machine Relocation Work
Installation > Machine Relocation Work
Machine Relocation WorkWhen relocating this machine to another place, carry out the following work.1) Turn off the host machine following the shutdown sequence, and then remove the power plug
(from the outlet).2) Remove the interface cover, and then disconnect the interface cable.3) Disconnect the shunt cable.4) Loosen the screws securing the delivery guide, raise the delivery guide, and then tighten the
screws firmly. 5) Release the front and rear latches.
6) Raise the two stoppers fully until they lock.F-5-78F-5-78
F-5-79F-5-79
7) Remove the roller support plate from the lower deck.
x2
8) Remove the separation roller nip cam from each deck.
x1
F-5-80F-5-80
F-5-81F-5-81
5
532
32
Installation > Machine Relocation Work
Installation > Machine Relocation Work
9) Separate this equipment from the host machine.
Caution:
When relocating this machine, move it with the left side (double caster side) of the paper deck facing forward.
F-5-82F-5-82
5
533
33
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure
Paper Deck Double Deeding Detection Kit-A1 Installation Procedure
When installing the paper deck, double feeding sensor unit, and other options at the same time, first install the host machine and then install options in the following order:1. Paper deck [1] (Refer to “Making Preparations for Installing the Parts on the Paper Deck Side” and the preceding sections of “Paper Deck Installation Procedure”.)2. Double feeding sensor unit [2]3. Air heater unit [3]4. Cassette heater unit [4]5. Cassette heater mounting kit [5]6. Connection of paper deck to host machine (Refer to “Making Preparations for Installing the Parts on the Host Machine Side” and the subsequent sections in “Paper Deck Installation Procedure”.)
[3]
[2]
[1]
[4][5]
F-5-83F-5-83
5
534
34
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Separating the Paper Deck from the Host Machine
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Separating the Paper Deck from the Host Machine
Separating the Paper Deck from the Host Machine1
1) Turn off the host machine.2) Disconnect the power cable of the paper deck.
23) Remove the interface cover from the host machine.
x1
34) Disconnect the interface cable connected between the host machine and paper deck.
x1
45) Raise the two deck stoppers to the highest position, and then secure them.
F-5-84F-5-84
F-5-85F-5-85F-5-86F-5-86
5
535
35
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Separating the Paper Deck from the Host Machine
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Separating the Paper Deck from the Host Machine
56) Open the deck left front cover, loosen the screw securing the paper deck delivery guide, raise the
delivery guide, and then tighten the screw securely.
67) Disconnect the shunt cable connected between the host machine and paper deck.
x1
78) Loosen the screw securing the latch plate at the front of the paper deck, raise the latch plate, and then
tighten the screw securely. Close the deck left front cover.
89) Loosen the screw securing the latch plate at the rear of the paper deck, raise the latch plate, and then
tighten the screw securely.
F-5-87F-5-87
F-5-88F-5-88
F-5-89F-5-89 F-5-90F-5-90
5
536
36
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Separating the Paper Deck from the Host Machine
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Separating the Paper Deck from the Host Machine
910) Separate the paper deck from the host machine.
F-5-91F-5-91
5
537
37
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Checking the Supplied Parts
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Checking the Supplied Parts
Checking the Supplied Parts
[1]
[2]
[4]
[4][6]
[6]
[6]
[6]
[5]
[3]
[1] Double feeding sensor (Reception/FG3-4284) 1 piece[2] Double feeding sensor (Transmission/FG3-4283) 1 piece[3] Double feeding sensor harness 1 piece[4] Sensor cover 2 pieces.[5] Clamp 2 pieces[6] Screw (w/washer screw, white, M3 x 8) 4 pieces
F-5-92F-5-92
5
538
38
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
Installing the Double Feeding Sensor Unit1
1) Remove six screws, and then remove the paper deck rear left cover.
x6
22) Remove two screws, and then remove the PCB cover.
x2
33) Connect the 7-pin connector of the supplied double feeding sensor harness to the connector CN5
on the deck driver PCB.
44) Open the four clamps of the harness guide and three clamps.
F-5-93F-5-93
F-5-94F-5-94
F-5-95F-5-95 F-5-96F-5-96
5
539
39
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
55) Thread the double feeding sensor harness through the clamps, and then close the clamps.
66) Thread the 5-pin connector (reception side) of the double feeding sensor harness through the edge
saddle.
77) Install the supplied two clamps on the side pate, and then open the lower two clamps.
88) Thread the 4-pin connector (transmission side) of the double feeding sensor harness through four
clamps, and close the clamps.
F-5-97F-5-97 F-5-98F-5-98
F-5-99F-5-99 F-5-100F-5-100
5
540
40
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
99) Secure the tie tap (with a lock) of the double feeding sensor harness to the side plate.
1010) Open the three clamps.
1111) Thread the 4-pin connector (transmission side) of the double feeding sensor harness through the
clamps, and then close the clamps.
1212) Open the deck left front cover, and then open the horizontal path guide.
F-5-101F-5-101 F-5-102F-5-102
F-5-103F-5-103 F-5-104F-5-104
5
541
41
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
1313) Open the two clamps.
1414) Thread the 4-pin connector (transmission side) of the double feeding sensor harness through the
clamps, and then close the clamps.
1515) Connect the 4-pin connector (transmission side) of the double feeding sensor harness to the sup-
plied double feeding sensor (transmission/FG3-4283).
1616) Install the double feeding sensor (transmission/FG3-4283) using the supplied screw (w/washer
screw, white, M3 x 8).
x1
F-5-105F-5-106
F-5-107 F-5-108
5
542
42
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
1717) Attach the supplied sensor cover to the double feeding sensor (transmission/FG3-4283) using the
supplied screw (w/washer screw, white, M3 x 8). Close the horizontal path guide.
x1
1818) Open four clamps.
1919) Thread the 5-pin connector (reception side) through the clamps, and then close the clamps.
2020) Connect the 4-pin connector (reception side) of the double feeding sensor to the supplied double
feeding sensor (reception/FG3-4284).
F-5-109F-5-110
F-5-111F-5-112
5
543
43
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
2121) Install the double feeding sensor (reception/FG3-4284) using the supplied screw (w/washer screw,
white, M3 x 8).
x1
2222) Attach the supplied sensor cover to the double feeding sensor (reception/FG3-4284) using the sup-
plied screw (w/washer screw, white, M3 x 8).
x1
2323) Attach the PCB cover using two screws.
x2
2424) Attach the deck rear left cover using six screws.
x6
F-5-113 F-5-114
F-5-115
F-5-116
5
544
44
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit
MEMO:Connect the paper deck to the host machine, and then check whether the double feeding sensor detects the doubly fed paper properly. If the double feeding sensor does not detect the doubly fed paper, check whether this sensor is installed properly.
2525) Fold the A3- or LDR-size paper (64-90 g/m2) into two.
MEMO:To prevent a paper jam, fold the paper sharply.
2626) Place the paper in the deck with the folding line of the twofold paper on the pickup side of the deck.
Folding line
2727) Feed the paper by operating the host machine and check that the paper (doubly fed paper) is
detected by the double feeding sensor and ejected to the escape tray.
F-5-117
F-5-118
5
545
45
Installation > Air Heater Unit Installation Procedure
Installation > Air Heater Unit Installation Procedure
Air Heater Unit Installation ProcedureWhen installing the paper deck, air heater unit , and other options at the same time, first install the host machine and then install options in the following order:1. Paper deck [1] (Refer to “Making Preparations for Installing the Parts on the Paper Deck Side” and the preceding sections of “Paper Deck Installation Procedure”.)2. Double feeding sensor unit [2]3. Air heater unit [3]4. Cassette heater unit [4]5. Cassette heater mounting kit [5]6. Connection of paper deck to host machine (Refer to “Making Preparations for Installing the Parts on the Host Machine Side” and the subsequent sections in “Paper Deck Installation Procedure”.)
[3]
[2]
[1]
[4][5]
F-5-119
5
546
46
Installation > Air Heater Unit Installation Procedure > Parts Preparation
Installation > Air Heater Unit Installation Procedure > Parts Preparation
Parts PreparationThe air heater unit can be installed on the upper, middle, and lower decks.Required numbers of individual parts vary depending on where the air heater unit is installed. Prepare necessary parts according to the following
[1]
[2]
[10]
[9]
[6]
[3] [4] [5]
[7]
[8]
[1] Air heater unit (FM4-1850) 1 piece *1[2] Air heater PCB (FG3-4279) 1 piece *1[3] Upper deck air heater harness (about 90 cm / FG3-4327) 1 piece *2[4] Middle deck air heater harness (about 60 cm / FG3-4328) 1 piece *3[5] Lower deck air heater harness (about 40 cm / FG3-4329) 1 piece *4[6] PCB support (VT2-0006-006) 2 pieces *1[7] Clamp (large / WT2-5974) *5[8] Clamp (small / WT2-5973)*5[9] Screw (binding screw, M4 x 8 / 4A3-3529) 2 pieces *1[10] Screw (w/washer screw, M3 x 6 / XB2-4300-605) 2 pieces *1
*1: Required numbers for each deck.*2: Required parts for the installation of the air heater unit on the upper deck.*3: Required parts for the installation of the air heater unit on the middle deck*4: Required parts for the installation of the air heater unit on the lower deck*5: Required numbers vary depending on where the air heater unit is installed.
Where to install the air heater unit Clamp(large / WT2-5974)
Clamp(small / WT2-5973)
Only the upper deck, or both the upper deck and another deck
6 pieces 6 pieces
Only the middle deck, or both the middle and lower decks
6 pieces Unnecessary
Only the lower deck Unnecessary Unnecessary
F-5-120
5
547
47
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
Installing the Air Heater Unit
MEMO:The procedure for installing the air heater unit on the upper deck is described below. It also applies to the air heater units installed on the middle and lower decks with the exception of some steps.
11) Remove eight screws, and then remove the deck rear right cover of the paper deck.
x8
22) Install the two included PCB supports on the side panel.
33) Open the clamp, and then take out the air heater AC harness from it. Close the clamp.
F-5-121
F-5-122 F-5-123
5
548
48
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
44) Fit the included air heater PCB on the PCB supports, and then secure it using the two included
screws (w/washer screw, M3 x 6).
x2
55) Connect the air heater AC harness to the CN4 of the air heater PCB.
66) Install six small clamps and six large clamps on the side plate. MEMO:
When installing the air heater unit on the middle deck, only six large clamps are required. Six small clamps are not required. When installing the air heater unit on the lower deck, both six large clamps and six small clamps are not required.
F-5-124
F-5-125
F-5-126
5
549
49
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
77) Open the clamp, and then take out the AC distributor PCB harness from it.
88) Remove two screws, and then remove the AC distributor PCB cover.
x2
99) Open 16 clamps. MEMO:
When installing the air heater unit on the middle deck, open 13 clamps.When installing the air heater unit on the lower deck, open 9 clamps.
F-5-127 F-5-128
F-5-129
5
550
50
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
1010) Connect the 4-pin connector of the included upper deck air heater harness to the CN3 of the air
heater PCB.
1111) Put the upper deck air heater harness in 28 clamps, and then close the clamps.
MEMO:When installing the air heater unit on the middle deck, put the middle deck air heater harness in 19 clamps, and then close the clamps. When installing the air heater unit on the lower deck, put the lower deck air heater harness in 9 clamps, and then close the clamps.
1212) Connect the 6-pin connector of the upper deck air heater harness to the CN8 of the AC distributor
PCB.
F-5-130F-5-131
F-5-132
5
551
51
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
MEMO:When installing the air heater unit on the middle deck, connect the 5-pin connector of the middle deck air heater harness to the CN7 of the AC distributor PCB. When installing the air heater unit on the lower deck, connect the 4-pin connector of the lower deck air heater harness to the CN6 of the AC distributor PCB.
1313) Install the AC distributor cover using two screws.
x2
1414) Put the AC distributor PCB harness in the clamps, and then close the clamp.
1515) Connect 4-pin connector of the harness 1 to the CN1 of the air heater PCB. Connect the 8-pin
connector of the harness 2 to the CN2 of the air heater PCB.
F-5-133
F-5-134F-5-135
5
552
52
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
1616) Press down the air heater cover lock lever, and then remove the air heater cover.
1717) Install the included air heater unit on the upper deck using the two included screws (binding screw,
M4 x 8).
x2
1818) Connect the two connectors of the air heater unit to the upper deck.
1919) Install the air heater cover.
F-5-136
F-5-137
F-5-138F-5-139
5
553
53
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit
2020) Install the deck rear right cover using eight screws.
x8
F-5-140
5
554
54
Installation > Cassette Heater Unit Installation Procedure
Installation > Cassette Heater Unit Installation Procedure
Cassette Heater Unit Installation ProcedureWhen installing the paper deck, cassete heater unit, cassete heater mounting kit, and other options at the same time, first install the host machine and then install options in the following order:1. Paper deck [1] (Refer to “Making Preparations for Installing the Parts on the Paper Deck Side” and the preceding sections of “Paper Deck Installation Procedure”.)2. Double feeding sensor unit [2]3. Air heater unit [3]4. Cassette heater unit [4]5. Cassette heater mounting kit [5]6. Connection of paper deck to host machine (Refer to “Making Preparations for Installing the Parts on the Host Machine Side” and the subsequent sections in “Paper Deck Installation Procedure”.)
[3]
[2]
[1]
[4][5]
F-5-141
5
555
55
Installation > Cassette Heater Unit Installation Procedure > Parts Preparation > Cassete heater mounting kit
Installation > Cassette Heater Unit Installation Procedure > Parts Preparation > Cassete heater mounting kit
Parts PreparationThe cassette heater unit can be installed on the middle and lower decks.Required numbers of individual parts vary depending on where the cassette heater unit is installed. Prepare necessary parts according to the following.
[4]
[5]
[2] [3]
[1]
[6]
Cassete heater unit[1] Cassete heater unit (FM3-3772(230V)) 1piece *1
Cassete heater mounting kit[2] Middle deck cassete heater connect harness 1piece *2 (about 60cm / FG3-4325)[3] Lower deck cassete heater connect harness 1piece *3 (about 40cm / FG3-4326)[4] Clamp (large / WT2-5974) *4[5] Clamp (small / WT2-5973) *4[6] Screw(w/washer,M4×8 / FC7-7646) 1piece *1
*1: Required numbers for each deck.*2: Required parts for the installation of the cassette heater unit on the middle deck*3: Required parts for the installation of the cassette heater unit on the lower deck*4: Required numbers vary depending on where the cassette heater unit is installed
Where to install the cassette heater unit Clamp(large / WT2-5974)
Clamp(small / WT2-5973)
Only the middle deck, or both the middle and lower decks
6 pieces 3 pieces
Only the lower deck 3 pieces Unnecessary
■
■
F-5-142
5
556
56
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Unit
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Unit
Installing the Cassette Heater Unit
MEMO:The procedure for installing the cassette heater unit on the middle deck is described below. It also applies to the cassette heater unit installed on the lower deck.
11) Remove eight screws, and then remove the deck rear right cover.
x8
22) Remove the deck upper rear cover.
33) Remove six screws, and then remove the deck right cover.
x6
F-5-143
F-5-144F-5-145
5
557
57
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Unit
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Unit
44) Open the middle deck by hand, and then remove the screw securing the foreign substance sensor
bracket.
x1
55) With the sensor harness connected, remove the foreign substance sensor bracket and foreign
substance sensor flag.
66) Hook the three hooks of the cassette heater unit in the three mounting holes.
77) Using a screw (w/washer screw, M4 x 8), secure the cassette heater unit.
x1
F-5-146 F-5-147
F-5-148 F-5-149
5
558
58
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Unit
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Unit
88) Install the foreign substance sensor flag and foreign substance sensor bracket in place.
MEMO:Check that the sensor connector is not disconnected nor floating.
99) Lace the cassette heater harness in the lower square bushing.
1010) Put the cassette heater harness in the clamp, and then close the clamp. Close the middle deck.
F-5-150
F-5-151
F-5-152
5
559
59
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
Installing the Cassette Heater Mounting Kit
MEMO:The procedure for installing the cassette heater unit on the middle deck is described below. It also applies to the cassette heater unit installed on the lower deck with the exception of some steps.
11) Install three small clamps and six large clamps on the side panel.
MEMO:When installing the optional air heater unit together or when it has already been installed, use three large clamps in place of the upper three small clamps.
MEMO:When installing the cassette heater unit on the lower deck, install three large clamps on the side panel. When installing the optional air heater unit together or when it has already been installed, you need not install large clamps on the side panel.
F-5-153
F-5-154
5
560
60
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
22) Open the clamps and take out an AC distributor PCB harness from it.
33) Remove two screws, and then remove the AC distributor PCB cover.
x2
44) Open the 11 clamps. MEMO:
When installing the cassette heater unit on the lower deck, open eight clamps.
F-5-155 F-5-156
F-5-157F-5-158
5
561
61
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
55) Connect the 2-pin connector of the middle deck cassette connect heater harness to the connector of
the cassette heater harness.
66) Put the middle deck cassette heater connect harness in 20 clamps, and then close the clamps.
MEMO:When installing the cassette heater unit on the lower deck, put the lower-deck cassette heater harness in 11 clamps, and then close the clamps.
77) Connect the 5-pin connector of the middle deck cassette heater connect harness to the CN4 of the AC
distributor PCB.
F-5-159
F-5-160
F-5-161
5
562
62
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
MEMO:When installing the cassette heater unit on the lower deck, connect the 4-pin connector of the lower-deck cassette heater connect harness to the CN3 of the AC distributor PCB.
88) Install the AC distributor PCB cover using two screws.
x2
99) Put the AC distributor PCB harness in the clamp, and then close the clamp.
1010) Install the deck right cover using six screws.
x6
F-5-162
F-5-163 F-5-164
5
563
63
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit
1111) Install the deck upper rear cover.
1212) Install the deck rear right cover using eight screws.
x8
F-5-165 F-5-166
6
6 Appendix
AppendixService ToolsGeneral Circuit Diagram
■■
6
62
2
Appendix > Service Tools
Appendix > Service Tools
Service Tools
Solvents and OilsNo. Name Uses Composition Remarks
1 Vic Clean Cleaning:e.g., glass, plastic, rubber parts, external covers
Hydrocarbon (fluorine family), Alcohol, Surface activating agent, Water
Do not bring near fire.Procure locally.Isopropyl alcohol may besubstituted.
■
6-3
6-3
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
General Circuit Diagram
General Circuit Diagram
CN23.1 REMOTE_12V_PCN23.2 SGND
CN1.4 PGNDCN1.3 PGNDCN1.2 +24VCN1.1 +24V
MNT_DTCEX_TX14+EX_TX14-SGNDEX_CLK14-EX_CLK14+SGNDEX_RX14+EX_RX14-SGNDEX_TX13+EX_TX13-SGNDEX_CLK13-EX_CLK13+SGNDEX_RX13+EX_RX13-SGND
MNT_DTCEEP_AD_INEEP_AD_DOUTEEP_AD_SCLKEEP_CSAD_*CSREMOTE_12VSGND*RESETSGNDEX_TX15+EX_TX15-SGNDEX_CLK15-EX_CLK15+SGNDEX_RX15+EX_RX15-SGND
AC distributor PCB
Cassette heater switch
CN1.1 AC-H-SWCN1.2 N.C.
CN2.3N.C.CN2.4AC-H CN1.1
CN1.2CN1.3
CN6.1 AC-NCN6.2 N.C.CN6.3 N.C.
CN7.1 AC-NCN7.2 N.C.CN7.3
AC-HCN7.4N.C.
CN8.1 N.C.CN8.2 AC-NCN8.3
N.C.CN8.4N.C.
CN8.5 AC-H
CN4.1AC-H-SWCN4.2N.C.CN4.3
AC-N CN4.4N.C.
CN3.1AC-H-SWCN3.2N.C.
211
2
CN3.3N.C.CN3.2N.C.CN3.1AC-N
AC inlet
211
2
CN4.5N.C.
CN1.4
Deck driver PCB
CN3.3N.C.CN3.4AC-N
CN8.6 N.C.
N.C.CN7.5
CN6.4 AC-H
CN1.3 N.C.CN1.4 AC-H
CN2.1AC-NCN2.2N.C.
CN3.4AC-H
CN3.3N.C.CN3.2N.C.
AC-N
CN3.4AC-H
CN3.3N.C.CN3.2N.C.
AC-N
CN3.4AC-H
Cassette heater (middle deck/ option)
Cassette heater (lower deck/ option)
CN1.A1
SGNDEX_TX14+EX_TX14-SGNDEX_CLK14-EX_CLK14+SGNDEX_RX14+EX_RX14-SGND
CN1.A2CN1.A3CN1.A4CN1.A5CN1.A6CN1.A7CN1.A8CN1.A9CN1.A10CN1.A11
EX_TX13+EX_TX13-SGNDEX_CLK13-EX_CLK13+SGNDEX_RX13+EX_RX13-SGND
SGND
CN1.A12CN1.A13CN1.A14CN1.A15CN1.A16CN1.A17CN1.A18CN1.A19
CN1.B1
EEP_AD_INEEP_AD_DOUTEEP_AD_SCLKEEP_CSAD_*CSREMOTE_12VSGND*RESETSGND
CN1.B2CN1.B3CN1.B4CN1.B5CN1.B6CN1.B7CN1.B8CN1.B9CN1.B10CN1.B11
EX_TX15+EX_TX15-SGNDEX_CLK15-EX_CLK15+SGNDEX_RX15+EX_RX15-SGND
CN1.B12CN1.B13CN1.B14CN1.B15CN1.B16CN1.B17CN1.B18CN1.B19
REMOTESGND+24V+24V+24VPGNDPGNDPGND
DC Power supply PCB
N.C.N.C.AC-H
AC-NN.C.
CN1.5
CN2.1CN2.2CN2.3CN2.4CN2.5CN2.6CN2.7CN2.8
N.C.
N.C.
REMOTE_12VSGND
CN25.1 REMOTE_12VCN25.2 SGNDCN25.3 N.C.
CN9.1
N.C.CN9.2N.C.CN9.3
AC-N CN9.4
AC-H
CN9.1
AC-NCN9.2N.C.CN9.3
AC-HCN2.2 N.C.CN2.3 AC-N
CN2.1 AC-H
CN9.1
N.C.CN9.2 AC-NCN9.3
N.C.CN9.4
AC-N
AC-HCN9.5AC-HCN9.6
CN1.3AC-NCN1.1AC-H CN2.4
AC-N CN2.2AC-H
Noise filter PCB
1
32
CN1.3AC-NCN1.1AC-H
AC-NAC-H
CN1.3AC-NCN1.1AC-H
AC-NAC-H
CN2.4CN2.2
CN2.4CN2.2
Leakage breaker
12345678910111213141516171819
21222324252627282930313233343536373839
20
40
CN3.A1CN3.A2CN3.A3CN3.A4CN3.A5CN3.A6CN3.A7CN3.A8CN3.A9CN3.A10CN3.A11CN3.A12CN3.A13CN3.A14CN3.A15CN3.A16CN3.A17CN3.A18CN3.A19
CN3.B1CN3.B2CN3.B3CN3.B4CN3.B5CN3.B6CN3.B7CN3.B8CN3.B9CN3.B10CN3.B11CN3.B12CN3.B13CN3.B14CN3.B15CN3.B16CN3.B17CN3.B18CN3.B19
CN3.A20
CN3.B20
CN10.2CN10.1
CN3.1
CN3.1
Upper deck air heater PCB
(option)
Power cord (120V)
Power cord (100V)
SW001
FUS001
CHT003
CHT002
Middle deck air heater PCB
(option)
Lower deck air heater PCB
(option)
Leakage breakerFUS001
Leakage breakerFUS001
Host Machine
General circuit diagram(1/6)
J003
J001 J002J004
J005
F-6-1F-6-1
6-4
6-4
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
Power supply cooling fan
CN26.1 SGNDDP_SNS+5V4
SGNDLF_SNS+5V4
SGNDVUF_SNS+5V4SGND
CN26.2CN26.3
CN4.1CN4.2CN4.3CN4.4CN4.5CN4.6CN4.7CN4.8
VMF_SNS+5V4SGNDVLF_SNS+5V4
+5V4SGNDDR_SNS
CN4.9CN4.10CN4.11CN4.12
CN26.4CN26.5CN26.6
CN5.7 SGNDDFDR_CHKDFDR_SE+5V4+24V4DFDT_CHKPGND
CN5.6CN5.5CN5.4CN5.3CN5.2CN5.1
1234
SGNDDFDR_CHKDFDR_SEDFDR_J
Double feeding sensor (receive/ option)
Lower deck feed sensor
Vertical path upper sensor
Vertical path middle sensor
Vertical path lower sensor
119753
*B+24V
B*A
+24V1 A
Horizontal path feed motor
119753
*B+24V
B*A
+24V1 A
Vertical path upper feed motor
119753
*B+24V
B*A
+24V1 A
Vertical path lower feed motor
Deck pickup motor
4321
2
*BLK
CLK
+5V
SGND
+24V41PGND
PGNDERR
+24V5
CN8.1+24V4+24V4*BB*AA
CN8.2CN8.3CN8.4CN8.5CN8.6
CN16.1+24V4+24V4*BB*AA+24V4+24V4*B
CN16.2CN16.3CN16.4CN16.5CN16.6CN16.7CN16.8CN16.9CN16.10CN16.11CN16.12
B*AA
CN24.1+24V4PGND
PF_MOT_LDPF_MOT_EN
PF_MOT_BRKPF_MOT_CLK
+5V
CN24.2
CN7.1CN7.2CN7.3CN7.4CN7.5
CN9.1+24V5
C_FAN_ERRPGND CN9.2
CN9.3
CN6.1 A+5VAD_HUMAGNDAD_TEMP
CN6.2CN6.3CN6.4
123
+5V4SIG
SGND
123
+5V4SIG
SGND
123
+5V4SIG
SGND
123
+5V4SIG
SGND
CN2.2 +24V+24V4CN2.1
65
F/*R
ON/*OFF
SGND
CN7.6
1231
23
7 LD
5+5V4
CN11.1 +5V1SGNDD1_AS_SNS1
CN11.2CN11.3CN11.7CN11.8CN11.9
+5V2SGNDD2_AS_SNS1
CN11.13CN11.14CN11.15
+5V3SGNDD3_AS_SNS1
Deck driver PCB
1
34
+24V4
DFDT_CHKPGND
2DFDT_J
Delivery sensor
123
+5V4SIG
SGND
Deck left front cover open/close sensor321
+5V4SGNDSIG
Deck left front cover safety switch
12
COMNO
1234
VINHUM
AGNDTEMP
Environment sensor
Upper deck foreign substance sensor321
+5VSGNDSIG
Middle deck foreign substance sensor321
+5VSGNDSIG
Lower deck foreign substance sensor321
+5VSGNDSIG
S001
S002
S003
S004
S005
S006
S007
S008
S106
S206
S306
M004
M002
M003
M001
FAN001
Double feeding sensor (transmission/ option)
S009
S010
J006
J007
J008
J009
J010
J011
J012
J013
J014
J015
J100
J200
J300
J016
J017
J018
J019
J020
J021
General circuit diagram(2/6)
F-6-2F-6-2
6-5
6-5
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
CN12.1 SGNDD1_PP_SNS+5V1SGNDD1_PF_SNS+5V1
SGNDD1_UL_SNS
+5V1
SGND
CN12.2CN12.3CN12.4CN12.5CN12.6CN12.7CN12.8CN12.9CN12.10CN12.11
D1_PL_SNS
+5V1
SGNDD1_PE_SNS
+5V1CN12.12CN12.13CN12.14CN12.15
Upper deck pull-out sensor
123
+5V1SIG
SGND
Upper deck paper surface sensor
Upper deck paper presence/absence sensor
Upper deck lifter upper limit sensor
1234567891011121314151
23456789101112131415Upper deck pickup sensor
+24V3PGND
+24V3PGND
Upper deck open/close solenoidPGND
+24V1
119753
*B+24V3
B*A
+24V31 A
CN15.1CN15.2CN15.3CN15.4CN15.5CN15.6CN15.7CN15.8CN15.9CN15.10CN15.11CN15.12CN15.13CN15.14CN15.15CN15.16CN15.17CN15.18CN15.19CN15.20
+24V1+24V1*BB*AA+24V2+24V2*BB*AA+24V3+24V3*BB*AAN.C.N.C.
119753
*B+24V2
B*A
+24V21 A
119753
*B+24V1
B*A
+24V11 A
+24V1D1_PK_SOL
+24V_1D1_PF_CL
+24V_1D1_PP_CL
+24V2D2_PK_SOL
+24V_2D2_PF_CL
+24V_2D2_PP_CL
+24V3D3_PK_SOL
+24V_3D3_PF_CL
+24V_3D3_PP_CL
CN19.1CN19.2CN19.3CN19.4CN19.5CN19.6
+24V1D1_LK_SOL+24V2D2_LK_SOL+24V3D3_LK_SOL PGND
+24V2
PGND+24V3
+24V3PGND
Upper deck pickup clutch+24V1PGND
Upper deck pickup roller release solenoid+24V1
PGND
Upper deck pull-out clutch+24V1
PGND
+24V2PGND
+24V2PGND
+24V2PGND
123
+5V1SIG
SGND
123
SIGSGND+5V1
123
SIGSGND+5V1
1
23
SIGSGND+5V1
123
123456
456 2
121
212
1
212
1
121
2
121
2
121
2
121
2
121
2
121
2
121
2
121
2
121
2
CN13.1 SGNDD2_PP_SNS+5V2SGNDD2_PF_SNS+5V2
SGNDD2_UL_SNS
+5V2
SGND
CN13.2CN13.3CN13.4CN13.5CN13.6CN13.7CN13.8CN13.9CN13.10CN13.11
D2_PL_SNS
+5V2SGND
D2_PE_SNS
+5V2CN13.12CN13.13CN13.14CN13.15
Middle deck pull-out sensor
123
+5V2SIG
SGND
Middle deck paper surface sensor
Middle deck paper presence/absence sensor
Middle deck lifter upper limit sensor
1234567891011121314151
23456789101112131415Middle deck pickup sensor
123
+5V2SIG
SGND
123
SIGSGND+5V2
123
SIGSGND+5V2
123
SIGSGND+5V2
N.C.CN13.16
Upper deck safety switch
N.C.COM+5V
NC
CN10.1 +5V+5V_ES1+5V
CN10.2CN10.3CN10.4CN10.5CN10.6
+5V_ES2+5V+5V_ES3+5V
NC
+5VNC
CN14.1 SGNDD3_PP_SNS+5V3SGNDD3_PF_SNS+5V3
SGNDD3_UL_SNS
+5V3
SGND
CN14.2CN14.3CN14.4CN14.5CN14.6CN14.7CN14.8CN14.9CN14.10CN14.11
D3_PL_SNS
+5V3
SGNDD3_PE_SNS
+5V3CN14.12CN14.13CN14.14CN14.15
Lower deck pull-out sensor
123
+5V2SIG
SGND
Lower deck paper surface sensor
Lower deck paper presence/absence sensor
Lower deck lifter upper limit sensor
1234567891011121314151
23456789101112131415
Lower deck pickup sensor
123
+5V2SIG
SGND
N.C.CN14.16
123
SIGSGND+5V2
123
SIGSGND+5V2
123
SIGSGND+5V2
N.C.CN14.17
N.O.+5V_ES1
+5V_ES2
+5V_ES3
N.C.COMN.O.
N.C.COMN.O.
N.C.CN13.17
N.C.CN14.18N.C.CN14.19
N.C.
CN18.1CN18.2CN18.3CN18.4CN18.5CN18.6CN18.7CN18.8CN18.9CN18.10CN18.11CN18.12CN18.13CN18.14CN18.15CN18.16CN18.17CN18.18CN18.19
7
7
123
123456
456
7
7
123
123456
456
7
7
Deck driver PCBS102
S101
S105
S104
S103
S202
S201
S205
S204
S203
S302
S301
S305
S304
S303
S108
S208
S308
Middle deck safety switch
Lower deck safety switch
SL101
CL101
CL102
Middle deck pickup roller release solenoid
Middle deck pickup clutch
Middle deck pull-out clutch
SL201
CL201
CL202
Lower deck pickup roller release solenoid
Lower deck pickup clutch
Lower deck pull-out clutch
SL301
CL301
CL302
Middle deck open/close solenoid
Lower deck open/close solenoid
SL102
SL202
SL302
Upper deck lifter motor
Middle deck lifter motor
Lower deck lifter motor
M101
M201
M301
General circuit diagram(3/6)
J102
J103
J104
J105
J106
J202
J203
J204
J205
J206
J302
J303
J304
J305
J306
J107
J207
J307
J101
J201
J301
J108J109
J110
J111
J208J209
J210
J211
J308J309
J310
J311
J112
J212
J312
J113
J213
J313
F-6-3F-6-3
6-6
6-6
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
PS PS
SGNDAD_D1_VR+5V1
D1_SH_SNSSGND+5V1
D1_LL_SNSSGND+5V1D1_LH_SNSSGND+5V1
D1_PL_SNS2SGND+5V1D1_PL_SNS1SGND+5V1
SGNDD1_SWD1_LED
N.C.
B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19
B20
A20
B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19B20
CN21.1 D1_AHT_OND1_AHT_BIT0D1_AHT_BIT1D1_AHT_ERRD1_AHT_READY+5V_AHT1D1_AHT_CHKSGND
CN21.2CN21.3CN21.4CN21.5CN21.6CN21.7CN21.8
Upper deck air heater PCB(option)
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20 A
*AB*B
PGNDD1_CFAN_ERRD1CFAN_VIN
PGNDD1_HFAN_ERRD1_HFAN_VIN
N.C.N.C.N.C.
N.C.
CN2.1
D1_AHT_OND1_AHT_BIT0D1_AHT_BIT1D1_AHT_ERRD1_AHT_READY+5V_AHT1D1_AHT_CHKSGND
CN2.2CN2.3CN2.4CN2.5CN2.6CN2.7CN2.8
CN1.1 CONT_THSGNDOVER_THSGND
CN1.2CN1.3CN1.4
PC1 PC1
N.C.N.C.AC100_NCN4.1
CN4.2CN4.3CN4.4 AC100_H
PC4 PC4
AC distributor PCB
CN3.3 N.C.CN3.2 N.C.CN3.1 AC-N
CN3.4 AC-H
432
*B
*AB
1
A
Upper deck swing motor
Upper deck right flotation fan
PGNDERR+24V
Upper deck left flotation fan
PGNDERR+24V
12345678910 1
2345678910
1231
23
1231
23
Upper deck lifter lower limit sensor
321
+5V1SGNDSIG
Upper deck lifter HP sensor
321
+5V1SGNDSIG
CN1.1CN1.2CN1.3
SGNDSWLED
1231
23
Upper deck swing HP sensor321
+5V1SGNDSIG 1
231
23
SGND
SGND
OVER_TH
CONT_TH
AC100_HAC100_N
1232
34
41
122
1
123
123
Air heater unit(option)
CN17.A1CN17.A2CN17.A3CN17.A4CN17.A5CN17.A6CN17.A7CN17.A8CN17.A9CN17.A10CN17.A11CN17.A12CN17.A13CN17.A14CN17.A15CN17.A16CN17.A17CN17.A18
123456789101112131415161718
CN17.B9CN17.B10CN17.B11CN17.B12CN17.B13CN17.B14CN17.B15CN17.B16CN17.B17CN17.B18
CN17.B1CN17.B2CN17.B3CN17.B4CN17.B5CN17.B6CN17.B7CN17.B8
19
21222324252627282930313233343536
20
Upper deck open switch PCB
Deck driver PCB
HeaterFuse
Thermistor
Thermistor
S111
S112
M102
FAN102
FAN101
S116
HT101
J115
J116
J118
J117
J119
J120
J121
J122
J124
J123
J125
J126
J127
J128
J114B
J114A
General circuit diagram(4/6)
F-6-4F-6-4
6-7
6-7
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
PS PS
B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19
B20
A20
B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19B20
CN21.9 D2_AHT_OND2_AHT_BIT0D2_AHT_BIT1D2_AHT_ERRD2_AHT_READY+5V_AHT2D2_AHT_CHKSGND
CN21.10CN21.11CN21.12CN21.13CN21.14CN21.15CN21.16
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20
CN2.1
D2_AHT_OND2_AHT_BIT0D2_AHT_BIT2D2_AHT_ERRD2_AHT_READY+5V_AHT2D2_AHT_CHKSGND
CN2.2CN2.3CN2.4CN2.5CN2.6CN2.7CN2.8
CN1.1 CONT_THSGNDOVER_THSGND
CN1.2CN1.3CN1.4
PC1 PC1
N.C.N.C.AC100_NCN4.1
CN4.2CN4.3CN4.4 AC100_H
PC4 PC4
CN3.3 N.C.CN3.2 N.C.CN3.1 AC-N
CN3.4 AC-H
432
*B
*AB
1
A
Middle deck right flotation fan
PGNDERR+24V
PGNDERR+24V
12345678910 1
2345678910
1231
23
1231
23
Middle deck lifter lower limit sensor
321
+5V2SGNDSIG
Middle deck lifter motor
321
+5V2SGNDSIG
1231
23
Middle deck swing HP sensor321
+5V2SGNDSIG 1
231
23
SGND
SGND
OVER_TH
CONT_TH
AC100_HAC100_N
1232
34
41
122
1
123
123
CN20.A1CN20.A2CN20.A3CN20.A4CN20.A5CN20.A6CN20.A7CN20.A8CN20.A9CN20.A10CN20.A11CN20.A12CN20.A13CN20.A14CN20.A15CN20.A16CN20.A17CN20.A18
SGNDAD_D2_VR+5V2
D2_LL_SNSSGND+5V2D2_LH_SNSSGND+5V2
D2_PL_SNS2SGND+5V2D2_PL_SNS1SGND+5V2
SGNDD2_SWD2_LED
CN20.A19 N.C.
12345678910111213141516171819
D2_SH_SNSSGND+5V2
N.C.
CN20.B9CN20.B10CN20.B11CN20.B12CN20.B13CN20.B14CN20.B15CN20.B16CN20.B17CN20.B18
A*AB*B
PGNDD2_CFAN_ERRD2CFAN_VIN
PGNDD2_HFAN_ERRD2_HFAN_VIN
N.C.N.C.N.C.
N.C.
CN20.B1CN20.B2CN20.B3CN20.B4CN20.B5CN20.B6CN20.B7CN20.B8
N.C.CN20.B19
212223242526272829303132333435363738
20
CN1.1CN1.2CN1.3
SGNDSWLED
Deck driver PCB
Middle deck air heater PCB(option)
Middle deck open switch PCB
AC distributor PCB
Middle deck left flotation fan
S211
S212
M202
FAN202
FAN201
S216
HT201
Middle deck swing motor
J215
J216
J217
J218
J219
J220
J221
J222
J223
J224
J226
J225
J227
J228
J214B
J214A
Air heater unit(option)
HeaterFuse
Thermistor
Thermistor
General circuit diagram(5/6)
F-6-5F-6-5
6-8
6-8
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
App
endi
x >
Gen
eral
Circ
uit D
iagr
am >
Gen
eral
Circ
uit D
iagr
am
PS PS
CN22.A1CN22.A2CN22.A3 D3_PL_SNS3
SGND+5V3B1
B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19
B20
A20
B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19B20
CN21.17 D3_AHT_OND3_AHT_BIT0D3_AHT_BIT1D3_AHT_ERRD3_AHT_READY+5V_AHT3D3_AHT_CHKSGND
CN21.18CN21.19CN21.20CN21.21CN21.22CN21.23CN21.24
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20
CN2.1
D1_AHT_OND1_AHT_BIT0D1_AHT_BIT1D1_AHT_ERRD1_AHT_READY+5V_AHT1D1_AHT_CHKSGND
CN2.2CN2.3CN2.4CN2.5CN2.6CN2.7CN2.8
CN1.1 CONT_THSGNDOVER_THSGND
CN1.2CN1.3CN1.4
PC1 PC1
N.C.N.C.AC100_NCN4.1
CN4.2CN4.3CN4.4 AC100_H
PC4 PC4
CN3.3 N.C.CN3.2 N.C.CN3.1 AC-N
CN3.4 AC-H
432
*B
*AB
1
A
Lower deck swing motor
Lower deck right flotation fan
PGNDERR+24V
Lower deck left flotation fan
PGNDERR+24V
12345678910 1
2345678910
1231
23
1231
23
Lower deck lifter lower limit sensor
321
+5V3SGNDSIG
Lower deck lifter HP sensor
321
+5V3SGNDSIG
1231
23
Lower deck swing HP sensor321
+5V3SGNDSIG 1
231
23
SGND
SGND
OVER_TH
CONT_TH
AC100_HAC100_N
1232
34
41
122
1
123
123
123
D3_SH_SNSSGND+5V3
N.C.
CN22.B9CN22.B10CN22.B11CN22.B12CN22.B13CN22.B14CN22.B15CN22.B16CN22.B17CN22.B18
A*AB*B
PGNDD3_CFAN_ERRD3CFAN_VIN
PGNDD3_HFAN_ERRD3_HFAN_VIN
N.C.N.C.N.C.
N.C.
CN22.B1CN22.B2CN22.B3CN22.B4CN22.B5CN22.B6CN22.B7CN22.B8
N.C.N.C.CN22.B19
CN22.B20
2122232425262728293031323334353637383940
CN22.A4CN22.A5CN22.A6CN22.A7CN22.A8CN22.A9CN22.A10CN22.A11CN22.A12CN22.A13CN22.A14CN22.A15CN22.A16CN22.A17CN22.A18
SGNDAD_D3_VR+5V3
D3_LL_SNSSGND+5V3D3_LH_SNSSGND+5V3
D3_PL_SNS2SGND+5V3
SGNDD3_SWD3_LED
CN22.A19CN22.A20 N.C.
N.C.
4567891011121314151617181920
N.C.CN21.25
CN1.1CN1.2CN1.3
SGNDSWLED
Deck driver PCB
Lower deck air heater PCB(option)
Lower deck open switch PCB
AC distributor PCB
S311
S312
M302
FAN302
FAN301
S316
HT301
J315
J316
J318
J317
J320
J319
J321
J323
J322
J324
J326
J325
J328
J327
J314B
J314A
Air heater unit(option)
HeaterFuse
Thermistor
Thermistor
General circuit diagram(6/6)
F-6-6F-6-6
Top Related