Download - Offshore access gangway

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Page 1: Offshore access gangway

Visit Shell E&P to Ampelmann

Rotterdam, August 24th 2009

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AMPELMANNOffshore access as easy as crossing the street

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July 2002

• Conference on wind energy

• A presentation on access

• Design something better• Design something better

• An invention needs a codename: Ampelmann

“Offshore access, as easy as crossing the street”

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The problem

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The problem

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The solution

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The solution

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The solution

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Demonstrator phase

• 2 meter stroke cylinders

• Offshore proof

• Design for safety

• Test in offshore environment

• Design:

Hs = 2.5m, 50m vessel à no motions

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The Ampelmann

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Offshore testing

Transfer succeeded!

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Operational experience: P14-A

• Removal

• Operator: Wintershall

• Client: SMIT Marine Projects

• Vessel: Taklift 4• Vessel: Taklift 4

• Dutch HSE demand:

“Use safe gangway!”

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P14 removal

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As easy as crossing the street…

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Topside lift on 5th of June

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P14 statistics

• Maximum transfer wave height (visual): Hs = 2.8m

• Maximum wind speed: 7 Bft

• Transfers: 750• Transfers: 750

• Landings: 170

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Brunei Shell Petroleum - Operations

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Brunei Shell Petroleum - Operations

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As easy as crossing the street…

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Brunei Shell Petroleum - Evacuation

•Gangway stays outside vessel

•Speed up transfers

•Access crew via stair on wheels

•Onshore induction:

•68 pax in 18 minutes

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Evacuation drill: 45 people in 10 min

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Brunei Shell Petroleum - Operations

• Maximum transfer wave height : Hs = 1.2m Hmax = 1.8

• Evacuation drill: 45 people in 10 minutes

• Access within 15 minutes of choosing the landing zone

• Transfers: 730

• Landings: 85

• Locations: 3

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Access testing Oil & Gas

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Mobilization 3 weeks ago

• Jumbo Javelin

• Turbine installation

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Last week: trial in UK

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Safety & Certification

Safety

• Core mission: fail-safe and hazardous free design

• Extensive applied safety management systems: - Failure Mode Effect Analysis- Hazard Identification (HAZID)*

Certification

• Fabrication survey: Lloyd’s Register

• Load test: Lloyd’s Register

• Design Appraisal: Lloyd’s Register

*In cooperation with: Shell, Lloyd's, Staatstoezicht op de Mijnen & Smit

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FMEA

• Component level “what if”

• Reduction to basics

• Redundant units where critical:

• Hoses• Hoses

• Valves

• Computers

• Power packs

• Sensors

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ASMS

• Ampelmann Safety Management System

• Failures: green, yellow, orange, red

• No warning to crew à continue

• Use traffic light

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Alarm

• RELAX

• On tip: step off

• On gangway:• On gangway:

• Stand + hold on

• Wait for the operator’s orders

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Transfer safety

• No connection à pressure outward (200kg on structure)

• All hydraulics à free floating

• Possible disconnecting from main power

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Landing options (10 different structures)

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Free floating

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Cylinder designMechanical design:

• Worst case safety factor > 2.8

• No lock-up: hinged connections

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Cylinder design

Manufacturing:

• Certified material & manufacturing

• Pressure test: 350 bar

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Cylinder design

Operations:

• Redundant actuation: valves, sensors, PLC

• Filters on pilot & pressure oil

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Workability on support vessels

Anchor handler25m, Hs = 2.0m, 85%

Multi purpose vessel50m, Hs = 2.5m, 93%50m, Hs = 2.5m, 93%

Offshore Supplier 70m, Hs = 3.0m, 97%

In blue the percentage of operability in the Southern North Sea

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Installation on vessel

• Installation less than 8 hours

• Welded on deck

• Stand alone system: •

• Own power supply

• Fits on any vessel or barge

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Continuous access

• Container top fitting

• Sliding rail

• Pivot and slew

• Ball-bearing on• Ball-bearing onMercedes frame

• Normal gangway (10m)

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“Slideway”

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“Slideway” on Belait Barakah (center)

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DP envelope

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Ampelmann II

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Grand opening 15 May

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Improvements Ampelmann II

• More piping instead of hoses

• Moving hoses on the inside

• New design bottom frame

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Improvements Ampelmann II

• Max length increased: 15 à 20m

• Weight reduction: 4t à 2t

• Telescoping cable pulley system

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Improvements Ampelmann II

• Redundant control cabinets

• Redundant motion sensor and safety PLC

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Improvements Ampelmann II

3m freeboard 3m

5.2m lowest point above sea level 2.4m

13.8m highest point above sea level 14.8m

8.6m total range 12.4m

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Solution for fast crew boats

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Offshore Wind: O&M

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The Ampelmann – Workability on vessel

Workability depending on

• RAO’s of the vessel

• Location of the Ampelmann on the vessel• Location of the Ampelmann on the vessel

• Heading of the vessel

• Sea state

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Trial SNS pool

• Operators interested: Total, NAM, Wintershall, BP

• Planning: one week testing in October

• Test objective very clear: we want to cross people onto different platformsdifferent platforms

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Offshore access…

As easy as crossing the street