MCG mind for metalCompany Presentation

MCG mind for metal

Family Owened Company

Carregado, PORTUGAL

Over 60 years of experience

Metal Components and Assemblies, tool and dies design and manufacturing

Manuel Conceição Graça, Lda.

MCG mind for metal

Manuel Conceição Graça, Lda.

Metal1 – Series production (stamping, welding, surface treat.)

Metal 2 – Tools and dies

Metal 3 – Prototyping and Rapid Manufacturing

Metal 4 – Series production

Metal 5 – Assembly

Plants

Total area 96.000 m2Covered area 34.000 m2

Human Resources

Business Units

Prototyping and rapid manufacturingDesign, production and assembly of metal assemblies Metal assemblies

and components for the automotive industry

Development and manufacturing of stamping tools & dies for the automotive industry

R&D projects

Turnover

Awards

General Motors' SupplierQuality Excellence Award2013/2014

Opel’s Live Auditorium Rüsselsheim, GermanySeptember 30, 2014.

Destinations / Shipments

2014

• 46.000.000 shipped parts

• 30.000 shipments

• 130 clients/destinations all business units

Investments

Metal 4

New stamping unit3.300 ton Press

Metal 5

New assembling area12.000 m²

Panel Bender

Prima PowerFast BendFBe5-3

Agenda 2020 @ MCG

MCG strategy

Roadmaps

R&D Projects

Agenda 2020 @ MCG

Agenda 2020

THOMAS HAWKSLEY GOLD MEDAL 2014"Elastomer-assisted compression beading of tubes“Luis M Alves, Pedro MF Leitão and Paulo AF MartinsAwards for the best original papers published by the Institution during the past 12 months.

Objective: To replace the welding connections by otherswith the same mechanical characteristics

Partners:

Multi parts assembling and mechanical coupling systems

Steel Research InternationalCover of the 1/2014 edition

LaTCh: Lightweight Thermoplastic Composites

Objective: Develop and integrate new composite materialsbased on unidirectional thermoplastic and its processingtechs.

Partners:

SPIF - Single Point Incremental Forming

Objective: Optimize thermal, acoustic and damping characteristics on structural metal components

Partners:

Mould Cork

Objective: Otimizar as características térmicas, acústicas e de amortecimento em componentes metálicos estruturais.

Partners:

REELCOOP

Objective: Development of a high performance CPC collector Prototype 2 - ReelCoop R & D Projeto.

Partners:

Future Projects @ MCG

Projects R&D

Latch2*Moliporex, Cadflow,

INEGI, MCG3 years

Kickoff: 01.01.2016

SLM XL* (selective laser melting)

Adira, FCT, IST, MCG

3yearsKickoff: Out2015

ULTRAFORMING (UHSS)

MCG, FCT-UNL1.5 years

Kickoff: Jan2016

MAESTRI

Aprooved - Grant signature4 years

Kickoff: Set2015

MODseat*MCG, SET

Iberomoldes, AD, IST, ERT3 years

Kickoff: 01.01.2016

OUTspot*Iberbel, IPN, MCG,

AD1.5 years

Kickoff: Out 2015

Commute*MCG, Critical, ACC,

Itecons2 years

Kickoff: Out 2015

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Portfolio MCG automotive

Plants & Teams @ MCG

Process

Technology

Competence

for

Quality Department

Quality Department

Recent acquisitions: FARO ARM

- 3D measurement anywhere;- Quick check when it comes to tools;- 100% comparison to a 3D Model.

Project Management

Stamping

Auto-Transfer max 8 m | 3.300 ton

Progressive max 4.5 m | 800 ton

Transfer max5.0 m | 1250 ton

Materials:

Mild steel & HSS steel

Aluminium

Stainless Steel

fully automated conveyors for scrap recovery with steel/aluminium segregation

Plant | Metal 1+4

Stamping

Plant | Metal 1+4

Welding, assembling, surface treatment

Welding and Joining capabilities

Robot & Manual welding

Arc Welding

Resistance / Drawn Arc

Tapping / Riveting / Clinching (in die & stand alone)

Materials: Sheet Metal & Tube, Bolts / Nuts / Rivets / Studs, Springs

Surface treatment

KTL Line

Epoxy Line

Annealing Line

Degrease/Washing

Capable to manage large scale programs for stamping tools (progressive and automatic transfer tools), up to 4,5 M€/year

Stamping Tooling such as:

Progressive Stamping Tools up to 4500mmAutomatic Transfer Stamping Tools up to 6500mmTandem Transfer Stamping ToolsHybrid (Progressive + Automatic Transfer) Stamping ToolsChecking FixturesStamping tools with special features (in-die ops and automation)

Able to validate in real conditions serial life conditionsin most of the cases

CAD/CAE/CAM UNIGRAPHICS-NX SIEMENSCAD/CAE CATIA DASSAULT SYSTEMESCAM TEBISCAD SOLIDEDGE SIEMENSCAE AUTOFORMCAQ PC-DMIS AND GEOMAGIC

Plant | Metal 2

Tool shop

Plant | Metal 2

Tool shop

Project management driven

Experienced team

7 Tooling Engineers (up to 40 years in experience)

10 Assembly/Try-Out workers (up to 30 years in experience)

2 Project Managers + 2 Progress Monitors

5 Process Engineers/Machining Programmers

On tool shop we are able to work 3 shifts

Production

Machining Centers

CNC Milling Machines

Turning Centre and Lathes

Grinding Machines

Wire Erosion Machines

Spark Erosion Machines

Try-Out Hydraulic Press

3D CMM machine

max 1000 x 500 x 500

max 4500 x 2500 x 950

max Diam 300

max 1000 x 500

max 700 x 500

max 700 x 500

1000 Ton

max 1000 x 800

Plant | Metal 3

Prototype and

rapid manufacturing

Laser cutting equipment |Trumpf

Work area: 4000 x 2000 mm

Cutting speed (max): 300 m/min

Laser Power (max): 6000 w (Truflow6000)

Maximum sheet thickness:

Mild steel: 25mm, Stainless steel: 25 mm, Aluminium: 15 mm

Together with a bending equipment, also Trumpf, MCG offers a complete solution for prototyping and low series production

Plant | Metal 5

Assembling area

New investment (2015)

12.000 m2

Area dedicated to

assembly operations