211 rue Maurice Herzog 73420 Viviers du lac - FRANCE
Tel.: +33 / (0)4 79 34 36 38 • Fax: +33 / (0)4 79 34 36 39 Email :
[email protected]
MBBR Pack The modular plug & play wastewater treatment
solution
MBBR Pack A complete modular, standardized wastewater
solution
The stakes Local authorities and industries have to deal quickly
with rapid increases - or wide swings – in the volumes of
wastewater to be treated and the carbon- and nitrogen-based
pollutants to be eliminated. Whether they decide to install new
sewage treatment plants or to upgrade existing units to meet the
standards, a growing number of them are looking for comprehensive,
flexible biological treatment options.
They want effective solutions that can be quickly delivered and
whose “Plug and Play” installation and commissioning enable
them to reduce their infrastructure and civil engineering costs
while ensuring continuity of sanitation services for their
communities or for industrial production.
In a context of economic pressure, these customers not only expect
reliable, proven standardized solutions with a positive impact on
production, installation and commissioning costs, but also a high
level of service combining training, maintenance, technical support
and operations.
To meet all these customers needs, Veolia Water Technologies has
developed MBBR Pack, the ideal modular package solution for
treating wastewater.
Flexible solution for: > Industry (Food & Beverage,
Pharmaceutical, Pulp & Paper, Mining)
High Performances Solution
AEAE 150 800 50 8 < 5 < 1 15
ANAE + AEAE 300 1,600 100 16 < 5 < 1 < 15 15
Unit/Units Flow rate m3/d
AEAE 150 50 15 95 90-95 25
ANAE + AEAE 100 100 30 95 90-95 80 25
* With fine bubble system. ** Soluble biodegradable COD.
Anoxic configuration ANAN
Aerobic configuration AEAE
A complete modular, standardized wastewater solution
Three Packs to suit your needs The MBBR Pack is available in
several configurations, depending on the customer’s treatment goals
for carbon and/or nitrogen. AnoxKaldnes carriers are a vital
component in MBBR Pack.
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Pre-treatment
IDRAFLOT™ DAF
Multiple bundling possibilities To deal with the problems and
quality objectives that each municipal and industrial customer has
and to provide them with comprehensive solutions, the MBBR Pack can
be combined with many Veolia Water Technologies processes in
pre-treatment or in post-treatment.
Technical data Scope of supply
Item Info
Tank material Epoxy coated carbon steel or stainless steel
AISI304
Piping material Stainless steel AISI304
Net volume 46 m3
Media K5
Dimensions for transport 11.7 m (L) x 2.4 m (W) x 3 m (H)
Empty weight 9,000 kg
Dimensions in operation 11.85 m(L) x 2.6 m (W) x 3.6 m (H)
Weight in operation 60,000 kg
Water depth 2.3 m
Noise < 70 [dB (A)]
Marking and standards CE
Included in the scope
RELATED SERVICES
Hydrex™ 6000 water treatment chemicals from Veolia Water
Technologies should be used for optimized plant operation.
Local after-sales service and support teams offer preventative and
corrective maintenance programs to ensure the long- term, efficient
operation of installed plant.
Biological treatment
211 rue Maurice Herzog 73420 Viviers du lac - FRANCE
Tel.: +33 / (0)4 79 34 36 38 • Fax: +33 / (0)4 79 34 36 39 Email :
[email protected]
MBBR Pack Solution, all of AnoxKaldnes’ experience in a Plug &
Play solution By integrating the Moving Bed Biofilm Reactor,
biological treatment technology developed and mastered by Veolia
subsidiary AnoxKaldnes over 25 years ago, the MBBR Pack meets
the market needs with a packaged solution based on their
recognized, proven expertise.
The MBBR Pack provides all the advantages of a conventional MBBR
system, in a standard prefabricated package with a Plug & Play
function that is easy to install. It is an ideal response for
customers who want to be equipped as quickly as possible. By
combining the modules with each other, you get a packaged solution
that can cover most flows and pollution loads.
High treatment capacity in a very small footprint MBBR Pack
technology is based on the biofilm principle, which uses
microorganisms for biological treatment of wastewater.
The microorganisms grow on the surfaces of plastic carriers in the
treatment reactor. As the carriers move through wastewater in the
reactor, microorganisms utilize contaminants present in the
effluent for their biological activity. The proprietary design of
the carriers ensures that a high protected surface area is provided
for the development of biofilm, enabling high treatment capacity in
a very small footprint.
The flexibility of AnoxKaldnes patented technology allows the
design of very compact and efficient MBBR solutions for new
installations as well as optimal upgrades of existing biological
processes.
standardized wastewater solution
> Limited engineering costs
> Robust biological system resistant to: • Toxic shocks •
Fluctuating flows • Varying loads
> Automatic operation – userfriendly Human Machine
Interface
> Built-in easy of expansion: • Modular units • Easy carrier
addition
> AnoxKaldnes laboratory expertise support
> 25 years of experience and more than 1,000 MBBR references
worldwide
KEY BENEFITS Customized biological solution
in a standardized package
211 rue Maurice Herzog 73420 Viviers du lac - FRANCE
Tel.: +33 / (0)4 79 34 36 38 • Fax: +33 / (0)4 79 34 36 39 Email :
[email protected]
AnoxKaldnes™ MBBR: Gii pháp x lý nh gn và bn b
A compact and robust solution for wastewater treatment
25 november 2011 SEEC, HCMC, Vietnam
AnoxKaldnes in Sweden (Thy in)
Lonely planet
Anox Thành lp nm 1986 Lund (Thy in) chuyên v x lý nc thi công
nghip. Started in 1986 in Lund. Focus on industrial wastewater
treatment.
Kaldnes Bt u s dng công ngh MBBR t nm 1989 Started in 1989 to
commercialise the MBBR technology.
AnoxKaldnes c hình thành khi Anox mua li 100% c phn ca Kaldnes
Formed in 2002 when Anox acquired 100% of Kaldnes.
Veolia AnoxKaldnes là thành viên ca tp oàn Veolia t nm 2007
AnoxKaldnes became a Veolia company 2007.
Lch s hình thành - History
MBBR
Moving Bed Biofilm Reactor
B phn ng - Reactor •Có th là b hin hu – Existing reactors •Có bt k
hình dng nào – Any shape (circular/rectangular) •Làm t bt c vt liu
nào (thép, bê tông, composite) – Any material (steel/concrete/fiber
glass reactor) •c ph kín hay không – Covered/non covered
Nguyên lý hot ng - The MBBR principle
Giá th - Carriers Là nhà cho các vi sinh vt hu ích - Support for
microorganisms Có din tích c bo v cao - High protected surface area
Có nhiu hình dng cho mi ng dng – Different types for different
applications Làm t HDPE/PE T trng gn bng 1 – Density close to
1
Nguyên lý hot ng - The MBBR principle
Nguyên lý hot ng - The MBBR principle
Giá th c lu chuyn liên tc – Continuous movement of carriers
(1/2)
H thng ng inox sc khí trong b hiu khí - Aeration system (Ø 4mm)
(aerobic) •Kh BOD/COD removal •Nitrat hóa – nitrification
Giá th c lu chuyn liên tc – Continuous movement of carriers
(1/2)
Máy khuy chìm trong b ym khí : Mixers (anoxic) • Kh ni t -
denitrification
Nguyên lý hot ng - The MBBR principle
Màn chn : dng ng c l Sieves: Cylindrical sieves
Nguyên lý hot ng - The MBBR principle
Nguyên lý hot ng - The MBBR principle
Màn chn : dng li c l Sieves: Flat sieves
Giá th - Bio media Màn chn/Máy khuy Sieves/Mixers
H thng sc khí Aeration
+ Thit k - Design
Sn phm cui cùng – Our products
Thit k linh ng Flexible Design
u t hiu qu Cost Effective
Nâng công sut Direct upgrading
D vn hành Easy and Stable
Nh gn Small Footprint
Báo cáo s 03-031 ca Aquateam : so sánh din tích chim dng ca các
công ngh khác nhau
Ref: Aquateam report no. 03-031: A cost comparison of different
processes for treatment of municipal wastewater.
u im ca MBBR – MBBR advantages
0 500 1000 1500 2000 2500 3000 3500
Foot print, m²
Nâng công sut Direct upgrading
D vn hành Easy and Stable
Nh gn Small Footprint
Existing Primary Clarifier Phillips Petroleum
Các loi b hin hu - Existing tanks may be used
Rectangular/Circular Reactors Open/Covered reactors
u im ca MBBR – MBBR advantages
Thit k linh ng Flexible Design
u t hiu qu Cost Effective
Nâng công sut Direct upgrading
D vn hành Easy and Stable
Nh gn Small Footprint
Nâng công sut Direct upgrading
D vn hành Easy and Stable
Nh gn Small Footprint
Không b nh hng bi cht lng bùn – Independent of sludge
properties
Không có hin tng bùn ni - No sludge bulking
Giúp gim ti lng bùn b lng - Low solids load on clarifier
Thi gian cy vi sinh ngn - Quick seeding of the carrier
Qun lý tt dày ca màng vi sinh nên không cn ra giá th - Good control
of biofilm thickness and ease of media cleaning
Chu c s bin ng v ti lng và lu lng - High tolerance to load
variations and toxic shocks
u im ca MBBR – MBBR advantages
Thit k linh ng Flexible Design
u t hiu qu Cost Effective
Nâng công sut Direct upgrading
D vn hành Easy and Stable
Nh gn Small Footprint Ci to nhà máy t cht lng x lý cao
hn - Upgrade to stringent requirements
Nâng công sut nhà máy hin hu mà không cn xây thêm b mi – Increase
of capacity of existing plants without need of new tanks
Din tích chim dng thp - Small footprint required
X lý tt khi bin ng v ti trng - Plants with large variations in
load
Có th x lý nhit thp - Cold water applications
u im ca MBBR – MBBR advantages
MBBR có th c thit k nh quy trình x lý c lp KaldnessTM
MBBR as sole biotreatment KaldnesTM
MBBR có th kt hp vi quy trình bùn hot tính to thành HYBASTM/IFAS
MBBR in activated sludge (HYBASTM/IFAS)
How? Cu hình MBBR – MBBR main configurations
B hiu hu Existing Aeration
Công ngh bùn hot tính - Conventional HybasTM
Expanded Aeration
Kh nng kh amoni – Comparative nitrification - Upgrade example
Nâng cp nhà máy bùn hot tính x lý ti lng hay lu lng ln hn -
Upgrading of existing activated sludge plants is needed to achieve
new effluent standards and/or to increase capacity
Cn tit kim din tích - Compact technology is needed
Cn tit kim chi phí u t - A cost effective solution is needed
Có s bin ng ln v ti lng - Large variations in load and composition
– nitrifiers are protected on carriers
Cn vn hành n nh - Robustness is needed
Khi cn x lý pht-pho - When Bio-P is wanted
HybasTM là s la chn tt nht khi – HybasTM process first choice
when
Vi hn 600 công trình 55 quc gia trên th gii More than 600
installations worldwide
in 55 different countries
Municipal 41 %
allref
Australia
Australia
Austria
Austria
Belgium
Belgium
Brazil
Brazil
Canada
Canada
Chile
Chile
China
China
Croatia
Croatia
Denmark
Denmark
Finland
Finland
France
France
Germany
Germany
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2
2
6
2
16
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1
1
2
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10
2
9
1
10
1
0
2
2
1
0
1
0
1
3
15
12
1
32
5
2
1
14
2
1
60
38
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1
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1
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1
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2
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25
49
46
19
6
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Blad1
Land
Australia Brazil Canada Chile Finland France Germany Norway Poland
Russia Phillippines Poland Spain Sweden Switzerland Taiwan USA
ROW
F&B Pie
1
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15
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USA
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1
6
1
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39
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156
207
363
Thành ph Broomfield cn mt gii pháp kinh t nht nâng cp kh nng x lý
ca nhà máy x lý nc thi. The City of Broomfield needed to find a
cost efficient solution to meet new effluent qualifications and
increased flows
Example: Broomfield
Nhn c 4 xut cnh tranh khác, thành ph Broomfield ã la chn gii pháp
HybasTM nâng cp nhà máy x lý nc thi. In competition with four other
alternatives Broomfield chose to upgrade the existing process to a
Hybas™ biofilm process.
Gii pháp - Solution
Activated sludge only
Temperature (C)
P er
ce nt
R em
ov a
Temperature (C)
P er
ce nt
R em
ov a
Kh nng kh amoni Broomfield – Ammonia Removal efficiency at
Broomfield
Nhu cu - Challenge: X lý nc thi t ch bin cá óng hp và u st cà Nhà
máy hin hu không công sut và không t tiêu chun u ra. Ch u t cn gii
pháp nâng cp hiu sut x lý mà không cn xây thêm b. Treatment of
canned fish and red bean in tomato sauce. Existing WWTP had limited
flow capacity and performances. Customer was in need of a system
that can cope with higher flows and without building new
tanks
Gii pháp - Solution: Ci to b SBR thành b MBBR và Actiflo
Replacement of SBR with MBBR and Actiflo
X lý nc thi ch bin thc phm Mafipro, Malaysia – Food and
beverage
TREATED EFFLUENT
Existing plant:
X lý nc thi ch bin thc phm Mafipro, Malaysia – Food and
beverage
INLET
screening
50m3
H thng mi x lý thêm 20% công sut mà không xây thêm b
System can treat extra +20% of flow rate without any change
MBBR upgrade:
X lý nc thi ch bin thc phm Mafipro, Malaysia – Food and
beverage
MBBR – Giá th sch Clean carrier
MBBR – Giá th vi lp vi sinh
carrier with biofilm (good color)
Màng vi sinh bám trên giá th - Biofilm growth on the carrier:
X lý nc thi ch bin thc phm Mafipro, Malaysia – Food and
beverage
Kt qu - Results:
X lý nc thi ch bin thc phm Mafipro, Malaysia – Food and
beverage
PMT_General Brochure_MBBR_Pack_EN_LR_page
Vietwater_2011_MBBR_EN&VN
AnoxKaldnes™ MBBR: Gii pháp x lý nh gn và bn bA compact and robust
solution for wastewater treatment
AnoxKaldnes in Sweden (Thy in)
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