Download - Lessons Learnt

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Lessons LearntNo Problem Area123 Planning4 Maintenance5 Lack of control on manpower Management678 cope of work was not clear c!t"1# $rawings an% %imensions11 &!alit' control of work %one &!alit' (ontrolPiping )abricationNo Problem Area1 $esign of Piping was not correct *ngineering2 Lack of time Planning+,ere were %ela's in recei-ing pro.ect materials / parts s!c, as corner castings0 %oors0 locksProc!rementPlanningLoa%ing12nloa%ing of containers / timing of transportforklift1crane a-ailabilit'3capabilit'forklift1crane operatorst'pe of lorr' / legalit'0 tolerancesPlanningLogisticManpower4nstallation of %oor r!bber re5!ires more time t,at was !nacco!nte% forMalf!nction of e5!ipment / compressor0 forklift0 o-er,ea% crane(ons!mables / (ertain cons!mables are not taken into acco!nt in b!%get*ngineering(osting*5!ipment / (ertain e5!ipments are not taken into acco!nt in b!%get*ngineering(ostingManagementPlanning(ostingLine of contact / contractor0 client0 !pper client0 s!b/con 6transport0 loa% test0r!bber0MP476especiall' in terms of transportation7ManagementLogisticPlanning*ngineering&!alit' (ontrol3 8'%rotest arrangements *ngineering4 )it/!p0 8'%rotest0 9is!al0 :+0 Painting :eport &!alit' (ontrol5 ;lasting an% painting timePlanning*ngineering:eason :eason No proper %rawing was gi-enNo clear c!t sc,e%!le or %ates were gi-enNo lea% time pro-i%e%Lack of proper planningNo proper line of comm!nication4ncompetent agent 6cliente onl' took into acco!nt wel%ing mac,ine an% compressor0 none for paintingNo proper written agreement an% arrangement t,at s,o!l% be taken into acco!ntProblems in con-e'ing reports an% acti-ities especiall' in %eli-er'1recei-ing$rawings were con?icting / no proper email sent for -ariation 6%imensions0 %oor tolerance7,o!l% be pa'ing e@tra attention to t,e work %one in terms of wel%ing0 painting an% s!rface preparation 5!alit'No planning %one0 no one was awareNot eno!g, time(,art recor%er0 press!re ga!ge was not calibrate% %!e to lack of timeA Man' Bttings0 -al-e were ,ar% to Bn%)!t!reAllocate time an% manpower for t,e installation)!t!reCnl' !se A)( %rawingsPlan(onBrm wit, -en%ors1s!pplier*stablis, planning 6client3contractor7*stablis, proce%!re2se reliable transport compan'(,eck maintenance etc8ire1prepare competent personnel2se low loa%er tr!ck 6m!ltiple a@les7Pre-enti-e Maintenance c,e%!le 6e-en if it is rental e5!ipment7creen t,e man to be !se%$o not !se t,e ones t,at are not CD2se p!nc, car% etcAC@'1ac' gas0 wel%ing electro%e0grin%ing %isc0 c!tting %isc0 power br!s, c!p0 t,innerPainting e5!ipment0 air manifol%0 ,an% tools 6grin%er0power br!s,70 air ,ose0 scaEol%0 c!tting w,eel0 c!tting torc,0 electro%e ,ol%er0 forklift0 crane(lear C> s,o!l% be -eriBe% / Loa%ing1!nloa%ing0 %oor r!bber installation0 sticker an% slings0 certiBcation 6%esign0 loa% test0 MP47Proper email s,o!l% be gi-en*stablis, line of contact$eal %irectl' wit, en% !ser 6no nee% for mi%%le man72se certiBe% %esign0 allow for proper c,ange or%erPa' e@tra attention to %etails0 be more in5!isiti-e in c,eckingPlan$o >P1>&+ correctl'0 assign &( *ngineerPower tool pipe earlier 6%irectl' after recei-e70 allow for %r'ing time as per paint %ata s,eet