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Page 1: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017
Page 2: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

www.alfalaval.com

Leading edge

technology

Innovative solutions for Offshore Gas

compression

Rick Covey

Torbjörn AnderssonMay 2017

© Alfa LavalSlide 2

Page 3: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

Alfa Laval leading the way

TK20BW – Higher pressure for semi-welded

DuroShell – Solving reliability issues of plate & shell exhangers

Page 4: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

© Alfa Laval www.alfalaval.com

Thermal performance

Reliability

Compactness

Serviceability

Tough offshore industry expectations

Page 5: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

© Alfa Laval www.alfalaval.comSlide 5

Expanded performance envelope- TK20BWFX - High pressure semi-welded exchanger

0

31

62

0

225

450

675

900

[bar]

[psi]

ASME code design pressure

Conv. SWPHE TK20BWFX

Page 6: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

© Alfa Laval www.alfalaval.comSlide 6

Footprint saving (75% reduction)

Weight saving (80% reduction)

Minimal service area required

Alternative technology- TK20BWFX - comparison to S&T gas compressor cooler

Page 7: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

www.alfalaval.comSlide 7

Alfa Laval RefTight™

Unique features and benefits- TK20BWFX - patented innovations that makes the difference

Alfa Laval CurveFlow™ Alfa Laval ClipGrip™

Page 8: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

© Alfa Laval www.alfalaval.comSlide 8

Expanded operation envelope

Maximized energy efficiency

Compactness

Reliable performance

Flexibility for production increases

Easy access & global service support

Thermal performance Reliability Compactness Serviceability

Meeting the industry expectations- TK20BW - innovation and simplicity combined into a unique offering

Page 9: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

© Alfa Laval www.alfalaval.comSlide 9

The patented DuroShell design provides

a new level of robustness compared to

conventional plate-and-shell technology:

2 times thermal fatigue resistance

5 times pressure fatigue resistance

Unpresidented robustness- DuroShell – a plate-and-shell made tougher

Page 10: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

The patented cut-wing plate enables multi-pass configuration and distribution tubes enhance flow distribution as well as gives structural support

Good thermal performance for long temperature programs

Multi-pass cross flow gives counter-current flow

Plate pack support enhance fatigue resistance

© Alfa Laval www.alfalaval.comSlide 10

Unique plate design- Multi-pass configuration and plate pack support

Page 11: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

© Alfa Laval www.alfalaval.com

Conventional Plate & Shell Heat Exchanger

Uneven radial expansion gives stress concentrations

No plate pack support

Peak stresses leads to poor fatigue resistance

Unique plate design gives robustness- Alfa Laval DuroShell vs conventional plate-and-shell

DuroShell Heat Exchanger

Even radial expansion results in no peak stress areas

Plate pack reinforced by distribution tube

No weak spots leads to good fatigue resistance

Page 12: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

www.alfalaval.com

Conventional Plate & Shell Heat Exchanger

Low flow zones - poor heat transfer and

fouling

Shell side can by-pass - poor heat transfer

Unique plate design gives distribution- Alfa Laval DuroShell vs conventional plate-and-shell

DuroShell

Distribution tube provide even flow

distribution - good heat transfer

Large plate opening on shell side gives even

flow distribution - good heat transfer

Page 13: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

© Alfa Laval www.alfalaval.comSlide 13

Alfa Laval DuroShell- Plate-and-shell made tougher

Robustness due to fully welded design

and unique plate design

High resistance to thermal and

mechanical fatigue

Superior thermal performance

Compact solution

Global service

Thermal performance Reliability Compactness Serviceability

Page 14: Leading edge technology – innovative solutions for ......Leading edge technology – innovative solutions for offshore gas compression Author: Peter Torstensson Created Date: 5/24/2017

Thank you