Jar Filling Machine

Customer: -

M/s. ------------------------------

--------------------------------------------,

---------------------------------------------

Canadian Crystaline Water India Limited, 7,B Parivakkam Road, Leevathy Nagar. SeneerKupam Chennai – 600 056 Email: service@canadianclear.com, www.canadian clear.com Service: 044 2836 99 00 98410 05743 9445070207

EVATS/2PLC Page-01

CONTENTS

Sl. No. Description Page

01 PREFACE 03

02 TRANSPORATION 05

03 SITE REQUIREMENT 06

04 SAFTY PROCEDURES 07

05 TECHNICAL DATAS. 09

06 TECHNICAL SPECFICATIONS 10

07 MACHINE DESCRPTION 11

08 MACHINE CONSTRUCTION 15

09 UTLITY DETAILS 17

10 INSTALLATION 18

11 ASSEMBLY & PRODUCTION 20

INSTRUCTION 12 PUTTING INTO OPERATION 23

13 CLEANING

24

Contents Page-02

Sl. No. Description. Page

14 TROUBLE ELEMINATIONS 25

15 MAIUNTENANCE INSTRUCTIONS 27

16 ELECTRICAL SYSTEM 30

17 SPARE PARTS 32

18 RECOMMENDED SPARES. 36

***

EVATS/2PLC Page-03

01. PREFACE

First, we sincerely thank you very much for your selection of our EVATS

series Jar Filling – 2 PLC.

With its characteristics of smartness running and energy saving, we believe

EVATS/2 PLC will greatly streamline your production process. We are

producing various ranges in Jar Filling Machines.

By entrusting Canadian Clear to design, Engineering, Manufacture and

supply of Automatic Bottling Machine you have become yet another

happy client of the Canadian Clear Industrial group.

Canadian Clear equipment is backed with the latest and hi-tech technology

from all round the world to produce quality equipment to meet with

International Standards. It is a must that the system be maintained and

operated as per the details in the operational manual.

Shivsu Canada Pure Fillers Pvt. Ltd is one of the members of the Shivsu

Group of Companies. Shivsu incorporated the state of art technology in

design engineering of the systems being manufactured.

In order to that you will better understand to correctly operate and

maintain our products. This manual provides you necessary information

on the Technical, Installation, Functioning, Maintenance and spares of our

Rotary Water Filling Machine.

We request you to read the whole manual prior to the first putting up into

operation and to get your operating staff familiarized with the routine repair

and maintenance work of the machine. This will help to achieve the

efficiency offered by the machine.

Preface Page-04

The Machine must be handled carefully during transportation, installation

and use. This coupled with proper lubrication and maintenance will enable

you to achieve the efficiency. Necessary training will be given to your

operators when our technicians carry out the erection and at the time of

handing over.

Jar Filling Machine overhauling & repair work must be done by well trained

your specialties. However, should you need our support and service, please

intimate planned service to us in due time.

This manual has to be treated as confidential. The information given here

cannot be copied, or improperly used for given to a third party without our

confirmation. We are constantly working on further developments.

Therefore, we reserve the right to change the design and technologies.

Please understand that claims cannot be made based on the statements

and pictures in this manual.

***

EVATS/2PLC Page-05

02. TRANSPORTATION

The Jar Filling Machine, which is supplied by M/s. Shivsu Canada

Pure Fillers Pvt. Ltd., is compact design. Some of auxiliaries used

dismantled from the machine for transportation purpose.

The transport dimensions specified in the machine connection diagram give

the outer dimensions of the machine body. Please consider clear passages

to prevent any damages to the machine.

When moving the machine into the prepared foundation it is necessary to

move the machine to the desired location only on movable rollers.

Do not use any other suspension than the suspension bolts provided for

this purpose. To avoid any accidents, lift and move only in the prescribed

manner. Industrial safety codes and regulations must also to follow.

***

EVATS/2PLC Page-06

03. SITE REQUIREMENT

A. Site Selection

Please choose an environment with low humidity, low air pollution and low

temperature variation. Make sure there is sufficient space for installation

and maintenance. Otherwise there may be bumps or difficulty in work.

Keep the environment around the machine clean and avoid direct sunshine

and unstable voltage, which may make the product unstable and lead to

cell damage.

B. Civil Works.

1. Clean finished floor for the machine at the proposed site of erection of the plant.

2. Drainage: Proper drainage facilities be constructed from the machine and connected to the main drain

3. Proper ventilation. C. Electrical Connection.

Suitable electrical points should be provided for connecting the machine.

***

EVATS/2PLC Page-07

04. SAFETY PROCEDURES

A. General Information

The Safety Summary describes the general requirement and condition for

safe installation, operation and maintenance of Machine. The operator shall

read, understand and observe all the safety measures listed in this Manual.

B. Machinery Safety

- Before connecting the machine to the main, please make sure that the

rated voltage of this machine is in compliance with local power system.

- Please strictly follow the relevant national electronic manuals and

standards of your country.

- Emergency stop button of the machine is located on the control panel.

Please make sure this button functions properly or not.

- The grounding wire of the machine shall comply with relevant national

standards.

C. Personnel Safety

All potentially dangerous areas inside and around the machine are clearly

marked with safety designs. Guarantee the safety installation, operation

and maintenance personnel. Please strictly follow the requirements below:-.

Do not put your hands into moving parts of the machine during

production.

Safety Procedures Page-08

Do not climb onto the machine when it is operation. The moving parts

of the machine may cause vibration, thus danger of slipping off and

falling down exist.

Do not place sundries or other tools on surface of the machine, which

may fall into the machine and cause failure or danger.

When entering the machine for servicing, inspections, and cleaning,

makes sure the machine is shut down and pressure in airlines is

relieved.

Strictly stick to the general directions of the labour safety regulation,

when repairs are done on the filling machine (labour safety regulation -

ASVO).

The maintenance staff must cut off power supply and discharge the air

source before entering the machine.

Check the flow of water to the machine at required pressure.

Check the power leakage regularly. If there is cut off the power supply

immediately.

The operator shall be familiarized with the safety warning signs and

read the manual carefully. Contact our technical department if help is

needed.

The Figure-1 is defines the Safety signs with their corresponding potential

consequence provide.

***

EVATS/2PLC Page-09

05. TECHNICAL DATAS

01. Model. : EVATS/2 PLC

02. Serial No. :

03. Year of Manufacture. :

03. Type of Design. : SHIVSU

04. Type of machine. : Tunnel type Machine.

05. Capacity. : 120 GPH @ 5 Gallon.

06. Feed. : Through Infeed Conveyor.

07. Filling System. : by High & Low Pressure Valves

08. Product to be filled. : Treated water

***

EVATS / 2PLC Page-10

06. TECHNICAL SPECFICATIONS

01. System consists : Washing, Filling, Capping

& Discharge.

02. Filling System. : Through tubes by High & Low Pressure Valves

03. Product to be filled. : Treated water

04. Feed. : Manual

05. Type of Gallon. : Round.

06. No. of Rinsing Stages. : 03

07. No. of Rinsing Nozzles. : 07

08. No. of Filling point : One.

09. No. of Capping Head : One.

10. Caps. : Standard Caps.

11. Filling Temperature. : Ambient.

12. Length x Width x Height. : 2200 x 900 x 1600 MM. (Without Auto loader & Conveyor)

13. Electrical data : 3 - Phase 415 volts. 50 HZ Voltage : Control 24 V AC, 50 HZ.

Total Power : 12 HP

14. App. Weight. : 0.5 Ton

***

EVATS / 02PLC Page-11

07. MACHINE DESCRIPTION

Please refer the enclosed drawings along with this

- GA of 02 PLC - GA/2 PLC/Mc/01

- GA of Discharge Conveyors -GA/2PLC/DC/02 & 03

Main Drive

The Main drive is driven by three phase Clutch and Brake system. PLC

control is provided at main drive for smooth operation. In case of any

failure in the machine, proximate sensor, which fixed near Clutch &

Brake, will stop the system.

Loading

Used empty Gallon is feed manually for washing in gallon holder which is

mounted on SS channel.

Washing Section.

In washing zone, main drive roller chain moved on track at inside of the

tunnel by clutch & brake unit. Channel with holder is mounted on main

drive chain. Each channel will carry one gallon. Main drive chain used

stop at each washing point. There are 3 stages in washing zone. Main

drive unit for washing connected with PLC Controller, Clutch & Brake.

The total cycle time for washing zone is 1.2 minutes. The details of

washing stages are as follows.

Machine Description Page-12

01. Hot wash - 60 -70 degree. (One Nozzle – Inner Wash only)

02. Osonaized Pre wash (Five Nozzles – Inner & Outer Wash)

03. Osonaized (One Nozzle – Inner Wash only)

Un loader

After washing, the Holder channels used move downwards and stop an

inclined position. Washed gallon falls down from holder to unloading

basket with the help of two pneumatic cylinders. One more cylinder used

lift and push the basket with gallon to the filling zone. The gallon moves

on slat chain conveyor due to push. Here, all sensors and pneumatic

cylinders connected with PLC Controller for auto operation.

Filling Section.

The conveyor stops at filling point with gallon. The gallon stops exactly

underneath of the filling tube. The centre line of gallon mouth and filling

tube are all same. Then filling tube gets lowered and presses the mouth.

Then high and low pressure valve open and start the filling. The filling

stops automatically after reaching the required water level. The gallon

waits and moves to collect the last drop of water from filling tube. Then

move towards capping section. The movement of gallon is happen at a

time automatically by PLC and sensor.

Machine Description Page-13

Capping

After filing the gallon moves on slat chain conveyor to capping zone.

Gallon picks the cap on mouth from SS chute, which is connected from

vibratory hopper. After pick the cap, the gallon stops underneath of the

capping piston. The capping piston gets lowered and presses the cap. The

piston moves backwards after proper sealing. Here all the operations are

auto by PLC with sensor.

Discharge

From capping section, the slat chain conveyor moves to collection point.

Finally finished gallons are collected manually and move to storage place

after inspection

Pumps

The Monoblock Pump is provided at filling section. The pump outlet line is

connected with a header. The header unit consists of low & High-pressure

valves with filling tube.

In washing section, two Pumps are provided. One for Hot water wash

connected with tank and other pump for Osonaized Pre wash & Osonaized

wash.

.

Machine Description Page-14

L. Features

01. This filling system helps to save energy of operator and lower the pollution during filling.

02. All Doors and Covers are is Acrylic. 03. PLC is specially designed to set and adjust the all parameters. 04. Discharge slat chain conveyor having individual drive connected with

PLC for auto operation and smooth drive. 05. Separate Pump for washing tank. 06. Sensors & Limit switches are provided at required zones for

auto operation with safety. 07. Common input and drainage line for all pumps and tanks. 08. Bypass line at Pump to avoid Backpressure at pump during

continuous Operation. 09. No Bottle No Wash & No Bottle No Filling.

*** .

EVATS/ 2PLC Page-15

08. MACHINE CONSTRUCTION

A. Constructions.

The Whole Machine is constructed with SS materials. The Sprockets are in

Nylocast. The Main Shafts are in SS. The Take up, Plummer block & UCF

Bearings are used at all Drive and Driven shafts. Geared motor is

connected with all conveyors. The Machine base is mounted on leg pads

for the fine adjustment.

B. Material Specifications. The Base Section - 50 x 50 x 3 thick SS Pipe

25 x 25 x 2 thick SS Pipe Enclosures - 1.6 & 2 mm thick SS Sheet Bottle In feed and Out feed.

Conveyor Frames - 2 mm thick SS The Water lines - Dairy & SS Schedule 40 Pipes. The Spray Nozzles - Brass Shafts - SS Capping Shafts & Headers - SS Bottle Holder & Channels - Nylon & SS Filling Valves Pipe - SS Doors, Covers, Supports, Guides & Chutes - SS & Acrylic

Machine Construction Page-18

C. Bought out items: Geared Motors - Bonfiglioli/

Orbito/Rotomotive

Clutch & Brake - Uni torque

Mono blocks Pump. - Canadian Clear.

PLC - Delta

Electrical Components - Siemens/Tele Mechanic

Bearings - SKF

Pneumatic Items - Janatics High &Low Pressure Valves - Avcon

***

EVATS/ 2PLC Page-17

09. UTILITY DETAILS

A. Power: 415V, 3 Phases, 50 Hz.

Washing Pump 1HP x 2 : 2 HP Filling Pump : 3 HP Outfeed Conveyor : 0.5 HP Washing drive : 0.5 HP

Heater : 6 HP. (4000 watts)

B. Air: : 4 Kg cm2

C. Water: Treated Water. Pressure at Filling Tank : 4.0 Kg Cm2 Pressure at Rinsing Tank : 2.5 Kg Cm2

Water Consumption : 6000 LPH.

***

EVATS/ 2PLC Page-18

10. INSTALLLATION

The machine is to be carried by 5T Crane. Make sure the staffs are

sufficiently experienced. Weight of the machine is 0.5 T. But considering

the size of the machine, need 5T Crane to balance the machine during

lifting. The machine is to be lifted with the help of heavy-duty belt. Lifting

method is shown in Figure-02. The machine does not need a special

foundation. It is placed on vertically adjustable leveling screws.

- Pay attention to while lifting machine. - The Leg bolts for mounting the machine shall be level, so that the

machine can seat and function in best status. - The machine has to position properly on the leg bolts at all corners. - The levelness of the machine shall be calibrated with leveling

instruments after it is positioned. - The machine to be located correctly on drainage pit and water inlet

sides. - Clear the stains on the machine inside after the machine is leveled. - The machines should be grounded. - Connect all Conveyors and Pipelines. - Connect all Auto loader and Filling & Capping sections. - Fix all Doors and Covers. - Connect Water and Air line in Machine.

Installation Page-19

A. Machine Circuit

- Check whether the power voltage is stable.

- Check the distribution box for any loose terminals.

- Check whether the emergency switch functions properly.

- Check the grounding wire.

- Check wire connections.

B. Machine Inputs

- Check the Water pipe line size and location.

- Check the Airline size and location.

- Check the Power line size and location.

C. In Machine - Check whether any fasteners are missing.

- Check all other related dismantled components are reached at the spot.

- Check weathers any damages during Transportation or Unloading.

D. For Trial

- Check weather Gallons are available for trial.

- Check weather Caps are available for trial.

***

EVATS/ 2PLC Page-20

11. ASSEMBLY & PRODUCTION

INSTRUCTIONS

Aligning The Machine is to be placed on the leg bolts, leveling to be done by

adjusting the leg bolts provided. Leveling to be done with Level Indicator

and checked at all four corner points.

Assembly

Systems.

Connect Filling & Capping sections along with machine. Leveling should

mach with washing tunnel.

The Conveyor

Connect the Conveyor line. Power connection has to be given for discharge

conveyor from the machine’s control panel.

Pumps and Pipelines Connect the prefabricated pipeline from the pumps to their respective

inlets and outlets.

Power Connection

The main panel should keep at front right side of the machine. Customer

has to provide the lead main control panel. The cables cross sections have

to be selected accordingly to the machine connection diagram and are

dependent upon the length of the cable lead to the control panel.

Assembly & Production Instruction Page-21

The motors are checked for proper direction of rotation during the test run

at the manufacturing firm. In case of incorrect direction or rotation

reverses the lead to the control cabinet. It is not permissible to switch on

the pumps incase of dry run not even temporarily.

For Slat Chain Conveyors : Feed Chains to move forward.

For Pump : As per direction arrows.

The installation has to comply with our regulations and should be carried

out by an electrician prior to putting the machine into operation, check the

electrical safety devices and interlocking. Also ensure that proper earthing

has been provided.

Water Connection The installation has to be carried according to the machine connection

diagram with inlet pipe at minimum pressure of 2.5 kg / sq.cm. A

pressure regulating valve has to be installed before the inlet of Machine.

Suitable online filter has to be fixed to prevent foreign particulars. To

monitor the water pressure it is advised to install an online pressure gauge

at the connecting point by user.

Start up of Machine

Before start up, above said points should be finished.

Open the Water valve and control the water pressure.

Switch “ON” the Main Drive from the control panel and start the following: - Washing Drive to be set at required Speed.

- Conveyors.

- Pumps.

- Set heaters at required Temperature.

Assembly & Production Instruction Page-22

Operations During operation of Machine, operator is required, who must do the following works:

- Watch the Gallons proper position on holders during manual loading

- Watch the signal lamps in control panel.

- Watch weather all the jetting nozzles are spraying properly.

- Watch water jetting path from nozzle at bottle. Weather it is covered all

around of bottle inside.

- Watch the Bottles falling and pushing at unloading section.

- Watch the filling pressure during filling.

- Cap Vibrator with Caps.

- Water Level of Filling.

- Up and Down smooth movement of Cylinders.

- Picking of Cap from the mouth of the Chute.

- Air pressure at all Cylinders.

- Capping of bottle without any leakage.

- Falling of bottles at Outfeed Conveyor. Closure of Work

- Stop the feeding of Gallons.

- The machine should run with available empty Gallons.

- After unloading of all Gallons, Switch “OFF” the washing drive.

- Close the valves for water at washing section.

- After the last Gallon left, Switch “OFF” the Outfeed conveyor.

***

EVATS/ 2PLC Page-23

12. PUTTING INTO OPERATION

Generals To prevent damage to the individual assemblies when putting the machine

into operation, it is necessary to strictly observe the instructions. This

applies in particular, if the machine is put into operation by other than

our trained personnel.

Preparation for putting into operation It is possible that bolted connections have slackened in transport.

For this reason,

A. Check and tighten the bolts of:

- All drive geared motors.

- Monoblock pump.

- Complete flanges and valves connections.

B. Tensioning of washing drive chain. C. Check the oil level indication at main drive gearbox. D. Check all motors for Proper direction of Rotation. E. Check the Quality and Size of the gallons. E. Check the Quality and Size of the Caps. F. Check the Sensors and all safety devices. G. Check the Filling valves and sliding movements. I. Open the valves. J Check Emergency stops push button. K Check level controller at filling tank.

***

EVATS/ 2PLC Page-24

13. CLEANING

Generals 01. The Jetting tanks should be cleaned daily after production or the

amount of contamination is high.

02. The Rinsing Nozzles should be cleaned daily after production.

03. The Filling tube should be cleaned daily after production.

04. The machine should be cleaned inside and outside. 06. Clean & Remove the Caps at chute.

07. Clean all pneumatic cylinders & loading baskets

08. Clean water particles at lubrication zones.

09. Clean water particles at enclosures after production.

***

EVATS/ 2PLC Page-25

14. TROUBLE ELEMINATIONS

F - Failure C - Cause S - Solution

1 F - Washing drive fails to start.

C - Check the motor and push button components.

S - Correct the power connection and replace defective components.

2 F - Motors stopped due to over load

C - Electrical Fault.

S - Replace over load relay.

3 F - Gallons fall at wrong position & damage during loading.

C - Wrong location.

S - Relocate the gallon properly.

4 F - Gallons cleaning is not good.

C - Water pressure is not adequate & problem in Nozzles

S - Keep 2.5 kg/cm2 pressure. Clean the nozzles & Valves.

5 F - Poor lifting /lowering effect on cylinders.

C - Air pressure is not adequate & problem in Flow control valve

S - Set 4 kg/cm2 pressure. Tune the Flow control valve. .

6 F - Control supply is on but power contactors are not picking up.

C - Check MCB & O/L Relay, Circuit switches & Break Circuit.

S - Reset if O/L Relay is operated .

Trouble Eliminations Page-26

7 F - Bottle is not filled up to marked level.

C - Check sealing of bottles & problem in valve

S - Correct / replace the sealing & adjust the valve/filling tube.

8 F - Capping is not proper. Leak in Gallons.

C - Torque is not adequate. Check if height is correct.

S - Increase the torque / lower the capping head at req. level.

9 F - Lifting and lowering of cylinders are not proper at filling section.

C - Less air pressure. S - Check air pressure and Reset the same.

10 F - No continuous feeding caps in chute.

C - No caps in hopper & Check the function of vibrator.

S - Dump the caps in hopper. Reset the vibrator. .

11 F - Caps are moving too slowly in the chutes.

C - Check the transmission points & dusts in chute.

S - Smoothen the transmission points. Clean the chute with mineral sprit.

12 F - Control supply is not available.

C - Check control supply & MCB’s are all on. Check control contactor is

working.

S - Press the control supply and check the coil. .

Note - Heater switch should not on without water in tank.

EVATS/ 02PLC Page-27

15. MAINTENANCE INSTRUCTIONS

Work Force - Qualified person with two to three years of service and assembly line.

He should able to ensure correct and strict maintenance of the various

systems involved in the machine. - A trained technicians to operate the bottling plant. The electrician

should be familiar with operational of PLC/Microprocessor.

- Labor for loading the caps in vibratory hopper including the cleaning

and drying of the caps before loading. In case of bin is full 1 hour of cap

requirement storage is provided in the bucket. - One Assistant to check the bottles in front of the inspection lamp,

before these bottles are sent for packing. - Sufficient man power for packing & dispatch, at the customer's

discretion.

Safety Device Safety device, such as Sensors are attached to the machine to protect the

operators and avoid the machine damage & wastage. Check the safety

devices for functional reliability weekly.

In doing so, lubricate the lift cylinder rods for smooth movements.

If a safety device failed, do not start the machine for operation again before

the failure has been eliminated.

The whole electrical system of the machine has to be checked partly by an

electrician.

Maintenance Instructions Page-28

In Machine

- Check the timings of Unloading & Discharge conveyor daily.

- Check Spray Nozzles pressure at washing zone daily

- Check Spray Nozzles centering at washing zone in a week

- Check the timings of Filling, Capping & Discharge conveyor daily.

- Check spillage in filling tube daily.

- Check sliding movements of filling tube daily.

- Check the slackness of slat chain in Discharge conveyor once in month.

Machine Units Specified operation instructions, which have to be strictly observed, are

attached to our documents for the following machine units. Clutch & Brake drive PLC, Pump and Solenoid valves.

Lubrication of the Machine All bearing points will be lubricated by manually. For Gearbox - See Manual.

Note: When disassembling the bearings, do not abrade with emery the

brown lead coat on the pin. The given periods should be maintained to obtain a reliable function and long service life of the machine.

Maintenance Instructions Page-29

PERIODICAL MAINTENANCE

1. Cleaning of the Machine Daily

- Drain water in jetting tanks and clean daily.

- Checks spray nozzles reliable operation.

- Check pumps for leaks. 2. Weekly - Clean the Machine inside and outside.

- Check up ‘O’ Ring of Valves.

- Check up centering of the spray nozzles and adjust if required

- Check up the safeties of the machine –such as sensors, Overload

relays, and electrical.

- Grease up the bearing points 3. Monthly

- Clean the whole machine by emptying the water and draining. In case the machine is having salt deposits clean the machine with

food grade cleaning solution.

- Checkup the oil in the gearbox.

- Check the tension in conveyor chain.

- Check up the holding bolts and drive mechanisms.

- Check up the all the geared motors & pump and tighten their

base bolts.

6. Every Twelve Months.

- Check all worn-out parts.

- Check worn out parts in gear box and motor as per the manual

***

EVATS/ 2PLC Page-30

16. ELECTRICAL SYSTEM

This machine control panel is mounted independently front right side of

the machine. The control supply from 415V AC to 440 V AC, 50HZ 3 phase.

PLC Controls

- Washing Solenoid Valves

- Unloading

- Filling

- Capping

- Discharge Conveyor

Conveyor motors can operate either manually or automatically.

The machine is provided, which allows the operator for the following functions:

- Main Drive ON / OFF - Discharge Conveyor ON / OFF

- Emergency OFF

- Washing Pumps ON / OFF

- Filling Pump ON / OFF

Solenoid Valves Avcon Solenoid valves provided at Filling and Washing water lines to

control the flow. The air type solenoid valves provided at air lines to

control the pneumatic cylinders.

Electrical System Page-31

Details of Control Panel

The Control Panel is designed to operate main drive motor, pump. All main

MCB, Conductors, OL Relay fixed in the machine panel.

Incoming Power Supply - 3 Phase 415 V AC, 50 Hz

Control Voltage - 230V AC between R and Neutral

Pump

The pumps can be start and stop independently by operator the respective push buttons.

Main Drive: The Main Drive control by manually. PLC control by Clutch and brake Contents

1 Drawing List.

-Panel board switch control.

- Power & motor control

- Control circuit

***

EVATS/ 2PLC Page-32

17. SPARE PARTS

The purpose of this heading is to facilitate, the ordering of spare parts.

To quickly identify the spare parts required, please note the following

Instructions.

- Consult the table of contents and find out the number of sub-

Assembly.

- Take the sheet showing a sectional view of the particular sub and

the assembly associated components.

- Consult the associated spare parts lists and the item number, part

number and description from the list.

Note:

1. We will be grateful for any information on the experience you

have gain in the frequency of wear.

2. Please refer this spare parts list along with drawings.

Spare Parts page 33

Please refer the following drawings to identify the components

Sl. No. List of Drawings Drawing Numbers

01 General Arrangement Drawing.

03 Conveyor Assembly

*

Spare Parts Page-34

General Arrangement of 2PLC

(GA/2PLC/Mc/01)

Part No. Description Material Qty

Structure SS 304

Main shaft SS 304 02

12T Nylon Sprocket Nylon 04

Main drive Roller chain SS 304 01 Set

Gallon holder channel SS 304 10

Gallon holder Nylon 10

Spray nozzles SS 304 06

Washing section. SS 304 03

Washing Pump SS 304 02

Avcon Valves - Washing 03

Washing tank SS304 01

Filling tube SS 316 01

Avcon Valves - Filling 01

Filling Pump 01

Filling Hose 1¼ with clamp 01

***

Spare Parts Page-35

Discharge Conveyor Assembly

(GA/2PLC/DC/02 & 03)

Part No. Description Material Qty

Frame SS304 01

Guide (in Meters) UHMWPE 05

Guide Brackets PVC 10

Leg Supports SS 304 01

Geared Motor - 01 Leg Tri-pad/Bi-pad pedestal PVC 02 Leg pads PVC 04 SS Slat chain (in Meters) SS304 22 Wear strips (in Meters) UHMWPE 10 Idler shaft SS 01

Idler roller Nylon 01 Drive shaft SS 01 Drive sprocket Nylon 01 Love joy coupling - 01

***

EVATS/ 2PLC Page-36

18. RECOMMENDED SPARES

Sl. Part No. Description Drawing No Qty No.

01 Nylon Sprocket 12 T 02

02 Main drive Roller chain 10 M

03 Gallon holder channel 05

04 Gallon holder 05

05 Spray nozzle 06

06 Avcon Valve 02

07 Filling Hose

11/4” & Clamp 3 M 08 Guide 6 M

09 Guide Brackets 06

10 Leg pad 04

11 SS Slat chain 6 M

12 Wear strip 6 M

13 Love joy coupling 01

Recommended Spares Page-37

Sl. Part No. Description Drawing No. Qty No.

14 - Sensors 02

15 - Pneumatic Fittings 06

16 - Flow control valve 02

17 - PU Hose 6 mm 10 M

18 - Filling O Rings 15

***