25
Air PrePArAtion Air Service Unit
SpecificationModel KC_S300- KC_S400-
Fluid Air
Port 1/4" 3/8" 1/2" 3/8" 1/2"
Micron 40μm or 5μm
Pressure RangeSemi-auto & Automatic Drain : 0.15-0.9MPa (20 -130psi)
Manual Drain : 0.05- 0.9MPa (7 -130psi)
Proof Pressure 1.5 MPa (215psi)
Temperature Range (-5 to +60°C)
Capacity of Drain Bowl 40CC 80CC
Capacity of Oil Bowl 75CC 160CC
Recommended Lubricant ISO VG 32 or equivalent
Actuation Manual
Exhaust Port 3/8" 1/2"
Operational Angle 90°
Valve Type (3/2)
Constitute
Filter/Reg KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15
Lubricator KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15
Shut-off Valve KZ300-08 KZ300-10 KZ300-15 KZ400-10 KZ400-15
Ordering CodeK C A S 3 0 0 — - 1 5 — - A — - F - 3
Model Port Size Drain Type Gauge
KCFS300 : 300 Series Air Service Unit, Floor Stand
KCFS400 : 400 Series Air Service Unit, Floor Stand
KCAS300 : 300 Series Air Service Unit, Wall Mount
KCAS400 : 400 Series Air Service Unit, Wall Mount
15 : 1/2” Blank : Semi-Automatic
A : Automatic
F-3: Square bar
Symbol
Product FeaturesFRL1 Quick and reliable installation.2 Pressure adjustment is reliable
and precise.3 Filtration 40 micron or 5 micron.4 Manual, semi-auto and automatic
drains available.
Shut Off Valve1 Can be used as a stand alone 3/2 Manual Shut Off Valve.2 The unit is lockable and is fitted with a sturdy handle which
also indicates to any operator what position the unit is in during any maintenance.
3 The valve meets the OSHA standard (Occupational Safety & Health Administration).
4 When the valve is locked in it’s ‘OFF’ position any downstream air pressure is vented through the exhaust port.
5 To save the system being made active by a third party it is always advised to use a padlock to lock the valve into the ‘OFF’ position.
6 Padlock and mounting bracket come supplied with the unit.
26
0 .1
KFCS200
··
KFCS300
Inlet PressureOu
tle
t Pre
ssu
re
Set point Set point
Inlet PressureOu
tle
t Pre
ssu
re
KFCS400 KFCS600
Set point Set point
Inlet PressureOu
tle
t Pre
ssu
re
Inlet PressureOu
tle
t Pre
ssu
re
F low L/min Flow L/min
KFCS200 KFCS300
Ou
tle
t Pre
ssu
re
Ou
tle
t pre
ssu
re
F low L/min Flow L/min
KFCS400 KFCS600
Ou
tle
t Pre
ssu
re
Ou
tle
t Pre
ssu
re
Model KFCS200-06 KFCS200-08 KFCS300-08 KFCS300-10 KFCS300-15 KFCS400-10 KFCS400-15 KFCS600-20 KF CS600-25
Fluid A ir
Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"
Micron 40μm or 5μm
Pressure Range Semi-auto & Automatic Drain : 0.15 -0.9MPa (20 -130ps i)
Manual Drain : 0.05- 0.9MPa (7 -130psi)
Proof Pressure 1.5 MPa (215psi)
Temperature Range
Capacity of Drain Bowl 10CC 40CC 80CC 230CC
Capacity of Oil Bowl 25CC 75CC 160CC 380CC
Recommended Lubricant ISO V G 32 or equivalent
Weight 425g 980g 1950g 4320g
Cons titute F ilter/Reg KFRS200-06 KFRS200-08 KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15 KFRS600-20 KF RS600-25
Lubricator KLS200-06 KLS200-08 KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15 KLS600-20 KLS600-25
Model
Drain typeBlank : Semi-auto drain
M : Manual drain
A : Automatic drain
KFCS200 : 200 Series
FR.L unitKFCS300 : 300 Series
FR.L unit
KFCS400 : 400 Series
FR.L unit
KFCS600 : 600 Series
FR.L unit
Port size06 : 1/8" 08 : 1/4"
10
15 : 1/2"20 : 3/4"
25 : 1"
KFCS200 — 08 —
: 3/8"
F
3
F 3 : Square bar
Gauge
— — —
Filtering gradeBlank : 40μm
W : 5μm
ThreadP : PT
T : NPT
Blank : BSPP
-5 to +60°C
0 .1
KFCS200
··
KFCS300
Inlet PressureOu
tle
t Pre
ssu
re
Set point Set point
Inlet PressureOu
tle
t Pre
ssu
re
KFCS400 KFCS600
Set point Set point
Inlet PressureOu
tle
t Pre
ssu
re
Inlet PressureOu
tle
t Pre
ssu
re
F low L/min Flow L/min
KFCS200 KFCS300
Ou
tle
t Pre
ssu
re
Ou
tle
t pre
ssu
re
F low L/min Flow L/min
KFCS400 KFCS600
Ou
tle
t Pre
ssu
re
Ou
tle
t Pre
ssu
re
Model KFCS200-06 KFCS200-08 KFCS300-08 KFCS300-10 KFCS300-15 KFCS400-10 KFCS400-15 KFCS600-20 KF CS600-25
Fluid A ir
Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"
Micron 40μm or 5μm
Pressure Range Semi-auto & Automatic Drain : 0.15 -0.9MPa (20 -130ps i)
Manual Drain : 0.05- 0.9MPa (7 -130psi)
Proof Pressure 1.5 MPa (215psi)
Temperature Range
Capacity of Drain Bowl 10CC 40CC 80CC 230CC
Capacity of Oil Bowl 25CC 75CC 160CC 380CC
Recommended Lubricant ISO V G 32 or equivalent
Weight 425g 980g 1950g 4320g
Cons titute F ilter/Reg KFRS200-06 KFRS200-08 KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15 KFRS600-20 KF RS600-25
Lubricator KLS200-06 KLS200-08 KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15 KLS600-20 KLS600-25
Model
Drain typeBlank : Semi-auto drain
M : Manual drain
A : Automatic drain
KFCS200 : 200 Series
FR.L unitKFCS300 : 300 Series
FR.L unit
KFCS400 : 400 Series
FR.L unit
KFCS600 : 600 Series
FR.L unit
Port size06 : 1/8" 08 : 1/4"
10
15 : 1/2"20 : 3/4"
25 : 1"
KFCS200 — 08 —
: 3/8"
F
3
F 3 : Square bar
Gauge
— — —
Filtering gradeBlank : 40μm
W : 5μm
ThreadP : PT
T : NPT
Blank : BSPP
-5 to +60°C
Pressure Charts
Dimensions
Flow Charts (Inlet Pressure 0.7MPa)
Air PrePArAtion Air Service Unit
97
5.5
8.5
16
1
93
50
M30×1.5 T Shape bracket
Kgf/cm 2
G
I
J
K
H
T Shape bracket
204
11
16
21
9
36
3
G1/4
11870
T Shape bracket M68×1.5
10
0
20 : 3/4"
06:1/8"08:1/4"
Model/I tem A B C D E F G H I J K
KFCS300-08 72 41.5 70 1/4" G1/8 M40 x 1.5 124 143 6.5 9 225.5
KFCS300-10 72 41.5 70 3/8” G1/8 M40 x 1.5 124 143 6.5 9 225.5
KFCS300-15 72 41.5 70 1/2" G1/8 M40 x 1.5 124 143 6.5 9 225.5
KFCS400-10 85.5 50 80 3/8” G1/4 M55 x 2.0 164 165.5 8.5 12 269.5
KFCS400-15 85.5 50 80 1/2" G1/4 M55 x 2.0 164 165.5 8.5 12 269.5
25 : 1"
KFCS300 & 400
IN OUT
89
1411
13
19
1718
20
2122
9
No ltem Material
1 Drain Bowl A luminum Alloy (600) PC (200/300/400)
2 Umbrella Baf fle High Viscosity POM
3 Filter Core Bronze (40μm) Bronze (600)
Makrolon fiber: (5 μm)
4 Air Guider High Viscosity POM
5 O-ring NBR
6 Body A luminum Alloy
7 Adjusting Spool Brass (600) POM (200/300/400)
8 O-ring NBR
9 Diaphragm SUS304 & Rubber
10 Fixation Ring Cap Aluminum Alloy (600) PC (200,300,400)
11 Adjusting Spindle Steel
12 Regulator Nut Steel
13 Pressure Knob POM
14 Spri ng SWC
15 Adjusting Seat A lumi num Alloy (600) PC (200,300,400)
16 Feedback T ube POM
17 Adjust ing Plug Brass & Rubber
18 O-ring NBR
19 Spring SUS304
20 Liquid Meter Cover SPCC
21 Liquid Meter Seal V ITON
22 Liquid Meter Inside Cover PC
9
1112 12
101615
Manual Drain Semi-auto Drain Automatic Drain
ø6 ø6
300:G1/8 400/600:G1/4
300:G1/8 400/600:G1/4
PU tube with an inner diameter of øø5.5mm is recommended
5 or
Manual Drain Semi-auto Drain
200 300 / 400 / 600
400/600:G1/4 300:G1/8
Semi-Auto Drain Semi-Auto Drain
Drain Options
IN OUT
89
1411
13
19
1718
20
2122
9
No ltem Material
1 Drain Bowl A luminum Alloy (600) PC (200/300/400)
2 Umbrella Baf fle High Viscosity POM
3 Filter Core Bronze (40μm) Bronze (600)
Makrolon fiber: (5 μm)
4 Air Guider High Viscosity POM
5 O-ring NBR
6 Body A luminum Alloy
7 Adjusting Spool Brass (600) POM (200/300/400)
8 O-ring NBR
9 Diaphragm SUS304 & Rubber
10 Fixation Ring Cap Aluminum Alloy (600) PC (200,300,400)
11 Adjusting Spindle Steel
12 Regulator Nut Steel
13 Pressure Knob POM
14 Spri ng SWC
15 Adjusting Seat A lumi num Alloy (600) PC (200,300,400)
16 Feedback T ube POM
17 Adjust ing Plug Brass & Rubber
18 O-ring NBR
19 Spring SUS304
20 Liquid Meter Cover SPCC
21 Liquid Meter Seal V ITON
22 Liquid Meter Inside Cover PC
9
1112 12
101615
Manual Drain Semi-auto Drain Automatic Drain
ø6 ø6
300:G1/8 400/600:G1/4
300:G1/8 400/600:G1/4
PU tube with an inner diameter of øø5.5mm is recommended
5 or
Manual Drain Semi-auto Drain
200 300 / 400 / 600
400/600:G1/4 300:G1/8
Semi-Auto Drain Semi-Auto Drain
IN OUT
89
1411
13
19
1718
20
2122
9
No ltem Material
1 Drain Bowl A luminum Alloy (600) PC (200/300/400)
2 Umbrella Baf fle High Viscosity POM
3 Filter Core Bronze (40μm) Bronze (600)
Makrolon fiber: (5 μm)
4 Air Guider High Viscosity POM
5 O-ring NBR
6 Body A luminum Alloy
7 Adjusting Spool Brass (600) POM (200/300/400)
8 O-ring NBR
9 Diaphragm SUS304 & Rubber
10 Fixation Ring Cap Aluminum Alloy (600) PC (200,300,400)
11 Adjusting Spindle Steel
12 Regulator Nut Steel
13 Pressure Knob POM
14 Spri ng SWC
15 Adjusting Seat A lumi num Alloy (600) PC (200,300,400)
16 Feedback T ube POM
17 Adjust ing Plug Brass & Rubber
18 O-ring NBR
19 Spring SUS304
20 Liquid Meter Cover SPCC
21 Liquid Meter Seal V ITON
22 Liquid Meter Inside Cover PC
9
1112 12
101615
Manual Drain Semi-auto Drain Automatic Drain
ø6 ø6
300:G1/8 400/600:G1/4
300:G1/8 400/600:G1/4
PU tube with an inner diameter of øø5.5mm is recommended
5 or
Manual Drain Semi-auto Drain
200 300 / 400 / 600
400/600:G1/4 300:G1/8
Semi-Auto Drain Semi-Auto Drain
IN OUT
89
1411
13
19
1718
20
2122
9
No ltem Material
1 Drain Bowl A luminum Alloy (600) PC (200/300/400)
2 Umbrella Baf fle High Viscosity POM
3 Filter Core Bronze (40μm) Bronze (600)
Makrolon fiber: (5 μm)
4 Air Guider High Viscosity POM
5 O-ring NBR
6 Body A luminum Alloy
7 Adjusting Spool Brass (600) POM (200/300/400)
8 O-ring NBR
9 Diaphragm SUS304 & Rubber
10 Fixation Ring Cap Aluminum Alloy (600) PC (200,300,400)
11 Adjusting Spindle Steel
12 Regulator Nut Steel
13 Pressure Knob POM
14 Spri ng SWC
15 Adjusting Seat A lumi num Alloy (600) PC (200,300,400)
16 Feedback T ube POM
17 Adjust ing Plug Brass & Rubber
18 O-ring NBR
19 Spring SUS304
20 Liquid Meter Cover SPCC
21 Liquid Meter Seal V ITON
22 Liquid Meter Inside Cover PC
9
1112 12
101615
Manual Drain Semi-auto Drain Automatic Drain
ø6 ø6
300:G1/8 400/600:G1/4
300:G1/8 400/600:G1/4
PU tube with an inner diameter of øø5.5mm is recommended
5 or
Manual Drain Semi-auto Drain
200 300 / 400 / 600
400/600:G1/4 300:G1/8
Semi-Auto Drain Semi-Auto Drain
All sizes are in millimetres unless stated otherwise.
27
Air PrePArAtion Air Service Unit
IN OUT
89
1411
13
19
1718
20
2122
9
No ltem Material
1 Drain Bowl A luminum Alloy (600) PC (200/300/400)
2 Umbrella Baf fle High Viscosity POM
3 Filter Core Bronze (40μm) Bronze (600)
Makrolon fiber: (5 μm)
4 Air Guider High Viscosity POM
5 O-ring NBR
6 Body A luminum Alloy
7 Adjusting Spool Brass (600) POM (200/300/400)
8 O-ring NBR
9 Diaphragm SUS304 & Rubber
10 Fixation Ring Cap Aluminum Alloy (600) PC (200,300,400)
11 Adjusting Spindle Steel
12 Regulator Nut Steel
13 Pressure Knob POM
14 Spri ng SWC
15 Adjusting Seat A lumi num Alloy (600) PC (200,300,400)
16 Feedback T ube POM
17 Adjust ing Plug Brass & Rubber
18 O-ring NBR
19 Spring SUS304
20 Liquid Meter Cover SPCC
21 Liquid Meter Seal V ITON
22 Liquid Meter Inside Cover PC
9
1112 12
101615
Manual Drain Semi-auto Drain Automatic Drain
ø6 ø6
300:G1/8 400/600:G1/4
300:G1/8 400/600:G1/4
PU tube with an inner diameter of øø5.5mm is recommended
5 or
Manual Drain Semi-auto Drain
200 300 / 400 / 600
400/600:G1/4 300:G1/8
Semi-Auto Drain Semi-Auto Drain
IN OUT
89
1411
13
19
1718
20
2122
9
No ltem Material
1 Drain Bowl A luminum Alloy (600) PC (200/300/400)
2 Umbrella Baf fle High Viscosity POM
3 Filter Core Bronze (40μm) Bronze (600)
Makrolon fiber: (5 μm)
4 Air Guider High Viscosity POM
5 O-ring NBR
6 Body A luminum Alloy
7 Adjusting Spool Brass (600) POM (200/300/400)
8 O-ring NBR
9 Diaphragm SUS304 & Rubber
10 Fixation Ring Cap Aluminum Alloy (600) PC (200,300,400)
11 Adjusting Spindle Steel
12 Regulator Nut Steel
13 Pressure Knob POM
14 Spri ng SWC
15 Adjusting Seat A lumi num Alloy (600) PC (200,300,400)
16 Feedback T ube POM
17 Adjust ing Plug Brass & Rubber
18 O-ring NBR
19 Spring SUS304
20 Liquid Meter Cover SPCC
21 Liquid Meter Seal V ITON
22 Liquid Meter Inside Cover PC
9
1112 12
101615
Manual Drain Semi-auto Drain Automatic Drain
ø6 ø6
300:G1/8 400/600:G1/4
300:G1/8 400/600:G1/4
PU tube with an inner diameter of øø5.5mm is recommended
5 or
Manual Drain Semi-auto Drain
200 300 / 400 / 600
400/600:G1/4 300:G1/8
Semi-Auto Drain Semi-Auto Drain
Inner StructureKFRS300 & 400
28
Shut Off Valve
Air PrePArAtion Air Service Unit
Dimensions
Inner Structure
Model / ItemKZ300 KZ400
8 10 15 10 15
A 55 65
B 60 75
C 41 50
D 1/4” 3/8” 1/2” 3/8” 1/2”
E 53.4 64
F 40 55
G 8 11
H 6.5 8.5
I 27 33.5
J 46 58.5
K 112.5 134
L 56.5 66
R 3/8” 1/2”
No. Item
1 Valve Cap
2 Body
3 Screw
4 Operating Screw
5 Adjusting Screw
6 Special Screw
7 Fixing Plate
8 O-ring
9 Cover
10 Spool
11 Plug
12 Spring
13 O-ring
14 Cover
All sizes are in millimetres unless stated otherwise.
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