IBM Industry solutions for Asset intensive
industries
Tamas Kubicsek, Consultant, Watson IoT Asset Management
2
IBM – The Cognitive Cloud Solutions company for the Enterprise/Industry
Past Present – Long
history solutions
Cognitive visual
inspection
Asset and work
management -
redesigned
IoT device
connectivity
Energy distribution and
transmission Analytics
Present – brand
new solutions
Asset Reliability /
Health analytics with
predictive maintenance
suggestions
Worker Safety
with sensors
IoT PlatformsForrester and IDC both name IBM as the leader with Watson IoT Platform
Watson IoT solutions lead the market
Forrester
IDC
Predictive MaintenanceIBM named first overall for predictive maintenance solutions out of 20+ vendors
Enterprise Asset
ManagementIBM named the
leader in EAM with Maximo Asset
Management family of offerings
AnalyticsIBM named leader in
streaming analytics in Forrester Wave
Solutions and use cases
Asset and Work management with
IBM Maximo
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MAVIR – Hungarian Electr. Transmission Company
• Asset management centralized
• Full electronic asset life data
• Work planning electronic support
• Inspections works, meter readings
supported with mobile
• Started w. heavily customized
Maximo and custom GIS, and
custom mobile integration
• NOW: Std. latest Maximo, ESRI (std.
GIS), Anywhere (std. mob.), Maximo
Scheduler (std. planning)
• Budget planning
Central Europe Asset and Work mgmt use cases and examples
Electr. T&D clients from CentralEurope
• ELES – Slovenian ElectricityTransmission
• Fingrid – Finland Electr. Transmission
• VSD – Slovakian ElectricityDistributor
• PKP Energetyka – Poland
• Elektro Ljubljana
Benefits
• High quality data for reporting
• HQ better understand the budget
spend of regions
• Ability to compare regions or plan
and actuals
• Ability to rethink time based
Preventive maintenance strategy
• Modern, near paperless work –
green initiatives of Utility companies
• Continuouly modern, up to date
system due to NO heavy
customizations
Key water clients from Europe
• Gaia Water – Italy
• Enemalta – Malta
• East Water - UK
Maximo Out of the box modules for any use case
Maximo for
Oil & Gas
Maximo for
Utilities
Maximo for
Nuclear
Maximo for
Life Sciences
Maximo for
Transportation
Add-on Solutions
Integrations and Adaptors
Core Solution
Industry Solutions
Maximo
Scheduler
Maximo
Health Safety &
Environment Mgr
HS&E
Maximo
Linear
Maximo
ArchivingMaximo
Calibration
Maximo
Oracle Adapter
Maximo
Service Provider
(managed)
Maximo Asset
Configuration
Manager
Spatial
Maximo
Scheduler Plus
Watson
Analytics
CalCal
Maximo Asset
Health Insights
Maximo for
Aviation
SCADA Device
Connectivity
SaaS Solutions
Maximo Asset
Management
BIM Integration
Maximo Asset
Management (SaaS)
Maximo Asset
Management Flex
(SaaS)
Maximo Asset
Management
Fundamentals
(SaaS)
Watson
IoT Platform
IBM
Weather
Maximo
Service Provider(internal)
Maximo
SAP Adapter
Maximo
Spatial
Maximo
Anywhere
Solutions and use cases
IBM Insights foundation for Energy – Out of the box
analytics for Energy distribution, transmission and
renewable energy sources
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Asset Health & Risk▪ Business problem: Pressure to reduce asset
maintenance costs, while maintaining reliable service
▪ Value proposition: Substantial reduction in ongoing
maintenance budgets by maintaining assets based on
need, not calendar. Optimize network availability, increase
asset utilization. Reduce truck rolls & inspections.
▪ Geospatial – Scroll over asset to see health
▪ Consequence of Failure – Prioritizes based on impact at
risk. Example – Hospital vs neighborhood
▪ Pre-Built Health Models:
1. Poles
2. Overhead Cables
3. Underground Cables
4. Substation Transformers
5. Distribution Transformers
IFE is out of the box analytics for exact use cases
Connectivity Model
▪ Business problem: Utilities don’t have accurate
information on which customers are connected to
which electrical phases, at their substations. This
leads to imbalance in loading on their network,
making outages more likely and fault restoration
more costly.
▪ Value proposition: IFE’s analytical approach is
much less costly than other available methods,
including manual inspections. Cost savings from
correct connectivity information.
▪ Find mismatches between records and reality,
with very good accuracy
▪Improve customer satisfaction – respond quicker
Wind 360▪ Business problem: Traditional utilities,
renewables operators and even wind
turbine manufacturers need visibility into the
energy which will be produced by a
renewables (usually wind or solar) plant and
the related demand for energy.
▪ Value proposition: IFE as an integration
platform, which provides starting models
plus weather forecasts from The Weather
Company or an other supplier
▪ Forecast energy generation
▪ Asset Health - turbines
Solutions and use cases
IBM Asset Health Insights – Health scoring and
predictive maintenance for implementing Reliability
based maintenance
Watson IoT / Insights into Asset Health 10
Condition based maintenance uses IoT data to assess asset health
40% of preventive maintenance costs are spent
on assets with negligible affect on uptime 1
The results speak for themselves
Reduce
maintenance
costs by up
to 25%
Eliminate up
to 70% of
breakdowns
Reduce
downtime by
up to 50%
Cut
unplanned
outages by
up to 50%
Reduce
scheduled
repairs by up
to 12%
Reduce
capital
investment
by 3-5%
Monitor and analyze asset health data, both historical and real-time
Intervene at the right time, before assets go down
Prioritize and optimize resources
Watson IoT / Insights into Asset Health 11
Sensor data
Real time and
Historical
(Maximo)
Asset InformationAsset Health
Weather
Data
Formula forHealth scorecalculationis notincluded in the product!
Solutions and use cases
IBM Visual recognition based Drone supported
inspections
13
• Uses Watson Vision Recognition Services
• With DRONES and/or ROBOTS
• For Machine-detection of Anomalies
• Correlate with Maximo and Sensor Data
• Record Inspection Results in Maximo
Business Value:
• Increased accuracy
• Minimized human effort
• Increased Efficiency
• Inspector Safety
IBM does Cognitive image analysis based inspection for drone taken
images
Realistic and ‘hot’
current use cases:
• Transmission tower
• Solar farm
• Wind turbines
Transmission Tower Drone Inspections
Solutions and use cases
Worker safety with sensors from wearables
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Watson IoT Worker Safety – Your Employees’ Guardian Angel
Hazards Detection
GPS Sensor:
Location
BLE/ANT+ / CPU
Accelerometer:
Speed-X
Speed-Y
Speed-Z
Bio-sensing:
Heart-rate
Body temperature
Environmental-sensing:
Temperature
Light
Noise
Oxygen deficiency
Carbon monoxide
Alert employee
Inform supervisor and
emergency center
Broadcast message
to nearby employees
Federated Analytics
Detective (real-time) /
Predictive
IBM
Watson IoT
Worker Safety
• Overexertion
• Fatigue
• Heat stress
• Fall / Slip
• Use of safety
equipment
• Excessive lifting
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IBM Employee Safety Apps and Dashboards
Worker App Supervisor App
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Questions?
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