Download - Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Transcript
Page 1: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Coating Consumables

Coating Equipments

Brazing

CDP - CastoTube

Welding Consumables

Welding Equipments

Special Wear Protection Systems

Page 2: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with Castolin Eutectic 67304-EN-09.2017

Page 3: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com67304-EN-09.2017

Brazing 04

CDP 66

Coating Consumables 72

Coating Equipments 116

Welding Consumables 132

Welding Equipments 180

Special Wear Protection Systems 198

Page 4: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 4 67304-EN-09.2017

Brazing

Page 5: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 567304-EN-09.2017

Premium silver alloys 6

Ecobraze silver alloys 10

Silver flux 13

Premium CuP 24

XuperPhos range 29

Ecobraze copper phosphorus alloys 35

Premium brass alloys 37

Ecobraze brass alloys 39

Premium aluminum alloys 41

Ecobraze aluminum alloys 43

Aluminum flux 44

Soft solder alloys 45

Soft solder flux 48

Foils 55

Flame surfacing alloys 57

Page 6: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 6 67304-EN-09.2017

Brazing

GreenBraz range

Premium silver alloys

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

Premium alloy

1020

High silver alloy, supplied as a flux coated rod, designed for the capillary joining of well-fitted parts in stainless steels, ferrous metals, copper metals. Very neat finish after brazing.

57.0 625 640

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- - -

1634 Gaz Quartenary alloy fluid and capillary, designed for the joining of copper, brass, bronze and steels. 34.0 630 730

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag134 BAg-7B

1655 Silver alloy designed for joining of series, specifically adapted for small to large gaps. 34.0 630 730

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag134 BAg-7A

1665 High silver alloy designed for the capillary joining of well-fitted parts. 40.0 640 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-28 Ag140 BAg-28

1666High silver alloy, designed for the capillary joining of well-fitted parts in copper, brass, bronze, steel or cast iron.

45.0 660 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-36 Ag145 BAg-7A

Page 7: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 767304-EN-09.2017

GreenBraz range

Premium silver alloys

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

Premium alloy

1703

Alloy with a high silver content for the brazing of hard metals (carbides, diamond carbides, cermet carbides), with steels. The composition guarantees a good distribution of the alloy and to high mechanical properties.

49.0 680 705

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-22 Ag449 Bag-22

1704

Quaternary alloy designed for the capillary joining of copper metals and ferrous metals. It is recommended for joining stainless steel parts which have to resist to oxidation.

50.0 660 715

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-24 Ag450 BAg-24

1800

Quaternary alloy with a high silver content, designed for the capillary joining of well-fitted parts in copper metals, ferrous metals and stainless steels.

57.0 625 640

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- - -

1804Ternary alloy with high silver content for capillary assembly of parts or stainless steel which have to withstand high service temperatures.

54.0 690 750

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- -

181Silver alloy designed for the capillary joining of well-fitted parts or the joining by forming, for long joints. Alloy of a similar colour to brass.

20.0 740 825

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- - -

Page 8: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 8 67304-EN-09.2017

Brazing

GreenBraz range

Premium silver alloys

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

Premium alloy

1812

High silver alloy, containing gallium, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels. Suitable for low temperature brazing, this alloy is the ideal substitute for alloys containing cadmium.

56.0 608 630

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- - -

830

Quaternary alloy with a moderate silver content, specifically designed for the joining of series or the repair of parts with small to large gaps. Alloy with brass colour.

30.0 665 755

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-20 Ag230 BAg-20

840 High silver quaternary alloy designed for the joining of series of parts with a variable clearance. 34.0 630 730

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag134 BAg-7A

850High silver alloy, designed for the capillary joining of well-fitted parts in copper, brass, bronze, steel or cast iron.

40.0 640 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-28 Ag140 BAg-29

Page 9: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 967304-EN-09.2017

GreenBraz range

Premium silver alloys

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

Premium alloy

860Extremely fluid, high silver alloy, with a high capillary action, designed for the joining of well-fitted parts.

45.0 640 680

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-36 Ag145 -

CarbiBraze 1701

CarbiBraze is an special alloy designed for tooling industry where it helps to make brazing process easier and faster due to the low melting range, keeping good mechanical properties.

38.0 680 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- - -

Xuper 1800

Quaternary alloy with a high silver content, designed for the capillary joining of well-fitted parts in copper, brass, bronze, cast iron, steel, tungsten carbide and stainless steels.

55.0 630 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag155 -

Page 10: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 10 67304-EN-09.2017

Brazing

GreenBraz range

Ecobraze silver alloys

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

EcoBraz alloy

38220

Silver based filler alloy, designed for the capillary joining of ferrous and copper metals. This alloy has an excellent wetting and can assemble narrow capillary seals or fill wide joints of ill-fitting parts. The colour of the metal deposit is similar to brass.

20.0 690 810

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- - -

38225

Low silver filler alloy, designed for the capillary joining of copper, bronze, brass and steels. This alloy has an excellent wetting and can assemble narrow capillary seals or fill wide joints of ill-fitting parts. The colour of the filler metal is similar to brass.

25.0 680 760

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

B-Ag37 Ag125 -

38230

Alliage d'apport à faible teneur d'argent destiné à la réalisation d'assemblages capillaires du cuivre, du bronze, du laiton et des aciers. Cet alliage, de bonne fluidité et d'excellent mouillage, permet d'assembler des joints étroits par capillarité ou de combler des joints larges de pièces mal ajustées. Le métal déposé à une couleur similaire au laiton.

30.0 650 750

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-20 Ag230 BAg-20

38234Brazing alloy, designed for the production of capillary assemblies or set up operations with varying gaps: copper metals and ferrous metals.

34.0 630 730

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag134 -

Page 11: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 1167304-EN-09.2017

GreenBraz range

Ecobraze silver alloys

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

EcoBraz alloy

38240Alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals.

40.0 640 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-28 Ag140 BAg-28

38245Alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals.

45.0 640 680

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-36 Ag145 BAg-7A

38249

Alloy with a high silver content designed for the brazing of hard metals (carbides, diamond carbides, cermet carbides), with steels. The chemical composition guarantees a good distribution of the alloy and to high mechanical properties.

49.0 685 705

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-22 Ag449 BAg-22

38249 A

Alliage à haute teneur en argent destiné au brasage fort des métaux durs (carbures, carbures diamantés, cermets) avec des aciers. La composition chimique assure une bonne répartition de l'alliage ainsi que des caractérisitiques mécaniques élevées.

49.0 670 690

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-26 Ag425 BAg-26

Page 12: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 12 67304-EN-09.2017

Brazing

GreenBraz range

Ecobraze silver alloys

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

EcoBraz alloy

38250 Ni

Alliage quaternaire destiné à l'assemblage par capillarité des métaux cuivreux et des métaux ferreux. Il est recommandé pour l'assemblage de pièces en aciers inoxydables devant résister à l'oxydation.

50.0 660 750

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-24 Ag450 BAg-24

38255Quaternary alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels.

55.0 620 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag155 -

38256

Alloy with high silver content, designed for capillary assembly operations at low temperature on well-fitted parts: copper metals, ferrous metals, stainless steels and nickel alloys.

56.0 620 650

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-7 Ag156 BAg-7

38272High conatin alloy, specific for vacuum furnace process, although can be use with flame for jewelry applications

72.0 779 779

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-8 Ag272 BAg-8

Page 13: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 1367304-EN-09.2017

GreenBraz range

Silver flux

Form DescriptionRange of activity

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Silver

Activatec 8000 paste

This flux is designed for brazing with silver-based filler metals on a range of base metals such as: copper, brass, bronze, steel, stainless steels, nickel, tungsten carbide, etc. ActivaTec 1000 can be used with all heating processes.

400-800 Steel, stainless steel, copper alloys FH10 N/A FB3-F

AG flux 6000FP paste

Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.

400-800Copper alloys, steel, stainless steel, cast iron and carbide.

FH10 N/A FB3-A

Disossidante 8110 paste

Flux designed for capillary brazing with filler metals containing silver, copper and ferrous metals requiring prolonged heating.

600-950 Steel and stainless steel - - -

Eco GreenFlux 38932FP paste

The flux is designed for the capillary brazing of nickel alloys, steels and stainless steels, tungsten carbides and copper metals with the exception of copper-aluminium alloys. It is used with silver-based filler metals. This paste can be distributed automatically.

420-820 Steel, stainless steel, copper alloys FH10 N/A FB3-A

Page 14: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 14 67304-EN-09.2017

Brazing

GreenBraz range

Silver flux

Form DescriptionRange of activity

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Silver

Eco GreenFlux 38976FP paste

This flux is designed for brazing with silver-based filler metals on a range of base metals such as: copper, brass, bronze, steel, stainless steels, nickel, tungsten carbide, etc. ActivaTec 1000 can be used with all heating processes.

400-800 Steel, stainless steel, copper alloys FH10 F-SH1 FB3-A

Eco GreenFlux FP 38917D paste

Flux specifically designed for the brazing of tungsten carbides on steels and stainless steels with brazing alloys containing manganese and nickel. This flux can be used in pressure dispensers in automatic systems.

550-900 Silver, copper alloys, ferrous alloys FH12 F-SH 1 FB3-C

Flux 1802 powder

Boric acid and borax free flux, designed for the brazing of steels, nickel alloys and copper metals with the exception of copper-aluminium alloys.

500-800 Steel, stainless steel, copper alloys FH10 F-SH 1 FB3-F

Flux 1802 Atmosin powder

Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.

400-800Copper alloys, steel, stainless steel, cast iron and carbide.

FH10 F-SH 1 FB3-A

Page 15: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 1567304-EN-09.2017

GreenBraz range

Silver flux

Form DescriptionRange of activity

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Silver

Flux 1802 PF Atmosin paste

Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.

400-800Copper alloys, steel, stainless steel, cast iron and carbide.

FH10 F-SH 1 FB3-A

Flux 1802N Atmosin powder

Highly active, fast-acting flux for brazing small parts. Can be used on steel, copper, tungsten carbides, stainless steel and nickel alloys. This flux can be diluted in water. In this case, it offers the Atmosin* effect, even on poorly degreased or vertical surfaces.

380-720

Steel, copper alloys, tungsten carbide, stainless steel, nickel alloys.

FH10 F-SH 1 FB3-F

Flux 1802PF paste

Boric acid and borax free flux, designed for the brazing of steels, nickel alloys and copper metals with the exception of copper-aluminium alloys.

500-800 Universal flux FH10 F-SH 1 FB3-A

Page 16: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 16 67304-EN-09.2017

Brazing

GreenBraz range

Silver flux

Form DescriptionRange of activity

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Silver

Flux 181PF Atmosin paste

Powder flux, designed for silver alloy brazing. It is particularly suitable for prolonged heating or high temperature brazing. It is designed for the brazing of steels, stainless steels, nickel alloys, tungsten carbides and copper metals with the exception of copper-aluminium alloys.

550-900 Copper FH10 F-SH 1 FB3-C

Flux Albro paste

Flux designed for the capillary brazing of the following alloys, using filler metals with a silver content: copper-aluminium; aluminium brass, copper-beryllium and lead brass.

450-850 Copper-aluminum, alloys containing aluminum FH11 F-SH 1A FB3-A

Flux FP 38917 paste

Flux specifically designed for the brazing of tungsten carbides on steels and stainless steels with brazing alloys containing manganese and nickel. This flux can be used in pressure dispensers in automatic systems.

550-900 Steel and stainless steel FH12 F-SH 1 FB3-C

Flux FP 38932 paste

The flux is designed for the capillary brazing of nickel alloys, steels and stainless steels, tungsten carbides and copper metals with the exception of copper-aluminium alloys. It is used with silver-based filler metals. This paste can be distributed automatically.

420-820 Steel, stainless steel, copper alloys FH10 N/A FB3-A

Page 17: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 1767304-EN-09.2017

GreenBraz range

Silver flux

Form DescriptionRange of activity

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Silver

Flux FX 38906 powder

Highly active, fast-acting flux for brazing small parts. Can be used on steel, copper, tungsten carbides, stainless steel and nickel alloys. This flux can be diluted in water. In this case, it offers the Atmosin* effect, even on poorly degreased or vertical surfaces.

380-720

Steel, copper alloys, tungsten carbide, stainless steel, nickel alloys.

FH10 F-SH 1 FB3-A

Flux FX 7989 powder

Flux specifically designed for brass with a lead content. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.

380-720Copper alloys, steel, stainless steel, cast iron and carbide.

FH10 N/A FB3-A

Flux NeuTro N powder

Highly active, fast-acting flux for brazing small parts. Can be used on steel, copper, tungsten carbides, stainless steel and nickel alloys. This flux can be diluted in water. In this case, it offers the Atmosin* effect, even on poorly degreased or vertical surfaces.

380-720

Steel, copper alloys, tungsten carbide, stainless steel, nickel alloys.

FH10 N/A FB3-A

GreenFlux 1703PF paste

Flux specifically designed for the brazing of tungsten carbides on steels and stainless steels with brazing alloys containing manganese and nickel.

550-900 Steel, tungsten carbides FH12 F-SH 1 FB3-C

Page 18: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 18 67304-EN-09.2017

Brazing

GreenBraz range

Silver flux

Form DescriptionRange of activity

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Silver

GreenFlux 1802 Atmosin powder

Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.

400-800Copper alloys, steel, stainless steel, cast iron and carbide.

FH10 F-SH 1 FB3-A

GreenFlux 1802PF Atmosin

paste

Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.

400-800Copper alloys, steel, stainless steel, cast iron and carbide.

FH10 F-SH 1 FB3-A

GreenFlux 181 Atmosin powder

Powder flux, designed for silver alloy brazing. It is particularly suitable for prolonged heating or high temperature brazing. It is designed for the brazing of steels, stainless steels, nickel alloys, tungsten carbides and copper metals with the exception of copper-aluminium alloys.

550-900 Massive parts requiring prolonged heating FH10 F-SH 1 FB3-C

Page 19: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 1967304-EN-09.2017

GreenBraz range

Silver flux

Form DescriptionRange of activity

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Silver

GreenFlux 181 PF Atmosin paste

Powder flux, designed for silver alloy brazing. It is particularly suitable for prolonged heating or high temperature brazing. It is designed for the brazing of steels, stainless steels, nickel alloys, tungsten carbides and copper metals with the exception of copper-aluminium alloys.

550-900 Copper-aluminum, alloys containing aluminum FH10 F-SH 1 FB3-C

GreenFlux Activatec 1000 paste

This flux is designed for brazing with silver-based filler metals on a range of base metals such as: copper, brass, bronze, steel, stainless steels, nickel, tungsten carbide, etc. ActivaTec 1000 can be used with all heating processes.

400-800 Steel, stainless steel, copper alloys FH10 F-SH1 FB3-A

GreenFlux Albro paste

Flux designed for the capillary brazing of the following alloys, using filler metals with a silver content: copper-aluminium; aluminium brass, copper-beryllium and lead brass.

450-850 Copper-aluminum, alloys containing aluminum FH11 F-SH 1A FB3-D

Page 20: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 20 67304-EN-09.2017

BrazingSilver flux

Form DescriptionRange of activity

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Silver

Wonder Flux paste

The flux Castolin Wonder flux is a complex mix of potasium salts, borates and fluoroborates in paste form. It is recommended to join any type of base material, except aluminum and its alloys. It is used together with silver alloys so that we can get a capilary join.

565-870 Silver, copper alloys, ferrous alloys - - -

XuperBraze 100 paste

The flux Castolin Wonder flux is a complex mix of potasium salts, borates and fluoroborates in paste form. It is recommended to join any type of base material, except aluminum and its alloys. It is used together with silver alloys so that we can get a capilary join.

540-871 Silver, copper alloys, ferrous alloys - - -

XuperBraze 100 H paste

The flux Xuper Braze 100H is a complex mix of fluoroborates and boric acid. It is recommended to use with high contain silver alloys. Special formulation to be applied on tooling pieces to join sintered carbide with steel.

540-927 Steel, stainless steel, cast iron and carbide - - -

Page 21: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 2167304-EN-09.2017

GreenBraz range

Silver pastes

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

Premium alloy

1666 PA

Ready-to-use paste consisting of a high silver filler metal and a flux binder, for brazing without gas protection. Castolin 1666 PA is designed for the capillary joining of well-fitted parts: copper metals and ferrous metals. It can be distributed automatically.

45.0 660 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-36 Ag145 BAg-7A

1800 PA

Ready-to-use paste comprising a high silver filler metal and a flux binder, for brazing without gas protection. Castolin 1800 PA is designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels. It can be distributed automatically.

55.0 630 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag155 -

1800 PB

Ready-to-use paste comprising a high silver filler metal and a flux binder, for automatic brazing. Castolin 1800 PB is designed for the capillary joining of well-fitted parts: copper metals, ferrous metals, nickel and stainless steels. It can be distributed automatically.

55.0 630 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag155 -

Page 22: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 22 67304-EN-09.2017

Brazing

GreenBraz range

Silver pastes

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

Premium alloy

1800 PNS

Ready-to-use paste comprising a high silver powder filler metal and a low flux binder, for protective atmosphere furnace brazing. Castolin 1800 PNS is designed for capillary joining operations on well-fitted parts: copper metals, ferrous metals, nickel and stainless steels. It can be distributed automatically.

56.0 620 650

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-7 Ag156 BAg-7

1800PC

Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.

55.0 630 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag155 -

181 PA

Ready-to-use paste, consisting of a silver filler metal and a flux binder, for brazing without gas protection. Castolin 181 PA is designed for the capillary joining of parts made from copper, brass and ferrous metals. It can be distributed automatically.

20.0 740 825

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- - -

Castosil S

Ready-to-use paste comprising a cadmium-free, high-silver powder filler metal and a flux binder. Castosil S is designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels.

55.0 630 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag155 -

Page 23: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 2367304-EN-09.2017

Silver pastes

Description AgSolidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JIS

Premium alloy

GreenPaste 1666 PA

Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.

45.0 660 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-36 Ag145 BAg-7A

GreenPaste 1666 PB

Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.

45.0 660 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-36 Ag145 BAg-7A

GreenPaste 1800 PA

Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.

55.0 630 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag155 -

GreenPaste 1800 PB

Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.

55.0 630 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag155 -

GreenPaste 181 PA

Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.

20.0 740 825

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- - -

Page 24: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 24 67304-EN-09.2017

BrazingPremium CuP

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

Premium alloy

1803 D

Copper based alloy, with a high silver content to ensure assemblies with high compactness and ductility (resistance to vibrations). The alloy is designed for the joining of copper and its alloys. It allows filling wide joints.

15.0 80.0 5.0 645 800 Copper, brass, bronze B CuP-5 CuP284 BCuP-5

1805

Copper-phosphorus-silver alloy, developed for the capillary joining of copper metal parts. It is specifically recommended for scaling.

2.0 92.0 6.0 645 825 Copper, brass, bronze - - BCuP-5

1818

Eutectic copper-based filler alloy, containing phosphorus and a high silver content, ensuring high fluidity and good capillary. The alloy is designed for joining of copper and its alloys. It ensures a good solder joint filling at low temperature.

18.0 75.0 7.0 645 645 Copper, brass, bronze - CuP 286 BCuP-5

800Copper-based filler metal, alloyed with silver and phosphorus, designed for the capillary joining of copper metal parts.

2.0 91.3 6.7 650 820 Copper, brass, bronze B CuP-6 ~ CuP 280 B CuP-6

Page 25: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 2567304-EN-09.2017

Premium CuP

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

Premium alloy

801

Copper based filler alloy, with a silver content adapted to obtain excellent wetting properties associated with exceptional capillary action for the joining of copper and brass. The properties of this alloy give it ease of implementation and a safety assemblies loaded in pressure and vibration.

10.0 84.0 6.0 645 750 Copper, brass, bronze - - -

804

Copper - phosphorus filler metal with addition of silver, as a ternary formulation, which gives the ideal conditions for the capillary joining of copper parts.

2.0 91.0 7.0 650 820 Copper, brass, bronze B CuP-6 ~ CuP 280 B CuP-6

806Copper-phosphorus-silver alloy, developed for the capillary joining of copper metal parts.

5.0 88.0 7.0 645 780 Copper, brass, bronze B CuP-3 CuP281 B CuP-3

Page 26: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 26 67304-EN-09.2017

BrazingPremium CuP

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

Premium alloy

808 ATGaz

Alliage d'apport eutectique, à base de cuivre, contenant du phosphore et une haute teneur en argent permettant d'assurer une grande fluidité et une bonne capillarité. L'alliage est destiné à l'assemblage du cuivre et de ses alliages. Il permet d'assurer un très bon remplissage des joints à braser à basse température.

6.0 87.0 7.0 645 725 Copper, brass, bronze - CuP 283a BCuP-5

808 G

Alliage d'apport eutectique, à base de cuivre, contenant du phosphore et une haute teneur en argent permettant d'assurer une grande fluidité et une bonne capillarité. L'alliage est destiné à l'assemblage du cuivre et de ses alliages. Il permet d'assurer un très bon remplissage des joints à braser à basse température.

6.0 87.0 7.0 645 725 Copper, brass, bronze - CuP 283a BCuP-5

RB 4242Copper-phosphorus alloy, designed for the capillary joining of copper and copper alloy parts.

1.0 92.0 7.0 650 820 Copper, brass, bronze - - BCuP-5

Page 27: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 2767304-EN-09.2017

Premium CuP

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

Premium alloy

RB 4270Copper-phosphorus alloy with a capillary action that guarantees the joining of parts made from copper or copper alloys.

- 93.2 6.8 710 820 Copper, brass, bronze - CuP 180 BCuP-5

RB 5098

Stabilised, extremely fluid self-fluxing alloy, designed for very high quality capillary assemblies, for copper and copper metal parts. Close-fitting, stressed joints subject to pressure and vibration. The phosphorus content of Castolin RB 5098 is extremely accurate for consistent performance. Rod with square section, silver platted.

5.0 89.0 6.0 650 820 Copper, brass, bronze - - BCuP-5

RB 5246Extremely fluid, self-fluxing copper-phosphorus alloy, designed for the joining of copper alloy parts.

- 93.0 8.0 715 805 Copper, brass, bronze - CuP182 BCuP-5

RB 5280

Copper - phosphorus filler metal with the addition of silver, which gives the ideal characteristics for the capillary joining of copper parts. It can also be used for scaling.

2.0 91.0 7.0 650 820 Copper, brass, bronze B CuP-6 CuP280 BCuP-5

Page 28: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 28 67304-EN-09.2017

BrazingPremium CuP

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

Premium alloy

RB 5283

Copper based alloy with a high silver content, thereby ensuring high fluidity and good penetration. The alloy is designed for the joining of copper and its alloys.It allows to fill wide joints.

15.0 80.0 5.0 650 802 Copper, brass, bronze B CuP-5 CuP 284 BCuP-5

RB 5286Copper-phosphorus-silver alloy, developed for the capillary joining of copper metal parts.

5.0 89.0 7.0 650 810 Copper, brass, bronze B CuP-3 CuP 281 BCuP-5

Page 29: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 2967304-EN-09.2017

XuperPhos range

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

XuperPhos alloy

Xuper 38006 B

Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

- 64.0 6.0 710 890 Copper, brass, bronze - CuP 179 BCuP-5

Xuper 38007 B

Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

- 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 CuP 180 BCuP-5

Xuper 38008 B

Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

- 92.0 8.0 710 770 Copper, brass, bronze - CuP 182 BCuP-5

Xuper 38102 B

Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 CuP 279 BCuP-5

Page 30: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 30 67304-EN-09.2017

BrazingXuperPhos range

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

XuperPhos alloy

Xuper 38105 B

Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-7 CuP 282 BCuP-5

Xuper 38115 B

Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP284 BCuP-5

Page 31: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 3167304-EN-09.2017

XuperPhos range

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

XuperPhos plus

Xuper Plus 38007 BHF

Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

- 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 ~ CuP 180 BCuP-5

Xuper Plus 38102 BHF

Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 ~ CuP 279 BCuP-5

Xuper Plus 38105 BHF

Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-3 ~ CuP 282 BCuP-5

Xuper Plus 38115 BHF

Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 ~ CuP284 BCuP-5

Page 32: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 32 67304-EN-09.2017

BrazingXuperPhos range

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

XuperPhos plus

Xuper Plus38006 BHF

Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

- 64.0 6.0 710 890 Copper, brass, bronze - ~ CuP 179 BCuP-5

Xuper Plus38008 BHF

Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.

- 92.0 8.0 710 770 Copper, brass, bronze - ~ CuP 182 BCuP-5

Page 33: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 3367304-EN-09.2017

XuperPhos range

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

XuperPhos premium

Xuper Premium 38006 BNS

Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.

- 64.0 6.0 710 890 Copper, brass, bronze - CuP 179 BCuP-5

Xuper Premium 38007 BNS

Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.

- 93.0 7.0 710 820 Copper, brass, bronze BNSCuP-2 CuP 180 BCuP-5

Xuper Premium 38008 BNS

Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.

- 92.0 8.0 710 770 Copper, brass, bronze - CuP 182 BCuP-5

Xuper Premium 38102 BNS

Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.

2.0 91.8 6.2 645 800 Copper, brass, bronze BNSCuP-6 CuP 279 BCuP-5

Page 34: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 34 67304-EN-09.2017

BrazingXuperPhos range

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

XuperPhos premium

Xuper Premium 38105 BNS

Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.

5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-7 CuP 282 BCuP-5

Xuper Premium 38115 BNS

Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.

15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP284 BCuP-5

Page 35: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 3567304-EN-09.2017

Ecobraze copper phosphorus alloys

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

Sparkling

38006 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. - 94.0 6.0 710 880 Copper, brass, bronze - CuP 179 -

38007 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. - 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 CuP 180 BCuP-2

38008 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. - 92.0 8.0 710 750 Copper, brass, bronze - CuP 182 -

38102 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. 2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 CuP 279 -

38105 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-3 CuP 281 BCuP-3

Page 36: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 36 67304-EN-09.2017

BrazingEcobraze copper phosphorus alloys

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu P

Sparkling

38115 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP 284 BCuP-5

38118 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. 18.0 75.0 7.0 645 670 Copper, brass, bronze - CuP 286 B CuP-8

Page 37: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 3767304-EN-09.2017

Premium brass alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu Ni Sn Zn Others

Premium alloy

146

Braze welding alloy, made from high purity elements, designed to perform assemblies of high quality with copper and steel.

- 60.0 - - 40.0 Si - Mn - Ni 885 905

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- Cu 470a BCu-5

16

Maillechort type filler alloy, with a very high mechanical strength for the braze welding and brazing of steels and cast iron.

1.0 48.0 - - 42.0 Si -Ni 9 890 915

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- - -

Page 38: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 38 67304-EN-09.2017

BrazingPremium brass alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JISAg Cu Ni Sn Zn Others

Premium alloy

18

Brazing or braze welding alloy with addition of silver, offering great fluidity, designed for high quality joints. The rod surface is silver plated.

1.0 59.0 - - 40.0 Si 850 890

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- - -

SBB

Braze welding alloy, made from high purity elements, designed to perform high quality assemblies.

- 60.0 - - 40.0 - 870 910

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

RB CuZn-A Cu 470 BCu-6

SBE

Braze welding alloy, made from high purity elements, designed to perform excellent quality joints.

- 60.0 - - 40.0 - 870 910

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

Cu 470a BCu-5

Page 39: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 3967304-EN-09.2017

Ecobraze brass alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JISCu Ni Sn Zn Others

EcoBraz alloy

38401Braze welding alloy, used to produce high quality joints.

60.0 - - 39.0 - 890 900

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- - -

38405Braze welding alloy, used to produce high quality joints.

55.0 - - 40.0 - 820 870

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- Ag 205 -

38438 BMN

Braze welding alloy with high mechanical properties for joining steel and cast iron.

59.0 0.8 1.0 38.0 Mn0,6 Si0,15 880 900

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- Cu 680 -

38439 BSM

Braze welding alloy with high mechanical properties for joining steel and cast iron.

59.0 - 0.8 39.0 Si0,15 Mn0,8 880 900

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- Cu 670 -

Page 40: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 40 67304-EN-09.2017

BrazingEcobraze brass alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Suitable base material

AWS A.5.8

ISO 17672 JISCu Ni Sn Zn Others

EcoBraz alloy

38440Braze welding alloy, used to produce high quality joints.

59.5 - - 40.3 Si 0,25 890 900

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- Cu 470a BCu-5

38440 SnBraze welding alloy, used to produce high quality joints.

59.0 - 1.0 39.8 Si 0,25 890 900

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

RBCuZn-A Cu 470 BCu-6

38441

Braze welding alloy with high mechanical properties for joining steel and cast iron.

53.0 6.3 - 40.3 Mn0,2 Si 0,2 870 910

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

- - -

38442Braze welding alloy, used to produce high quality joints.

48.0 10.0 - 41.8 Si 0,2 920 935

Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys

RBCuZn-D Cu 773 BCu-8

Page 41: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 4167304-EN-09.2017

Premium aluminum alloys

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAl Si Zn

Premium alloy

190

Bare rod or flux cored wire, designed for the capillary joining of well-fitted parts in aluminium and its alloys, by oxyacetylene or TIG procedures.

88.0 12.0 - 576 585Aluminum, aluminum alloys with less that 1% of Mg and copper

B AlSi-4 Al 112 BA4047

190 CW

Bare rod or flux cored wire, designed for the capillary joining of well-fitted parts in aluminium and its alloys, by oxyacetylene or TIG procedures.

88.0 12.0 - 576 585Aluminum, aluminum alloys with less that 1% of Mg and copper

B AlSi-4 Al 112 BA4047

192 CW Non-corrosive flux cored rod designed for joining aluminium parts, by flame heating. 2.0 - 98.0 382 407

Aluminum, aluminum alloys with less that 1% of Mg

- - -

Page 42: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 42 67304-EN-09.2017

BrazingPremium aluminum alloys

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAl Si Zn

Premium alloy

21 FC

21 is an aluminium alloy for low heat input, high strength welding repairs and fabrication of wrought and cast aluminium and some aluminium alloys (AlCuMg, AlMgSi, AlMn, etc. )Because of its fusion interval, this alloy permits joining by capillarity as well as by braze welding of aluminium and aluminium alloys (except where there is high magnesium content). Castolin 21 also allows recharging. This alloy is characterised by its high fluidity and ease of use. The deposit is entirely homogeneous, watertight and corrosion resistant. There is good colour matching with the base metal, but after an anodised finish the colour darkens.

95.0 5.0 - 575 630Aluminum, aluminum alloys with less that 1% of Mg

- Al 105 -

Page 43: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 4367304-EN-09.2017

Ecobraze aluminum alloys

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAl Si Zn

EcoBraz

38502 xCW

Zinc aluminum flux core rod to joint aluminum pieces using flame or induction. No corrosive flux residue,, no need to remove flux residue.

2.0 - 98.0 380 410Aluminum, aluminum alloys with less that 1% of Mg

- - -

38512 xCW

Aluminum flux core rod to joint aluminum pieces using flame or induction. No corrosive flux residue,, no need to remove flux residue.

88.0 12.0 - 575 585Aluminum, aluminum alloys with less that 1% of Mg and copper

B AlSi-4 Al 112 BA4047

Page 44: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 44 67304-EN-09.2017

BrazingAluminum flux

Form DescriptionRange of activity Corrosive

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

AWS 5.31

Alu

Alu Flux 21 White powder

Flux designed for the high temperature brazing of aluminium and brazable aluminium alloys.

500-700 CorrosiveAluminum, aluminum alloys with less that 1% of Mg

FL10 - FB1-A

Flux 190 White powder

Flux designed for the high temperature brazing of aluminium and brazable aluminium alloys.

500-700 CorrosiveAluminum, aluminum alloys with less that 1% of Mg and copper

FL10 F-LH 1 FB1-B

Flux 190 NHR White powder

Flux designed for the high temperature brazing of aluminium and certain aluminium alloys. The residues are non-corrosive and no post-brazing cleaning is required.

550-690 Non corrosive

Aluminum, aluminum alloys with less that 1% of Mg and copper

FL20 F-LH 2 FB1-B

Flux 190 PF White paste

Flux designed for the high temperature brazing of aluminium and certain aluminium alloys. In certain conditions, it is possible to join aluminium/copper and aluminium/stainless steel.

400-600 CorrosiveAluminum, aluminum alloys with less that 1% of Mg and copper

FL10 F-LH 1 -

Xuper Braze 190PA

Metallic paste

Ready-to-use paste, specifically suited to automatic soldering. The non-corrosive flux residues do not require removal after joining.

575-580 Non corrosive

Aluminum, aluminum alloys with less that 1% of Mg and copper

FL10 F-LH 1 -

Page 45: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 4567304-EN-09.2017

Soft solder alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Suitable base materialAg Cu Pb Sn Others

Product

154Extremely fluid, capillary action soldering alloy, with excellent bonding and wetting properties. Alloy with a low melting range at a low melting point.

1.5 - 36.0 62.0 - 178 190 Copper, brass, bronze, steel, stainless steel, CW

157

Lead-free eutectic capillary soldering alloy, with excellent mechanical and bonding characteristics and with an exceptional capillary action, even on stainless steel. Low heat supply to prevent part distortion. The joining of copper, brass, bronze, cast iron, steels and stainless steels.

3.5 - - 96.0 - 221 221 Copper, brass, bronze, steel, stainless steel, CW

1827

Solder alloy designed for the low temperature, capillary joining of aluminium. This cadmium-based alloy offers excellent wetting properties for joining aluminium and copper, brass or bronze.

2.0 - - - - 260 270 Copper, brass, bronze, steel, stainless steel, CW

197

Solder alloy designed for the low temperature, capillary joining of aluminium. This cadmium-based alloy offers excellent wetting properties for joining aluminium and copper, brass or bronze.

- - - - - 265 365 Copper, brass, bronze, steel, stainless steel, CW

Page 46: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 46 67304-EN-09.2017

BrazingSoft solder alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Suitable base materialAg Cu Pb Sn Others

Product

AluTin 51

Tin, lead, cadmium soldering alloy designed for joining aluminium or for the low-temperature joining of dissimilar metals: aluminium-copper or aluminium-brass. It can be used for the joining of aluminium and aluminium alloys with Mg and/or Si < 2%

- - 66.5 33.5 - 160 240Copper, brass, bronze, steel, stainless steel, CW, aluminum

BC 4299 G

Tin-lead solder alloy designed to perform high quality capillary joints. Low melting range and excellent wetting properties. Castolin BC4299G is supplied as a flux-free solid wire, suitable for copper, brass and steel.

- - 49.5 50.5 Sb 183 196 Copper, brass, bronze, steel, stainless steel, CW

BC 5423 Soft solder alloy in wire mainly use for joining copper tubes. - 3.0 - 97.0 230 250 Copper, brass, bronze,

steel, stainless steel, CW

RD 152 Tin alloy for the joining or tinning of metals. - - - 100.0 - 232 232 Copper, brass, bronze, steel, stainless steel, CW

RD 30 Tin-lead soldering alloy, supplied as a paste, for the joining of copper metals, zinc and galvanised steels. - - 70.0 30.0 - 183 255 Copper, brass, bronze,

steel, stainless steel, CW

RD 33 Tin-lead soldering alloy, supplied as a paste, for the joining of copper metals, zinc and galvanised steels. - - 67.0 33.0 - 183 250 Copper, brass, bronze,

steel, stainless steel, CW

RT 3232 Soft solder alloy in wire with non corrosive residue core mainly use for electric and electronic applications - - 40.0 60.0 - 183 190 Copper, brass, bronze,

steel, stainless steel, CW

Page 47: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 4767304-EN-09.2017

Soft solder alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Suitable base materialAg Cu Pb Sn Others

Product

RT 3234

Non-corrosive fluid soldering alloy supplied in a flux coated wire form, highly active and with no spatter, designed for joining electric or electronic components as well as for the repair of copper, tin-plated copper, brass and nickel components, even if oxidised.

- 0.7 - 99.3 227 227 Copper, brass, bronze, steel, stainless steel, CW

RT 5217Solder alloy designed to join poor-fitted copper parts. This alloy is supplied as a flux-cored wire. Relatively broad melting range. Excellent wetting properties.

- - 67.0 33.0 - 183 244 Copper, brass, bronze, steel, stainless steel, CW

RT 5241Soldering alloy designed for the capillary joining of loose-fitted joints. This alloy is supplied as a flux-cored wire. Relatively broad melting range.

- - 60.0 40.0 - 183 240 Copper, brass, bronze, steel, stainless steel, CW

Page 48: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 48 67304-EN-09.2017

BrazingSoft solder flux

DescriptionRange of activity Corrosive

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

Soft

AluTin 51LFlux supplied in a viscous liquid form. It is designed for the soldering of aluminium and joining aluminium with copper, brass or copper-aluminium.

120-350 Corrosive Copper, steel, stainless steel, brass 2.1.2 F-SW 24

Castolin Xuper 157

Gel flux designed for the soldering of copper metals (copper, brass, bronze). Used with all tin alloys (tin/lead, tin/copper, tin/silver).

150-250 Corrosive Copper, brass and bronze - -

Cu Cleaner+

New-generation, chloride-free liquid flux designed for the soldering of different types of zinc (even oxidized or treated) and copper alloys. The 157 SCE flux is extremely active in a cold state, even on oxidized parts. After brazing, the heat sensitive active ingredients leave no corrosive residues. Extremely good wetting properties on copper, brass and bronze. It can be used to clean copper and brass.

160-300 Few corrosive Copper alloys - -

Disossidante 8118

Highly active liquid flux designed for the soldering of copper, ferrous metals and stainless steels. 120-450 Corrosive Steel, stainless steel - -

Disossidante FP5420

Gel flux designed for the soldering of copper metals (copper, brass, bronze). Used with all tin alloys (tin/lead, tin/copper, tin/silver).

150-250 Corrosive Copper, brass and bronze - -

Flux 157 (157 LA)

Highly active liquid flux designed for the soldering of copper, ferrous metals and stainless steels. 120-450 Corrosive Steel, stainless steel 3.1.1 F-SW 12

Page 49: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 4967304-EN-09.2017

Soft solder flux

DescriptionRange of activity Corrosive

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

Soft

Flux 157 A Paste flux designed for soldering copper and ferrous metals and stainless steels. 160-280 Very corrosive Steel, stainless steel 3.1.1.A F-SW 12

Flux 157 B Corrosive liquid flux designed for the soldering of copper, brass, or bronze. 160-280 Corrosive Copper alloys - -

Flux 157 FX Highly active liquid flux designed for the soldering of copper, ferrous metals and stainless steels. 120-450 Corrosive Copper, steel, stainless

steel, brass - -

Flux 157 NCorrosive soldering flux, for a whole range of applications on stainless steel or for joining different metals.

150-400 Corrosive Stainless steel 3.1.1.C F-SW 12

Flux 157 NCYellow past flux, comprising a mixture of chlorides on an organic carrier material. Designed for the soldering of copper metals and steels with tin-based alloys.

200-450 Few corrosive Copper alloys 3.1.1.C F-SW 12

Flux 157 SCE

New-generation, chloride-free liquid flux designed for the soldering of different types of zinc (even oxidized or treated) and copper alloys. The 157 SCE flux is extremely active in a cold state, even on oxidized parts. After brazing, the heat sensitive active ingredients leave no corrosive residues. Extremely good wetting properties on copper, brass and bronze. It can be used to clean copper and brass.

160-300 Few corrosive Copper alloys - -

Page 50: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 50 67304-EN-09.2017

BrazingSoft solder flux

DescriptionRange of activity Corrosive

Suitable base material

EN 1045 EN 29454

DIN 8511 DIN 1707

Soft

Flux 197 C Paste flux designed for the soldering of copper metals. 150-300 Non corrosive Copper alloys 1.1.3 F-SW 27

SuperFlux 157Corrosive soldering flux, for a whole range of applications on stainless steel or for joining different metals.

150-375 Corrosive Stainless steel - -

SuperFlux 157 BN

Chloride-Free, organic-based flux, specifically designed for joining copper and its alloys, ideal for electric components where it is not possible to remove residues by washing in water.

150-400 Corrosive Stainless steel - -

Page 51: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 5167304-EN-09.2017

Soft solder pastes

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C] Corrosive

Suitable base materialAg Cu Sn

Premium alloy

CastoTin 07

Ready-to-use paste, comprising a tin-lead powder and a binder, to actively flux the parts to be joined or coated. This product is designed for the coating or soldering of steel or copper metal parts.

- - 50.0 183 216 Corrosive Copper, steel, stainless steel, brass

CastoTin 1

Ready-to-use paste, comprising a tin-lead powder and a binder, to actively flux the parts to be joined or coated. This product is designed for the coating or soldering of steel or copper metal parts.

- - 50.0 183 216 Corrosive Copper, steel, stainless steel, brass

CastoTin 157

Ready-to-use paste, comprising a tin-silver powder and a binder, to actively flux the parts to be joined or coated. This product has excellent mechanical properties and is designed for tinning and also for soldering steel or copper metal parts.

3.5 - 96.5 221 221 Corrosive Copper, steel, stainless steel, brass

CastoTin 2

Ready-to-use paste, comprising a tin powder and a binder, to actively flux the parts to be joined or coated. This product is designed for tinning food grade parts and utensils and also for soldering parts made from steel or copper metals.

- - 100.0 232 232 Corrosive Copper, steel, stainless steel, brass

Page 52: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 52 67304-EN-09.2017

BrazingSoft solder pastes

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C] Corrosive

Suitable base materialAg Cu Sn

Premium alloy

Paste 157 PA

Ready-to-use paste, comprising a tin-silver powder and a binder, to actively flux the parts to be joined or coated. This product has excellent mechanical properties and is designed for tinning and also for soldering steel or copper metal parts.

3.5 - 96.5 221 221 Corrosive Copper, steel, stainless steel, brass

Paste 157 PC

Ready-to-use paste, comprising a tin-silver powder and a binder, to actively flux the parts to be joined or coated. This product has excellent mechanical properties and is designed for tinning and also for soldering steel or copper metal parts.

3.5 - 96.5 221 221 Corrosive Copper, steel, stainless steel, brass

Paste CastoTin 1

Ready-to-use paste, comprising a tin-lead powder and a binder, to actively flux the parts to be joined or coated. This product is designed for the coating or soldering of steel or copper metal parts.

- - 50.0 183 216 Corrosive Copper, steel, stainless steel, brass

Page 53: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 5367304-EN-09.2017

Soft solder pastes

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C] Corrosive

Suitable base materialAg Cu Sn

Premium alloy

Paste CastoTin 2

Ready-to-use paste, comprising a tin powder and a binder, to actively flux the parts to be joined or coated. This product is designed for tinning food grade parts and utensils and also for soldering parts made from steel or copper metals.

- - 100.0 232 232 Corrosive Copper, steel, stainless steel, brass

SP 5423

Ready-to-use paste comprising a tin-copper powder and a binder, to actively flux and join metal surfaces. This product is lead and Cadmium-free. This easy-to-use product, even for those with little brazing experience, is designed for tinning and for soldering copper or brass parts, and also steel parts.

- 3.0 97.0 230 250 Corrosive Copper, steel, stainless steel, brass

Xuper Paste 151

Ready-to-use paste, comprising a tin-lead powder and a binder, to actively flux the parts to be joined or coated. This product is designed for the coating or soldering of steel or copper metal parts.

- - 50.0 183 216 Corrosive Copper, steel, stainless steel, brass

Xuper Paste 152

Ready-to-use paste, comprising a tin powder and a binder, to actively flux the parts to be joined or coated. This product is designed for tinning food grade parts and utensils and also for soldering parts made from steel or copper metals.

- - 100.0 232 232 Corrosive Copper, steel, stainless steel, brass

Page 54: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 54 67304-EN-09.2017

BrazingSoft solder pastes

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C] Corrosive

Suitable base materialAg Cu Sn

Premium alloy

Xuper Paste 157

Ready-to-use paste, comprising a tin-silver powder and a binder, to actively flux the parts to be joined or coated. This product has excellent mechanical properties and is designed for tinning and also for soldering steel or copper metal parts.

3.5 - 96.5 221 221 Corrosive Copper, steel, stainless steel, brass

Xuper Paste 5423

Ready-to-use paste comprising a tin-copper powder and a binder, to actively flux and join metal surfaces. This product is lead and Cadmium-free. This easy-to-use product, even for those with little brazing experience, is designed for tinning and for soldering copper or brass parts, and also steel parts.

- 3.0 97.0 230 250 Corrosive Copper, steel, stainless steel, brass

Page 55: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 5567304-EN-09.2017

Foils

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Others

Foils

38115 Copperphos alloy with a good fluidity, mainly used in electrical applications. 15.0 645 800 Copper, brass, bronze. - CuP 284 BCuP-5

38240Alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals.

40.0 - 640 700

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-28 Ag140 BAg-28

38245Alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals.

45.0 - 640 680

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-36 Ag145 BAg-7A

38249

Alloy with a high silver content designed for the brazing of hard metals (carbides, diamond carbides, cermet carbides), with steels. The chemical composition guarantees a good distribution of the alloy and to high mechanical properties.

49.0 Mn 7,5 ; Ni 4,5 685 705

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-22 Ag449 BAg-22

Page 56: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 56 67304-EN-09.2017

BrazingFoils

Description

Composition [weight.%]

Solidus [°C]

Liquidus [°C]

Suitable base material

AWS A.5.8

ISO 17672 JISAg Others

Foils

38249 A

Alliage à haute teneur en argent destiné au brasage fort des métaux durs (carbures, carbures diamantés, cermets) avec des aciers. La composition chimique assure une bonne répartition de l'alliage ainsi que des caractérisitiques mécaniques élevées.

49.0 Mn 2,5 ; Ni 0,5 670 690

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-26 Ag155 BAg-26

38255

Quaternary alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels.

55.0 - 630 660

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

- Ag 155

38256

Alloy with high silver content, designed for capillary assembly operations at low temperature on well-fitted parts: copper metals, ferrous metals, stainless steels and nickel alloys.

56.0 - 620 655

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-7 Ag156 BAg-7

38298 *) Trifoil with a core copper plate, mainly used in tooling industry to join steel to CW 49.0 Mn 2,5 ;

Ni 0,5 685 705

Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide

BAg-22 Ag 449 BAg-22

Page 57: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 5767304-EN-09.2017

Flame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

185

Maillechort alloy braze welding rod, designed for the repair and rebuilding of parts subject to wear caused by friction. This alloy offers excellent corrosion resistance and is readily machinable. This product can also be used to join steels and cast iron.

- - - Bal. Si-Ni10 890 920

186

Flux-coated, maillechort core braze welding rod, designed for the repair and rebuilding of parts subject to wear caused by friction. This alloy offers excellent corrosion resistance and is easy to machine.

- - Bal. Si-Ni 2,5 820 860

7620E

Composite rod consisting in a nickel core and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. Do not use on austenitic steels with a high manganese content.

- Bal. 3.1 - B,C,Cr,Fe 1050 1120

7888 C

Composite wire consisting in a nickel base and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. The deposit ensures a very high resistance to abrasion wear even in extreme conditions. The product formula optimises the deposit appearance as well as the melting and application of the product. Do not use on austenitic steels with a high manganese content.

- Bal. 3.1 - B,C,Cr,Fe 1080 1120

Page 58: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 58 67304-EN-09.2017

BrazingFlame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

7888 SH

Composite wire consisting in a nickel core and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. The metallographic structure of the deposit gives the coating an exceptional resistance to wear and erosion by abrasion. Recommended for extending the service life of numerous parts, for protective maintenance in a wide range of industrial sectors. Do not use on austenitic steels with a high manganese content. The spherical character of the 7888SH carbides increases the wear resistance of the deposits, considerably reducing the risk of cracking.

- Bal. 3.1 - B,C,Cr,Fe 1080 1120

7888 T

Composite wire consisting in a nickel core and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. The metallographic structure of the deposit gives the coating an exceptional resistance to wear and erosion by abrasion. Recommended for extending the service life of numerous parts, for protective maintenance in a wide range of industrial sectors. Do not use on austenitic steels with a high manganese content. The spherical character of the 7888SH carbides increases the wear resistance of the deposits, considerably reducing the risk of cracking.

- Bal. 3.1 - B,C,Cr,Fe 1080 1120

Page 59: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 5967304-EN-09.2017

Flame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

8811

Composite rod consisting in a nickel core and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. Do not use on austenitic steels with a high manganese content.

- Bal. 3.1 - B,C,Cr,Fe 1050 1120

Driltec 8800 B6 1632

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 920

Driltec 8800 B6 3248

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 921

Driltec 8800 B6 4864

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 922

Page 60: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 60 67304-EN-09.2017

Brazing

GreenBraz range

Flame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

Driltec 8800 B6 6480

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 923

Driltec 8800 B6 8095

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 924

Driltec 8800 B6 9512

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 925

Driltec 8800 B7 1632

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 926

Page 61: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 6167304-EN-09.2017

GreenBraz range

Flame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

Driltec 8800 B7 3248

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 927

Driltec 8800 B7 4864

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 928

Driltec 8800 B7 6480

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 929

Driltec 8800 B7 8095

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 930

Page 62: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 62 67304-EN-09.2017

Brazing

GreenBraz range

Flame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

Driltec 8800 B7 9512

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 931

Ultimium 8888 FM

Composite rod comprising cemented tungsten carbides embedded in a self-fluxing NiCrNSi alloy. The coating obtained with Ultimium 8888 is not only protective: it is also as a functional coating for drilling and cutting.This rod is designed for oxy fuel processes. No additional flux is required. Fluxing is accomplished by the composition of the matrix metal during the rod melting.The cemented tungsten carbides are uniformly distributed in the matrix to give a homogeneous distribution of the carbides in the coating. High corrosion resistance.

- Bal. 3.1 - B,Cr 1080 1120

Page 63: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 6367304-EN-09.2017

GreenBraz range

Flame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

Ultimium 8888 GM

Composite rod comprising cemented tungsten carbides embedded in a self-fluxing NiCrNSi alloy. The coating obtained with Ultimium 8888 is not only protective: it is also as a functional coating for drilling and cutting.This rod is designed for oxy fuel processes. No additional flux is required. Fluxing is accomplished by the composition of the matrix metal during the rod melting.The cemented tungsten carbides are uniformly distributed in the matrix to give a homogeneous distribution of the carbides in the coating. High corrosion resistance.

- Bal. 3.1 - B,Cr 1080 1120

Ultimium 8888 MM

Composite rod comprising cemented tungsten carbides embedded in a self-fluxing NiCrNSi alloy. The coating obtained with Ultimium 8888 is not only protective: it is also as a functional coating for drilling and cutting.This rod is designed for oxy fuel processes. No additional flux is required. Fluxing is accomplished by the composition of the matrix metal during the rod melting.The cemented tungsten carbides are uniformly distributed in the matrix to give a homogeneous distribution of the carbides in the coating. High corrosion resistance.

- Bal. 3.1 - B,Cr 1080 1120

Page 64: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 64 67304-EN-09.2017

Brazing

GreenBraz range

Flame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

Ultimium 8888 XFM

Composite rod comprising cemented tungsten carbides embedded in a self-fluxing NiCrNSi alloy. The coating obtained with Ultimium 8888 is not only protective: it is also as a functional coating for drilling and cutting.This rod is designed for oxy fuel processes. No additional flux is required. Fluxing is accomplished by the composition of the matrix metal during the rod melting.The cemented tungsten carbides are uniformly distributed in the matrix to give a homogeneous distribution of the carbides in the coating. High corrosion resistance.

- Bal. 3.1 - B,Cr 1080 1120

Xuper Driltec 8800 B6 1632

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

- - - - 890 932

Xuper Driltec 8800 B6 3248

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

- - - - 890 933

Page 65: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 6567304-EN-09.2017

GreenBraz range

Flame surfacing alloys

Description

Composition [weight.%]Solidus

[°C]Liquidus

[°C]Ag Cu Ni Si Zn Others

Xuper Driltec 8800 B6 4864

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

- - - - 890 934

Xuper Driltec 8800 B6 6480

Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.

- - - - 890 935

Page 66: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 66 67304-EN-09.2017

CDP - CastoTubewear resistant plates and tubes

Page 67: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 6767304-EN-09.2017

CDP® 4666 DP 68

CDP® 4666 DXW 68

CDP® 4666 DXWs 68

CDP® 4624 DP 68

CDP® 4624 DXW 68

CDP® 4623i DP 68

CDP® 4695 DP 68

CDP® 3952 DP 68

CDP® 1001 DP 68

CDP® 496 68

CDP® 112 68

CDP® 212 68

CDP® LC8 68

CastoTube 70

Page 68: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

CDP, CastoTube – wear resistant plates and tubes

Stronger, with Castolin Eutectic 68 67304-EN-09.2017

PlatesBase plate

[mm]Hardfacing

[mm]Coated area

[m²]Service T° max. [°C]

Abrasion resistance

Erosion resistance

Impact resistance

Corrosion resistance

CDP® 4666 DP 3000 x 1500 2740 x 1220 3.34 350 +++ ++ -- -

CDP® 4666 DXW 3000 x 1500 2740 x 1220 3.34 350 +++ ++ -- -

CDP® 4666 DXWs 3000 x 1500 2740 x >1220 >3,34 350 +++ ++ -- -

CDP® 4624 DP 3000 x 1500 2740 x 1220 3.34 350 ++ + - 0

CDP® 4624 DXW 3000 x 1500 2740 x 1220 3.34 350 ++ + - 0

CDP® 4623i DP 3000 x 1500 2740 x 1220 3.34 150 + 0 +++ 0

CDP® 4695 DP 3000 x 1500 2740 x 1220 3.34 350 +++ +++ -- 0

CDP® 3952 DP 3000 x 1500 2740 x 1220 3.34 600 +++ ++ -- 0

CDP® 1001 DP 3000 x 1500 2930 x 1400 4.1 350 + + - 0

CDP® 496 1250 x 850 1200 x 800 0.96 700 w/proper base ++ ++ + +++ w /

proper base

CDP® 112 1250 x 850 1200 x 800 0.96 700 w/proper base +++ +++ + +++ w /

proper base

CDP® 212 1250 x 850 1200 x 800 0.96 550 w/proper base +++ +++ + +

CDP® LC8 1000 - 2000 x 1000 980 ; 1960 x 980 0.96 ; 1,92 500 w/proper base +++ +++ - +++ w /

proper base

Page 69: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 6967304-EN-09.2017

PlatesBase plate thicknesses

[mm]Hardfacing thicknesses

[mm]Overall hardness

[HRC]Hardest component

[HV]

CDP® 4666 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 59 - 62 2400 - 2700

CDP® 4666 DXW 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 59 - 62 2400 - 2700

CDP® 4666 DXWs 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 59 - 62 2400 - 2700

CDP® 4624 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 58 - 60 2200

CDP® 4624 DXW 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 58 - 60 2200

CDP® 4623i DP 10 - 15 - 20 - 25 4 ; 5 53 - 55 2200

CDP® 4695 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 61 - 63 2400 - 2700

CDP® 3952 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 60 - 62 2400 - 2700

CDP® 1001 DP 6 - 8 - 10 - 15 4 ; 5 58 - 60 2200

CDP® 496 4 2 53 - 56 N/A

CDP® 112 2 - 4 1 ; 2 54 - 56 1800 - 2700

CDP® 212 4 2 47 - 48 N/A

CDP® LC8 3 - 4 1 ; 1,5 56 1800 - 2700

Page 70: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

CDP, CastoTube – wear resistant plates and tubes

Stronger, with Castolin Eutectic 70 67304-EN-09.2017

TubesInternal diameter

range [mm] Lenght [mm]Service T° max. [°C]

Abrasion resistance

Erosion resistance

Impact resistance

Corrosion resistance

CastoTube 82 - 303 3000 350 +++ +++ - 0

Page 71: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 7167304-EN-09.2017

PlatesBase plate thicknesses

[mm]Hardfacing thicknesses

[mm]Overall hardness

[HRC]Hardest component

[HV]

CastoTube 5,6 - 20 3,0 - 4,5 59 - 62 2400 - 2700

Page 72: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 72 67304-EN-09.2017

Coating Consumables

Page 73: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 7367304-EN-09.2017

Powder Spray-Fusing 74

Eutalloy® Powders 74

Eutalloy® Process - One step Spray & Fuse 80

Eutalloy® SF Powders 83

Powder Cold Flame Spraying 84

RotoTec® Powders - Alloy powders for "cold" two step spray process 84

ProXon® Powders - One-step alloy powders for "cold" one step spray process 86

MetaCeram® Powders 88

Eutectic Powders 90

Powder Hot Flame Spraying 93

Eutalloy® RW Powders 93

HVOF Liquid fuel 97

HVOF Powders 97

Plasma Transferred Arc Process 100

EuTroLoy - PTA Powders 100

Wire Spraying 106

EuTronic Arc Spray Wires 106

Polymer Surfacing 109

MeCaTeC® - Polymers for cold rapid surfacing 109

MeCaTeC® - Polymer Spray gun 115

Page 74: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Spray-Fusing

Stronger, with Castolin Eutectic 74 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Powders

Eutalloy® 10009

Alloy Ni-Cr-B-Si-Fe

Resurfacing cams, pushers, stops, guide wheels, filterpress cake stone remover for sugar mill, decanting screw, steam gate components. Coating elements subject to friction.

Low friction coefficient. Good resistance to corrosion, erosion and abrasion under light load.

~63 HRC -

Ni-Cr-B-Si-Fe alloy

Resurfacing cams, pushers, stops, guide wheels, filterpress cake stone remover for sugar mill, decanting screw, steam gate components. Coating elements subject to friction.

Low friction coefficient. Good resistance to corrosion, erosion and abrasion under light load. ASTM G65 Wear 20 mm3 loss

~59 HRC 1020°F (550°C)

Eutalloy® 10011Ni-Cr-B-Si-Fe alloy

and tungsten carbide

Coating elements of chains, transport screw, wiper segments, brick die frames, claw excavators, rock drill, brush cutter rake, debarking knives

80% tungsten carbides. Excellent resistance to abrasion by fine to coarse sized abrasives.

~65 HRC -

Eutalloy® 10011 Ni-Cr-B-Si-Fe and WC

Coating elements of chains, transport screw, wiper segments, brick die frames, claw excavators, rock drill, brush cutter rake, debarking knives

80% tungsten carbides. Excellent resistance to abrasion by fine to coarse sized abrasives. ASTM G65 Wear 8 mm3 loss.

~57-62 HRC 1020°F (550°C)

Page 75: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Spray-Fusing

www.castolin.com 7567304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Powders

Eutalloy® 10092 Co-Ni-Cr-B-Si-W

Exhaust valves and seats, hot punches, ingot tongs, drawing blocks, step tips, water-cooled pokers, wire draw blocks,impeller

Cobalt-base coating that will resist softening and scaling at elevated temperatures. Alloying additions of chromium and tungsten insure good hot hardness properties. ASTM G65 Wear 30 mm3 loss

~48 HRC 1550°F (845°C)

Eutalloy® 10112 Ni-Cr-B-Si-Fe and WC

Coating of machine parts used in the transport, handling and processing of minerals: transport screws, clay mixers, dies, segments, wipers, turbine impeller, fan impeller, pump screw

60% tungsten carbides. Excellent resistance to erosion and abrasion by fine to coarse sized abrasives. ASTM G65 Wear 12 mm3 loss.

~62 HRC 1020 F (550 C)

Eutalloy® 10185

Alloy Ni-B-Si

Coating of cast iron and steel molds for plastic material and glass.Recoating shafts, eccentrics, bearingsSoldering tungsten carbide biscuits on drilling stabilizers, etc.

Well suited for metal-to-metal friction. Excellent corrosion resistance. Machinable with cutting tool.

~390 HV30 -

Ni-B-Si alloy

Coating of cast iron and steel molds for plastic material and glass.Recoating shafts, eccentrics, bearings, brazing tungsten carbide inserts on drilling stabilizers

Well suited for metal-to-metal friction. Excellent corrosion resistance. Machinable with cutting tools.

~42 HRC 1200°F (650°C)

Page 76: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Spray-Fusing

Stronger, with Castolin Eutectic 76 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Powders

Eutalloy® 10224 Alloy Ni-B-Si

Repairing glass mold edges, gear teeth, exhaust manifolds, pump bodies, brakes on drawing tools.Bonding layer before welding with electrode on cast iron that is difficult to weld, etc.

Appropriate for new or worn cast iron. Good resistance to corrosion. Machinable with cutting tool.

~250 HV30 -

Eutalloy® 10224 Ni-B-Si alloy

Repairing glass mold edges, gear teeth, exhaust manifolds, pump bodies, brakes on drawing tools, engine block crack repair, etc. Bonding layer before welding with electrode on cast iron that is difficult to weld

Appropriate for new or worn cast iron. Good resistance to corrosion. Machinable with cutting tool.

~90 HRB 1000°F (540°C)

Page 77: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Spray-Fusing

www.castolin.com 7767304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Powders

Eutalloy® 10680

Alloy Ni-B-Si

Repair of gears, cast iron valve seats, molds, keyways, bearing seating. Renewing drawing tools. Correction of machining errors, etc.

Good resistance to shocks and oxidation while hot. Machinable with cutting tool.

~240 HV30 -

Ni-B-Si alloy

Repair of gears, cast iron valve seats, molds, keyways, bearing seating, foundry defects, renewing drawing tools, correction of machining errors

Good resistance to shocks and oxidation while hot. High shear strength nickel-base alloy for cladding, joining and sealing steels, stainless steels and nickel-base metals. Coatings have high build-up capability. Machinable with cutting tools.

~95 HRB 1200°F (650°C)

Eutalloy® 15999Ni-Cr-B-Si-Fe alloy

and tungsten carbide

Coating of molds for ceramics, rasps. Distributor blades for fertilizer spreaders, cyclone blades, hopper for sand spreading machines, mouths of baggers, etc.

15% tungsten carbides. Excellent resistance to erosion and abrasion by fine abrasives.

~65 HRC -

Page 78: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Spray-Fusing

Stronger, with Castolin Eutectic 78 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Powders

Eutectic 9001 Ni-B-Si alloy Guide rings and bottom plates

A medium hardness alloy specifically developed to reduce overspray with improved fluidity and machinability. Formulated for both cast irons & bronze alloys. Readily machined with standard tool bits.

~25 HRC 1050°F (565°C)

Eutectic 9002 Ni-B-Si alloy Finish neck rings and molds

A low hardness alloy specifically developed to reduce overspray with improved fluidity and machinability. Formulated for both cast irons & bronze alloys. Readily machined with standard tool bits.

~15 HRC 1050°F (565°C)

Eutectic 9003 Ni-B-Si alloy Finish neck rings and molds

A soft-to-medium hardness alloy specifically developed to reduce overspray with improved fluidity and machinability. Formulated for both cast irons & bronze alloys. Readily machined with standard tool bits.

~18 HRC 1050°F (565°C)

Page 79: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Spray-Fusing

www.castolin.com 7967304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Powders

Eutectic 9005 Ni-B-Si alloy Press & blow and blow & blow plungers, baffles

An intermediate hardness alloy with a good combination of hardness and wear resistance coupled with good machining properties. Coatings have unlimited build-up capability and can be machined with carbide tool bits.

35-40 HRC 1050°F (565°C)

Page 80: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Spray-Fusing

Stronger, with Castolin Eutectic 80 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Process - One step Spray & Fuse

Eutalloy® 1202 Ni-B-Si alloyFor repairing glass mold corners and edges, including mold necks and bases.

A nickel-base fusible alloy designed for sealing, cladding, filling and joining cast irons. Excellent build up properties with reduced overspray. Easily hand-worked. Finish by machining.

90-100 HRB -

Eutalloy® 1203 Ni-B-Si alloyFor repairing glass mold corners and edges, including mold necks and bases, funnels rings, etc.

A slightly less-hard nickel-base fusible alloy designed for sealing, cladding, filling and joining cast irons. Excellent build up properties with reduced overspray. Easily hand-worked.

87-94 HRB -

Eutalloy® 1204 Ni-B-Si alloyFor repairing glass mold corners and edges, including mold necks and bases…

Specially formulated nickel-base fusible alloy designed for optimized surface finishing. Good for cladding, filling and joining cast irons. Excellent build up properties with reduced overspray.

~28-35 HRC -

Page 81: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Spray-Fusing

www.castolin.com 8167304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Process - One step Spray & Fuse

Eutalloy® 1205 Ni-B-Si alloy Mold necks, mold edges & corners, bottom plates and guide rings…

A mid-range hardness alloy with excellent puddle control with a good combination of wear resistant properties. Excellent machining properties. Coatings have unlimited build-up capability and can be machined with carbide tool bits.

20-27 HRC -

Eutalloy® 1206 Ni-B-Si alloyFor repairing mold necks & edges, including Press & Blow plungers, guide rings and bottom plates…

A specially formulated nickel-base fusible alloy designed for coating preheated mold necks. Excellent for sealing, cladding, filling and joining cast irons. Excellent build up properties with reduced overspray. Easily hand-worked.

90-96 HRB -

Eutalloy® LT PE 8418 Self-fluxing, nickel base alloy

Repair of mould damage on the seams or edges. Easy to machine or file.

Low energy input for the fusion. Spot repairs.

~ 240 HV30 (~18 HRC) -

Eutalloy® LT PE 8422 Self-fluxing, nickel base alloy

Repair or protection of mould compo-nents: seams, blow heads, guide rings.

Low energy input for the fusion. Small to medium repairs.

~ 270 HV30 (~22 HRC) -

Page 82: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Spray-Fusing

Stronger, with Castolin Eutectic 82 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® Process - One step Spray & Fuse

Eutalloy® LT PE 8426 Self-fluxing, nickel base alloy

Brazing of tungsten carbides on stabiliz-ers. Extensive repairs and preventive coat-ings on seams, edges and guides.

Low energy input for the fusion. Fast deposition.

~26 HRC (~300 HV30) -

Eutalloy® LT PE 8431

Self-fluxing, nickel base alloy with addition of Cr

and Mo

Fast repairs and extensive preventive coatings on mould edges and guides

Low energy input for the fusion. Good wetting properties and fast. ~31 HRC -

Eutalloy® LT PE 8435

Self-fluxing, nickel base alloy with addition of Cr

and Mo

Extensive repairs and preventive coatings on neck rings or blow head.

Low energy input for the fusion. Enhanced fluidity and fast. ~35 HRC -

Eutalloy® LT PE 8440

Self-fluxing, nickel base alloy with addition of Cr

and Mo

Enhanced weldability at high hardness level on bottom plates, baffles and guide plat

Low energy input for the fusion. Fast deposition with enhanced fluidity. ~40 HRC -

Page 83: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Spray-Fusing

www.castolin.com 8367304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® SF Powders

Eutalloy® SF PE 8213Ni-Cr-B-Si-Fe alloy

and tungsten carbide

For thick coatings. Stabilizer in oil and gas drilling industry.

55% tungsten carbides. Excellent crack resistance. Abrasion and corrosion resistance.

~55 HRC -

Eutalloy® SF PE 8215Ni-Cr-B-Si-Fe alloy

and tungsten carbide

For smooth coatings and parts subject to severe abrasion such as agriculture parts, centrifugal screws.

60% tungsten carbides. Excellent abrasion resistance even by fine particles.

~850 HV30 -

Page 84: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Cold Flame Spraying

Stronger, with Castolin Eutectic 84 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

RotoTec® Powders - Alloy powders for "cold" two step spray process

RotoTec® 19300 Alloy Fe-Cr-Ni-Mo

Pieces operating with metal-to-metal friction such as shafts, bearing surfaces, pistons, etc.

Machinable with tools. Good coefficient of friction. Good resistance to corrosion. ~250 HV10

RotoTec® 19310 Alloy Fe-Cr-Ni

Pieces operating with metal-to-metal friction. Wear sleeves for pumps.

Machinable with tools (very good machinability by turning). Good resistance to frictional wear. ~335 HV10

RotoTec® 19400 Alloy Fe-Cr-Ni

Protective couplings for shafts, press pistons, motor casing. The best surface finish is obtained by grinding. ~420 HV10

RotoTec® 19850 Alloy Cu-Al Compressor pistons, trunnions and pulleys. Very good machinability by turning. Low

coefficient of friction. ~120 HV10

RotoTec® 19868 Alloy Cu-Al-Ni

Interior coatings of chocks, ram slides, foundry models.

Good machinability by turning. Low coefficient of friction and good pressure resistance. Good corrosion resistance.

~150 HV10

RotoTec® 19940 Alloy Ni-Cr-Fe-Mo

Wear sleeves for pumps, cylinder rods, drying cylinders for papermaking.

The best surface finish is obtained by grinding. Good resistance to friction under pressure. ~370 HV10

RotoTec® 19985 Alloy Ni-Cr-Fe

Bearing seatings, pistons.Used in rebuilding worn parts. Very good machinability by turning. ~200 HV10

RotoTec® LT 29230 Zn baseSign panels, pylons, gantries, metallic structures, machine casing, port equipment, repair of accidental damage to galvanized structures.

Zn >99% - Low melting temperature. Sacrificial layers ensuring cathodic protection of ferrous supports against corrosive atmospheric phenomena.

Page 85: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Cold Flame Spraying

www.castolin.com 8567304-EN-09.2017

Product Type Applications Properties Hardness

RotoTec® Powders - Alloy powders for "cold" two step spray process

RotoTec® LT 29240 Alloy Sn-Sb-Cu

Antifriction alloys. Resurfacing bearings. The best adhesion is obtained by preparatory tinning using CastoTin # 1.

Excellent behavior under friction. Low melting temperature.

RotoTec® 51000 Alloy Ni-Al-Mo

Bond coat for RotoTec 19000 and MetaCeram 28000 powder families, on all metals except Cu and Mg.

Fusion reaction during spraying creates strong bond with substrate. ~170 HV10

Page 86: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Cold Flame Spraying

Stronger, with Castolin Eutectic 86 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

ProXon® Powders - One-step alloy powders for "cold" one step spray process

ProXon® 21021 Alloy Ni-Al-Mo

Mechanical seats, feathering sides. Thin and thick anti-wear coatings.

Used without bonding layer. The best surface condition is obtained by grinding.

~170 HV10

Proxon 21021 Ni-Al-Mo alloy Impellers, Pump Shafts, Wear Rings

Nickel-aluminum-molybdenum powder designed to produce a medium hard, wear resistant bearing surface. Finish by machining with carbide tool bits.

~75 HRB 1000°F (540°C)

Proxon 21022 Ni-Al-Mo-Cr-B-Si alloy

Pump and Motor Shafts, Bearing Fits, Seal Surfaces

Modified version of ProXon 21021 with additions of chromium, boron and silicon to enhance machinability and service temperature. Machine using carbide tool bits.

~80 HRB 1200°F (650°C)

Proxon 21023 Fe-Ni-Al-Mo alloy Heat Treat Fixtures, Machine Element Repair, Bearing Fits

An iron-base composite powder with additions of nickel, aluminum and molybdenum offering excellent bonding and machining characteristics.

~90 HRB 1500°F (815°C)

ProXon® 21031 Alloy Ni-Cr-Al-Fe-Mo

For components subject to wear and corrosion such as fan blades, shaft sleeves and roller bearing seats

Used without bonding layer. Thick deposit capability (<3mm). ~280 HV10

Page 87: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Cold Flame Spraying

www.castolin.com 8767304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

ProXon® Powders - One-step alloy powders for "cold" one step spray process

Proxon 21031 Ni-Cr-Al-Fe-Mo alloy Heat Treat Fixtures, Motor Shafts, Boiler Tubes and Pump Impellers

Nickel chromium alloy powder offering excellent resistance to oxidation and corrosion at elevated temperature. Machine using carbide tool bits.

~90 HRB 1600°F (870°C)

Proxon 21032S Ni-Mo-Fe-Ti-Si-W alloy

Impellers, Pump Shafts, Wear Rings, Print Rolls, Seal Surfaces

Nickel-base alloy offering the best combination of resistance to oxidation and corrosion. Coatings have excellent anti-galling properties. Finish by machining.

~30 HRC 1200°F (650°C)

Proxon 21071 Cu-Al-Fe alloy Compressor pistons, trunnions and pulleys

Self-bonding, aluminum bronze alloy for use in soft-bearing applications. Coatings are easily machined to a fine finish using carbide tool bits.

~60 HRB 700°F (370°C)

Page 88: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Cold Flame Spraying

Stronger, with Castolin Eutectic 88 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

MetaCeram® Powders

MetaCeram® 25010 Al2O3 Slag troughs, Pump Seals, Impellers, etc

Aluminum oxide powder produces a hard, dense, wear resistant coating suitable for use at elevated temperatures. Excellent electrical insulating properties. Finish by grinding.

~50 HRC 3000°F (1650°C)

MetaCeram® 25030 Al2O3 + 13% TiO2Piston Rods, Rocker Arms, Pump Sleeves, Thread guides, Piston Rods, etc.

Aluminum oxide-titanium dioxide blend that produces coatings which have a slightly lower resistance to abrasion than 25010 but produce a better grind finish.

~60 HRC 1000°F (540°C)

MetaCeram® 25040 TiO2 Pump Sleeves, Impellers, Propeller Shaft Bearings, Thread Guides, etc.

Titanium dioxide coatings offer the best finish capability and provide excellent resistance to mild cavitation. Good abrasion resistance.

~57 HRC 1000°F (540°C)

MetaCeram® 25050 Cr2O3 Buffing Fixtures, Wear Rings, Plungers, Pump Seals, Cylinder Liners

Chromium oxide coatings offer the best resistance to hard particle abrasion and are resistant to most acids and alkali solutions when properly sealed.

~65 HRC 1000°F (540°C)

Page 89: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Cold Flame Spraying

www.castolin.com 8967304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

MetaCeram® Powders

MetaCeram® 25088 ZrO2+ Al2O3+SiO2+TiO2

Heat Treat Fixtures, Pouring Troughs, Ingot Molds, Tuyères

MetaCeram 25088 is suitable for use as a thermal barrier coating, to resist wetting by molten metals or to resist hard particle abrasion.

~55 HRC 1800°F (980°C)

MetaCeram® 28010 Cr2O3

On RotoTec 51000 bonding layer. Cable gland seatings, shaft protector sleeves, seam ring joint seatings, plungers, pump shafts, feed chutes.

Product density 5. 2 kg/dm High hardness, excellent resistance to corrosion, low coefficient of friction.

~2400 HV10g 500°C

MetaCeram® 28020 Al2O3 TiO2(2.2%)

On RotoTec 51000 bonding layer. Seam ring joint seatings, cable gland seatings, shaft protector sleeves, electrical isolation of machine parts, press rings for making radial tyres, sifting plate.

Product density 4. 0 kg/dm High hardness, excellent resistance to corrosion. Good electrical insulation (dependent on deposit thickness).

~1950 HV10g 1000°C

MetaCeram® 28030 Al2O3 TiO2(13%)

On RotoTec 51000 bonding layer.Printer cylinders, paper transport rollers, thread guide, wear and sliding plates, induction oven parts.

Product density 4. 0 kg/dm Good resistance to corrosion and good friction properties.

~1600 HV10g 1000°C

Page 90: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Cold Flame Spraying

Stronger, with Castolin Eutectic 90 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutectic Powders

Eutectic 19985 Ni-Cr-Fe-Si alloy Motor shafts, journals, sleeves, machine ways.

Premium corrosion-resistant build-up alloy. Machines to a very smooth surface. Coating porosity absorbs, retains, and releases lubricant as required for prolonged service life. Excellent frictional wear resistance. High compressive strength.

~82 HRB 1200°F (650°C)

Eutectic 29011/19300 Fe-Cr-Ni-Mo-Si alloy Valve Trim, Pistons, Pump Shafts, Machine Element Repair.

Low carbon, 300 Series austenitic stainless steel alloy offering excellent resistance to a wide range of corrosive media. Finish by machining.

~85 HRB 1000°F (540°C)

Eutectic 29012/19400 Fe-Cr-Ni alloy Pistons, Rolls, Sleeves, Cylinder Liners

A high chromium, martensitic stainless steel offering excellent metal-to-metal wear characteristics. Finish by grinding.

~30 HRC 1200°F (650°C)

Page 91: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Cold Flame Spraying

www.castolin.com 9167304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutectic Powders

Eutectic 29061/19850 Cu-Al-Fe alloy Pump Shafts, Impellers, Seals, Guides, etc

Aluminum bronze coating with good resistance to fretting wear. Coatings are most often used for bearing applications. Finish by machining with carbide tool bits.

~70 HRB 700°F (370°C)

Eutectic 29123 Ni-Cr-B-Si-Fe and WC Fan Blades, Grain Chutes, Gripping Rolls

Blend of 75% WC/Co and nickel-base alloy powders. Coatings provide excellent resistance to abrasion and erosion. Do not grind. Use in the as-sprayed condition.

~50 HRC 1200°F (650°C)

AluTec® 29210 500°F (260°C)

CorResist® 29230 500°F (260°C)

BabTec® 29240

Page 92: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Cold Flame Spraying

Stronger, with Castolin Eutectic 92 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutectic Powders

Ultrabon® 50000 Ni-Al-Mo alloy Bond coat for all two step cold powders.

Nickel-base alloy used as a bond coating for two-step 29XXX Series Powders and selected Specialized Application Powders. Apply to a thickness in the 0.004-0.008 in. range.

1000°F (540°C)

Eutectic 5018 250°F (120°C)

Page 93: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Hot Flame Spraying

www.castolin.com 9367304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® RW Powders

Eutalloy® RW 12494 Alloy Ni-Cr-B-Si-Fe

Coating incineration boiler tubes.Machine elements in food and chemistry industry.

Very good resistance to corrosion. Suitable for friction under light loads. Machinable with cutting tool.

~310 HV30

Eutalloy® RW 12495 Alloy Ni-Cr-B-Si-Fe

Coating of wear sleeves for pumps, glassworks feed plunger, valve parts: seats, flaps, etc.

Suited for impact and friction. Machinable with cutting tool. ~390 HV30

Eutalloy® RW 12496 Alloy Ni-Cr-B-Si-Fe

Coating cylinder rods, wear sleeves, pump pistons and faucet parts.Resurfacing coal dust separators, etc.

Very low coefficient of friction and good abrasion resistance. Excellent resistance to corrosion and especially to seawater.

~680 HV30

Eutectic 13017 Ni-Cr-B-Si-Fe-Cu-Mo alloy

Boat Sleeves, Shafts, Screw, Flights, Plug Gauges, Valve trim

Nickel-base fusible powder with additions of copper and molybdenum to provide enhanced resistance to corrosion, friction and erosion. Finish by grinding.

~59 HRC 1200°F (650°C)

Eutectic 13494 Ni-Cr-B-Si-Fe alloy Camshafts, Diesel Valves, Transmission, Shafts, Bearing Sleeves

Intermediate hardness coating for use on crack sensitive base metals or when a machinable fused deposit is required. Finish using carbide tool bits.

~39 HRC 1200°F (650°C)

Page 94: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Hot Flame Spraying

Stronger, with Castolin Eutectic 94 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® RW Powders

Eutectic 13495 Ni-Cr-B-Si-Fe alloy Ash Plates, Steam Nozzles, Camshafts, Bearing Fits

Provides an optimal combination of hardness and wear resistance with a reduced tendency for cracking. Finish by grinding.

~48 HRC 1200°F (650°C)

Eutectic 13496 Ni-Cr-B-Si-Fe alloyFeed Screws, Slurry Pipes, Wear Rings, Steam Nozzles, Brick Dies, Plug Gauges

Combines high hardness and wear resistance in an easy-to-fuse alloy form. Coatings provide a smooth wear surface in service coupled with a low coefficient of friction. ASTM G65 Wear 32 mm3 loss.

~58 HRC 1200°F (650°C)

Eutalloy® RW 17535 Alloy Ni-Cr-B-Si

Coating paper mill and household waste boiler tubes. Resurfacing machine parts operating in corrosive environments.

High Cr alloy. Well suited for metal-to-metal friction. Excellent resistance to oxidation while hot. Good resistance to cracking. Machinable with cutting tool.

~480 HV30

Page 95: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Hot Flame Spraying

www.castolin.com 9567304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® RW Powders

Eutectic 23005 Ni-Cr-B-Si-Fe and WC

Recoating wear pieces of agricultu-ral machines, mixer blades, ceramic press feeder plungers.Resurfacing pump wear sleeves, steel industry transport rollers.

Blend of a nickel-base fusible alloy plus 35% tungsten carbide particles. Coatings are designed to provide resistance to abrasion, erosion and fretting. Finish by grinding. ASTM G65 Wear 18 mm3 loss.

~58 HRC 1200°F (650°C)

Eutectic 23045 Ni-Cr-B-Si-Fe alloy Plug Gauges, Dies, Wear Rings

Nickel-base fusible alloy that combines high hardness and ease of application. Coatings produce a smooth wear scar in service and exhibit a relatively low coefficient of friction. ASTM G65 Wear 32 mm3 loss.

~58 HRC 1200°F (650°C)

Eutectic 23075 Ni-Cr-B-Si-Fe and WC Brick Dies, Agricultural Knives and Shear Bars, Pump Pistons, Impellers

Blend of a nickel-base fusible alloy plus 40% tungsten carbide particles. The carbide is sized to give the coating enhanced resistance to solid particle erosion. Finish by grinding. ASTM G65 Wear 16 mm3 loss.

~58 HRC 1200°F (650°C)

Page 96: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Hot Flame Spraying

Stronger, with Castolin Eutectic 96 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

Eutalloy® RW Powders

Eutectic 23088 Ni-Cr-Tungsten carbide

Glass mold plungers, Feed screws, Pump plungers, team valves, Valve seats and gates, Thermowells, Pump sleeves, Conveyor chute plates, Plug valves

Excellent combination of corrosion and wear resistance, particularly at elevated temperatures.

~61 HRC 1200°F (650°C)

Eutalloy® RW 53606 Alloy Ni-Cr-Mo-Si-B-Cu

Boiler tubes, shafts and sleeves in waste incineration, chemical, pulp and paper industries.

Excellent wear and corrosion resistance to both reducing and oxidizing environments.

~600 HV30

Eutectic 53606 Ni-Cr-Mo-Si-B-Cu alloy

Boiler tubes, shafts and sleeves in waste incineration, chemical, pulp and paper industries.

Excellent wear and corrosion resistance to both reducing and oxidizing environments.

~58 HRC 1200°F (650°C)

Page 97: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

HVOF Liquid fuel

www.castolin.com 9767304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature Environment

HVOF Powders

55116 316L SS

Print Rolls, Pump Impellers and Plungers, Seal Rings, Cylinder Liners, Dimensional Restoration, Turbine Buckets and Nozzles

Coatings for resistance to corrosion, cavitation and erosion.

~27 HRC up to 1000°F (538°C )

55125 Inconel 625

Pollution Control Equipment, Paper Mill Digesters, Chemical Process Equipment, High TemperatureEnvironments, Dimensional Restoration of Alloy 625 Turbine Parts, Pump Shafts

Oxidation resistant up to a temperature of 1600°F Resistant to mild abrasion. Hard, dense coatings with excellent corrosion resistance.

~35 HRC 1600°F (871°C)

55396

Pump Shafts, Wear Rings, Seals, Compressor Rods, Chrome Plate Replacement Applications, Brick Dies

Resistance to abrasion and hard particle erosion. ~54-56 HRC up to 1200°F

(650°C)

55396C NiCrBSi Hydraulic shafts, pump sleeves, wear rings, armature shafts. 750 Hv 800°C

Good corrosion and wear properties, hard machinable coating. Good build up material

Page 98: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

HVOF Liquid fuel

Stronger, with Castolin Eutectic 98 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature Environment

HVOF Powders

55575

Marine and Truck Diesel Valve Stems, Hydraulic Cylinders, Chrome Plating Replacement Applications, Compressor Rods, Ball Valves, Sucker Rods

Exceptional resistance to fretting, abrasion, oxidation and high temperature corrosion.

~56-57 HRC up to 1600°F (870°C)

55583

Compressor Shafts, Hydraulic Cylinders, Oil Field Apparatus, Induced Draft Fan Blades, Pump Seals, Compressor Rods

Exceptional resistance to low stress abrasion, fretting wear and erosion.

~59-65 HRC up to 930°F (500°C)

55586

Compressor Shafts, Impellers, Splined and bearing mandrels, Oil Field Apparatus, Induced Draft Fan Blades, Pump Seals, Paper Rolls

Exceptional resistance to low stress abrasion, fretting wear and erosion/corrosion.

~59-67 HRC up to 930°F (500°C)

55586C WC86/Co10/Cr4 Rotors, Valves, Mandrels 1100/1200 Hv 500°C Excellent resistance to wear and corrosion

55588

Knife Blades, Capstans and Pulleys, Oil Field Apparatus, Exhaust Fan Blades, Pump Seals, Extrusion Dies

Exceptional resistance to low stress abrasion, fretting wear and hard particle erosion.

up to 930°F (500°C)

Page 99: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

HVOF Liquid fuel

www.castolin.com 9967304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature Environment

HVOF Powders

55588C WC88/Co12 Steel rolls, Wear Plates 1000/1100 Hv 540°C Good wear and thermal shock resistance

55590

Knife Blades, Turbine Components, Oil Field Apparatus, Exhaust Fan Blades, Pump Seals, Extrusion Dies, nuclear applications

Exceptional resistance to low stress,abrasion, fretting wear and hard particle erosion.

~59-67 HRC up to 930°F (500°C)

Page 100: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Plasma Transferred Arc Process

Stronger, with Castolin Eutectic 100 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

EuTroLoy - PTA Powders

EuTroLoy 16001 Co-Cr-W-Fe-Si-Ni-Mo-Mn

Pressure Dies, Valve Seats, Ball Valves, Auger Screws, Grinding abrasion applications including dry & wet erosion

A cobalt 1-type alloy designed for high abrasion and severe corrosion applications.

~52 HRC 1800°F (980°C)

EuTroLoy 16006 Co-Cr-W-Fe-Si-Ni-Mo-Mn

Forging Dies, Valve Seats, Valve Trim, Conveyor Screws

A Cobalt 6-type alloy designed for metal-to-metal wear applications involving heat and corrosion. Excellent anti-galling and adhesive wear resistance.

~42 HRC 1800°F (980°C)

EuTroLoy 16006.04Alloy

Co-Cr-W-Ni-Fe (Gr. 6 Type)

Valve seats, protective shaft sleeves, shaft seal surfaces, tools in the wood and plastic processing industry, stirrer components, valve parts, extruder screws, buffer layer for EuTroLoy 16001 alloy powders.

High abrasion resistance under pressure and impact stress (cavitation). Heat and corrosion resistant. Low coefficient of sliding metal friction, insensitive to adhesive wear.

~40 HRC up to 750°C

EuTroLoy 16012 Co-Cr-W-Fe-Si-Ni-Mo-Mn

Valve Seats, Guide Bars, Billet Saw Teeth, Screws

A cobalt 12-type alloy designed for a combination of abrasion & friction, with moderate-to-good corrosion resistance.

~46 HRC 1800°F (980°C)

Page 101: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Plasma Transferred Arc Process

www.castolin.com 10167304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

EuTroLoy - PTA Powders

EuTroLoy 16012.04Alloy

Co-Cr-W-Ni-Fe (Gr. 12 Type)

Slide valve seats, extruder screws for plastic masses, feed screws for sawdust and hydropulpers in the paper industry, tools in the timber industry, segments of nose rings and clinker cooling plates, tools for the paper, plastics and timber processing industries.

High abrasion resistance under pressure and impact stress (cavitation). Heat and corrosion resistant. Low coefficient of sliding metal friction, insensitive to adhesive wear.

~46 HRC up to 750°C

EuTroLoy 16112 Ni-Cr-B-Si-Fe and WC Mixer Paddles, Fan Blades, Screw Flights, Conveyors

Blend of 60% cast and crushed tungsten carbide plus NiCrBSi alloy powder. Coatings provide excellent resistance to abrasion and erosion. Use as a single pass deposit only.

~60 HRC 1200°F (650°C)

EuTroLoy 16220 Ni-B-Si alloy Cast Iron Glass MoldsProprietary nickel-base alloy with special alloying additions to allow easier welding to cast iron parts.

~25 HRC 1400°F (760°C)

EuTroLoy 16221 Ni-B-Si alloy Cast Iron Glass MoldsProprietary nickel-base alloy with special alloying additions to allow easier welding to cast iron parts.

~30 HRC 1400°F (760°C)

EuTroLoy 16227 Ni-Cr-B-Si alloy Cast Iron Glass Molds ~35-40 HRC 1400°F (760°C)

Page 102: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Plasma Transferred Arc Process

Stronger, with Castolin Eutectic 102 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

EuTroLoy - PTA Powders

EuTroLoy 16300LC Ni-Cr-W-Fe-B alloy Shaft rebuilds, valve bodies, seal rings, pump parts

Excellent general corrosion resistance, can also be used as a cushion layer.

~80 HRB 1200°F (650°C)

EuTroLoy 16410 Fe-Cr alloy Ideal for re-builds on shafts, valve bodies stirrers, mixer paddles

Multi-component iron-base alloy with Mn & Cr for enhanced properties. Deposits exhibit a tempered martensitic structure with good wear resistance.

~35 HRC 1000°F (540°C)

EuTroLoy 16494 Ni-Cr-B-Si-Fe alloyCamshafts, Diesel Valves, Transmission Shafts, Bearing Sleeves

Intermediate hardness coating for use on crack sensitive base metals or when a machinable deposit is required. Finish using carbide tool bits.

~39 HRC 1200°F (650°C)

EuTroLoy 16495 Ni-Cr-B-Si-Fe alloy Screw Flights, Wear Rings, Brick Dies

Hard, wear resistant nickel-base alloy coating suitable for applications requiring resistance to abrasion and erosion.

~50 HRC 1200°F (650°C)

EuTroLoy 16496 Ni-Cr-B-Si-Fe alloy Screw Flights, Wear Rings, Brick Dies, Steel Mill Rolls

Hard, wear resistant nickel-base alloy coating suitable for applications requiring resistance to abrasion and erosion.

~58 HRC 1200°F (650°C)

Page 103: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Plasma Transferred Arc Process

www.castolin.com 10367304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

EuTroLoy - PTA Powders

EuTroLoy 16496.04 Self-fluxing Ni base alloy

Hardfacing of seal surfaces in valves, sliding seals and slideways, forming tools, valves, valve flaps, pump rotors, cams and worm screw parts.

Highly creep resistant, heat and corrosion resistant hardfacing. Low coefficient of sliding metal friction. High adhesive strength.

~58 HRC

EuTroLoy 16604 Alloy Fe-Co-Cr-Mo

Tools for hot and cold metal shaping: clipping bed, rolling mills, bending machines Gate components. Sealing joints.Buttering layer before coating with cobalt based alloys.

Work-hardening deposit with very fine martensitic structure. Ecellent resistance to heat, thermal shock and corrosion. Good resistance to cracking.

~45 HRC

EuTroLoy 16606A.04 Alloy Fe-W-Cr-Mo-V

Temperature-stressed dies and mandrels, cutting tools, also for natural fibres, punching, compression moulding and drawing dies, forging inserts, worm screw parts, valves, barrel extruders.

Martensitic weld metal based on cold work tool steel. Wear-resistant to abrasion and fatigue stress as well when subject to a combination of abrasion and fatigue stress. Hot wear resistant. Good tempering properties. Heat treatable.

~58 HRC

Page 104: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Plasma Transferred Arc Process

Stronger, with Castolin Eutectic 104 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

EuTroLoy - PTA Powders

EuTroLoy 16625 Ni-Cr-Mo-Nb alloy

High corrosion applications. Marine, power, chemical processing, pollution control, paper processing, and waste disposal industries

Inconel 625 alloy, Outstanding corrosion resistance Low coefficient of friction. Resistance to general corrosion, pitting, crevice corrosion, intergranular attack, and stress corrosion cracking.

~20 HRC

EuTroLoy 16800 Alloy Ni-Mo-Cr-W

Mixer arms, components in the paper industry, hot shears, hot trimming dies, extrusion dies, valve seats, pump components in the chemical industry.

Very high resistance to intercrystalline corrosion, interfacial corrosion and stress corrosion cracking. Excellent corrosion resistance to oxidising media such as nitric, phosphoric, sulphuric and sulphurous acid. Also resistant to ethanoic, lactic, citric and fatty acids, caustic soda as well as media containing chloride.

~260 HV30

EuTroLoy 16801 Ni-Cr-MoMarine, power, chemical processing, pollution control, paper processing, and waste disposal industries

A nickel base alloy designed for the plasma transferred arc welding (PTAW) process providing hard, dense coatings.

~20 HRC 1800°F (982°C)

Page 105: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Plasma Transferred Arc Process

www.castolin.com 10567304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

EuTroLoy - PTA Powders

EuTroLoy 5056 Ni-B-Si alloy Bronze preforming and finishing molds, bottom plates

A special nickel-base alloy suitable for use on cast iron, iron-nickel bronze alloy glass mold parts. Deposits are readily machined with standard HSS or carbide tooling.

90-100 HRB 1000°F (590°C)

EuTroLoy 5224/OTP 042 Ni-Cr-B-Si-Fe-Mo-Cu and WC

For specialized “down-hole” tool drilling

A proprietary non-magnetic composite nickel-base alloy containing 25%of tungsten carbides.

~50 HRC 1200°F (650°C)

EuTroLoy 6503 Ni-B-Si and WC

Decanting and transport screw. Mixer pieces. Drilling tools. Brick or tile dies. Protective sleeves. Wood-working tools

Blend of 60% cast and crushed tungsten carbide plus gas atomized NiBSi alloy powder. Coatings are resistant to abrasion and erosion and have improved wear resistance.

~60 HRC 1200°F (650°C)

EuTroLoy PG 6503Ni-B-Si-Fe alloy and

tungsten carbide

Decanting and transport screw. Mixer pieces. Drilling tools. Brick or tile dies. Protective sleeves. Wood-working tools.

60% tungsten carbides. Excellent resistance to abrasion. ~60 HRC

Page 106: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Wire Spraying

Stronger, with Castolin Eutectic 106 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

EuTronic Arc Spray Wires

EuTronic Arc 500 Ni-Al Bond Coat Bond layer and as a one-step build-up material for dimensional restoration 75 HRB

EuTronic Arc 502

Alloy Fe-Cr-Ti-Si-Mn

Cement cooler plates, boiler water wall protection, pulp production digesters, steam turbine casings, cracking installations, high temperature cyclone, fume extractors etc.

Self bonding alloy with enhanced surface wear resistance properties to combat erosion, thermal shock up to 650°C.

~860 HV0. 3

Fe-Cr-Ti-Si-Mn Bond Coat Self-bonding, iron-base coating for boiler tube applications to resist fine particle erosion 62-63 HRC

EuTronic Arc 509 Alloy Fe-Cr-Al-Mo

Corrosion and erosion resistant protective coatings in boiler equipment up to 900°C.

Self bonding alloy with enhanced surface wear resistance properties to combat corrosion, erosion up to 900°C and oxidation.

~260 HV0. 3

EuTronic Arc 520 Zinc Conductive End Coating Coatings are best used in environments where pH is greater than 6.0 and wet environments 60-73 HRB

EuTronic Arc 528 Al-Si Element Repair, Casting Blowholes For repair of worn aluminum and magnesium parts 72 HRB

EuTronic Arc 530 C-Si-Mn-Fe Part Restoration Suitable for re-build applications where hardness is not critical, but where low costs are a factor 95-100 HRB

Page 107: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Wire Spraying

www.castolin.com 10767304-EN-09.2017

Product Type Applications Properties Hardness

EuTronic Arc Spray Wires

EuTronic Arc 532 Alloy Fe-Cr-Mn-C

Alternative to 13%Cr-steel. Hard chrome replacement on hydraulic pistons. Wear resistant layers for rollers in paper machines, bearing- and sealing seats.

Self bonding alloy with enhanced surface wear resistance properties to combat metal-to-metal friction, corrosion and oxidation.

~640 HV0. 3

EuTronic Arc 535 Fe-Al Composite Traction Rolls, Machine Elements May be used as an anti-skid coating with mild abrasion resistance bond strength 35 HRC

EuTronic Arc 538 C-Si-Mn-Fe Thick Coatings Dense coatings have excellent resistance to mild abrasion and exhibit low shrinkage 23 HRC

EuTronic Arc 545 Cr-Ti-Ni Boiler Equipment Used to protect boiler tubes in black liquor recovery boilers and coal-fired utility boilers 30-35 HRC

EuTronic Arc 547 Inconel 625 Excellent corrosion resistance Chemical processing industry 90-95 HRB

EuTronic Arc 548 Ni-Al-Mo Bearings Pump Shafts Primarily used for dimensional restoration, but may also be used as a bond pass 75-85 HRC

EuTronic Arc 552 Cu-Al-Mn Sleeves Bearings Aluminum-bronze coating exhibits excellent bond strength and good machinability 67 HRB

EuTronic Arc 560 C-Si-Mn-Fe-Cr Dimensional Restoration Excellent resistance to mild abrasion and corrosion for dimensional restoration 40-43 HRC

EuTronic Arc 562 C-Si-Mn-Fe Seating Bearings, Bearing Housings Good bonding properties for dimensional restoration repair of mis-matched parts 95 HRB

Page 108: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Wire Spraying

Stronger, with Castolin Eutectic 108 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

EuTronic Arc Spray Wires

EuTronic Arc 563 Fe-Ni-Al-Mo Diesel Fire decks, Cylinder Heads Machinable, self-bonding coating suitable to re-build worn diesel engine components 90 HRB

EuTronic Arc 565 304 Stainless Steel Part Restoration, Re-Surfacing Widely used for machine element repair and dimensional restoration 95-100 HRB

EuTronic Arc 595

Alloy Fe-Cr-B-Si-Mn-C

Exhaust fans, pump components, coal-fired boilers, super-heaters, economiser waterwalls, boiler tubes, boiler installations, lamella seals and «Füller» cooler plates in cement works etc.

Self bonding alloy with enhanced surface wear resistance properties to slurry erosion, corrosion and low stress abrasion. Withstands service environment up to 925°C.

~965 HV0. 3

Fe-Cr-B-Si-Mn-C Exhaust Fans, Coal-Fire Boilers One-step protective coating against wet or dry erosion 60 HRC

Page 109: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Polymer Surfacing

www.castolin.com 10967304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

MeCaTeC® - Polymers for cold rapid surfacing

MeCaFix 100 Express

Fast curing polymer repair paste

• Piping• Castings• Threads• Bonding• Seal surfaces

A fast curing, two-part epoxy for use on metallic and non-metallic surfaces. Well suited for repairing leaks in tanks, piping, rebuilding seals, stripped threads, keyways and shafts. Suitable for wet and underwater repairs.

Shore D 80

Wet Service 122°F (50°C) Dry Service 195°F (90°C)

MeCaFix 120 Metal rebuild and repair compound

General repair with precision machinability• Butterfly and gate valves• Pump housings and impellers• Propellors• Scored hydraulic rams• Bellows• Cracked casing• Tube sheets

It cures at low temperature down to 32°F (0°C), enabling it to be applied in-situ in cold weather conditions. Specially formulated to protect working surfaces in all positions against wear by a wide variety of corrosive liquids, abrasive media, slurry erosion and cavitation effects. The reinforced durable composite matrix can be precision machined, drilled or tapped whilst exhibiting exceptional resistance to pressure and deformation.

Shore D 82

Wet Service 122°F (50°C) Dry Service 195°F (90°C)

Page 110: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Polymer Surfacing

Stronger, with Castolin Eutectic 110 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

MeCaTeC® - Polymers for cold rapid surfacing

MeCaWear 300Fluid elastomeric/

epoxy ceramic polymer coating

Ideal for wear protection and impact resistance. Brush and spray grade thin film coating• Mixer blades• Hoppers• Vessels• Chutes• Elbows and conduits• Pump impellors• Fan blades

Specially formulated to protect working surfaces against wear by extreme sliding and slurry abrasion. The reinforced silicon carbide ceramic composite matrix is easily brushed or applied by MeCaSpray in a 4:1 volume ratio to provide a smooth slick finish. The polymer technology is elastomeric modified to reduce film brittleness and improve both impact and abrasion resistance.

Shore D 76

Wet Service 122°F (50°C) Dry Service 195°F (90°C)

MeCaWear 350

Fluid hybrid novolac SiC ceramic polymer

coating for high temperature

Ideal for elevated temperature wear protection. Brush and spray grade• Baghouse• Duct work• Vessels• Absorber tower• Precipitator• Fan blade• Pipelining

Fine sized silicon carbide reinforced ceramic composite coating designed for high film build and maximum abrasion resistance. This hybridized inorganic/organic novolac polymer chemistry is designed to offer a high glass transition temperature for elevated temperature wear service in immersion and dry environments. Coating can be applied by brush or by MeCaSpray in a 4:1 volume ratio.

Shore D 85

Wet Service 300°F (150°C)

Dry Service 518°F (270°C)

Page 111: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Polymer Surfacing

www.castolin.com 11167304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

MeCaTeC® - Polymers for cold rapid surfacing

MeCaWear 400

3 component elastomeric

modified paste polymer coating

with Kevlar

Ideal for rebuilding, protecting and repairing damaged machine parts with thick coatings requiring high abrasion and impact resistance• Pipe elbows, chutes for clinker,

cement, sand• Ash handling pipes and valves• Sand pumping equipment• Coal pulverizers and exhausters• Pump housings, impellors, lining• Slurry pumps• Screw conveyors

Trowel grade, multi component ceramic polymer coating containing a high loading level of medium sized spherical and platy alumina ceramics. Specially formulated to protect working surfaces against wear in severe erosion and abrasion environments. Coating system is modified with elastomeric toughening technology to improve crack and impact resistance. This tough composite is reinforced with Kevlar fiber to strengthen the polymer matrix. Excellent alternative to rubber linings and ceramic tiles. Coating can be topcoated with MeCaWear 300 for additional slip resistance or wear indicating color.

Shore D 82

Wet Service 122°F (50°C) Dry Service 195°F (90°C)

Page 112: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Polymer Surfacing

Stronger, with Castolin Eutectic 112 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

MeCaTeC® - Polymers for cold rapid surfacing

MeCaWear 450

3 component, hybrid novolac

polymer coating modified with SiC, platy alumina and

Kevlar fiber for high temperature service

Ideal for high film build and extreme wear protection for high temperature service• Duct work• Elbows• Baghouse• Pipelining• Pump lining• Fan blades

Trowel grade ceramic polymer coating containing a high loading level of medium sized spherical and platy alumina ceramics. Addition of Kevlar fiber reinforces the polymer matrix promoting exceptional wear properties. This coating is designed for very high temperature resistance. Excellent base layer coating for additional thickness when MeCaWear 350 is applied.

Shore D 87

Wet Service 300°F (150°C)

Dry Service 518°F (270°C)

MeCaWear A5

Paste polymer with large platy

alumina ceramic and reinforced with

Kevlar fiber

Ideal for rebuilding, protecting and repairing damaged machine parts with very thick coatings such as:• Cost-effective alternative to the

installation of wear-resistant ceramic tile

• Pipe elbows, chutes for clinker, cement, sand

• Ash handling pipes and valves• Sand pumping equipment• Coal pulverizers and exhausters• Pump housings, impellors, lining• Slurry pumps• Screw conveyors

Faster setting, two component, trowel grade ceramic polymer coating containing a high volume percentage of large sized platy alumina and silicon carbide particles. Addition of Kevlar fiber reinforces the matrix promoting exceptional resistance to abrasion and erosion.

Shore D 82

Wet Service 122°F (50°C) Dry Service 195°F (90°C)

Page 113: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Polymer Surfacing

www.castolin.com 11367304-EN-09.2017

Product Type Applications Properties Hardness

Maximum operating

temperature

MeCaTeC® - Polymers for cold rapid surfacing

MeCaWear A5 HT

Paste polymer with large platy

alumina ceramic and reinforced with Kevlar fiber for high

temperature

Ideal for rebuilding, protecting and repairing damaged machine parts with very thick coatings such as:• Cost-effective alternative to the

installation of wear-resistant ceramic tile

• Pipe elbows, chutes for clinker, cement, sand

• Ash handling pipes and valves• Sand pumping equipment• Coal pulverizers and exhausters• Pump housings, impellors, lining• Slurry pumps• Screw conveyors

Higher temperature version of MeCaWear A5. It is a trowel grade ceramic polymer coating containing a high volume percentage of large sized platy alumina and silicon carbide particles. Addition of Kevlar fiber reinforces the matrix promoting exceptional resistance to abrasion and erosion.

Shore D 82

Wet Service 140°F (60°C) Dry Service

275°F (135°C)

MeCaCorr 700Polyurethane/epoxy modified immersion

lining

Ideal for wastewater service, brush and spray grade immersion lining• Concrete protection• Pipelines• Sewer pipe• Digestor tanks• Lift stations• Manholes• Concrete clarifier

Elastomer epoxy hybrid coating with exceptional adhesion and sag resistance. Excellent coating choice for wastewater service and concrete protection. Coating can be applied by brush or by MeCaSpray in a 1:1 volume ratio.

Shore D 82

Wet Service 122°F (50°C) Dry Service 185°F (85°C)

Page 114: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Polymer Surfacing

Stronger, with Castolin Eutectic 114 67304-EN-09.2017

Coating Consumables

Product Type Applications Properties Hardness

Maximum operating

temperature

MeCaTeC® - Polymers for cold rapid surfacing

MeCaCorr 710

Novolac modified epoxy immersion lining reinforced with fine ceramic

particles

Ideal for warm water industrial service and chemical resistance. Brush and spray grade immersion lining• Heat exchanger• Storage tanks• Water box• Recirculation piping• HVAC chiller• Tube sheet

High performance multi functional novolac based silicon carbide ceramic polymer coating designed for immersion service with exceptional resistance to warm water service. Coating can be applied by brush or by MeCaSpray in a 2:1 volume ratio.

Shore D 78

Wet Service 159°F (65°C) Dry Service

212°F (100°C)

Page 115: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Polymer Surfacing

www.castolin.com 11567304-EN-09.2017

Properties

MeCaTeC® - Polymer Spray gun

MeCaSpray Pneumatic cartridge sprayer for MeCaTeC® series polymer coatings.

Pneumatic cartridge sprayer for MeCaTeC series polymer coatings. This self-contained spray system is portable, integrates a dual stage trigger which makes the system user friendly. The dual stage trigger allows atomizing air to flow first to the nozzle and then to initiate material flow from the cartridge.

Page 116: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 116 67304-EN-09.2017

Coating Equipments

Page 117: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Polymer Surfacing

www.castolin.com 11767304-EN-09.2017

Plasma Transferred Arc - PTA 118MicroGAP 50DC 118

EuTronic GAP 2501 DC 119

EuTronic GAP 3501DC 120

GAP torches 121GAP® E5N 121

GAP® E12N 121

GAP® E15N 121

GAP® E20N 121

GAP® E150P 121

GAP® E54 S-M-D-DL 121

GAP® E52 121

GAP® E200P 121

Automation 122Oscillator OU100 122

Oscillator VU100 122

Oscillator OU100/VU100 123

Oscillator OU1000 123

Oscillator OU1000/VU100 124

Oscillator LU1000/OU100/VU100 124

Wire Arc Spraying 125EuTronic® Arc Spray 4 HF 125

Powder Flame Spray-Fusing 126SuperJet-S- Eutalloy® 126

Powder Flame Spraying 127CastoDyn® DS 8000 127

Powder Flame Spray-Fusing 128CastoDyn® SF Lance 128

Powder Flame Spray-Fusing 129SSM 50 129

SSM 51 129

SSM 52 (optional) 129

Flame equipment 130CastoFuse 130

HVOF 131CastoJet® CJK5 131

Page 118: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Plasma Transferred Arc - PTAPlasma Transferred Arc - PTA

Stronger, with Castolin Eutectic 118 67304-EN-09.2017

Coating Equipments

MicroGAP 50DC

1 3

MicroGAP 50 DC is a stand-alone microplasma PTA, GTA and MMA unit for precise welding, brazing and hard-facing with rods at low amperage from 0.5 to 50 A.

Mains voltage 230V±10% 3x 400V±10% 3x 460V±10%Mains frequency 50/60 HzMains fuse 16 AMax. power consumption 3.5 kVAMax. welding current (35% ED) 50 AMax. welding current (100% ED) 33 AMax. pilot current (100% ED) 30 AAmperage range for plasma welding 0.5-50 AOpen circuit voltage pilot inverter 100V DCOpen circuit voltage main inverter 100V DCProtection class IP 23

Type of power source InverterDimensions (L x W x H) 655 x 310 x 605 mmWeight 46.5 kg

Page 119: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Plasma Transferred Arc - PTA Plasma Transferred Arc - PTA

www.castolin.com 11967304-EN-09.2017

EuTronic GAP 2501 DC

3

EuTronic® GAP 2501 DC is a PTA, GTA and MMA unit with a 250 A inverter for welding, brazing and hard-facing with powders and rods.

Mains voltage 3x 400V+N ±10% 3x 460V ±10% 3x 400V ±10%Mains frequency 50/60HzMains fuse 32 AMax. power consumption 18 kVAMax. welding current (35% ED) 250 AMax. welding current (100% ED) 160 AMax. pilot current (100% ED) 30 AAmperage range for plasma welding 2-250 AAmperage range for pilot current 0.5-50 AOpen circuit voltage pilot inverter 86V DCOpen circuit voltage main inverter 100V DCProtection class IP 21 S

Type of power source InverterDimensions (L x W x H) 815 x 445 x 635 mmWeight 70 kg

Page 120: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Plasma Transferred Arc - PTAPlasma Transferred Arc - PTA

Stronger, with Castolin Eutectic 120 67304-EN-09.2017

Coating Equipments

EuTronic GAP 3501DC

3

EuTronic® GAP3501 DC is PTA, GTA and MMA unit with a powerful 350 A inverter for welding, brazing and hard-facing with powders and rods. It is optionally suitable for fully automated process with inter-face to link the unit with external controllers.

Mains voltage 3x 400V+N ±10% 3x 460V ±10%Mains frequency 50/60HzMains fuse 32 AMax. power consumption 20 kVAMax. welding current (35% ED) 350 AMax. welding current (100% ED) 250 AMax. pilot current (100% ED) 30 AAmperage range for plasma welding 6-350 AAmperage range for pilot current 0.5-50 AOpen circuit voltage pilot inverter 86V DCOpen circuit voltage main inverter 100V DC

Protection class IP 21 SType of power source InverterDimensions (L x W x H) 815 x 445 x 635 mmWeight 75 kg

Page 121: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

GAP torches GAP torches

www.castolin.com 12167304-EN-09.2017

Description shortP = Powder

R = Rod or wireMicro

GAP 50 DCGAP 2501

DCGAP 3501 DC Manual torchMachine

torch

GAP® E5N 50A Horizontal construction/Vertical R ++ + ++ ++

GAP® E12N 100A Horizontal/Vertical R ++ + ++ ++

GAP® E15N 150A Horizontal/Vertical R – ++ ++ ++

GAP® E20N 200A Horizontal/Vertical R – ++ ++ ++

GAP® E150P 150A Horizontal P – ++ ++ –

GAP® E54 S-M-D-DL

200A Horizontal. Inner coatings of parts Length mm: 330(S), 550(M), 920(D), 1770(DL)

P – ++ – ++

GAP® E52 200A Vertical P – ++ – ++

GAP® E200P 200A Vertical. Difficult-to-access coating area P – ++ – ++

++ Recommended+ Possible– Not recommended / Not possible

E5N E12N E15NE20N E150P

E200P

E52

E54

Page 122: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

AutomationAutomation

Stronger, with Castolin Eutectic 122 67304-EN-09.2017

Coating Equipments

Oscillator OU100

Oscillator - Horizontal axis 100 mm

Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.

Axis HorizontalMax traverse path (mm) 100Oscillation speed (mm/s) 0.1-80

Oscillator VU100

Oscillator - Vertical axis 100 mm

Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.

Axis Vertical with integrated AVCMax traverse path (mm) 100Oscillation speed (mm/s) 0.1-80

Page 123: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Automation Automation

www.castolin.com 12367304-EN-09.2017

Oscillator OU100/VU100

Oscillator - Horizontal/vertical axis 100 mm

Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.

Axis Horizontal and vertical with integrated AVCMax traverse path (mm) 100Oscillation speed (mm/s) 0.1-80

Oscillator OU1000

Oscillator - Horizontal axis 1000 mm

Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.

Axis HorizontalMax traverse path (mm) 1000Oscillation speed (mm/s) 0.1-100

Page 124: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

AutomationAutomation

Stronger, with Castolin Eutectic 124 67304-EN-09.2017

Coating Equipments

Oscillator OU1000/VU100

Oscillator - Horizontal/vertical axis 1000/100 mm

Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.

Axis Horizontal and vertical with integrated AVCMax traverse path (mm) 1000Oscillation speed (mm/s) 0.1-100

Oscillator LU1000/OU100/VU100

Oscillator - 3 axis

Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.

Axis 3 axis with integrated AVCMax traverse path (mm) 1000Oscillation speed (mm/s) 0.1-90

Page 125: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Wire Arc Spraying Wire Arc Spraying

www.castolin.com 12567304-EN-09.2017

EuTronic® Arc Spray 4 HF

Twin Wire Arc Spraying

EuTronic® Arc Spray 4 HF is a 350 A twin wire arc spray equipment. There is no motor in the spray gun. Instead, the EAS 4 HF uses a patented ‘Synchrodrive’ system , where a single, sealed motor with a flexible drive arrangement, powers a reliable, positive drive push-pull up to a distance of 20 m.This results in a long reach and lightweight flexibility of the gun and supplies.

Mains voltage 3x 220V option 3x 380V 3x 440V 3x 460VMains frequency 50/60 HzMains fuse 32 A/Phase. Option 40 A/Phase (220 V input)Max. power consumption 18 KVAMax. welding current (100% ED) 350 AOutput voltage 0-50 Vdc (nominal)Protection class Top electrical compartments IP51

Bottom compartment IP12Air requirements 1.56 m3 / min @ 6bar

Type of power source Switched voltage power sourceDimensions (L x W x H) 900 x 665 x 913 mmWeight 350 kg

Page 126: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Flame Spray-FusingPowder Flame Spray-Fusing

Stronger, with Castolin Eutectic 126 67304-EN-09.2017

Coating Equipments

SuperJet-S- Eutalloy®

Powder Flame Spray-Fusing system

SuperJet-S- Eutalloy® is an oxy-acetylene torch to spray and fuse Eutalloy® powders, which delivers very precise anti-wear protective coatings.

Deposition rate (kg/h) 0.5-5.0Oxygen flow rate (Nl/h) 90-1200Acetylene flow rate (Nl/h) 80-1100Oxygen pressure (bar) 1.5–4.0Acetylene pressure (bar) 0.5–1.0

Page 127: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Flame Spraying Powder Flame Spraying

www.castolin.com 12767304-EN-09.2017

CastoDyn® DS 8000

Powder Flame Spray system

CastoDyn® DS 8000 is an oxy-acetylene torch to spray alloys pow-ders and other materials, for many different coating applications. It is user-friendly modular system with a single valve process control, incorporated quick shut-off lever safety device and ergonomic design.

Deposition rate (kg/h) 1-8Oxygen flow rate (Nl/h) 500-2000Acetylene flow rate (Nl/h) 400- 800Oxygen pressure (bar) 4Acetylene pressure (bar) 0.7Compressed air pressure (bar) 0-6

Page 128: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Powder Flame Spray-FusingPowder Flame Spray-Fusing

Stronger, with Castolin Eutectic 128 67304-EN-09.2017

Coating Equipments

CastoDyn® SF Lance

Powder Flame Spray-Fusing attachement for the CDS 8000

CastoDyn® SF Lance increases the already wide range of applications by allowing the CDS 8000 to perform powder spraying with simulta-neous fusion.

Deposition rate (kg/h) 1-9Oxygen flow rate (Nl/h) 500-2000Oxygen pressure (bar) 4Acetylene pressure (bar) 0.7Compressed air pressure (bar) 1Flame power (kW) 7-28Deposit thickness one pass (mm) 0.8-3

Page 129: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Powder Flame Spray-Fusing Powder Flame Spray-Fusing

www.castolin.com 12967304-EN-09.2017

SSM 50

Standard Spray Module

Deposition rate (kg/h) 4-9Oxygen flow rate (Nl/h) 2000Oxygen flow rate - Carrier gas (Nl/mn) 330Acetylene flow rate (Nl/h) 1900Flame power (kW) ~28Deposit thickness one pass (mm) 1-3Typical Yield > 90 %

SSM 51

Standard Spray Module

Deposition rate (kg/h) 2-4Oxygen flow rate (Nl/h) 1000Oxygen flow rate - Carrier gas (Nl/mn) 240Acetylene flow rate (Nl/h) 950Flame power (kW) ~14Deposit thickness one pass (mm) 0.8-2.5Typical Yield > 90 %

SSM 52 (optional)

Standard Spray Module

Deposition rate (kg/h) 1-2Oxygen flow rate (Nl/h) 500Oxygen flow rate - Carrier gas (Nl/mn) 80Acetylene flow rate (Nl/h) 475Flame power (kW) ~7Deposit thickness one pass (mm) 0.8-2Typical Yield > 90 %

Page 130: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Flame equipmentFlame equipment

Stronger, with Castolin Eutectic 130 67304-EN-09.2017

Coating Equipments

CastoFuse

Oxy-acetylene torch to Preheat and fuse Self-fluxing coatings

CastoFuse is an oxy-acetylene torch to fuse Self-fluxing Eutalloy® RW coatings and preheat pieces. It is user-friendly modular system with an incorporated quick shut-off lever safety device.

Oxygen flow rate (Nl/h) 0.75-6.1Acetylene flow rate (Nl/h) 0.7-5.5Oxygen pressure (bar) 4Acetylene pressure (bar) 0.7Flame power (kW) 11.5-70Lenhth (mm) 270-670

Page 131: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

HVOF HVOF

www.castolin.com 13167304-EN-09.2017

CastoJet® CJK5

Liquid Fuelled HP-HVOF Technology

The CastoJet® Kerosene 5 - CJK5 - is a kerosene fuelled high pressure HVOF (High-Velocity Oxy-Fuel) system. The operator interface is sim-ple to follow using a touch screen interface.

Protection class IP 52Oxygen flow rate (Nl/h) 1000 l/min @ min 16bar at GasboxFlame power (kW) 250Liquid Fuel High grade premium paraffin BS2869 Part 2:1988 Class C1, Jet-A1 or 1-K kerosene. Max Flow rate 500 ml/min.Nitrogen 25 l/min @ 4 barat GasboxWeight (kg) Gasbox 100kg. Operator interface 20kg

Page 132: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 132 67304-EN-09.2017

Welding Consumables

Page 133: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 13367304-EN-09.2017

Manual Electrode "EUTECTRODE" 134

Electrode Terocotes 134

Electrode for Special Steels 138

Electrode for Cast Iron 140

Electrode for Stainless Steel 142

Low alloy Electrodes 144

Nickel Alloy Electrodes 145

Cobalt Alloy Electrodes 147

Copper Alloy Electrodes 148

Alumium Alloy Electrodes 149

Metal Working Electrodes 149

CastoMAG solid wire 150

CastoMag Terocotes 150

CastoMag Stainless Steels 151

CastoMag Special Steels 152

CastoMag Low Alloy Steels 153

CastoMag Nickel Alloys 154

CastoMag Copper Alloys 155

CastoMag Aluminium Alloys 156

CastoTIG 157

CastoTIG Terocotes 157

CastoTIG Special Steels 158

CastoTIG Low Alloy Steels 159

CastoTIG Nickel Alloys 160

CastoTIG Cobalt Alloys 161

CastoTIG Copper Alloys 162

CastoTIG Aluminium Alloys 163

EnDOTig 164

EnDOtec Terocotes 165

Gas-shielded Flux Cored Wire "EnDOtec" 165

EnDOtec Cast Iron 171

EnDOtec Special Steels 172

EnDOtec Low Alloy Steels 173

EnDOtec Nickel Alloys 174

EnDOtec Cobalt Alloys 175

Shelf-shielded Flux Cored Wire "Teromatec" 176

T TeroMatec Terocotes 176

eroMatec Special Steels 178

Page 134: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 134 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode Terocotes

4004 NAn improved chromium carbide electrode with enhanced weldability. An ideal candidate alloy when parts wear due to abrasion and moderate impact.

- - - 55-60 HRC -

5005Electrode for the overlay and protection of carbon, alloy & Mn steels. A high CCr content makes it especially favorable against abrasion, moderate gouging impact and mild corrosion.

- - - 57-60 HRC -

5006High metal recovery (170%) electrode developed for hardfacing of parts subjected to combined stresses: abrasion, pressure and moderate impact by medium to fine particles.

- - - ~ 58 HRC DIN EN 14700:EZ Fe15 (DIN 8555:E10 - UM - 60 - G)*

6006 NElectrode for the overlay and protection of carbon, alloy & Mn steels. A high CCr content makes it especially favorable against abrasion, moderate gouging impact and mild corrosion.

- - - 57-60 HRC -

6060 N

High effiency complex carbides for protective coatings against abrasion in presence of very fine and very hard abrasive materials. Maximum hot abrasion resistance: 450°C. Arc "spray type" producting smooth and constant metal transfer

- - - 62-64 HRC~ 70 HRC

DIN EN 14700: EFe16 (DIN 8555:E10 - UM - 65 - G)*

6070 NHigh metal recovery (250%) electrode developed for protective coatings against abrasion in presence of very fine and very hard abrasive materials. Maximum hot abrasion resistance: 650°C.

- - - ~ 70 HRC DIN EN 14700:EFe16 (DIN 8555:E10 - UM - 70 - GR)*

Page 135: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 13567304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode Terocotes

6088Thanks to high density and good distribution of WC in a hard nickel based matrix, the deposit obtained is highly resistant to combined abrasion, erosion & corrosion at high pressure.

- - - ~ 56 HRC (Matrix)

DIN EN 14700:~ ENi20 (DIN 8555:E21 - UM - 55 - CG)*

Grain size: 0,5-1,0 mm

6327 XHD

Special alloy formulation wiht complex carbides of Nb, V, Ti and Cr, finely dispersed within a martensitic matrix with residual austenite. This provides resistance against impact and abrasion involving high stresse up to 500ºC.

- - - ~59 HRCDIN EN 14700: EFe2 (special

alloy)DIN EN 14700:EFe10 (DIN 8555:E8-UM-200-400-CKZ)*

646 XHD High impact resistance. Rebuilding worn parts in 14% manganese steel. Buttering layer before wearfacing. ≥550 ≥ 430 ≥ 30 200 - 430

HBDIN EN 14700:EFe10

(DIN 8555:E8-UM-200-400-CKZ)*

6709 XHDDeposit with a high content of hard constituents, with high resistant to severe abrasion under pressure and moderate impact. Very thick single pass deposits

- - - 58-60 HRC EN 14700: E Fe 15 (DIN 8555: E10-UM-60-GR)*

6710 XHD

High metal recovery (215%) electrode developed for protection against wear by abrasion and erosion. The hardness is obtained in a single pass.

- - - ~ 63 HRC DIN EN 14700:EFe15 (DIN 8555:E10 - UM - 65 - G)*

High metal recovery (215%) electrode developed for protection against wear by abrasion and erosion. The hardness is obtained in a single pass.

- - - ~ 63 HRC -

6715 XHDHigh metal recovery (255%) electrode developed for protection against wear by abrasion & erosion. Maximum hot abrasion resistance up to 650°C. The hardness is obtained in a single pass.

- - - ~ 68 HRC DIN EN 14700:EFe16 (DIN 8555:E10 - UM - 70 - GZ)*

Page 136: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 136 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode Terocotes

6804 XHDHigh metal recovery (135%) electrode developed for protective coatings on parts subject to elevated temperatures in combined wear regimes: heat-corrosion-friction.

- - - 48 - 53 HRC DIN EN 14700:EZ Fe7 (DIN 8555:E3 - UM - 50 - CKTZ)*

6855 XHDHigh metal recovery electrode, special low carbon CoMoNi Maraging alloy steel. Weld deposit characterized by optimal wear resistance without any risk of cracking or deformation.

- - - 35 - 52 HRC DIN EN 14700:EFe5

6860 XHDHigh metal recovery electrode, special low carbon CoMoNi Super Maraging alloy steel. Weld deposit characterized by optimal wear resistance without any risk of cracking or deformation.

- - - 40 - 60 HRC DIN EN 14700:EFe5

700 N Electrode depositing chromium carbides for wear protection against abrasion combined with pressure and moderate impact. - - - ~ 63 HRC DIN EN 14700:EZ Fe15

(DIN 8555:E10 - UM - 65 - G)*

7625 E Electrode developed for crack-free coating with good resistance to tempering, thermal and mechanical fatigue (up to 500°C). - - - ~ 52 HRC DIN EN 14700:EZ Fe3

(DIN 8555:E3 - UM - 50 - ST)*

Castolin 2Electrode deposits a chromium, molybdenum, manganese alloy steel,developed for anti-wear-coating of parts to resist impacts, pressure and abrasion.

- - - ~59 HRC DIN EN 14700:EZ Fe2 (DIN 8555:E3 - UM - 60 - S)*

CAVITEC SMAHigh metal recovery electrode, special alloy for highest cavitation resistance on stainless steel, carbon steel hydro-turbines, pumps.

- - - 250 - 450 HV30 -

Page 137: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 13767304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode Terocotes

N 102High metal recovery (150%) electrode developed for anti-wear-coatings on parts or tools to resist high pressures, impacts and wear.

- - - ~ 55 HRC DIN EN 14700:EFe8 (DIN 8555:E6 - UM - 55 - G)*

Page 138: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 138 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode for Special Steels

4026 N

Electrode with a two-phase microstructure which imparts very high strength and ductility. Strike and restrike properties are excellent, and deposits are smooth readily de-slagged.

≥ 125.000 psi

(827 MPa)

≥ 79.000 psi

(545MPa)≥ 25 ~ 90 HRB -

680All-position welding electrode maintaining superior crack resistance. Mechanical properties are at the high-end which guarantees an excellent performance in-service.

≥ 120.000 psi

(830 MPa)

≥ 79.000 psi

(552 MPa)≥ 25 ~ 90 HRB -

680 CGS

“Universal” repair alloy to use in high alloy steels in M&R. All position weldability. Its controlled grain size helps maximize in-service mechanical properties. Maximum Safety Margin.

≥ 120.000 psi

(830 MPa)

≥ 79.000 psi

(552 MPa)≥ 25 ~ 90 HRB -

680 SHigh alloy for tool & die repairs and joining dissimilar steels. Highest tensile strength and crack resistance. Very easy to weld. Maximum Safety Margin (MSM)

≥ 810 ≥ 640 ≥ 20 ~ 210 HV30 DIN EN 14700:EFe11

Page 139: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 13967304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode for Special Steels

6868 XHD

Electrode developed for high speed welding of diffi cult-to-weld, galvanised or dissimilar steels. Rebuilding and buttering layers before wearfacing. High metal recovery (170%).

≥ 780 ≥ 590 ≥ 20 ~ 270 HV30DIN EN 14700:EFe11

(DIN 8555:E9 - UM - 250 - CKRZ)* EN ISO 3581-A:E29 9 R 72

Electrode developed for high speed welding of diffi cult-to-weld, galvanised or dissimilar steels. Rebuilding and buttering layers before wearfacing. High metal recovery (170%).

≥ 115.000 psi

≥ 85.000 psi ≥ 24 ~ 90 HRB -

690 SF

Specifically designed for joining &buttering a wide range of steels which are either of unknown composition or considered “difficult to weld“ and where matching electrodes do not exist.

≥ 740 ≥ 490 ≥ 20 ~ 220 HV30

DIN EN 14700:EFe11 EN ISO 3581-A:E29 9 R 12

AWS A5.4:E312-16 W.-Nr.:1.4337

690 X Assembly, rebuilding, buttering layer for alloyed and hardenable steels before wear facing. High crack resistance. ≥ 681 ≥ 540 ≥ 34 210 HV30 -

Page 140: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 140 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode for Cast Iron

2-24 Nickel based electrode developed for welding grey cast iron with soft, machinable deposits. Very easy to use. ≥ 250 ≥ 200 ≥ 3 ~ 150 HB

DIN EN ISO 1071:EC Ni-CI 1 (DIN 8573:ENi - BG 12)*

AWS A5.15:ENi-CI

2-44High nickel content electrode for cast irons. Highly recommended for welding without preheating old and oil-soaked cast irons, as well as for buttering wearfacing.

≥ 250 ≥ 200 ≥ 3 ~ 100 HBDIN EN ISO 1071:EC Ni-CI 1

(DIN 8573:ENi - BG 12)* AWS A5.15:ENi-Cl

2230 XHD

Nickel iron electrode developed for welding grey cast iron to steel or engineering cast iron grades with spheroidal graphite. Highest mechanical properties and Maximun Safety Marging.

≥ 420 ≥ 290 ≥ 6 ~ 210 HB (DIN 8573:ENiFe-1 - BG 23)* AWS A5.15:ENiFe-Cl

2240 XUPER

All position easy handled electrode, specially formulated for gray, ductile, nodular&alloyed cast irons. With no spatter and fluid weldability. Crack-resistant machinable weld deposits.

≥ 420 ≥ 200 ≥ 6 ~ 145 HB DIN EN ISO 1071:EC NiFe-1 3 AWS A5.15:ENiFe-Cl

All position easy handled electrode, specially formulated for gray, ductile, nodular&alloyed cast irons. With no spatter and fluid weldability. Crack-resistant machinable weld deposits.

≥ 55.000 psi

≥ 38.000 psi - ~ 75 HRB AWS A5.15: ENi-Cl

27Primary desing for bonding welds on cast iron parts highly degraded by oxidatin, corrosion and thermal fatigue. Also for wear facing parts for Tool & Die

- - - 54 - 58 HRCDIN EN ISO 1071:EC Fe-1 1 (DIN 8573:EFe-1 - BG 23)*

AWS A5.15:ESt

Page 141: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 14167304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode for Cast Iron

3055 / 4055

All position electrode recommended for welding cast iron similar to base material. High-strength weld metal weld deposit with excellent crack-resistance on thick-section casting.

≥ 55.000 psi

(380 MPa)- - ~ 90 HRB AWS A5.15: ENiFe-CI

3099 / 4099

High nickel alloy ideal for applications requiring dilution tolerance and/or most gray cast irons. It provides sound, dense deposits for pore-free, machinable repairs and cladding.

≥ 53.000 psi

(365 MPa)- - ~ 85 HRB AWS A5.15: ENi-CI

XUPER 2233NA premium all-position electrode suitable for repair welding gray, ductile, and nodular grades of cast iron. A bi-metal core wire aids in the prevention of over-heating.

≥ 72.000 psi

(497 MPa)

≥ 58.000 psi

(400 MPa)≥ 15 ~ 90 HRB AWS A5.15: ENiFe-CI

Page 142: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 142 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode for Stainless Steel

33033Stainless steel MMA electrode for fabrication, maintenance and repair of stainless and medium alloy steels. Also for mixed joints and buttering layers. Work hardening.

≥ 570 ≥ 350 ≥ 35 190 - ~ 375 HB

EN ISO 3581-A:EZ 21 8 Cu R 12 DIN EN 14700:EFe11

W.-Nr.:~1.4370

33300Electrode developed for assembly and repair of AISI 309 (25/12), 310 (25/20)and 314 type refractory steel. Excellent resistance to heat (up to 1050°C) and corrosion.

≥ 550 ≥ 350 ≥ 20 -EN ISO 3581-A:E25 20 R 12

AWS A5.4:E310-16 W.-Nr.:1.4842

33500 Electrode developed for assembly and repair of AISI 304 type stainless steel. ≥ 510 ≥ 320 ≥ 25 -

EN ISO 3581-A:E19 12 3 L R 12 AWS A5.4:E316L-16

W.-Nr.:1.4430

33700Rutile type electrode depositing low carbon austenitic-ferritic stainless steel. Increased corrosion resistance, good intercrystalline corrosion ≤ 305°C and in air oxidation ≤ 1050°C.

≥ 550 ≥ 350 ≥ 25 ~ 200 HBEN ISO 3581-A:~E 23 12 2 L R 12

AWS A5.4:~E 309MoL-16 W.-Nr.:~1.4459

E308L Electrode developed for assembly and repair of AISI 304 type stainless steel. ≥ 510 ≥ 320 ≥ 30 ~ 200 HB

EN ISO 3581-A:E19 9 L R 32 AWS A5.4:E308L-17

SFA 5.4:E308L-17 W.-Nr.:1.4316

E309LA stainless steel MMA electrode suitable for mixed joints between stainless steels and also mixed stainless, low and unalloyed steels.

≥ 510 ≥ 320 ≥25 ~ 210 HB

EN ISO 3581-A:E23 12 L R 32 AWS A5.4:E309L-17

SFA 5.4:E309L-17 W.-Nr.:1.4332

Page 143: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 14367304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Electrode for Stainless Steel

E309MOLA stainless steel MMA electrode suitable for mixed joints between stainless steels and also mixed stainless, low and unalloyed steels. Corrosion resistance claddings

≥ 550 ≥ 350 ≥ 25 ~ 220 HB

EN ISO 3581-A:E23 12 2 L R 32 AWS A5.4:E309MoL-17

SFA 5.4:E309MoL-17 W.-Nr.:1.4459

E310Rutile basic coated stainless steel MMA electrode for corrosion and scalling resistant deposits. For low and high temperature applications.

≥ 550 ≥ 350 > 20 190 HB

EN ISO 3581-A:E25 20 R 32 AWS A5.4:E310-17

SFA 5.4:E310-17 W.-Nr.:1.4842

E312L Rutile type electrode depositing low carbon austenitic-ferritic stainless steel primarily used for mixed joints and repairs. ≥ 650 ≥ 450 ≥ 15 ~270 HB

EN ISO 3581-A:E29 9 R 32 AWS A5.4:~ E312-17

SFA 5.4:~ E312-17 W.-Nr.:1.4337

E316L Electrode developed for assembly and repair of AISI 316 type stainless steel. ≥ 510 ≥ 320 ≥ 25 ~ 210 HB

EN ISO 3581-A:E19 12 3 L R 32 AWS A5.4:E316L-17

W.-Nr.:1.4430

Page 144: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 144 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Low alloy Electrodes

35256Manual electrode with thick basic coating (Metal recovery 110 %) for high grade and crack resistant joints of low alloy steels. AWS E-7018

500-640 ≥ 420 ≥ 20 - DIN EN ISO 2560-A: E42 5 B 4 2 H 5 AWS A5.1: E7018-1H4R

35266Manual electrode with a basic coating for high quality welds, highe mechanical properties and resitance to craking. AWS E-7016

470-600 ≥ 380 ≥ 20 - DIN EN ISO 2560-A: E38 4 B 4 2 H 5 AWS A5.1: E7016-1H4R

35276

Manual electrode with medium-thick rutile-celullosic coating for joining in all positions - including vertical down- of common constructional steels, sheets and steel pipes. AWS E 6013

470 – 600 ≥ 380 ≥ 20 - DIN EN ISO 2560-A: E38 0 RC 11 AWS A5.1: E6013

35278Manual electrode with thick rutile-basic coating. Good contact welding capability. Designed for butt welding of not alloyed steels wiht or wihtout chamfer. AWS E 6013

470-600 ≥ 380 ≥ 20 - DIN EN ISO 2560-A: E38 0 RB 1 2 AWS A5.1: E6013

35286

Thick rutile coating electrode. Easy to strike, smooth metal transfer with no or little spatter. Clean and regular beads. Recommended for tacking of production assembly. AWS E 6013

500 – 640 ≥ 420 ≥ 20 - DIN EN ISO 2560 A: E42 0 RR 12 AWS A5.1: E6013

6666

Bipherically extruded flux coating electrode. Completely outperforms conventional low hydrogen electrodes whenever low open circuit voltage AC transformers are employed. AWS E8018-G

≥ 570 ≥ 420 ≥ 20 -DIN EN ISO 2560-A:E42 4 B 32

(EN 499:E42 4 B 32)* AWS A5.5:E8018-G

Page 145: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 14567304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Low alloy Electrodes

6666 N

Bipherically extruded flux coating electrode. Completely outperforms conventional low hydrogen electrodes whenever low open circuit voltage AC transformers are employed. AWS E7016

≥ 470 ≥ 380 ≥ 20 - DIN EN ISO 2560-A:E38 2 B 12 H 10 AWS A5.5:E7016

7018 RS

All-position low-hydrogen electrode designed for the welding of steels susceptible to underbead and embrittlement cracking. In general for most low-alloy and carbon steels. AWS E7018 A1

76.000 psi (524 MPa)

65.000 psi (448 MPa) ≥ 22 - AWS A5.1: E7018

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Nickel Alloy Electrodes

2222 XHD

High nickel alloy electrode producing deposits with excellent toughness, capable of withstanding high stress even under impact loading

653 398 36.5 ~ 200 HV30

DIN EN 14700: ENi1 AWS A5.11:~ E NiCrFe3

EN ISO 14172: Ni6182 (NiCr 15 Fe 6 Mn) W.-Nr.:~2.4807

High nickel alloy electrode producing deposits with excellent toughness, capable of withstanding high stress even under impact loading

90.000 psi 65.000 psi 42 ~ 180 HB AWS A5.11: ENiCrFe-2

Page 146: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 146 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Nickel Alloy Electrodes

2222 XUPER

Electrode deposits a high Ni alloy with an austenitic structure for welding all kinds of steels & steel castings in thick sections. The MSM & elongation available in the market.

673 420 46 ~ 200 HV30

DIN EN 14700: ENi1 AWS A5.11:~ E NiCrFe3

EN ISO 14172: Ni6182 (NiCr 15 Fe 6 Mn) W.-Nr.:~2.4807

Electrode deposits a high Ni alloy with an austenitic structure for welding all kinds of steels & steel castings in thick sections. The MSM & elongation available in the market.

97.000 psi 61.600 psi 45 ~ 90 HRB -

6817 XHD

High metal recovery (170%) electrode depositing a special nickel alloy, developed for wear protective, creep resistant coatings on hot working tools and dies.

≥ 660 ≥ 420 ≥ 38 ~ 200 HV30 AWS A5.11: ~ ENiCrCoMo-1

6822 XHD

High Ni alloy deposit with an austenitic structure for welding all kinds of steels & steel castings in thick sections and Ni alloys. Working Temperature: cryogenic to 980°C.

665 420 38 ~ 170 HV30 -

6865 XHDHigh metal recovery (150%) electrode depositing a special nickel alloy, developed for wear protective coatings on hot working tools and dies (up to 950ºC)

≥ 750 ≥ 450 ≥ 30 -ISO 14172:~ E Ni 6625 (NiCr22Mo9Nb)

AWS A5.11:~ E NiCrMo-3 W.-Nr.:~2.46211

Page 147: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 14767304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Cobalt Alloy Electrodes

N 9010Electrode deposits a Co based alloy with high hardness (Grade 1 type), for protection against corrosion-heat-abrasion. The deposited metal retains its hardness at high temperature.

- - - 50 – 57 HRCDIN EN 14700:ECo3

(DIN 8555:E20 - UM - 55 - CRTZ)* AWS A 5.13:ECoCr-B

N 9025Electrode deposits a work hardening Co based alloy (Grade 25 type) having high hot crack resistant & maximum resistance to friction, oxidation, pressure & thermal fatigue.

≥ 790 ≥ 480 ≥ 20 250 - 400 HV30

Technische Daten DIN EN 14700:ECo1

DIN 8555:E20 - 250 - CKZ W.-Nr.:2.4964

N 9060Electrode deposits a Co based alloy (Grade 6 type), for protection against corrosion-heat-abrasion. Deposite retains its hardness at high temp. High resistance to impact & hot cracking.

- - - 37 – 41 HRCDIN EN 14700:ECo2

(DIN 8555:E20 - UM - 40 - CRTZ)* AWS A 5.13:ECoCr-A

N 9080Electrode deposits a work hardening Co based alloy (Grade 21 type), for protection against corrosion-heat-impact. The deposited alloy retains its properties at high temperature.

≥ 680 ≥ 540 - 295 - 500 HB

DIN EN 14700:ECo1 (DIN 8555:E20 - UM - 300 - CKPZ)*

AWS A 5.13:ECoCr-E

N 9120Electrode deposits a work hardening Co based alloy (Grade 12 type), for protection against corrosion-heat-impact. The deposited alloy retains its properties at high temperature.

- - - 47 – 52 HRCDIN EN 14700:ECo2

(DIN 8555:E20 - UM - 55 - CRTZ)* AWS A 5.13:ECoCr-B

Page 148: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 148 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Copper Alloy Electrodes

1855 XHDComplex bronze electrode developed for marine applications, needing high strength/ductility properties and resistance to wear by cavitation, corrosion, friction.

≥ 650 ≥ 380 ≥ 25 ~ 180 HB

DIN 1733: ~E L - Cu Mn 14 AL DIN EN 14700:ECu1

(DIN 8555:E31 - UM - 200 - CP)* W.-Nr.: ~ 2.1368

285Bronze electrode developed for assembly and repair of copper based alloys and resurfacing of steel or cast iron parts subject to frictional wear.

≥ 340 ≥ 190 ≥ 20 ~ 130 HB

DIN 1733:EL- CuSn 7 DIN EN 14700:ECu1

(DIN 8555:E30 - UM - 150 - C)* W.-Nr.:2.1025

Page 149: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 14967304-EN-09.2017

Standards marked with )* are currently obsoletes

Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

Alumium Alloy Electrodes

2101 S Electrode developed for the assembly and repair of aluminium alloy castings. ≥ 180 ≥ 80 - ~ 55 HB

EN ISO 18273:E- Al 4047 (AlSi 12) (DIN 1732:EL - AlSi 12)*

W.-Nr.:3.2585

4021 Electrode developed for the assembly and repair of aluminium alloy castings.

≥ 34.000 psi

(235 MPa)

≥ 79.000 psi

(235 MPa)≥ 25 ~ 45 HB -

Product Description Standard

Metal Working Electrodes

04 Chamfertrode

Electrode developed for fast metal removal and surface preparation by chamfering, grooving and gougin. Elimination of worn and cracked surfaces. -

CUTTRODE 01 Electrode developed for gas free, high speed cutting and piercing work on all metals in all positions. -

Page 150: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 150 67304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoMAG solid wireCastoMAG solid wire

Product Description Hardness Standard

CastoMag Terocotes

45303

High-speed steel MIG-wire with high alloy content of tungsten, molybdenum, chromium/vanadium. Has considerable toughness and excellent cutting characteristics. 55 – 65 HRC

DIN EN 14700:S Fe4 (DIN 8555:MSG 4 - 60 - S)*

W.-Nr.:1.3348

45351 MIG-wire for producing anti-wear coatings on parts subject to combined pressure, moderate abrasion and signifi cant impacts. ~ 60 HRC

DIN EN 14700:S Fe8 (DIN 8555:MSG 6 - 60 - GTZ)*

W.-Nr.:1.4718

45352 Cu-coated MIG-wire for impact resistant ductile surfacings. Only soft annealed machinable. Flame hardenable. Wear facing Cast Iron without buffer layer. ~ 60 HRC

DIN EN 14700:S Fe2 (DIN 8555:MSG 2 - GZ - 350)*

W.-Nr.:1.8405

45355 MIG-wire Maraging type. Martensitic precipitation hardening Ni-Co-Mo steel for cold metal working applications. 34 - 52 HRC

DIN EN 14700:S Fe5 (DIN 8555:~ MSG X 2 NiCoMoTi 18 12 4)*

W.-Nr.:1.6356

45365 MIG-wire for producing anti-wear coatings on parts subject to combined pressure and abrasion, which is only machineable by grinding. 55 – 60 HRC

DIN EN 14700:S Z Fe8 (DIN 8555:MSG 3-GZ-60)*

W.-Nr.:1.2606

Page 151: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 15167304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoMAG solid wire CastoMAG solid wire

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Standard

CastoMag Stainless Steels

45500 MAG-wire for heterogeneous welding of steels that are diffi cult to weld and for welding 309 type stainless steel ≥ 560 ≥ 370 ≥ 37

EN ISO 14343 - A:G 19 12 3 LSi (EN 12072:G 19 12 3 LSi)*

AWS A5.9:ER316LSi W.-Nr.:1.4430

45503 MAG-wire for assembly and repair of AISI 304 type stainless steel ≥ 510 ≥ 320 ≥ 30EN ISO 14343 - A:G 19 9 LSi

AWS A5.9:ER308LSi W.-Nr.:1.4316

45505MIG wire giving a balanced ferritic austenitic microstructure (Duplex). The CrNiMo alloy resistant against pitting and SCC & crevice corrosion in media which contain chlorides.

≥ 550 ≥ 450 ≥ 20EN ISO 14343 - A:G 22 9 3 NL

AWS A5.9:ER2209 W.-Nr.:~ 1.4462

45513 MAG-wire for assembly and repair of refractory (AISI type 310) stainless steel that needs to resist corrosion and oxidation in air up to 1150°C. ≥ 540 ≥ 350 ≥ 30

EN ISO 14343 - A:G 25 20 Mn (EN 12072:G 25 20 Mn)* AWS A5.9:ER310 (mod.)

W.-Nr.:1.4842

45516 MAG-wire for heterogeneous welding of steels that are diffi cult to weld and for welding 309 type stainless steel. ≥ 550 ≥ 400 ≥ 30

EN ISO 14343 - A:G 23 12 L AWS A5.9:ER309LSi

W.-Nr.:1.4332

Page 152: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 152 67304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoMAG solid wireCastoMAG solid wire

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Standard

CastoMag Special Steels

45507Mag-wire specifically designed for joining and buttering a wide range of steels which are either of unknown composition or considered “difficult to weld“.

≥ 720 ≥ 510 ≥ 25

EN ISO 14343-A:G 29 9 (EN 12072:G 29 9)*

AWS A5.9:ER312 W.-Nr.:1.4337

45554 MAG-wire for welding austenitic steels with manganese and welding steels that are diffi cult to weld or with thick sections. ≥ 620 ≥ 420 ≥ 35

EN ISO 14343 - A:G 18 8 Mn AWS A5.9:~ ER307Si

SFA 5.9:~ ER307Si W.-Nr.:1.4370

Page 153: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 15367304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoMAG solid wire CastoMAG solid wire

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Standard

CastoMag Low Alloy Steels

45202 MAG-wire (SG2) for welding non-alloyed or low alloyed steel in general use. ≥ 500 ≥ 385 ≥ 20

EN ISO 14341-A:G42 4M21 G3Si1 (DIN 8559: SG2)*

W.-Nr.:1.5125 AWS A5.18:ER70S-6

45203 MAG-wire (SG3) for welding non-alloyed or low alloyed steel in general use. ≥ 530 ≥ 460 ≥ 20

EN ISO 14341-A:G46 5M21 G4Si1 (DIN 8559: SG3)*

W.-Nr.:1.5130 AWS A5.18:ER70S-6

45252 MAG-wire for welding steel resistant to heat and creep up to 570°C. ≥ 600 ≥ 500 ≥ 20EN ISO 21952-A:G CrMo 1Si

W.-Nr.:1.7339 AWS A5.28:ER80S-G

45257 MAG-wire for welding high yield strength steel (up to 700 MPA) used in highly stressed parts of fabrication-welded structures. ≥ 790 ≥ 690 ≥ 16

EN ISO 16834-A:G Mn 3 Ni1CrMo W.-Nr.:~ 1.8939

AWS A5.28:ER100S-G

Page 154: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 154 67304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoMAG solid wireCastoMAG solid wire

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

CastoMag Nickel Alloys

45612

MIG-wire NiCr-20-Nb for joining & anti-wear operations. Austenitic deposit with very high resistance to cracking, high impact strength, heat resistance, oxidation resistance ≤1000ºC.

≥ 620 ≥ 380 ≥ 35 -

EN ISO 18274:S Ni 6082 (NiCr 20 Mn 3 Nb)

AWS A5.14:ERNiCr-3 W.-Nr.:2.4806

45640 TiSolid-wire designed specifically for joining, rebuilding and anti-wear protective coating of cast iron, plus dissimilar joining of steels and cast iron. Tarnish-resistant deposit.

≥ 500 ≥ 290 ≥ 25 ~ 175 HBDIN EN ISO 1071:S C NiFe-2

(DIN 8573:MSG NiFe-2)* W.-Nr.:~ 2.4472

45654 MIG-wire for welding Inconel 625® and nickel based alloys. Austenitic alloys for assembly of dissimilar steels. ≥ 740 ≥ 420 ≥25 -

EN ISO 18274:S Ni 6625 (NiCr22Mo9Nb) AWS A5.14: ERNiCrMo-3

W.-Nr.:2.4831

45660NiCu alloy (Monel) has very good corrosion resistance by alkaline solutions, sea water and non-oxidising salts. The deposit has good resistance to cavitation.

≥ 450 ≥ 200 ≥30 -

EN ISO 18274:S Ni 4060 (NiCu30Mn3Ti) (DIN 1736:SG - NiCu 30 MnTi)*

AWS A5.14:ERNiCu-7 W.-Nr.:2.4377

Page 155: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 15567304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoMAG solid wire CastoMAG solid wire

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

CastoMag Copper Alloys

45703 MIG-wire for assembly and coating of plain bronze (copper tin) parts. ≥ 260 ≥ 185 ≥ 20 ~ 80 HB

EN ISO 24373:S Cu 5210 (CuSn8P) W.-Nr.:~ 2.1022

AWS A5.7:~ ERCuSn-A

45706 MIG-wire for assembly and coating of copper and its alloys. Copper-Silicon alloy (3%). ≥ 350 ≥ 150 ≥ 40 ~ 80 HB

EN ISO 24373:S Cu 6560 (CuSi3Mn1) W.-Nr.:2.1461

AWS A5.7:ERCuSi - A

45709 Cu filler solid wire for welding of pure and Oxygen-free Copper, claddings and hard-facings on mild steels and cast iron. ≥ 220 - ≥ 30 ~ 60 HB

EN ISO 24373:S Cu 1898 (CuSn1) W.-Nr.:2.1006

AWS A5.7:ER Cu

45751MIG-wire for welding copper-aluminium alloys and coating parts subject to wear by metal-to-metal friction. Very good resistance to corrosion by sea water.

≥ 430 - ≥ 40 ~ 100 HBEN ISO 24373:S Cu 6100 (CuAl8)

W.-Nr.:2.0921 AWS A5.7:ERCuAl-A1

45752

Multi alloyed Aluminium Bronze MIG wire containing additions of Ni, Fe and Mn. Work hardening alloy, resists metal/metal friction, cavitation and corrosion by sea water. ≥ 690 - ≥ 16 ~ 190 HB

EN ISO 24373:S Cu 6328 (CuAl9Ni5) W.-Nr.:2.0923

AWS A5.7:~ ERCuAlNi

45756 High hardness solid wire for hardfacings and claddings. Resistance against cavitation, sea water corrosion and erosion. ≥ 900 - ≥ 10 ~ 290 HB

ISO 24373:S Cu 6331 (CuMn13Al7) (DIN 8555:MSG 31 - 300 - CKN)*

W.-Nr.:2.1367 AWS A5.7:ER CuMnNiAl

Page 156: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 156 67304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoMAG solid wireCastoMAG solid wire

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

CastoMag Copper Alloys

45758MIG-wire for welding copper-aluminium Ni alloys and coating parts subject to wear. Very good resistance to corrosion by sea water.

≥ 530 - ≥ 30 ~ 140 HB EN ISO 24373:S Cu 6327 (CuAl8Ni2) W.-Nr.:2.0922

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Standard

CastoMag Aluminium Alloys

45802 MIG-wire (type AG5, 5356) for welding aluminium alloys. Homogeneous welding of aluminium-magnesium alloys with 5% Mg. ≥ 235 ≥ 110 ≥ 17

EN ISO 18273:S Al 5356 (AlMg5(A)) W.-Nr.:3.3556

AWS A5.10:ER5356

45803 MIG-wire (type AS5, 4043) for welding aluminium-magnesium alloys and reclamation of defective foundry castings. ≥ 180 ≥ 80 ≥ 15

EN ISO 18273:S Al 4043A (AlSi5(A)) W.-Nr.:3.2245

AWS A5.10:ER4043

45806 MIG-wire (type AG4MC, 5183) for welding aluminium-magnesium alloys. ≥ 275 ≥ 125 ≥ 17

EN ISO 18273:S Al 5183 (AlMg4,5Mn0,7(A))

W.-Nr.:3.3548 AWS A5.10:ER5183

Page 157: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 15767304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoTIG CastoTIG

Product Description Hardness Standard

CastoTIG Terocotes

45301 W TIG-rod for coating parts subject to heat, thermal shock and plastic deformation. 40 - 46 HRCDIN EN 14700:S Fe3

(DIN 8555:WSG 3 - 45 - T)* W.-Nr.:1.2567

45303 W TIG-rod for HSS coating of parts subject to combined mechanical wear: adhesion, friction, shock or contact fatigue at elevated temperatures. 55 - 63 HRC

DIN EN 14700:S Fe4 (DIN 8555:WSG 4 - 60 - S)*

W.-Nr.:1.3348

45305 W TIG-rod for preventive and repair coating of hot working tools. 50 - 53 HRCDIN EN 14700:S Fe3

(DIN 8555:WSG 3 - GZ - 55 - T)* W.-Nr.:1.2343

45351 W TIG-rod for coating parts subject to heat, impact, sliding and rolling abrasion. 55 - 60 HRCDIN EN 14700:S Fe8

(DIN 8555:WSG 6 - 60 - GTZ)* W.-Nr.:1.4718

45352 W Cu-coated TIG-rod for impact resistant ductile surfacings. Only soft annealed machinable. Flame hardenable. Wear facing Cast Iron without buffer layer. ~ 60 HRC

DIN EN 14700:S Fe2 (DIN 8555:WSG 2 - 350)*

W.-Nr.:1.8405

45355 W TIG-rod Maraging type. Martensitic precipitation hardening Ni-Co-Mo steel for cold metal working applications. 34 - 52 HRC

DIN EN 14700:S Fe5 (DIN 8555:~ SG X 2 NiCoMoTi 18 12 4)*

W.-Nr.:1.6356

Page 158: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 158 67304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoTIGCastoTIG

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

CastoTIG Special Steels

45500 W TIG-rod for assembly and repair of AISI 316 type stainless steel. ≥ 650 ≥ 470 ≥ 38 -

EN ISO 14343 - A:W 19 12 3 L (EN 12072:W 19 12 3 L)*

AWS A5.9:ER316L W.-Nr.:1.4430

45503 W TIG-rod for assembly and repair of AISI 304 type stainless steel. ≥ 570 ≥ 400 ≥ 35 -

EN ISO 14343 - A:W 19 9 L AWS A5.9:ER308L

W.-Nr.:1.4316

45507 W TIG-rod for assembling or coating tool steel or dissimilar steels. Buttering layer before surfacing. ≥ 750 ≥ 530 ≥ 20 -

EN ISO 14343-A:W 29 9 (EN 12072:W 29 9)*

AWS A5.9:ER312 W.-Nr.:1.4337

45554 W

Tig rod ideally suitable for buttering layers & anti-wear coatings on workpieces subject to impacts & high pressure. The deposit is work-hardenable and has excellent crack resistance.

≥ 500 ≥ 350 ≥25 -EN ISO 14343 - A:W 18 8 Mn

AWS A5.9:ER307 (mod.) W.-Nr.:1.4370

TIGTectic 680TIG-rod for welding all commonly used industrial steels, particularly those alloys requiring very high strength joining properties with a Maximum Safety Margin.

≥ 120.000 psi

(830 MPa)

≥ 79.000 psi

(552 MPa)≥ 25 ~ 95 HRB -

Page 159: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 15967304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoTIG CastoTIG

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

CastoTIG Low Alloy Steels

45252 W TIG-rod for the assembly and resurfacing of 15 CD 4 type steels. Resists heat up to temperatures of 550°C. ≥ 600 ≥ 500 ≥ 20 ~ 250 HV30

DIN EN ISO 21952 A:W CrMo1Si W.-Nr.:1.7339

AWS A5.28:ER80S-G

45255 W TIG-rod for fabrication welding mechanical structural steel assemblies. ≥ 530 ≥ 385 ≥ 20 -

EN ISO 636-A:W3Si1 (DIN 8559:WSG 2)*

W.-Nr.:1.5125 AWS A5.18:ER70S-G

Page 160: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 160 67304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoTIGCastoTIG

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Standard

CastoTIG Nickel Alloys

45612 W TIG-rod for welding Inconel 600®™, nickel based alloys and tool steels or low to highly alloyed steels that are diffi cult to weld. Assembly of copper with steel. ≥ 620 ≥ 380 ≥ 35

EN ISO 18274:SNi 6082 (NiCr 20 Mn 3 Nb)

(DIN 1736:SG - NiCr 20 Nb)* AWS A5.14:ERNiCr-3

SFA 5.14:ERNiCr-3 W.-Nr.:2.4806

45654 W TIG-rod for welding Inconel 625®™ and nickel based alloys. Austenitic alloy for assembly of dissimilar steels. ≥ 740 ≥ 420 ≥25

EN ISO 18274:S Ni 6625 (NiCr 22 Mo 9 Nb)

AWS A5.14:ERNiCrMo-3 W.-Nr.:2.4831

Page 161: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 16167304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoTIG CastoTIG

Product Description Hardness Standard

CastoTIG Cobalt Alloys

45401 W TIG-rod cobalt based alloy (Grade 1 type). Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. 50 – 55 HRC

DIN EN 14700:S Co3 (DIN 8555:WSG 20-GO-55-CRTZ)*

AWS A5.13:RCoCr-C

45406 W TIG-rod cobalt based alloy (Grade 6 type). Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. 35 – 39 HRC

DIN EN 14700:S Co2 (DIN 8555:WSG 20-GO-40-CPTZ)*

AWS A5.13:RCoCr-A

45412 W TIG-rod cobalt based alloy (Grade 12 type). Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. 45 – 50 HRC

DIN EN 14700:S Co2 (DIN 8555:WSG 20-GO-50-CTZ)*

AWS A5.13:RCoCr-B

45421 W TIG-rod cobalt based alloy (Grade 21 type). Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction.

330 - 500 HV30

DIN EN 14700:S Co1 (DIN 8555:WSG 20-GO-300-CNTZ)*

AWS A5.13:RCoCr-E

Page 162: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 162 67304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoTIGCastoTIG

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

CastoTIG Copper Alloys

45701 W TIG-rod for assembly and coating of parts subject to marine corrosion and notably the 70/30 or 90/10 copper-nickel alloys. ≥ 350 ≥ 180 ≥ 25 -

EN ISO 24373:S Cu 7158 (CuNi30) W.-Nr.:2.0837

AWS A5.7:ERCuNi

45706 W TIG-rod for assembly and coating of copper and its alloys. Copper-silicon alloy (3%). ≥ 350 ≥ 150 ≥ 40 ~ 80 HB

EN ISO 24373:S Cu 6560 (CuSi3Mn1) W.-Nr.:2.1461

AWS A5.7:ERCuSi - A

45751 WCupro-aluminium type filler rod for use in the TIG process for the joining and coating of simple or multi-alloy cupro-aluminium parts and copper parts.

≥ 430 - 40 ~ 100 HBEN ISO 24373:S Cu 6100 (CuAl8)

W.-Nr.:2.0921 AWS A 5.7:ERCuAl-A1

Page 163: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 16367304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoTIG CastoTIG

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Standard

CastoTIG Aluminium Alloys

45802 W TIG-rod for welding aluminum-magnesium alloys and similar types of aluminum alloys. ≥ 235 ≥ 110 ≥ 17

EN ISO 18273:S Al 5356 (AlMg5Cr(A)) W.-Nr.:3.3556

AWS A5.10:ER5356

45803 W Aluminium silicon 5% filler rod for the joining, rebuilding and coating, by the TIG process, of pure aluminium and its alloys as welded or cast. ≥ 180 ≥ 80 ≥ 15

EN ISO 18273:S Al 4043 (AlSi5) W.-Nr.:3.2245

AWS A5.10:ER4043

45806 W TIG-rod for welding aluminum-magnesium alloys. Excellent mechanical properties. ≥ 275 ≥ 125 ≥ 17

ISO 18273:S Al 5183 (AlMg4,5Mn0,7(A)) W.-Nr.:3.3548

AWS A5.10:ER5183

Page 164: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 164 67304-EN-09.2017

Standards marked with )* are currently obsoletes

CastoTIGCastoTIG

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness

EnDOTig

54004DW Metal cored TIG rod developed for producing anti-wear coating depositing steel alloyed with Cr,Co and Mo. Excellent resistance to metal-to-metal friction, mechanical properties ≤ 500°C. - - - 45 - 50 HRC

54023DW Metal cored nickel-iron TIG rod developed for welding cast iron assemblies or rebuilding. Joining cast iron to steel. ≥ 420 > 290 ≥ 6 ~190 HV30

54360XDW Metal cored TIG rod, special low carbon CoMoNi Maraging alloy steel. Weld deposit characterized by optimal wear resistance without any risk of cracking or deformation. - - - 40 - 60 HRC

Page 165: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 16567304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

EnDOtec Terocotes

CAVITEC GMAGas shielded ,metal cored wire, special alloy for highest cavitation resistance on stainless steel, carbon steel hydro-turbines, pumps.

- - - 250 - 450 HV30 -

DO*02 Metal cored wire developed for welding diffi cult-to-weld steels, armour plate and manganese steel. ≥ 550 ≥ 350 ≥ 25 200 - 400

HV30

EN ISO 17633 - A:T 18 8 Mn MM 2 (EN 12073:T 18 8 Mn MM 2)*

AWS A5.22:~ E307T1-4 SFA 5.22:~ E307T1-4

W.-Nr.:1.4370

DO*04

Metal cored wire developed for producing anti-wear coating depositing steel alloyed with Cr,Co & Mo. Excellent resistance to metal-to-metal friction, mechanical properties up to 500 °C.

- - - 45 - 50 HRC DIN EN 14700:T Z Fe 3 (DIN 8555:MF 3 - 50 - CKTZ)*

DO*05Metal cored wire developed for producing work hardening anti-wear coatings, having an excellent resistance to impacts, pressure and high stress abrasion.

- - - 220 - 400 HB

DIN EN 14700:T Fe9 (DIN 8555:MF 7 - 200 - 400 - GKP)*

DO*06

Metal cored wire for anti-wear coatings with High Speed Steel properties for fabrication or repair damaged tools. Best resistance to shock, pressure, cracking & oxidation at high temp.

- - - ~ 63 HRC (DIN 8555: EMF4-60-S )* W.-Nr.:1.3346

Page 166: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 166 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

EnDOtec Terocotes

DO*10

Metal cored wire to resist severe abrasion under high pressure, with low to moderate impact. It offers excellent out-of-position weldability. Low fuming and minimal spatter.

- - - 52 - 56 HRC -

DO*11

Metal cored wire developed for producing anti-wear coatings (tungsten carbides in a nickel based matrix) on parts subject to severe abrasion in combination with heat and corrosion.

- - - 50 – 55 HRC (Matrix)

DIN EN 14700:T Ni20 (DIN 8555:MF 21 - 55 - CGTZ)*

Metal cored wire developed for producing anti-wear coatings (tungsten carbides in a nickel based matrix) on parts subject to severe abrasion in combination with heat and corrosion.

- - - 50 – 55 HRC (Matrix) -

DO*13Metal cored wire developed for producing anti-wear coatings, having a high resistance to pressure, impacts and moderate abrasion.

- - - 56 - 58 HRCDIN EN 14700:T Fe8

(DIN 8555:MF 6 - 60 - GPTZ)* W.-Nr.:1.4718

DO*15Metal cored wire developed for producing anti-wear coatings on parts subject to impact, abrasion and contact fatigue.

- - - 50 - 55 HRC DIN EN 14700:T Z Fe3 (DIN 8555:MF 3 - 55 - GPST)*

DO*30Metal cored wire developed for producing single pass, anti-wear coatings on parts subject to abrasion and erosion by small particles.

- - - 60 - 65 HRCDIN EN 14700:T Fe13

(DIN 8555:~ MF 2 - 65 - G)* (Sonderlegierung)

Page 167: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 16767304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

EnDOtec Terocotes

DO*31 Metal cored wire developed for high resistance to abrasion combined with moderate impact, corrosion and heat. - - - 55 - 60 HRC DIN EN 14700:T Z Fe14

(DIN 8555:MF 10 - 60 - GPR)*

DO*310Seamless, metal cored wire. Low alloy Cr-C-Mn-Fe weld deposits for thick multipass deposition without cracks. For rebuilding worn parts and buttering layers for wearfacing.

- - - ~ 350 HB DIN EN 14700:TFe 1 DIN 8555:MSG 1 GF-350-P

DO*322Metal cored wire developed for producing multi pass, anti-wear coatings on parts subject to abrasion and erosion by small particles.

- - - 55 - 65 HRC DIN EN 14700:T Z Fe8 (DIN 8555:MF 10 - GF - M21 - 65 - G)*

DO*327Metal cored wire developed for producing multi pass, crack-free coating of parts subject to wear by combined abrasion and impact with high pressures.

- - - 50– 58 HRC DIN EN 14700:T Z Fe2 (DIN 8555:MF 6-GF-M12-60-GRT)*

DO*329 Metal cored wire for crack-free coating with good resistance to tempering, thermal and mechanical fatigue (up to 500°C). - - - ~ 52 HRC (DIN 8555: EMF3-50-ST)*

DO*33

Metal cored wire developed for producing anti-wear coatings, having excellent resistance to abrasion and erosion at high temperatures up to 1200ºF (650°C).

- - - ~ 68 HRC DIN EN 14700:T Z Fe16 (DIN 8555:MF 10 - 70 - GT)*

Metal cored wire developed for producing anti-wear coatings, having excellent resistance to abrasion and erosion at high temperatures up to 1200ºF (650°C).

- - - ~ 63 - 65 HRC -

Page 168: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 168 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

EnDOtec Terocotes

DO*332Metal cored wire developed for multi pass, anti-wear coatings having excellent resistance to abrasion and moderate impact.

- - - ~ 58 HRC DIN EN 14700:T Fe 14 (DIN 8555:MF 10 - GF - M12 - 60 - CG)*

DO*341

Seamless, metal cored wire,special alloy steel C-Cr-Ni-Mo , abrasion and hot crack resistance up to 550ºC. Excellent cutting edge retention properties. Creep, high compression and moderate corrosion resistance.

- - - 38 - 43HRC EN 14700: T Fe 13 (DIN 8555: MSG3-GF-40-ST)*

DO*351

Seamless, metal cored wire,high alloy Cr-Si-C to provide protective coating against wear caused by high Impact, adhesion (metal-metal fricton) and abrasion. Very tough deposit, high hardness and high crack resistance.

- - - ~ 600 HB DIN EN 14700:T Fe 8 (DIN 8555:MSG 6-GF-60-GP)*

DO*358

Seamless, metal cored wire, alloy Cr-Si-C ( ~6% Cr) steel for wear protective coatings against moderate abrasion, impact and high pressure. Wearfacing deposit air hardenable. Tough deposit, high hardness and high crack resistance.

- - -- ~ 58 HRC40 - 60 HRC

DIN EN 14700: T Fe 6 (DIN 8555: MSG 6-GF-60 GP)*

DO*360XMetal cored alloy wire, special low carbon CoMoNi Maraging alloy steel. Weld deposit characterized by optimal wear resistance without any risk of cracking or deformation.

- - - 40 - 60 HRC -

Page 169: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 16967304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

EnDOtec Terocotes

DO*361

Seamless, metal cored wire, ideal for batch manufacturing or maintenance and repair. Cr-C-Fe rich alloy deposit for excellent wear resistance against high abrasion combined with moderate impact.

-- - -- 59-61 HRC EN 14700: T Fe 15 (DIN 8555: MSG 10 –GF-60-CGP)*

DO*390N

NanoAlloy patended, gas shielded, metal cored alloy wire, ideal for M & R applications or batch manufacturing where highest integrity welding, efficiency and productivity are required.

- - - 66 - 71 HRC DIN EN 14700:ZT Fe 8

NanoAlloy patended, gas shielded, metal cored alloy wire, ideal for M & R applications or batch manufacturing where highest integrity welding, efficiency and productivity are required.

- - - 66 - 71 HRC -

DO*48

Metal cored wire developed for producing anti-wear coatings (WC in an iron base matrix) on parts subject so severe abrasion or erosion combined with moderate pressure & impacts.

- - - 50 – 55 HRC (Matrix) DIN EN 14700:T Fe20

Page 170: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 170 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

EnDOtec Terocotes

DO*611 X

Metal cored wire engineered with specialized Macrocrystalline Tungsten Carbides (MTC) - which minimise dilution during welding- in a hardened nickel matrix which ensures excellent resistance against abrasive wear with low impact in hot and/or corrosive environments.

- -- -- 50 HRC (matrix) 0

EG 8336

Gas shielded, metal cored alloy wire. Slag-free deposit refined Dispersion Hardening alloy microstructure ensures exceptional performance against severe abrasion, erosion with impact.

- - - 65 - 70 HRC DIN EN 14700:ZT Fe 8

Page 171: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 17167304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

EnDOtec Cast Iron

DO*23

Metal cored nickel-iron wire developed for welding cast iron assemblies or rebuilding. Joining cast iron to steel. ≥ 470 ≥ 350 ≥ 15 ~ 200 HV30

DIN EN ISO 1071:T C NiFe-2 M (DIN 8573:~ MF NiFe-2)*

W.-Nr.:~ 2.4560Metal cored nickel-iron wire developed for welding cast iron assemblies or rebuilding. Joining cast iron to steel. ≥ 68 psi ≥ 51 psi ≥ 15 ~ 90 HRB -

DO*636Joining, rebuilding ductile and grey cast irons, dissimilar welding cast iron / steel. Low shrinkage stresses provide resistance to cracking.

- - - 140 - 160 HB Special Alloy: Ni 36

Page 172: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 172 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Standard

EnDOtec Special Steels

DO*28S High performance in joinning, hardfacing and manufacture of stainless steels CrNi with low carbon content 316L, 316Ti, 316Nb. ≥ 570 ≥ 425 ≥ 39 (EN 12073: T 19 12 3 LRM (C ) 3)*

AWS A5.22: E316LT1

DO*500S High performance in joinning, hardfacing and manufacture of stainless steels CrNi with low carbon content 316L, 316Ti, 316Nb. ≥ 570 ≥ 430 ≥ 40 EN ISO 17633-A: T 19 12 3 L P C/M1

AWS A5.22: E316L T1-1/4

DO*503S High performance for joining, surfacing and manufacturing 308L type CrNi low carbon stainless steels. ≥ 580 ≥ 410 ≥ 40 EN ISO 17633-A: T 19 9 L P C/M1

AWS A5.22: E308L T1-1/4

DO*505S Ideal for general maintenance, especially suitable for joining steels difficult to weld, hardenable steels, high carbon steels, etc. ≥ 740 ≥ 580 ≥ 23 EN ISO 17633-A: T 22 9 3 N LP C/M1

AWS A5.22: E2209 T1-1/4

DO*519S Developed for joining high thickness steels and also recommended for disimilar joints (carbon steels and stainless steels) ≥ 700 ≥ 530 ≥ 31 EN ISO 17633-A: T 23 12 2 L-P-C/M1

AWS A5.22: E309LMoT1-1/4

DO*554S Designed for joining disimilar steels and austenitic manganese steels. It can also be used as a buffer layer and anti-impact hardfacing. ≥ 580 ≥ 390 ≥ 40 EN ISO 17633-A: T 18 8 Mn R M 3

AWS A5.22: E307T0-4

DO*68SDesigned for joining and building-up all types of steels, from low-carbon to high alloy steels, tool steels, steels of unknown composition and dissimilar combinations.

≥ 125.000 psi

(580 MPa)

≥ 94.000 psi

(648 MPa)≥ 26 AWS A5.2: E312T1-1/4

Page 173: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 17367304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Standard

EnDOtec Low Alloy Steels

DO*257

Seamless gas shielded metal cored alloy wire, ideal for batch manufacturing or M&R. Specifically developed for automated welding of modern low alloy, high tensile construction steels. ≥ 770 ≥ 690 ≥ 17

EN ISO 18276-A:T 69 6 Mn2NiCrMo M M 1 H5

AWS A5.29:E110T15-M21A8-K4-H4

DO*265SCopper-coated seamless cored wire. Excellent weldability, premium quality for joining & fabrication of mild, low alloy & fine grain steels. Basic flux for impact strength down to –40°C

≥ 510 ≥ 420 ≥ 22

EN ISO 17632-A:T 42 4 B C 4 H5/T 46 4 BM 4 H5

(DIN 8559:SG B1 M Y42 54)* AWS A5.20:E70T5 M

DO*266SCu-coated seamless cored wire. Premium weldability and quality for joining & fabrication of mild, low alloy & fine grain steels. Rutile flux for all positional welds, easy deslagging.

≥ 510 ≥ 420 ≥ 22EN ISO 17632-A:T 42 2 P C / M 1 H5

(DIN 8559:SG R1 M21 Y46 43)* AWS A5.20:E71T1 M

DO*267Cu-coated seamless cored wire. Premium weldability and quality for joining & fabrication of mild, low alloy & fine grain steels. Metal cored type for slag-free, high welding speeds.

≥ 510 ≥ 430 ≥ 22 EN ISO 17632-A:T 42 2 M M 2 H5 AWS A5.20:E71TG

Page 174: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 174 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

EnDOtec Nickel Alloys

DO*22Inconel 600®™ type metal cored wire developed for weld surfacing nickel alloys, low or high alloy steel and refractory steel and alloys.

≥ 670 ≥ 370 ≥ 30 -DIN EN 14700:T Z Fe8

(DIN 8555:MF 10 - GF - M21 - 65 - G)* AWS A5.14: ~ENiCrFe-3

DO*612 S

Thick multipass welds for high performance surfacing and joining. Austenitic nickel alloy deposit, insensitive to any heat treatment. Extremely high resistance to cracking and excellent resistance to temperature cycles and mechanical fatigue.

242 ≥ 650 ≥ 385≥ 30

≥ 39EN ISO 12153: T Ni 6082 R M21 3

W.Nr.: 2.4864 AWS A5.34: ENiCr3T0-4

Page 175: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 17567304-EN-09.2017

Standards marked with )* are currently obsoletes

Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"

Product Description Hardness Standard

EnDOtec Cobalt Alloys

DO*60

Metal cored wire depositing a Grade 6 type cobalt base alloy. Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. ~ 43 HRC

DIN EN 14700:T Co2 AWS A5.21: ~ER CCoCr-A

(DIN 8555:MF 20-45-CTZ)*

Metal cored wire depositing a Grade 6 type cobalt base alloy. Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. 38 - 40 HRC AWS A5.21: ~ER CCoCr-A

DO*70 Metal cored wire depositing a Grade 12 type cobalt base alloy. Excellent resistance to heat, corrosion, abrasion, cavitation and metal-to-metal friction. ~ 48 HRC

DIN DIN EN 14700:T Co2 AWS A 5.21:~ER CCoCr-B

(DIN 8555:MF 20 - 50 - CTZ)*

DO*80 Metal cored wire depositing a Grade 21 type cobalt base alloy. Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction.

330 - 500 HV30

DIN EN 14700:T Co1 (DIN 8555:MF 20 - 300 - CKPTZ)*

AWS A5.21:ER CCoCr-E

Page 176: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 176 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Shelf-shielded Flux Cored Wire "Teromatec"Shelf-shielded Flux Cored Wire "Teromatec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

TeroMatec Terocotes

3205 TM

Self shielded cored wire developed for anti-wear coating of low or alloy steel parts with work hardening properties against heavy impact, pressure and friction

- - - 220 - 400 HB

DIN EN 14700:T Fe9 (DIN 8555:MF 7 - 200 - 50 - KNP)*

Self shielded cored wire developed for anti-wear coating of low or alloy steel parts with work hardening properties against heavy impact, pressure and friction

- - - 220 - 400 HB -

3302 TMSelf shielded cored wire developed for buttering layers, difficult to weld steels and manganese steels, work hardening, corrosion resistant.

≥ 600 ≥ 400 ≥ 40 190 - 430 HV30

DIN EN 14700:T Fe10 (DIN 8555:MF 8 - 200 - 400 - CKP)*

W.-Nr.:1.4370

3952 TMSelf shielded cored wire. Complex carbides alloy containing CrMoNbVW to produce maximum resistance to fine, hot abrasion & erosion by coke, clinker, cement or sand at high temp.

- - - 60 - 65 HRC DIN EN 14700:T Fe16 (DIN 8555:MF 10 - 65 - GZ)*

4297 TMSelf shielded cored wire for producing anti-wear coating depositing steel alloyed with CrCoMo. Excellent resistance to metal-to-metal friction, mechanical properties stable ≤ 500 °C.

- - - 45 - 50 HRC DIN EN 14700:T Z Fe 3

4415 TMSelf shielded cored wire developed for anti-wear coating of low or alloy steel parts to resist impact and abrasion up to temperature of 500°C.

- - - 53 - 55 HRC DIN EN 14700:T Fe8 (DIN 8555:MF 3 - 55 - PST)*

4601 TM Self shielded cored wire developed for coating parts subject to abrasion without impact. - - - 50 – 59 DIN EN 14700:T Fe 15

(DIN 8555:MF 3 - 55 - PST)*

Page 177: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 17767304-EN-09.2017

Standards marked with )* are currently obsoletes

Shelf-shielded Flux Cored Wire "Teromatec" Shelf-shielded Flux Cored Wire "Teromatec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

TeroMatec Terocotes

4617 TMSelf shielded cored wire for coating sides of teeth on sugar cane crushing rolls. Deposit is flat and crack free, which is critical in maintaining crusher tolerance and efficiency.

- - - 48-52 HRC -

4633LSelf shielded cored wire with fast freeze hexagonal carbide designed for protecting and profiling sugar cane crusher rolls against abrasion, compression and impact.

- - - 62 - 68 HRC -

4660 TM Self shielded cored wire developed for coating parts subject to abrasion by medium and large bodies. - - - 59 - 62 HRC DIN EN 14700:T Fe16

(DIN 8555:MF 10 - 60 - G)*

4666 TMSelf shielded cored wire with carboborides for wear-protective against severe abrasion and erosion up to 1200ºF (649ºC) of carbon steels, low or high alloy steels and 14% Mn steels.

- - - 60 - 65 HRC -

4811 TMSelf shielded cored wire formulated to resist the most severe abrasion wear phenomenon wiht tungsten carbides. This flux-cored alloy resists both gouging and grinding abrasion.

- - - 62 - 68 HRC -

4923 TM

Self shielded cored wire developed for crack-free coating of parts subject to wear by combined abrasion and impact with high pressures.

- - - 53 - 55 HRC DIN EN 14700:T Fe8 (DIN 8555:MF 6 - 60 - G)*

Self shielded cored wire developed for crack-free coating of parts subject to wear by combined abrasion and impact with high pressures.

- - - ~ 57 HRC -

Page 178: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Consumables

Stronger, with Castolin Eutectic 178 67304-EN-09.2017

Standards marked with )* are currently obsoletes

Shelf-shielded Flux Cored Wire "Teromatec"Shelf-shielded Flux Cored Wire "Teromatec"

Product DescriptionRm

(Mpa)Rp 0.2

(Mpa) A5% Hardness Standard

TeroMatec Special Steels

309 TM

Self-shielded stainless steel flux cored wire designed to weld in the flat and horizontal positions. This is the preferred joining alloy when welding stainless steels with carbon steels.

≥ 96.000 psi

(662 MPa)- ≥ 40 ~ 200 HB AWS 5.22: E309LT0-3

690 TM

Self shielded cored wire with excellent ductility, stainless deposit, good crack resistance and easy machinable with conventional cutting tools.

≥ 105.000 psi

(724 MPa)

≥ 83.000 psi

(572 MPa)≥ 27 ~ 200 HB -

Self shielded cored wire with excellent ductility, stainless deposit, good crack resistance and easy machinable with conventional cutting tools.

≥ 105.000 psi

(724 MPa)

≥ 83.000 psi

(572 MPa)≥ 27 ~ 200 HB -

Page 179: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 17967304-EN-09.2017

Notes

Page 180: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 180 67304-EN-09.2017

Welding Equipments

Page 181: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

MMA 182

ArcPower 160 182

PowerMax 4.0 182

PowerMax 1800 183

AccuMax 183

XuperMax 2500 184

XuperMax² 184

TIG 186

CastoTIG 1611 DC 186

CastoTIG 1711 DC 186

CastoTIG 2201 DC 187

CastoTIG 3011 DC 187

CastoTIG 1702 AC/DC 188

CastoTIG 2202 AC/DC 188

CastoTIG 3012 AC/DC 189

MIG/MAG 190

Derby 181 190

Derby 305 190

Derby 425 DS II 191

XuperMIG 3000 191

CastoMIG 3500 C 192

CastoMIG 3500 DS 192

CastoMIG 5000 DS 193

XuperARC 3200 C 193

XuperARC 4000 DS 194

XuperARC 5000 DS 194

Plasma Cutting 196

AirJet Compact 196

AirJet 625 196

AirJet 1038 197

www.castolin.com 18167304-EN-09.2017

Page 182: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Equipments

Stronger, with Castolin Eutectic 182 67304-EN-09.2017

MMA

ArcPower 160

1

Process MMAMains Voltage 1x230 VWelding Current Range 20-160 AOpen Circuit Voltage 63 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 130 ACurrent at 100 % Duty Cycle 100 AMains Power at 100 % Duty Cycle 6,9 kVAProtection Class IP 23SWeight 5 kgDimensions (LxWxH) 390 x 125 x 260 mmType of Equipment Inverter

PowerMax 4.0

1

Process MMAMains Voltage 1x230 VWelding Current Range 10-150 AOpen Circuit Voltage 96 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 110 ACurrent at 100 % Duty Cycle 90 AMains Power at 100 % Duty Cycle 5,52 kVAProtection Class IP 23Weight 6,3 kgDimensions (LxWxH) 365 x 130 x 285 mmType of Equipment Inverter

Page 183: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 18367304-EN-09.2017

MMA

PowerMax 1800

1

Process MMAMains Voltage 1x230 VWelding Current Range 10-180 AOpen Circuit Voltage 101 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 150 ACurrent at 100 % Duty Cycle 120AMains Power at 100 % Duty Cycle 5,75 kVAProtection Class IP 23Weight 8,7 kgDimensions (LxWxH) 435 x 160 x 310 mmType of Equipment Inverter

AccuMax

1

Process MMAMains Voltage 1x230 VWelding Current Range 10-140 AOpen Circuit Voltage 90 VDuty Cycle at maximum Current 0.25Current at 100 % Duty Cycle 65 AMains Power at 100 % Duty Cycle 2,37 kVAProtection Class IP 23Weight 10,9 kgDimensions (LxWxH) 435 x 160 x 310 mmType of Equipment Inverter

Page 184: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Equipments

Stronger, with Castolin Eutectic 184 67304-EN-09.2017

MMA

XuperMax 2500

Process MMAMains Voltage 3x400 VWelding Current Range 15-250 AOpen Circuit Voltage 88 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 200 ACurrent at 100 % Duty Cycle 175 AMains Power at 100 % Duty Cycle 10,3 kVAProtection Class IP 23Weight 12,5 kgDimensions (LxWxH) 430 x 180 x 320 mmType of Equipment Inverter

XuperMax²

Process MMAMains Voltage 3x400 VWelding Current Range 10-250 AOpen Circuit Voltage 76 VDuty Cycle at maximum Current 0.4Current at 100 % Duty Cycle 160 AMains Power at 100 % Duty Cycle 7,3 kVAProtection Class IP 23Weight 18,5 kgDimensions (LxWxH) 435 x 190 x 400 mmType of Equipment Inverter

Page 185: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 18567304-EN-09.2017

Notes

Page 186: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Equipments

Stronger, with Castolin Eutectic 186 67304-EN-09.2017

TIG

CastoTIG 1611 DC

Process TIG DCMains Voltage 1x230 VWelding Current Range 5-160 AOpen Circuit Voltage 54 VDuty Cycle at maximum Current 0.25Current at 60 % Duty Cycle 120 ACurrent at 100 % Duty Cycle 100 AMains Power at 100 % Duty Cycle 2,5 kVAProtection Class IP 23 SWeight 5,4 kgDimensions (LxWxH) 360 x 120 x 215 mmType of Equipment Inverter

CastoTIG 1711 DC

Process TIG DCMains Voltage 1x230 VWelding Current Range 2-170 AOpen Circuit Voltage 93 VDuty Cycle at maximum Current 0.32Current at 100 % Duty Cycle 115 AMains Power at 100 % Duty Cycle 3,8 kVAProtection Class IP 23Weight 9,5 kgDimensions (LxWxH) 455 x 180 x 340 mmType of Equipment Inverter

Page 187: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 18767304-EN-09.2017

TIG

CastoTIG 2201 DC

Process TIG DCMains Voltage 1x230 VWelding Current Range 3-220 AOpen Circuit Voltage 84 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 170 ACurrent at 100 % Duty Cycle 140 AMains Power at 100 % Duty Cycle 2,7 kVAProtection Class IP 23Weight 16,8 kgDimensions (LxWxH) 500 x 410 x 175 mmType of Equipment Inverter

CastoTIG 3011 DC

Process TIG DCMains Voltage 3x400 VWelding Current Range 3-300 AOpen Circuit Voltage 85 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 270 ACurrent at 100 % Duty Cycle 230 AMains Power at 100 % Duty Cycle 6,1 kVAProtection Class IP 23Weight 23 kgDimensions (LxWxH) 590 x 245 x 450 mmType of Equipment Inverter

Page 188: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Equipments

Stronger, with Castolin Eutectic 188 67304-EN-09.2017

TIG

CastoTIG 1702 AC/DC

Process TIG AC/DCMains Voltage 1x230 VWelding Current Range 3-170 AOpen Circuit Voltage 90 VDuty Cycle at maximum Current 0.3Current at 60 % Duty Cycle 110 ACurrent at 100 % Duty Cycle 90 AMains Power at 100 % Duty Cycle 3,0 kVAProtection Class IP 23Weight 15 kgDimensions (LxWxH) 500 x 410 x 175 mmType of Equipment Inverter

CastoTIG 2202 AC/DC

Process TIG AC/DCMains Voltage 1x230 V PFCWelding Current Range 3-220 AOpen Circuit Voltage 93 VDuty Cycle at maximum Current 0.3Current at 60 % Duty Cycle 160 ACurrent at 100 % Duty Cycle 130 AMains Power at 100 % Duty Cycle 3,0 kVAProtection Class IP 23Weight 17,3 kgDimensions (LxWxH) 500 x 410 x 175 mmType of Equipment Inverter

Page 189: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 18967304-EN-09.2017

TIG

CastoTIG 3012 AC/DC

Process TIG AC/DCMains Voltage 3x400 VWelding Current Range 3-300 AOpen Circuit Voltage 89 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 230 ACurrent at 100 % Duty Cycle 190 AMains Power at 100 % Duty Cycle 5,5 kVAProtection Class IP 23Weight 29 kgDimensions (LxWxH) 590 x 245 x 450 mmType of Equipment Inverter

Page 190: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Equipments

Stronger, with Castolin Eutectic 190 67304-EN-09.2017

MIG/MAG

Derby 181

Process MIG/MAGMains Voltage 1x230 VWelding Current Range 5 - 170 ADuty Cycle at maximum Current 0.25Current at 60 % Duty Cycle 110 ACurrent at 100 % Duty Cycle 85 AMains Power at 100 % Duty Cycle 3,5 kVAProtection Class IP 22 SWeight 11,5 kgDimensions (LxWxH) 480 x 220 x 385 mmType of Equipment Inverter

Derby 305

Process MIG/MAGMains Voltage 3x400 VWelding Current Range 30 - 300 ADuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 225 ACurrent at 100 % Duty Cycle 175 AProtection Class IP 22Weight 90 kgDimensions (LxWxH) 880 x 500 x 740 mmType of Equipment Trafo / 14 steps

Page 191: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 19167304-EN-09.2017

MIG/MAG

Derby 425 DS II

Process MIG/MAGMains Voltage 3x400 VWelding Current Range 30 - 400 ADuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 326 ACurrent at 100 % Duty Cycle 255 AProtection Class IP 23 SWeight 123 kgDimensions (LxWxH) 1000 x 555 x 1340 mmType of Equipment Trafo / 28 steps

XuperMIG 3000

Process MIG/MAGMains Voltage 3x400 VWelding Current Range 5 - 300 AOpen Circuit Voltage 9 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 230 ACurrent at 100 % Duty Cycle 200 AMains Power at 100 % Duty Cycle 5,8 kVAProtection Class IP 23 SWeight 21 kgDimensions (LxWxH) 560 x 280 x 390 mmType of Equipment Inverter

Page 192: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Equipments

Stronger, with Castolin Eutectic 192 67304-EN-09.2017

MIG/MAG

CastoMIG 3500 C

Process MIG/MAGMains Voltage 3x400 VWelding Current Range 10 - 350 AOpen Circuit Voltage 60 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 300 ACurrent at 100 % Duty Cycle 250 AProtection Class IP 23Weight 37 kgDimensions (LxWxH) 747 x 300 x 497 mmType of Equipment Inverter

CastoMIG 3500 DS

Process MIG/MAGMains Voltage 3x400 VWelding Current Range 10 - 350 AOpen Circuit Voltage 60 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 300 ACurrent at 100 % Duty Cycle 250 AProtection Class IP 23Weight 30 kgDimensions (LxWxH) 747 x 300 x 497 mmType of Equipment Inverter

Page 193: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 19367304-EN-09.2017

MIG/MAG

CastoMIG 5000 DS

Process MIG/MAGMains Voltage 3x400 VWelding Current Range 10 - 500 AOpen Circuit Voltage 65 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 420 ACurrent at 100 % Duty Cycle 360 AProtection Class IP 23Weight 32,5 kgDimensions (LxWxH) 747 x 300 x 497 mmType of Equipment Inverter

XuperARC 3200 C

Process MIG/MAG PulsMains Voltage 3x400 VWelding Current Range 3 - 320 AOpen Circuit Voltage 71 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 260 ACurrent at 100 % Duty Cycle 220 AProtection Class IP 23Weight 35,8 kgDimensions (LxWxH) 706 x 300 x 510 mmType of Equipment Inverter

Page 194: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Equipments

Stronger, with Castolin Eutectic 194 67304-EN-09.2017

MIG/MAG

XuperARC 4000 DS

Process MIG/MAG PulsMains Voltage 3x400 VWelding Current Range 3 - 400 AOpen Circuit Voltage 73 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 360 ACurrent at 100 % Duty Cycle 320 AProtection Class IP 23Weight 36,0 kgDimensions (LxWxH) 706 x 300 x 510 mmType of Equipment Inverter

XuperARC 5000 DS

Process MIG/MAG PulsMains Voltage 3x400 VWelding Current Range 3 - 500 AOpen Circuit Voltage 71 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 430 ACurrent at 100 % Duty Cycle 360 AProtection Class IP 23Weight 38 kgDimensions (LxWxH) 706 x 300 x 510 mmType of Equipment Inverter

Page 195: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 19567304-EN-09.2017

Notes

Page 196: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Welding Equipments

Stronger, with Castolin Eutectic 196 67304-EN-09.2017

Plasma Cutting

AirJet Compact

Process CuttingMains Voltage 1x230 VCutting Current Range 12 - 28 AOpen Circuit Voltage 310 VDuty Cycle at maximum Current 0.3Current at 100 % Duty Cycle 12 AProtection Class IP 23Weight 16 kgDimensions (LxWxH) 525 x 175 x 345 mmType of Equipment Inverter with Compressor

AirJet 625

Process CuttingMains Voltage 3x400 VCutting Current Range 20 - 60 AOpen Circuit Voltage 320 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 50 ACurrent at 100 % Duty Cycle 40 AMains Power at 100 % Duty Cycle 4,3 kVAProtection Class IP 23Weight 22 kgDimensions (LxWxH) 510 x 247 x 389 mmType of Equipment Inverter

Page 197: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 19767304-EN-09.2017

Plasma Cutting

AirJet 1038

Process CuttingMains Voltage 3x400 VCutting Current Range 20 - 100 AOpen Circuit Voltage 320 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 85 ACurrent at 100 % Duty Cycle 60 AMains Power at 100 % Duty Cycle 7,1 kVAProtection Class IP 23Weight 34 kgDimensions (LxWxH) 640 x 301 x 455 mmType of Equipment Inverter

Page 198: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 198 67304-EN-09.2017

Special Wear Protection Systems

Page 199: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017

Whertec Boiler Coating Services 200

Chromeclad XC* 201

Chromeclad AR* 201

Fuseclad 89* 201

Fuseclad 53* 201

ChromeClad™ 201

ChromeClad™ E 201

CarbideClad™ 201

TubeArmor™ 202

LaserClad™ 202

CDC - Castodur Diamond Carbide 204

HD8 206

CastoDur Diamond Plate® LC8 208

Mill Coating Services - Automated on-site services 210

MTC 8355 210

MTC 8338 210

MTC 8348 210

Xuper Wave Technology (XW) 210

www.castolin.com 19967304-EN-09.2017

Special Wear Protection Systems

CASTODUR DIAMOND CARBIDE

Page 200: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Special Wear Protection Systems

Stronger, with Castolin Eutectic 200 67304-EN-09.2017

Whertec Boiler Coating Services

Page 201: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 20167304-EN-09.2017

Product Product Type Applications Properties

Chromeclad XC*Coating System Ni-Cr-Mo-Nb-B

Boiler water wall protectionHigh Cl-corrosion resistance Hardness ~540 HV0,3 Working temperature >500°C

Chromeclad AR*Coating System Fe-Ni-Cr

Boiler water wall protection, super heater protectionHigh erosion resistance Working temperature <650°C Hard phases >1300 HV0,1

Fuseclad 89*Coating System Ni-Cr-B-Si

Super heater protection

High Cl-corrosion resistance High erosion resistance Hardness ~725 HV30 Working temperature >400°C

Fuseclad 53*Coating System Ni-Cr-B-Si-Mo

Super heater protectionVery high Cl-corrosion resistance Medium erosion resitance Working temperature >420°C

ChromeClad™ Ni-Cr-Fe-MnWater wall tubes, Superheaters and Reheat Tubes, Soot Blowers, Economizers, Evaporators, Heat Exchangers, Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers

Hardness: 340+ HV High resistance to corrosion and oxidation. Elastic, ductile coating that dissipates high impact forces to reduce gouging

ChromeClad™ E Ni-Cr-Fe-Mn-BWater wall tubes, Superheaters and Reheat Tubes, Soot Blowers, Economizers, Evaporators, Heat Exchangers, Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers

Hardness: 860+HV High Resistance to erosion and corrosion. “E” increases hardness and longevity of the ductile ChromeClad coating and acts as a case hardening layer of coating.

CarbideClad™ Cr-Ni-Ti-Fe Water wall tubes, Superheaters, Hood Walls, Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers

Hardness: Part A: 800+HV, Part B: 1000+HV Extreme erosion resistance. Promotes superior abrasion resistance, high temperature strength as well as low temperature toughness.

Page 202: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Special Wear Protection Systems

Stronger, with Castolin Eutectic 202 67304-EN-09.2017

Product Product Type Applications Properties

TubeArmor™ Zr-Si-Cr-P-Fe-Al-Hf

Superheaters and Reheat Tubes, Burners, Water Walls, Chutes and Ducts, Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers

5,000 psi bond strength Very high production rates: 80-100 square feet per hour, Slag resistant Endothermic material increases heat transfer Ability to spray tighter areas Less surface prep, no spalling

LaserClad™

Ni-Cr-Mo-Fe-W Ni-Cr-Mo-Fe-Nb Ni-Cr-W-Fe-B Other hard facing options available

Process Equipment, Boilers, Tubes and Walls. ***Shop Applied

Hardness: 220-300 HV for Corrosion Resistant Materials 600-800 HV for Erosion Resistant Materials Very low heat input, dilution and HAZ compared to other welding processes, minimal distortion, CNC controlled process

*) Note: all systems by Castolin Whertec service only

Page 203: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 20367304-EN-09.2017

Notes

Page 204: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Special Wear Protection Systems

Stronger, with Castolin Eutectic 204 67304-EN-09.2017

CDC - Castodur Diamond Carbide

CASTODUR DIAMOND CARBIDE

Page 205: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 20567304-EN-09.2017

Paddles, scrapers & arm protectors for con-crete mixers CDC® parts are produced using CDP® CastoDur Diamond Plates, with additional wearfacing protection plus tungsten carbide on the lead-ing edges. These carbides have been specially selected to withstand impacts during mixer maintenance operations.

CDC® parts can perform up to six times longer than usual solutions made of hardened steel, polyurethane or Ni-Hard® cast iron.

Scraper

Arm protector

Mixing paddle

The relative life expectancy of parts using CDC technology was compared with those using traditional technologies. The use of CDC parts assures increased service life be-tween maintenance intervals

11.5

2

CA

ST

OD

UR

D

IA

MO

ND

C

AR

BID

E

CA

ST

OD

UR

DIA

MO

ND

CA

RB

IDE

6

Har

dned

Ste

el P

late

400

HB

Poly

uret

hane

CDC

Tech

nolo

gy

NiH

ard

4

Tungsten carbide leading edges (hardness 2,500 HV)Anti-wear deposit 9 to 15 mm

thick with microstructure rich in evenly-dispersed com-plex chromium and niobium carbides (hardness 62 HRC)

CDC-compatible brandsof concrete mixerAMMANN

ARCENBROUILLERCOUVROTDEMLEREIRICHELBA

FEJMERTLAMBERTLIEBHERR

MARCANTONINIMINATO

OCEMOMGORU

PATAUDPEMATPICCINI

QUADRAROCCHI

ROYOSCHOSSER

SIPESOFRADEN

SONTHOFENSTETTERTAURUS

TEKA

“CDC® parts compatible with over 20 mixer brands.

A full catalogue of around 300 CDC® parts.”

Page 206: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Special Wear Protection Systems

Stronger, with Castolin Eutectic 206 67304-EN-09.2017

HD8

Page 207: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 20767304-EN-09.2017

Extreme high performance coating against abrasion and erosion. HD8 contains a high content of tungsten carbides (about 60%) evenly distributed into a nickel matrix.

◼ Standard coated size: 2850 x 1350mm (3,84m2) (Non coated size: 3000 x 1500mm)

◼ Typical coating average hardness : approx. 60 HRC

◼ Typical coating thicknesses: 2, 3, 4mm ◼ Large and flat beads ◼ Very smooth and not grooved bead junctions ◼ Very thin stress relieve cracks

HD8 is optimized to be applied on large cylinders or parts that require a flat and large surface protec-tion. It can be also supplied in plates that can easily be rolled.

Tungsten carbides with minimized dissolution evenly distributed inside the overlay

S235 400HBplates

CrC plates HD8

wear

resist

ance

G65 relative wear resistance

The difference between both:HD8 LC8

→ Plate dimension

→ Thicker Base plate- heavier

→ Bending and handling not that easy

→ Lightweight- easy to mounting

→ Easy to bend – small radius

Page 208: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Special Wear Protection Systems

Stronger, with Castolin Eutectic 208 67304-EN-09.2017

CastoDur Diamond Plate® LC8

World’s First

World’s First

Laser PlateLaser Plate

Wear PerformanceCastoDur Diamond Plate® LC8 is a thin steel plate coated with a highly wear-resistant layer. The very high density of ultra-hard Tungsten Carbide phases homogeneously distributed into a nickel-based matrix offer an extreme resistance up to 10 times better than standard heat treated (HT) wearplates. Consequently, similar or even superior life-times over traditional thick and heavy wearplates.

◼ Ultimate wear resistance against erosion and abrasion using 60% Tungsten Carbide

◼ Good formability and wide range of installation possibilities

◼ Uniform distribution of carbides, low dilution and low carbide dissolution

◼ Flexible sizes and thicknesses

HT plate Welded Wearplate LC8

COMPARISON OF WEAR RESISTANCE

Page 209: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 20967304-EN-09.2017

CastoDur Diamond Plate® LC8 plate size

Substrate thickness (mm)

Coating thickness (mm) Plate size Usable area

Plate weight (kg)

3 1 1000 x 1000 mm 980 x 980 mm 35

4 1,5 1000 x 1000 mm 980 x 980 mm 48

3 1 2000 x 1000 mm 1960 x 980 mm 70

4 1,5 2000 x 1000 mm 1960 x 980 mm 96

Easy to handleCastoDur Diamond Plate® LC8 can be handled manually by operators. It is ideal where lifting devices cannot be installed, in particular inside restricted areas.

Thin formable and smoothCastoDur Diamond Plate® LC8 is for lining the inside of equipment, in particular where space is either limited or the geometry of the machine must not be altered.

LightThe low weight of the CastoDur Diamond Plate® LC8 allows important mass reduction from moving parts. Consequently, ancillary equipment is exposed to lower mechanical stress and maintenance can be reduced.

Thinner, lightweight, minimum dilutionPlate 3+1mm rolled, welding beads across rolling direction outside. Cracking may occur, but no spalling. Smallest diameter 400 mm possible

Minimum inside diameter Di=100mm

Minimale Abplatzung innengekantet, 90°

Page 210: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017

Special Wear Protection Systems

Stronger, with Castolin Eutectic 210 67304-EN-09.2017

Castolin’s Xuper Wave Technology (XW)

◼ Significant improved life time compared to standard welding

◼ Wear resistance quite near to the performance ceramic castings

◼ Cost advantage for customers Rollers with Castolin solution are re-weld able and must not be scrapped

◼ Better performance of the mill

Mill Coating Services - Automated on-site services

Outstanding solutions for wear-facing and re-profiling of grinding parts in Vertical Mills and Roller Press

◼ Castolin Eutectic – One of the biggest global on-site service providers

◼ Worldwide standardized procedures ◼ Experienced teams with certified workers ◼ Special developed mobile equipment for highest possible quality standard

◼ Welding of sectors possible in case of uneven levels of table and rollers

Product range of Castolin “Mill Technology Coatings” (MTC):

Product Hardness Characteristic

MTC 8355 57 – 60 HRC Price breaker - Economic wire, good wear resistance, from some OEM requested as buffer layer.

MTC 8338 61 – 63 HRC Reliable performer - Complex carbides gives high wear resistance.

MTC 8348 63 – 65 HRC Top performer – Vanadium containing alloy for highest wear resistance.

Xuper Wave Technology (XW)

65 up to 69 HRCLife-extender - Wear patterns welded on top of our standard alloys with complex alloyed Nano wire. Test showed increased life time of the MTC alloys up to 200%. Suitable for cement, slag and coal mills.

Page 211: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 21167304-EN-09.2017

Services for Roller Press

◼ In the workshop and on-site ◼ Removing of worn surfaces and/or wear patterns, machining ◼ Re-sizing with approved procedures and reliable techniques ◼ Wear-facing with special designed alloys ◼ Wear patterns on top in many different shapes available

Crack repair

◼ The solution for high volumes of welding material ◼ Complete job coordination by one source ◼ Special designed EnDOtec© wires to increase deposition rate and reduce plant down-time significantly

◼ High and consistent quality due to a high ratio of automated welding

◼ Tools for surface preparation

Services for shredder rotors

◼ In the workshop and on-site ◼ Welding of sectors with innovative sensor technique ◼ Very consistent welding quality through automated welding process

◼ Saves time because the rotor must not be disassembled ◼ Available for all parts which can be rotated

Roller Press Welding Welding of shredder rotorsKiln tyre repair

Page 212: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 212 67304-EN-09.2017

Product Alphabetic Summary

2-24 1412-44 14104 Chamfertrode 15016 3718 3821 FC 4227 141146 37154 45157 45181 7181 PA 22185 57186 57190 41190 CW 41192 CW 41197 45285 149309 TM 179646 XHD 136680 139680 CGS 139

680 S 139690 SF 140690 TM 179690 X 140700 N 137800 24801 25804 25806 25808 ATGaz 26808 G 26830 8840 8850 8860 91020 61634 Gaz 61655 61665 61666 61666 PA 211703 71704 7

1800 71800 PA 211800 PB 211800PC 221800 PNS 221803 D 241804 71805 241812 81818 241827 451855 XHD 1492101 S 1502222 XHD 1462222 XUPER 1472230 XHD 1412240 XUPER 1413055 / 4055 1423099 / 4099 1423205 TM 1773302 TM 1773952 TM 1774004 N 135

Page 213: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 21367304-EN-09.2017

4021 1504026 N 1394297 TM 1774415 TM 1774601 TM 1774617 TM 1784633L 1784660 TM 1784666 TM 1784811 TM 1784923 TM 1785005 1355006 1356006 N 1356060 N 1356070 N 1356088 1366327 XHD 1366666 1456666 N 1466709 XHD 1366710 XHD 1366715 XHD 1366804 XHD 1376817 XHD 147

6822 XHD 1476855 XHD 1376860 XHD 1376865 XHD 1476868 XHD 1407018 RS 1467620E 577625 E 1377888 C 577888 SH 587888 T 588811 5933033 14333300 14333500 14333700 14335256 14535266 14535276 14535278 14535286 14538006 BS 3538007 BS 3538008 BS 3538102 BS 35

38105 BS 3538115 5538115 BS 3638118 BS 3638220 1038225 1038230 1038234 1038240 1138240 5538245 1138245 5538249 1138249 5538249 A 1138249 A 5638250 Ni 1238255 1238255 5638256 1238256 5638272 1238298 *) 5638401 3938405 39

Page 214: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 214 67304-EN-09.2017

38438 BMN 3938439 BSM 3938440 4038440 Sn 4038441 4038442 4038502 xCW 4338512 xCW 4345202 15445203 15445252 15445252 W 16045255 W 16045257 15445301 W 15845303 15145303 W 15845305 W 15845351 15145351 W 15845352 15145352 W 15845355 15145355 W 15845365 151

45401 W 16245406 W 16245412 W 16245421 W 16245500 15245500 W 15945503 15245503 W 15945505 15245507 15345507 W 15945513 15245516 15245554 15345554 W 15945612 15545612 W 16145640 Ti 15545654 15545654 W 16145660 15545701 W 16345703 15645706 15645706 W 163

45709 15645751 15645751 W 16345752 15645756 15645758 15745802 15745802 W 16445803 15745803 W 16445806 15745806 W 16454004DW 16554023DW 16554360XDW 16555116 9755125 9755396 9755396C 9755575 9855583 9855586 9855586C 9855588 9855588C 99

Page 215: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 21567304-EN-09.2017

55590 99Activatec 8000 13AG flux 6000FP 13Alu Flux 21 44AluTec® 29210 91AluTin 51 46AluTin 51L 48BabTec® 29240 91BC 4299 G 46BC 5423 46CarbiBraze 1701 9CarbideClad™ 202Castolin 2 137Castolin Xuper 157 48Castosil S 22CastoTin 1 51CastoTin 2 51CastoTin 07 51CastoTin 157 51CastoTube 70CAVITEC GMA 166CAVITEC SMA 137CDP® 112 68CDP® 212 68CDP® 496 68

CDP® 1001 DP 68CDP® 3952 DP 68CDP® 4623i DP 68CDP® 4624 DP 68CDP® 4624 DXW 68CDP® 4666 DP 68CDP® 4666 DXW 68CDP® 4666 DXWs 68CDP® 4695 DP 68CDP® LC8 68Chromeclad AR* 202ChromeClad™ 202ChromeClad™ E 202Chromeclad XC* 202CorResist® 29230 91Cu Cleaner+ 48CUTTRODE 01 150Disossidante 8110 13Disossidante 8118 48Disossidante FP5420 48DO*02 166DO*04 166DO*05 166DO*06 166DO*10 167

DO*11 167DO*13 167DO*15 167DO*22 175DO*23 172DO*28S 173DO*30 167DO*31 168DO*33 168DO*48 170DO*60 176DO*68S 173DO*70 176DO*80 176DO*257 174DO*265S 174DO*266S 174DO*267 174DO*310 168DO*322 168DO*327 168DO*329 168DO*332 169DO*341 169DO*351 169

Page 216: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 216 67304-EN-09.2017

DO*358 169DO*360X 169DO*361 170DO*390N 170DO*500S 173DO*503S 173DO*505S 173DO*519S 173DO*554S 173DO*611 X 171DO*612 S 175DO*636 172Driltec 8800 B6 1632 59Driltec 8800 B6 3248 59Driltec 8800 B6 4864 59Driltec 8800 B6 6480 60Driltec 8800 B6 8095 60Driltec 8800 B6 9512 60Driltec 8800 B7 1632 60Driltec 8800 B7 3248 61Driltec 8800 B7 4864 61Driltec 8800 B7 6480 61Driltec 8800 B7 8095 61Driltec 8800 B7 9512 62E308L 143

E309L 143E309MOL 144E310 144E312L 144E316L 144Eco GreenFlux 38932FP 13Eco GreenFlux 38976FP 14Eco GreenFlux FP 38917D 14EG 8336 171Eutalloy® 1202 80Eutalloy® 1203 80Eutalloy® 1204 80Eutalloy® 1205 81Eutalloy® 1206 81Eutalloy® 10009 74Eutalloy® 10011 74Eutalloy® 10011 74Eutalloy® 10092 75Eutalloy® 10112 75Eutalloy® 10185 75Eutalloy® 10224 76Eutalloy® 10224 76Eutalloy® 10680 77Eutalloy® 15999 77Eutalloy® LT PE 8418 81

Eutalloy® LT PE 8422 81Eutalloy® LT PE 8426 82Eutalloy® LT PE 8431 82Eutalloy® LT PE 8435 82Eutalloy® LT PE 8440 82Eutalloy® RW 12494 93Eutalloy® RW 12495 93Eutalloy® RW 12496 93Eutalloy® RW 17535 94Eutalloy® RW 53606 96Eutalloy® SF PE 8213 83Eutalloy® SF PE 8215 83Eutectic 5018 92Eutectic 9001 78Eutectic 9002 78Eutectic 9003 78Eutectic 9005 79Eutectic 13017 93Eutectic 13494 93Eutectic 13495 94Eutectic 13496 94Eutectic 19985 90Eutectic 23005 95Eutectic 23045 95Eutectic 23075 95

Page 217: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 21767304-EN-09.2017

Eutectic 23088 96Eutectic 29011/19300 90Eutectic 29012/19400 90Eutectic 29061/19850 91Eutectic 29123 91Eutectic 53606 96EuTroLoy 5056 105EuTroLoy 5224/OTP 042 105EuTroLoy 6503 105EuTroLoy 16001 100EuTroLoy 16006 100EuTroLoy 16006.04 100EuTroLoy 16012 100EuTroLoy 16012.04 101EuTroLoy 16112 101EuTroLoy 16220 101EuTroLoy 16221 101EuTroLoy 16227 101EuTroLoy 16300LC 102EuTroLoy 16410 102EuTroLoy 16494 102EuTroLoy 16495 102EuTroLoy 16496 102EuTroLoy 16496.04 103EuTroLoy 16604 103

EuTroLoy 16606A.04 103EuTroLoy 16625 104EuTroLoy 16800 104EuTroLoy 16801 104EuTroLoy PG 6503 105EuTronic Arc 500 106EuTronic Arc 502 106EuTronic Arc 509 106EuTronic Arc 520 106EuTronic Arc 528 106EuTronic Arc 530 106EuTronic Arc 532 107EuTronic Arc 535 107EuTronic Arc 538 107EuTronic Arc 545 107EuTronic Arc 547 107EuTronic Arc 548 107EuTronic Arc 552 107EuTronic Arc 560 107EuTronic Arc 562 107EuTronic Arc 563 108EuTronic Arc 565 108EuTronic Arc 595 108Flux 157 (157 LA) 48Flux 157 A 49

Flux 157 B 49Flux 157 FX 49Flux 157 N 49Flux 157 NC 49Flux 157 SCE 49Flux 181PF Atmosin 16Flux 190 44Flux 190 NHR 44Flux 190 PF 44Flux 197 C 50Flux 1802 14Flux 1802 Atmosin 14Flux 1802N Atmosin 15Flux 1802PF 15Flux 1802 PF Atmosin 15Flux Albro 16Flux FP 38917 16Flux FP 38932 16Flux FX 7989 17Flux FX 38906 17Flux NeuTro N 17Fuseclad 53* 202Fuseclad 89* 202GreenFlux 181 Atmosin 18GreenFlux 181 PF Atmosin 19

Page 218: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 218 67304-EN-09.2017

GreenFlux 1703PF 17GreenFlux 1802 Atmosin 18GreenFlux 1802PF Atmosin 18GreenFlux Activatec 1000 19GreenFlux Albro 19GreenPaste 181 PA 23GreenPaste 1666 PA 23GreenPaste 1666 PB 23GreenPaste 1800 PA 23GreenPaste 1800 PB 23LaserClad™ 203MeCaCorr 700 114MeCaCorr 710 114MeCaFix 100 Express 109MeCaFix 120 109MeCaSpray 115MeCaWear 300 110MeCaWear 350 110MeCaWear 400 111MeCaWear 450 111MeCaWear A5 112MeCaWear A5 HT 113MetaCeram® 25010 88MetaCeram® 25030 88MetaCeram® 25040 88

MetaCeram® 25050 88MetaCeram® 25088 89MetaCeram® 28010 89MetaCeram® 28020 89MetaCeram® 28030 89N 102 138N 9010 148N 9025 148N 9060 148N 9080 148N 9120 148Paste 157 PA 52Paste 157 PC 52Paste CastoTin 1 52Paste CastoTin 2 53Proxon 21021 86ProXon® 21021 86Proxon 21022 86Proxon 21023 86Proxon 21031 87ProXon® 21031 86Proxon 21032S 87Proxon 21071 87RB 4242 26RB 4270 27

RB 5098 27RB 5246 27RB 5280 27RB 5283 28RB 5286 28RD 30 46RD 33 46RD 152 46RotoTec® 19300 84RotoTec® 19310 84RotoTec® 19400 84RotoTec® 19850 84RotoTec® 19868 84RotoTec® 19940 84RotoTec® 19985 84RotoTec® 51000 85RotoTec® LT 29230 84RotoTec® LT 29240 85RT 3232 46RT 3234 47RT 5217 47RT 5241 47SBB 38SBE 38SP 5423 53

Page 219: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 21967304-EN-09.2017

SuperFlux 157 50SuperFlux 157 BN 50TIGTectic 680 159TubeArmor™ 203Ultimium 8888 FM 62Ultimium 8888 GM 63Ultimium 8888 MM 63Ultimium 8888 XFM 64Ultrabon® 50000 92Wonder Flux 20Xuper 1800 9XUPER 2233N 142Xuper 38006 B 29Xuper 38007 B 29Xuper 38008 B 29Xuper 38102 B 29Xuper 38105 B 30Xuper 38115 B 30XuperBraze 100 20XuperBraze 100 H 20Xuper Braze 190PA 44Xuper Driltec 8800 B6 1632 64Xuper Driltec 8800 B6 3248 64Xuper Driltec 8800 B6 4864 65Xuper Driltec 8800 B6 6480 65

Xuper Paste 151 53Xuper Paste 152 53Xuper Paste 157 54Xuper Paste 5423 54Xuper Plus38006 BHF 32Xuper Plus 38007 BHF 31Xuper Plus38008 BHF 32Xuper Plus 38102 BHF 31Xuper Plus 38105 BHF 31Xuper Plus 38115 BHF 31Xuper Premium 38006 BNS 33Xuper Premium 38007 BNS 33Xuper Premium 38008 BNS 33Xuper Premium 38102 BNS 33Xuper Premium 38105 BNS 34Xuper Premium 38115 BNS 34MTC 8355 211MTC 8338 211MTC 8348 211Xuper Wave Technology (XW) 211

Page 220: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 220 67304-EN-09.2017

Equipment Alphabetic Summary

AccuMax 183AirJet 625 196AirJet 1038 197AirJet Compact 196ArcPower 160 182CastoDyn® DS 8000 127CastoDyn® SF Lance 128CastoFuse 130CastoJet® CJK5 131CastoMIG 3500 C 192CastoMIG 3500 DS 192CastoMIG 5000 DS 193CastoTIG 1611 DC 186CastoTIG 1702 AC/DC 188CastoTIG 1711 DC 186CastoTIG 2201 DC 187CastoTIG 2202 AC/DC 188CastoTIG 3011 DC 187CastoTIG 3012 AC/DC 189Derby 181 190Derby 305 190Derby 425 DS II 191EuTronic® Arc Spray 4 HF 125

EuTronic GAP 2501 DC 119EuTronic GAP 3501DC 120GAP® E5N 121GAP® E12N 121GAP® E15N 121GAP® E20N 121GAP® E52 121GAP® E54 S-M-D-DL 121GAP® E150P 121GAP® E200P 121MicroGAP 50DC 118Oscillator LU1000/OU100/VU100 124Oscillator OU100 122Oscillator OU100/VU100 123Oscillator OU1000 123Oscillator OU1000/VU100 124Oscillator VU100 122PowerMax 4.0 182PowerMax 1800 183SSM 50 129SSM 51 129SSM 52 (optional) 129SuperJet-S- Eutalloy® 126

XuperARC 3200 C 193XuperARC 4000 DS 194XuperARC 5000 DS 194XuperMax 2500 184XuperMax² 184XuperMIG 3000 191

Page 221: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 22167304-EN-09.2017

Notes

Page 222: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 222 67304-EN-09.2017

Notes

Page 223: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Global Catalogue

www.castolin.com67304-EN-09.2017 www.castolin.com 22367304-EN-09.2017

Notes

Page 224: Global Catalogue - Castolin Eutectic · Global Catalogue 67304-EN-09.2017 www ... assembly of parts or stainless steel which have to ... although can be use with flame for jewelry

Stronger, with

Castolin Eutectic

www.castolin.com www.eutectic.com