Global Catalogue
Coating Consumables
Coating Equipments
Brazing
CDP - CastoTube
Welding Consumables
Welding Equipments
Special Wear Protection Systems
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Brazing 04
CDP 66
Coating Consumables 72
Coating Equipments 116
Welding Consumables 132
Welding Equipments 180
Special Wear Protection Systems 198
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Brazing
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Premium silver alloys 6
Ecobraze silver alloys 10
Silver flux 13
Premium CuP 24
XuperPhos range 29
Ecobraze copper phosphorus alloys 35
Premium brass alloys 37
Ecobraze brass alloys 39
Premium aluminum alloys 41
Ecobraze aluminum alloys 43
Aluminum flux 44
Soft solder alloys 45
Soft solder flux 48
Foils 55
Flame surfacing alloys 57
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Brazing
GreenBraz range
Premium silver alloys
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
Premium alloy
1020
High silver alloy, supplied as a flux coated rod, designed for the capillary joining of well-fitted parts in stainless steels, ferrous metals, copper metals. Very neat finish after brazing.
57.0 625 640
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- - -
1634 Gaz Quartenary alloy fluid and capillary, designed for the joining of copper, brass, bronze and steels. 34.0 630 730
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag134 BAg-7B
1655 Silver alloy designed for joining of series, specifically adapted for small to large gaps. 34.0 630 730
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag134 BAg-7A
1665 High silver alloy designed for the capillary joining of well-fitted parts. 40.0 640 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-28 Ag140 BAg-28
1666High silver alloy, designed for the capillary joining of well-fitted parts in copper, brass, bronze, steel or cast iron.
45.0 660 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-36 Ag145 BAg-7A
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GreenBraz range
Premium silver alloys
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
Premium alloy
1703
Alloy with a high silver content for the brazing of hard metals (carbides, diamond carbides, cermet carbides), with steels. The composition guarantees a good distribution of the alloy and to high mechanical properties.
49.0 680 705
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-22 Ag449 Bag-22
1704
Quaternary alloy designed for the capillary joining of copper metals and ferrous metals. It is recommended for joining stainless steel parts which have to resist to oxidation.
50.0 660 715
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-24 Ag450 BAg-24
1800
Quaternary alloy with a high silver content, designed for the capillary joining of well-fitted parts in copper metals, ferrous metals and stainless steels.
57.0 625 640
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- - -
1804Ternary alloy with high silver content for capillary assembly of parts or stainless steel which have to withstand high service temperatures.
54.0 690 750
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- -
181Silver alloy designed for the capillary joining of well-fitted parts or the joining by forming, for long joints. Alloy of a similar colour to brass.
20.0 740 825
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- - -
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Premium silver alloys
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
Premium alloy
1812
High silver alloy, containing gallium, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels. Suitable for low temperature brazing, this alloy is the ideal substitute for alloys containing cadmium.
56.0 608 630
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- - -
830
Quaternary alloy with a moderate silver content, specifically designed for the joining of series or the repair of parts with small to large gaps. Alloy with brass colour.
30.0 665 755
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-20 Ag230 BAg-20
840 High silver quaternary alloy designed for the joining of series of parts with a variable clearance. 34.0 630 730
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag134 BAg-7A
850High silver alloy, designed for the capillary joining of well-fitted parts in copper, brass, bronze, steel or cast iron.
40.0 640 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-28 Ag140 BAg-29
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GreenBraz range
Premium silver alloys
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
Premium alloy
860Extremely fluid, high silver alloy, with a high capillary action, designed for the joining of well-fitted parts.
45.0 640 680
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-36 Ag145 -
CarbiBraze 1701
CarbiBraze is an special alloy designed for tooling industry where it helps to make brazing process easier and faster due to the low melting range, keeping good mechanical properties.
38.0 680 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- - -
Xuper 1800
Quaternary alloy with a high silver content, designed for the capillary joining of well-fitted parts in copper, brass, bronze, cast iron, steel, tungsten carbide and stainless steels.
55.0 630 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag155 -
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Brazing
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Ecobraze silver alloys
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
EcoBraz alloy
38220
Silver based filler alloy, designed for the capillary joining of ferrous and copper metals. This alloy has an excellent wetting and can assemble narrow capillary seals or fill wide joints of ill-fitting parts. The colour of the metal deposit is similar to brass.
20.0 690 810
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- - -
38225
Low silver filler alloy, designed for the capillary joining of copper, bronze, brass and steels. This alloy has an excellent wetting and can assemble narrow capillary seals or fill wide joints of ill-fitting parts. The colour of the filler metal is similar to brass.
25.0 680 760
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
B-Ag37 Ag125 -
38230
Alliage d'apport à faible teneur d'argent destiné à la réalisation d'assemblages capillaires du cuivre, du bronze, du laiton et des aciers. Cet alliage, de bonne fluidité et d'excellent mouillage, permet d'assembler des joints étroits par capillarité ou de combler des joints larges de pièces mal ajustées. Le métal déposé à une couleur similaire au laiton.
30.0 650 750
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-20 Ag230 BAg-20
38234Brazing alloy, designed for the production of capillary assemblies or set up operations with varying gaps: copper metals and ferrous metals.
34.0 630 730
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag134 -
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GreenBraz range
Ecobraze silver alloys
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
EcoBraz alloy
38240Alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals.
40.0 640 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-28 Ag140 BAg-28
38245Alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals.
45.0 640 680
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-36 Ag145 BAg-7A
38249
Alloy with a high silver content designed for the brazing of hard metals (carbides, diamond carbides, cermet carbides), with steels. The chemical composition guarantees a good distribution of the alloy and to high mechanical properties.
49.0 685 705
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-22 Ag449 BAg-22
38249 A
Alliage à haute teneur en argent destiné au brasage fort des métaux durs (carbures, carbures diamantés, cermets) avec des aciers. La composition chimique assure une bonne répartition de l'alliage ainsi que des caractérisitiques mécaniques élevées.
49.0 670 690
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-26 Ag425 BAg-26
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GreenBraz range
Ecobraze silver alloys
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
EcoBraz alloy
38250 Ni
Alliage quaternaire destiné à l'assemblage par capillarité des métaux cuivreux et des métaux ferreux. Il est recommandé pour l'assemblage de pièces en aciers inoxydables devant résister à l'oxydation.
50.0 660 750
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-24 Ag450 BAg-24
38255Quaternary alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels.
55.0 620 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag155 -
38256
Alloy with high silver content, designed for capillary assembly operations at low temperature on well-fitted parts: copper metals, ferrous metals, stainless steels and nickel alloys.
56.0 620 650
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-7 Ag156 BAg-7
38272High conatin alloy, specific for vacuum furnace process, although can be use with flame for jewelry applications
72.0 779 779
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-8 Ag272 BAg-8
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GreenBraz range
Silver flux
Form DescriptionRange of activity
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Silver
Activatec 8000 paste
This flux is designed for brazing with silver-based filler metals on a range of base metals such as: copper, brass, bronze, steel, stainless steels, nickel, tungsten carbide, etc. ActivaTec 1000 can be used with all heating processes.
400-800 Steel, stainless steel, copper alloys FH10 N/A FB3-F
AG flux 6000FP paste
Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.
400-800Copper alloys, steel, stainless steel, cast iron and carbide.
FH10 N/A FB3-A
Disossidante 8110 paste
Flux designed for capillary brazing with filler metals containing silver, copper and ferrous metals requiring prolonged heating.
600-950 Steel and stainless steel - - -
Eco GreenFlux 38932FP paste
The flux is designed for the capillary brazing of nickel alloys, steels and stainless steels, tungsten carbides and copper metals with the exception of copper-aluminium alloys. It is used with silver-based filler metals. This paste can be distributed automatically.
420-820 Steel, stainless steel, copper alloys FH10 N/A FB3-A
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Brazing
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Silver flux
Form DescriptionRange of activity
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Silver
Eco GreenFlux 38976FP paste
This flux is designed for brazing with silver-based filler metals on a range of base metals such as: copper, brass, bronze, steel, stainless steels, nickel, tungsten carbide, etc. ActivaTec 1000 can be used with all heating processes.
400-800 Steel, stainless steel, copper alloys FH10 F-SH1 FB3-A
Eco GreenFlux FP 38917D paste
Flux specifically designed for the brazing of tungsten carbides on steels and stainless steels with brazing alloys containing manganese and nickel. This flux can be used in pressure dispensers in automatic systems.
550-900 Silver, copper alloys, ferrous alloys FH12 F-SH 1 FB3-C
Flux 1802 powder
Boric acid and borax free flux, designed for the brazing of steels, nickel alloys and copper metals with the exception of copper-aluminium alloys.
500-800 Steel, stainless steel, copper alloys FH10 F-SH 1 FB3-F
Flux 1802 Atmosin powder
Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.
400-800Copper alloys, steel, stainless steel, cast iron and carbide.
FH10 F-SH 1 FB3-A
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GreenBraz range
Silver flux
Form DescriptionRange of activity
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Silver
Flux 1802 PF Atmosin paste
Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.
400-800Copper alloys, steel, stainless steel, cast iron and carbide.
FH10 F-SH 1 FB3-A
Flux 1802N Atmosin powder
Highly active, fast-acting flux for brazing small parts. Can be used on steel, copper, tungsten carbides, stainless steel and nickel alloys. This flux can be diluted in water. In this case, it offers the Atmosin* effect, even on poorly degreased or vertical surfaces.
380-720
Steel, copper alloys, tungsten carbide, stainless steel, nickel alloys.
FH10 F-SH 1 FB3-F
Flux 1802PF paste
Boric acid and borax free flux, designed for the brazing of steels, nickel alloys and copper metals with the exception of copper-aluminium alloys.
500-800 Universal flux FH10 F-SH 1 FB3-A
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Silver flux
Form DescriptionRange of activity
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Silver
Flux 181PF Atmosin paste
Powder flux, designed for silver alloy brazing. It is particularly suitable for prolonged heating or high temperature brazing. It is designed for the brazing of steels, stainless steels, nickel alloys, tungsten carbides and copper metals with the exception of copper-aluminium alloys.
550-900 Copper FH10 F-SH 1 FB3-C
Flux Albro paste
Flux designed for the capillary brazing of the following alloys, using filler metals with a silver content: copper-aluminium; aluminium brass, copper-beryllium and lead brass.
450-850 Copper-aluminum, alloys containing aluminum FH11 F-SH 1A FB3-A
Flux FP 38917 paste
Flux specifically designed for the brazing of tungsten carbides on steels and stainless steels with brazing alloys containing manganese and nickel. This flux can be used in pressure dispensers in automatic systems.
550-900 Steel and stainless steel FH12 F-SH 1 FB3-C
Flux FP 38932 paste
The flux is designed for the capillary brazing of nickel alloys, steels and stainless steels, tungsten carbides and copper metals with the exception of copper-aluminium alloys. It is used with silver-based filler metals. This paste can be distributed automatically.
420-820 Steel, stainless steel, copper alloys FH10 N/A FB3-A
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GreenBraz range
Silver flux
Form DescriptionRange of activity
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Silver
Flux FX 38906 powder
Highly active, fast-acting flux for brazing small parts. Can be used on steel, copper, tungsten carbides, stainless steel and nickel alloys. This flux can be diluted in water. In this case, it offers the Atmosin* effect, even on poorly degreased or vertical surfaces.
380-720
Steel, copper alloys, tungsten carbide, stainless steel, nickel alloys.
FH10 F-SH 1 FB3-A
Flux FX 7989 powder
Flux specifically designed for brass with a lead content. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.
380-720Copper alloys, steel, stainless steel, cast iron and carbide.
FH10 N/A FB3-A
Flux NeuTro N powder
Highly active, fast-acting flux for brazing small parts. Can be used on steel, copper, tungsten carbides, stainless steel and nickel alloys. This flux can be diluted in water. In this case, it offers the Atmosin* effect, even on poorly degreased or vertical surfaces.
380-720
Steel, copper alloys, tungsten carbide, stainless steel, nickel alloys.
FH10 N/A FB3-A
GreenFlux 1703PF paste
Flux specifically designed for the brazing of tungsten carbides on steels and stainless steels with brazing alloys containing manganese and nickel.
550-900 Steel, tungsten carbides FH12 F-SH 1 FB3-C
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Silver flux
Form DescriptionRange of activity
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Silver
GreenFlux 1802 Atmosin powder
Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.
400-800Copper alloys, steel, stainless steel, cast iron and carbide.
FH10 F-SH 1 FB3-A
GreenFlux 1802PF Atmosin
paste
Paste or powder flux, designed for capillary brazing with high silver alloys. It remains perfectly in position, even on partially degreased surfaces. For use on steel, copper metals, tungsten carbides, stainless steel and cast iron.
400-800Copper alloys, steel, stainless steel, cast iron and carbide.
FH10 F-SH 1 FB3-A
GreenFlux 181 Atmosin powder
Powder flux, designed for silver alloy brazing. It is particularly suitable for prolonged heating or high temperature brazing. It is designed for the brazing of steels, stainless steels, nickel alloys, tungsten carbides and copper metals with the exception of copper-aluminium alloys.
550-900 Massive parts requiring prolonged heating FH10 F-SH 1 FB3-C
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GreenBraz range
Silver flux
Form DescriptionRange of activity
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Silver
GreenFlux 181 PF Atmosin paste
Powder flux, designed for silver alloy brazing. It is particularly suitable for prolonged heating or high temperature brazing. It is designed for the brazing of steels, stainless steels, nickel alloys, tungsten carbides and copper metals with the exception of copper-aluminium alloys.
550-900 Copper-aluminum, alloys containing aluminum FH10 F-SH 1 FB3-C
GreenFlux Activatec 1000 paste
This flux is designed for brazing with silver-based filler metals on a range of base metals such as: copper, brass, bronze, steel, stainless steels, nickel, tungsten carbide, etc. ActivaTec 1000 can be used with all heating processes.
400-800 Steel, stainless steel, copper alloys FH10 F-SH1 FB3-A
GreenFlux Albro paste
Flux designed for the capillary brazing of the following alloys, using filler metals with a silver content: copper-aluminium; aluminium brass, copper-beryllium and lead brass.
450-850 Copper-aluminum, alloys containing aluminum FH11 F-SH 1A FB3-D
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BrazingSilver flux
Form DescriptionRange of activity
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Silver
Wonder Flux paste
The flux Castolin Wonder flux is a complex mix of potasium salts, borates and fluoroborates in paste form. It is recommended to join any type of base material, except aluminum and its alloys. It is used together with silver alloys so that we can get a capilary join.
565-870 Silver, copper alloys, ferrous alloys - - -
XuperBraze 100 paste
The flux Castolin Wonder flux is a complex mix of potasium salts, borates and fluoroborates in paste form. It is recommended to join any type of base material, except aluminum and its alloys. It is used together with silver alloys so that we can get a capilary join.
540-871 Silver, copper alloys, ferrous alloys - - -
XuperBraze 100 H paste
The flux Xuper Braze 100H is a complex mix of fluoroborates and boric acid. It is recommended to use with high contain silver alloys. Special formulation to be applied on tooling pieces to join sintered carbide with steel.
540-927 Steel, stainless steel, cast iron and carbide - - -
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GreenBraz range
Silver pastes
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
Premium alloy
1666 PA
Ready-to-use paste consisting of a high silver filler metal and a flux binder, for brazing without gas protection. Castolin 1666 PA is designed for the capillary joining of well-fitted parts: copper metals and ferrous metals. It can be distributed automatically.
45.0 660 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-36 Ag145 BAg-7A
1800 PA
Ready-to-use paste comprising a high silver filler metal and a flux binder, for brazing without gas protection. Castolin 1800 PA is designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels. It can be distributed automatically.
55.0 630 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag155 -
1800 PB
Ready-to-use paste comprising a high silver filler metal and a flux binder, for automatic brazing. Castolin 1800 PB is designed for the capillary joining of well-fitted parts: copper metals, ferrous metals, nickel and stainless steels. It can be distributed automatically.
55.0 630 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag155 -
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Silver pastes
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
Premium alloy
1800 PNS
Ready-to-use paste comprising a high silver powder filler metal and a low flux binder, for protective atmosphere furnace brazing. Castolin 1800 PNS is designed for capillary joining operations on well-fitted parts: copper metals, ferrous metals, nickel and stainless steels. It can be distributed automatically.
56.0 620 650
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-7 Ag156 BAg-7
1800PC
Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.
55.0 630 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag155 -
181 PA
Ready-to-use paste, consisting of a silver filler metal and a flux binder, for brazing without gas protection. Castolin 181 PA is designed for the capillary joining of parts made from copper, brass and ferrous metals. It can be distributed automatically.
20.0 740 825
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- - -
Castosil S
Ready-to-use paste comprising a cadmium-free, high-silver powder filler metal and a flux binder. Castosil S is designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels.
55.0 630 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag155 -
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Silver pastes
Description AgSolidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JIS
Premium alloy
GreenPaste 1666 PA
Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.
45.0 660 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-36 Ag145 BAg-7A
GreenPaste 1666 PB
Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.
45.0 660 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-36 Ag145 BAg-7A
GreenPaste 1800 PA
Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.
55.0 630 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag155 -
GreenPaste 1800 PB
Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.
55.0 630 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag155 -
GreenPaste 181 PA
Paste, ready to use, made of silver metal poder and a flux to braze without gas protection. Castolin Greenpaste 181 is used for joining copper, brass and ferrus metals. This paste is boric acid free.
20.0 740 825
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- - -
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 24 67304-EN-09.2017
BrazingPremium CuP
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
Premium alloy
1803 D
Copper based alloy, with a high silver content to ensure assemblies with high compactness and ductility (resistance to vibrations). The alloy is designed for the joining of copper and its alloys. It allows filling wide joints.
15.0 80.0 5.0 645 800 Copper, brass, bronze B CuP-5 CuP284 BCuP-5
1805
Copper-phosphorus-silver alloy, developed for the capillary joining of copper metal parts. It is specifically recommended for scaling.
2.0 92.0 6.0 645 825 Copper, brass, bronze - - BCuP-5
1818
Eutectic copper-based filler alloy, containing phosphorus and a high silver content, ensuring high fluidity and good capillary. The alloy is designed for joining of copper and its alloys. It ensures a good solder joint filling at low temperature.
18.0 75.0 7.0 645 645 Copper, brass, bronze - CuP 286 BCuP-5
800Copper-based filler metal, alloyed with silver and phosphorus, designed for the capillary joining of copper metal parts.
2.0 91.3 6.7 650 820 Copper, brass, bronze B CuP-6 ~ CuP 280 B CuP-6
Global Catalogue
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Premium CuP
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
Premium alloy
801
Copper based filler alloy, with a silver content adapted to obtain excellent wetting properties associated with exceptional capillary action for the joining of copper and brass. The properties of this alloy give it ease of implementation and a safety assemblies loaded in pressure and vibration.
10.0 84.0 6.0 645 750 Copper, brass, bronze - - -
804
Copper - phosphorus filler metal with addition of silver, as a ternary formulation, which gives the ideal conditions for the capillary joining of copper parts.
2.0 91.0 7.0 650 820 Copper, brass, bronze B CuP-6 ~ CuP 280 B CuP-6
806Copper-phosphorus-silver alloy, developed for the capillary joining of copper metal parts.
5.0 88.0 7.0 645 780 Copper, brass, bronze B CuP-3 CuP281 B CuP-3
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 26 67304-EN-09.2017
BrazingPremium CuP
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
Premium alloy
808 ATGaz
Alliage d'apport eutectique, à base de cuivre, contenant du phosphore et une haute teneur en argent permettant d'assurer une grande fluidité et une bonne capillarité. L'alliage est destiné à l'assemblage du cuivre et de ses alliages. Il permet d'assurer un très bon remplissage des joints à braser à basse température.
6.0 87.0 7.0 645 725 Copper, brass, bronze - CuP 283a BCuP-5
808 G
Alliage d'apport eutectique, à base de cuivre, contenant du phosphore et une haute teneur en argent permettant d'assurer une grande fluidité et une bonne capillarité. L'alliage est destiné à l'assemblage du cuivre et de ses alliages. Il permet d'assurer un très bon remplissage des joints à braser à basse température.
6.0 87.0 7.0 645 725 Copper, brass, bronze - CuP 283a BCuP-5
RB 4242Copper-phosphorus alloy, designed for the capillary joining of copper and copper alloy parts.
1.0 92.0 7.0 650 820 Copper, brass, bronze - - BCuP-5
Global Catalogue
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Premium CuP
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
Premium alloy
RB 4270Copper-phosphorus alloy with a capillary action that guarantees the joining of parts made from copper or copper alloys.
- 93.2 6.8 710 820 Copper, brass, bronze - CuP 180 BCuP-5
RB 5098
Stabilised, extremely fluid self-fluxing alloy, designed for very high quality capillary assemblies, for copper and copper metal parts. Close-fitting, stressed joints subject to pressure and vibration. The phosphorus content of Castolin RB 5098 is extremely accurate for consistent performance. Rod with square section, silver platted.
5.0 89.0 6.0 650 820 Copper, brass, bronze - - BCuP-5
RB 5246Extremely fluid, self-fluxing copper-phosphorus alloy, designed for the joining of copper alloy parts.
- 93.0 8.0 715 805 Copper, brass, bronze - CuP182 BCuP-5
RB 5280
Copper - phosphorus filler metal with the addition of silver, which gives the ideal characteristics for the capillary joining of copper parts. It can also be used for scaling.
2.0 91.0 7.0 650 820 Copper, brass, bronze B CuP-6 CuP280 BCuP-5
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 28 67304-EN-09.2017
BrazingPremium CuP
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
Premium alloy
RB 5283
Copper based alloy with a high silver content, thereby ensuring high fluidity and good penetration. The alloy is designed for the joining of copper and its alloys.It allows to fill wide joints.
15.0 80.0 5.0 650 802 Copper, brass, bronze B CuP-5 CuP 284 BCuP-5
RB 5286Copper-phosphorus-silver alloy, developed for the capillary joining of copper metal parts.
5.0 89.0 7.0 650 810 Copper, brass, bronze B CuP-3 CuP 281 BCuP-5
Global Catalogue
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XuperPhos range
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
XuperPhos alloy
Xuper 38006 B
Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
- 64.0 6.0 710 890 Copper, brass, bronze - CuP 179 BCuP-5
Xuper 38007 B
Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
- 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 CuP 180 BCuP-5
Xuper 38008 B
Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
- 92.0 8.0 710 770 Copper, brass, bronze - CuP 182 BCuP-5
Xuper 38102 B
Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 CuP 279 BCuP-5
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 30 67304-EN-09.2017
BrazingXuperPhos range
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
XuperPhos alloy
Xuper 38105 B
Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-7 CuP 282 BCuP-5
Xuper 38115 B
Copperphos alloy with the new XuperPhos technology that gives you a low fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP284 BCuP-5
Global Catalogue
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XuperPhos range
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
XuperPhos plus
Xuper Plus 38007 BHF
Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
- 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 ~ CuP 180 BCuP-5
Xuper Plus 38102 BHF
Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 ~ CuP 279 BCuP-5
Xuper Plus 38105 BHF
Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-3 ~ CuP 282 BCuP-5
Xuper Plus 38115 BHF
Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 ~ CuP284 BCuP-5
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 32 67304-EN-09.2017
BrazingXuperPhos range
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
XuperPhos plus
Xuper Plus38006 BHF
Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
- 64.0 6.0 710 890 Copper, brass, bronze - ~ CuP 179 BCuP-5
Xuper Plus38008 BHF
Copperphos alloy with the new XuperPhos technology that gives you a high fluidity which is an exceptional property when trying to control the wetting on smaller joint areas.
- 92.0 8.0 710 770 Copper, brass, bronze - ~ CuP 182 BCuP-5
Global Catalogue
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XuperPhos range
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
XuperPhos premium
Xuper Premium 38006 BNS
Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.
- 64.0 6.0 710 890 Copper, brass, bronze - CuP 179 BCuP-5
Xuper Premium 38007 BNS
Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.
- 93.0 7.0 710 820 Copper, brass, bronze BNSCuP-2 CuP 180 BCuP-5
Xuper Premium 38008 BNS
Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.
- 92.0 8.0 710 770 Copper, brass, bronze - CuP 182 BCuP-5
Xuper Premium 38102 BNS
Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.
2.0 91.8 6.2 645 800 Copper, brass, bronze BNSCuP-6 CuP 279 BCuP-5
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 34 67304-EN-09.2017
BrazingXuperPhos range
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
XuperPhos premium
Xuper Premium 38105 BNS
Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.
5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-7 CuP 282 BCuP-5
Xuper Premium 38115 BNS
Copperphos alloy with the new XuperPhos technology that gives you a smooth wetting and total control of the process which is ideal for special and complicated brazing joints.
15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP284 BCuP-5
Global Catalogue
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Ecobraze copper phosphorus alloys
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
Sparkling
38006 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. - 94.0 6.0 710 880 Copper, brass, bronze - CuP 179 -
38007 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. - 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 CuP 180 BCuP-2
38008 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. - 92.0 8.0 710 750 Copper, brass, bronze - CuP 182 -
38102 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. 2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 CuP 279 -
38105 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-3 CuP 281 BCuP-3
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 36 67304-EN-09.2017
BrazingEcobraze copper phosphorus alloys
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu P
Sparkling
38115 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP 284 BCuP-5
38118 BS Copperphos alloy, highly fluid and autodesoxidant, used for joining copper. 18.0 75.0 7.0 645 670 Copper, brass, bronze - CuP 286 B CuP-8
Global Catalogue
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Premium brass alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu Ni Sn Zn Others
Premium alloy
146
Braze welding alloy, made from high purity elements, designed to perform assemblies of high quality with copper and steel.
- 60.0 - - 40.0 Si - Mn - Ni 885 905
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- Cu 470a BCu-5
16
Maillechort type filler alloy, with a very high mechanical strength for the braze welding and brazing of steels and cast iron.
1.0 48.0 - - 42.0 Si -Ni 9 890 915
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- - -
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 38 67304-EN-09.2017
BrazingPremium brass alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JISAg Cu Ni Sn Zn Others
Premium alloy
18
Brazing or braze welding alloy with addition of silver, offering great fluidity, designed for high quality joints. The rod surface is silver plated.
1.0 59.0 - - 40.0 Si 850 890
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- - -
SBB
Braze welding alloy, made from high purity elements, designed to perform high quality assemblies.
- 60.0 - - 40.0 - 870 910
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
RB CuZn-A Cu 470 BCu-6
SBE
Braze welding alloy, made from high purity elements, designed to perform excellent quality joints.
- 60.0 - - 40.0 - 870 910
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
Cu 470a BCu-5
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Ecobraze brass alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JISCu Ni Sn Zn Others
EcoBraz alloy
38401Braze welding alloy, used to produce high quality joints.
60.0 - - 39.0 - 890 900
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- - -
38405Braze welding alloy, used to produce high quality joints.
55.0 - - 40.0 - 820 870
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- Ag 205 -
38438 BMN
Braze welding alloy with high mechanical properties for joining steel and cast iron.
59.0 0.8 1.0 38.0 Mn0,6 Si0,15 880 900
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- Cu 680 -
38439 BSM
Braze welding alloy with high mechanical properties for joining steel and cast iron.
59.0 - 0.8 39.0 Si0,15 Mn0,8 880 900
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- Cu 670 -
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 40 67304-EN-09.2017
BrazingEcobraze brass alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Suitable base material
AWS A.5.8
ISO 17672 JISCu Ni Sn Zn Others
EcoBraz alloy
38440Braze welding alloy, used to produce high quality joints.
59.5 - - 40.3 Si 0,25 890 900
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- Cu 470a BCu-5
38440 SnBraze welding alloy, used to produce high quality joints.
59.0 - 1.0 39.8 Si 0,25 890 900
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
RBCuZn-A Cu 470 BCu-6
38441
Braze welding alloy with high mechanical properties for joining steel and cast iron.
53.0 6.3 - 40.3 Mn0,2 Si 0,2 870 910
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
- - -
38442Braze welding alloy, used to produce high quality joints.
48.0 10.0 - 41.8 Si 0,2 920 935
Cast iron, Steel (carbon alloy and tool steel), Copper alloys, Galvanised steel, Nickel alloys
RBCuZn-D Cu 773 BCu-8
Global Catalogue
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Premium aluminum alloys
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAl Si Zn
Premium alloy
190
Bare rod or flux cored wire, designed for the capillary joining of well-fitted parts in aluminium and its alloys, by oxyacetylene or TIG procedures.
88.0 12.0 - 576 585Aluminum, aluminum alloys with less that 1% of Mg and copper
B AlSi-4 Al 112 BA4047
190 CW
Bare rod or flux cored wire, designed for the capillary joining of well-fitted parts in aluminium and its alloys, by oxyacetylene or TIG procedures.
88.0 12.0 - 576 585Aluminum, aluminum alloys with less that 1% of Mg and copper
B AlSi-4 Al 112 BA4047
192 CW Non-corrosive flux cored rod designed for joining aluminium parts, by flame heating. 2.0 - 98.0 382 407
Aluminum, aluminum alloys with less that 1% of Mg
- - -
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 42 67304-EN-09.2017
BrazingPremium aluminum alloys
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAl Si Zn
Premium alloy
21 FC
21 is an aluminium alloy for low heat input, high strength welding repairs and fabrication of wrought and cast aluminium and some aluminium alloys (AlCuMg, AlMgSi, AlMn, etc. )Because of its fusion interval, this alloy permits joining by capillarity as well as by braze welding of aluminium and aluminium alloys (except where there is high magnesium content). Castolin 21 also allows recharging. This alloy is characterised by its high fluidity and ease of use. The deposit is entirely homogeneous, watertight and corrosion resistant. There is good colour matching with the base metal, but after an anodised finish the colour darkens.
95.0 5.0 - 575 630Aluminum, aluminum alloys with less that 1% of Mg
- Al 105 -
Global Catalogue
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Ecobraze aluminum alloys
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAl Si Zn
EcoBraz
38502 xCW
Zinc aluminum flux core rod to joint aluminum pieces using flame or induction. No corrosive flux residue,, no need to remove flux residue.
2.0 - 98.0 380 410Aluminum, aluminum alloys with less that 1% of Mg
- - -
38512 xCW
Aluminum flux core rod to joint aluminum pieces using flame or induction. No corrosive flux residue,, no need to remove flux residue.
88.0 12.0 - 575 585Aluminum, aluminum alloys with less that 1% of Mg and copper
B AlSi-4 Al 112 BA4047
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 44 67304-EN-09.2017
BrazingAluminum flux
Form DescriptionRange of activity Corrosive
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
AWS 5.31
Alu
Alu Flux 21 White powder
Flux designed for the high temperature brazing of aluminium and brazable aluminium alloys.
500-700 CorrosiveAluminum, aluminum alloys with less that 1% of Mg
FL10 - FB1-A
Flux 190 White powder
Flux designed for the high temperature brazing of aluminium and brazable aluminium alloys.
500-700 CorrosiveAluminum, aluminum alloys with less that 1% of Mg and copper
FL10 F-LH 1 FB1-B
Flux 190 NHR White powder
Flux designed for the high temperature brazing of aluminium and certain aluminium alloys. The residues are non-corrosive and no post-brazing cleaning is required.
550-690 Non corrosive
Aluminum, aluminum alloys with less that 1% of Mg and copper
FL20 F-LH 2 FB1-B
Flux 190 PF White paste
Flux designed for the high temperature brazing of aluminium and certain aluminium alloys. In certain conditions, it is possible to join aluminium/copper and aluminium/stainless steel.
400-600 CorrosiveAluminum, aluminum alloys with less that 1% of Mg and copper
FL10 F-LH 1 -
Xuper Braze 190PA
Metallic paste
Ready-to-use paste, specifically suited to automatic soldering. The non-corrosive flux residues do not require removal after joining.
575-580 Non corrosive
Aluminum, aluminum alloys with less that 1% of Mg and copper
FL10 F-LH 1 -
Global Catalogue
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Soft solder alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Suitable base materialAg Cu Pb Sn Others
Product
154Extremely fluid, capillary action soldering alloy, with excellent bonding and wetting properties. Alloy with a low melting range at a low melting point.
1.5 - 36.0 62.0 - 178 190 Copper, brass, bronze, steel, stainless steel, CW
157
Lead-free eutectic capillary soldering alloy, with excellent mechanical and bonding characteristics and with an exceptional capillary action, even on stainless steel. Low heat supply to prevent part distortion. The joining of copper, brass, bronze, cast iron, steels and stainless steels.
3.5 - - 96.0 - 221 221 Copper, brass, bronze, steel, stainless steel, CW
1827
Solder alloy designed for the low temperature, capillary joining of aluminium. This cadmium-based alloy offers excellent wetting properties for joining aluminium and copper, brass or bronze.
2.0 - - - - 260 270 Copper, brass, bronze, steel, stainless steel, CW
197
Solder alloy designed for the low temperature, capillary joining of aluminium. This cadmium-based alloy offers excellent wetting properties for joining aluminium and copper, brass or bronze.
- - - - - 265 365 Copper, brass, bronze, steel, stainless steel, CW
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 46 67304-EN-09.2017
BrazingSoft solder alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Suitable base materialAg Cu Pb Sn Others
Product
AluTin 51
Tin, lead, cadmium soldering alloy designed for joining aluminium or for the low-temperature joining of dissimilar metals: aluminium-copper or aluminium-brass. It can be used for the joining of aluminium and aluminium alloys with Mg and/or Si < 2%
- - 66.5 33.5 - 160 240Copper, brass, bronze, steel, stainless steel, CW, aluminum
BC 4299 G
Tin-lead solder alloy designed to perform high quality capillary joints. Low melting range and excellent wetting properties. Castolin BC4299G is supplied as a flux-free solid wire, suitable for copper, brass and steel.
- - 49.5 50.5 Sb 183 196 Copper, brass, bronze, steel, stainless steel, CW
BC 5423 Soft solder alloy in wire mainly use for joining copper tubes. - 3.0 - 97.0 230 250 Copper, brass, bronze,
steel, stainless steel, CW
RD 152 Tin alloy for the joining or tinning of metals. - - - 100.0 - 232 232 Copper, brass, bronze, steel, stainless steel, CW
RD 30 Tin-lead soldering alloy, supplied as a paste, for the joining of copper metals, zinc and galvanised steels. - - 70.0 30.0 - 183 255 Copper, brass, bronze,
steel, stainless steel, CW
RD 33 Tin-lead soldering alloy, supplied as a paste, for the joining of copper metals, zinc and galvanised steels. - - 67.0 33.0 - 183 250 Copper, brass, bronze,
steel, stainless steel, CW
RT 3232 Soft solder alloy in wire with non corrosive residue core mainly use for electric and electronic applications - - 40.0 60.0 - 183 190 Copper, brass, bronze,
steel, stainless steel, CW
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Soft solder alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Suitable base materialAg Cu Pb Sn Others
Product
RT 3234
Non-corrosive fluid soldering alloy supplied in a flux coated wire form, highly active and with no spatter, designed for joining electric or electronic components as well as for the repair of copper, tin-plated copper, brass and nickel components, even if oxidised.
- 0.7 - 99.3 227 227 Copper, brass, bronze, steel, stainless steel, CW
RT 5217Solder alloy designed to join poor-fitted copper parts. This alloy is supplied as a flux-cored wire. Relatively broad melting range. Excellent wetting properties.
- - 67.0 33.0 - 183 244 Copper, brass, bronze, steel, stainless steel, CW
RT 5241Soldering alloy designed for the capillary joining of loose-fitted joints. This alloy is supplied as a flux-cored wire. Relatively broad melting range.
- - 60.0 40.0 - 183 240 Copper, brass, bronze, steel, stainless steel, CW
Global Catalogue
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BrazingSoft solder flux
DescriptionRange of activity Corrosive
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
Soft
AluTin 51LFlux supplied in a viscous liquid form. It is designed for the soldering of aluminium and joining aluminium with copper, brass or copper-aluminium.
120-350 Corrosive Copper, steel, stainless steel, brass 2.1.2 F-SW 24
Castolin Xuper 157
Gel flux designed for the soldering of copper metals (copper, brass, bronze). Used with all tin alloys (tin/lead, tin/copper, tin/silver).
150-250 Corrosive Copper, brass and bronze - -
Cu Cleaner+
New-generation, chloride-free liquid flux designed for the soldering of different types of zinc (even oxidized or treated) and copper alloys. The 157 SCE flux is extremely active in a cold state, even on oxidized parts. After brazing, the heat sensitive active ingredients leave no corrosive residues. Extremely good wetting properties on copper, brass and bronze. It can be used to clean copper and brass.
160-300 Few corrosive Copper alloys - -
Disossidante 8118
Highly active liquid flux designed for the soldering of copper, ferrous metals and stainless steels. 120-450 Corrosive Steel, stainless steel - -
Disossidante FP5420
Gel flux designed for the soldering of copper metals (copper, brass, bronze). Used with all tin alloys (tin/lead, tin/copper, tin/silver).
150-250 Corrosive Copper, brass and bronze - -
Flux 157 (157 LA)
Highly active liquid flux designed for the soldering of copper, ferrous metals and stainless steels. 120-450 Corrosive Steel, stainless steel 3.1.1 F-SW 12
Global Catalogue
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Soft solder flux
DescriptionRange of activity Corrosive
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
Soft
Flux 157 A Paste flux designed for soldering copper and ferrous metals and stainless steels. 160-280 Very corrosive Steel, stainless steel 3.1.1.A F-SW 12
Flux 157 B Corrosive liquid flux designed for the soldering of copper, brass, or bronze. 160-280 Corrosive Copper alloys - -
Flux 157 FX Highly active liquid flux designed for the soldering of copper, ferrous metals and stainless steels. 120-450 Corrosive Copper, steel, stainless
steel, brass - -
Flux 157 NCorrosive soldering flux, for a whole range of applications on stainless steel or for joining different metals.
150-400 Corrosive Stainless steel 3.1.1.C F-SW 12
Flux 157 NCYellow past flux, comprising a mixture of chlorides on an organic carrier material. Designed for the soldering of copper metals and steels with tin-based alloys.
200-450 Few corrosive Copper alloys 3.1.1.C F-SW 12
Flux 157 SCE
New-generation, chloride-free liquid flux designed for the soldering of different types of zinc (even oxidized or treated) and copper alloys. The 157 SCE flux is extremely active in a cold state, even on oxidized parts. After brazing, the heat sensitive active ingredients leave no corrosive residues. Extremely good wetting properties on copper, brass and bronze. It can be used to clean copper and brass.
160-300 Few corrosive Copper alloys - -
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 50 67304-EN-09.2017
BrazingSoft solder flux
DescriptionRange of activity Corrosive
Suitable base material
EN 1045 EN 29454
DIN 8511 DIN 1707
Soft
Flux 197 C Paste flux designed for the soldering of copper metals. 150-300 Non corrosive Copper alloys 1.1.3 F-SW 27
SuperFlux 157Corrosive soldering flux, for a whole range of applications on stainless steel or for joining different metals.
150-375 Corrosive Stainless steel - -
SuperFlux 157 BN
Chloride-Free, organic-based flux, specifically designed for joining copper and its alloys, ideal for electric components where it is not possible to remove residues by washing in water.
150-400 Corrosive Stainless steel - -
Global Catalogue
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Soft solder pastes
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C] Corrosive
Suitable base materialAg Cu Sn
Premium alloy
CastoTin 07
Ready-to-use paste, comprising a tin-lead powder and a binder, to actively flux the parts to be joined or coated. This product is designed for the coating or soldering of steel or copper metal parts.
- - 50.0 183 216 Corrosive Copper, steel, stainless steel, brass
CastoTin 1
Ready-to-use paste, comprising a tin-lead powder and a binder, to actively flux the parts to be joined or coated. This product is designed for the coating or soldering of steel or copper metal parts.
- - 50.0 183 216 Corrosive Copper, steel, stainless steel, brass
CastoTin 157
Ready-to-use paste, comprising a tin-silver powder and a binder, to actively flux the parts to be joined or coated. This product has excellent mechanical properties and is designed for tinning and also for soldering steel or copper metal parts.
3.5 - 96.5 221 221 Corrosive Copper, steel, stainless steel, brass
CastoTin 2
Ready-to-use paste, comprising a tin powder and a binder, to actively flux the parts to be joined or coated. This product is designed for tinning food grade parts and utensils and also for soldering parts made from steel or copper metals.
- - 100.0 232 232 Corrosive Copper, steel, stainless steel, brass
Global Catalogue
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BrazingSoft solder pastes
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C] Corrosive
Suitable base materialAg Cu Sn
Premium alloy
Paste 157 PA
Ready-to-use paste, comprising a tin-silver powder and a binder, to actively flux the parts to be joined or coated. This product has excellent mechanical properties and is designed for tinning and also for soldering steel or copper metal parts.
3.5 - 96.5 221 221 Corrosive Copper, steel, stainless steel, brass
Paste 157 PC
Ready-to-use paste, comprising a tin-silver powder and a binder, to actively flux the parts to be joined or coated. This product has excellent mechanical properties and is designed for tinning and also for soldering steel or copper metal parts.
3.5 - 96.5 221 221 Corrosive Copper, steel, stainless steel, brass
Paste CastoTin 1
Ready-to-use paste, comprising a tin-lead powder and a binder, to actively flux the parts to be joined or coated. This product is designed for the coating or soldering of steel or copper metal parts.
- - 50.0 183 216 Corrosive Copper, steel, stainless steel, brass
Global Catalogue
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Soft solder pastes
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C] Corrosive
Suitable base materialAg Cu Sn
Premium alloy
Paste CastoTin 2
Ready-to-use paste, comprising a tin powder and a binder, to actively flux the parts to be joined or coated. This product is designed for tinning food grade parts and utensils and also for soldering parts made from steel or copper metals.
- - 100.0 232 232 Corrosive Copper, steel, stainless steel, brass
SP 5423
Ready-to-use paste comprising a tin-copper powder and a binder, to actively flux and join metal surfaces. This product is lead and Cadmium-free. This easy-to-use product, even for those with little brazing experience, is designed for tinning and for soldering copper or brass parts, and also steel parts.
- 3.0 97.0 230 250 Corrosive Copper, steel, stainless steel, brass
Xuper Paste 151
Ready-to-use paste, comprising a tin-lead powder and a binder, to actively flux the parts to be joined or coated. This product is designed for the coating or soldering of steel or copper metal parts.
- - 50.0 183 216 Corrosive Copper, steel, stainless steel, brass
Xuper Paste 152
Ready-to-use paste, comprising a tin powder and a binder, to actively flux the parts to be joined or coated. This product is designed for tinning food grade parts and utensils and also for soldering parts made from steel or copper metals.
- - 100.0 232 232 Corrosive Copper, steel, stainless steel, brass
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 54 67304-EN-09.2017
BrazingSoft solder pastes
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C] Corrosive
Suitable base materialAg Cu Sn
Premium alloy
Xuper Paste 157
Ready-to-use paste, comprising a tin-silver powder and a binder, to actively flux the parts to be joined or coated. This product has excellent mechanical properties and is designed for tinning and also for soldering steel or copper metal parts.
3.5 - 96.5 221 221 Corrosive Copper, steel, stainless steel, brass
Xuper Paste 5423
Ready-to-use paste comprising a tin-copper powder and a binder, to actively flux and join metal surfaces. This product is lead and Cadmium-free. This easy-to-use product, even for those with little brazing experience, is designed for tinning and for soldering copper or brass parts, and also steel parts.
- 3.0 97.0 230 250 Corrosive Copper, steel, stainless steel, brass
Global Catalogue
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Foils
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Others
Foils
38115 Copperphos alloy with a good fluidity, mainly used in electrical applications. 15.0 645 800 Copper, brass, bronze. - CuP 284 BCuP-5
38240Alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals.
40.0 - 640 700
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-28 Ag140 BAg-28
38245Alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals.
45.0 - 640 680
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-36 Ag145 BAg-7A
38249
Alloy with a high silver content designed for the brazing of hard metals (carbides, diamond carbides, cermet carbides), with steels. The chemical composition guarantees a good distribution of the alloy and to high mechanical properties.
49.0 Mn 7,5 ; Ni 4,5 685 705
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-22 Ag449 BAg-22
Global Catalogue
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BrazingFoils
Description
Composition [weight.%]
Solidus [°C]
Liquidus [°C]
Suitable base material
AWS A.5.8
ISO 17672 JISAg Others
Foils
38249 A
Alliage à haute teneur en argent destiné au brasage fort des métaux durs (carbures, carbures diamantés, cermets) avec des aciers. La composition chimique assure une bonne répartition de l'alliage ainsi que des caractérisitiques mécaniques élevées.
49.0 Mn 2,5 ; Ni 0,5 670 690
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-26 Ag155 BAg-26
38255
Quaternary alloy with a high silver content, designed for the capillary joining of well-fitted parts: copper metals, ferrous metals and stainless steels.
55.0 - 630 660
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
- Ag 155
38256
Alloy with high silver content, designed for capillary assembly operations at low temperature on well-fitted parts: copper metals, ferrous metals, stainless steels and nickel alloys.
56.0 - 620 655
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-7 Ag156 BAg-7
38298 *) Trifoil with a core copper plate, mainly used in tooling industry to join steel to CW 49.0 Mn 2,5 ;
Ni 0,5 685 705
Ferrous, stainless steel,copper alloy, nickel alloy, cuprum aluminum, metal carbide
BAg-22 Ag 449 BAg-22
Global Catalogue
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Flame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
185
Maillechort alloy braze welding rod, designed for the repair and rebuilding of parts subject to wear caused by friction. This alloy offers excellent corrosion resistance and is readily machinable. This product can also be used to join steels and cast iron.
- - - Bal. Si-Ni10 890 920
186
Flux-coated, maillechort core braze welding rod, designed for the repair and rebuilding of parts subject to wear caused by friction. This alloy offers excellent corrosion resistance and is easy to machine.
- - Bal. Si-Ni 2,5 820 860
7620E
Composite rod consisting in a nickel core and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. Do not use on austenitic steels with a high manganese content.
- Bal. 3.1 - B,C,Cr,Fe 1050 1120
7888 C
Composite wire consisting in a nickel base and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. The deposit ensures a very high resistance to abrasion wear even in extreme conditions. The product formula optimises the deposit appearance as well as the melting and application of the product. Do not use on austenitic steels with a high manganese content.
- Bal. 3.1 - B,C,Cr,Fe 1080 1120
Global Catalogue
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BrazingFlame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
7888 SH
Composite wire consisting in a nickel core and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. The metallographic structure of the deposit gives the coating an exceptional resistance to wear and erosion by abrasion. Recommended for extending the service life of numerous parts, for protective maintenance in a wide range of industrial sectors. Do not use on austenitic steels with a high manganese content. The spherical character of the 7888SH carbides increases the wear resistance of the deposits, considerably reducing the risk of cracking.
- Bal. 3.1 - B,C,Cr,Fe 1080 1120
7888 T
Composite wire consisting in a nickel core and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. The metallographic structure of the deposit gives the coating an exceptional resistance to wear and erosion by abrasion. Recommended for extending the service life of numerous parts, for protective maintenance in a wide range of industrial sectors. Do not use on austenitic steels with a high manganese content. The spherical character of the 7888SH carbides increases the wear resistance of the deposits, considerably reducing the risk of cracking.
- Bal. 3.1 - B,C,Cr,Fe 1080 1120
Global Catalogue
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Flame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
8811
Composite rod consisting in a nickel core and a flexible coating containing a mixture of tungsten carbides and a nickel-chromium alloy. Do not use on austenitic steels with a high manganese content.
- Bal. 3.1 - B,C,Cr,Fe 1050 1120
Driltec 8800 B6 1632
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 920
Driltec 8800 B6 3248
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 921
Driltec 8800 B6 4864
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 922
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 60 67304-EN-09.2017
Brazing
GreenBraz range
Flame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
Driltec 8800 B6 6480
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 923
Driltec 8800 B6 8095
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 924
Driltec 8800 B6 9512
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 925
Driltec 8800 B7 1632
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 926
Global Catalogue
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GreenBraz range
Flame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
Driltec 8800 B7 3248
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 927
Driltec 8800 B7 4864
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 928
Driltec 8800 B7 6480
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 929
Driltec 8800 B7 8095
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 930
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 62 67304-EN-09.2017
Brazing
GreenBraz range
Flame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
Driltec 8800 B7 9512
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 931
Ultimium 8888 FM
Composite rod comprising cemented tungsten carbides embedded in a self-fluxing NiCrNSi alloy. The coating obtained with Ultimium 8888 is not only protective: it is also as a functional coating for drilling and cutting.This rod is designed for oxy fuel processes. No additional flux is required. Fluxing is accomplished by the composition of the matrix metal during the rod melting.The cemented tungsten carbides are uniformly distributed in the matrix to give a homogeneous distribution of the carbides in the coating. High corrosion resistance.
- Bal. 3.1 - B,Cr 1080 1120
Global Catalogue
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GreenBraz range
Flame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
Ultimium 8888 GM
Composite rod comprising cemented tungsten carbides embedded in a self-fluxing NiCrNSi alloy. The coating obtained with Ultimium 8888 is not only protective: it is also as a functional coating for drilling and cutting.This rod is designed for oxy fuel processes. No additional flux is required. Fluxing is accomplished by the composition of the matrix metal during the rod melting.The cemented tungsten carbides are uniformly distributed in the matrix to give a homogeneous distribution of the carbides in the coating. High corrosion resistance.
- Bal. 3.1 - B,Cr 1080 1120
Ultimium 8888 MM
Composite rod comprising cemented tungsten carbides embedded in a self-fluxing NiCrNSi alloy. The coating obtained with Ultimium 8888 is not only protective: it is also as a functional coating for drilling and cutting.This rod is designed for oxy fuel processes. No additional flux is required. Fluxing is accomplished by the composition of the matrix metal during the rod melting.The cemented tungsten carbides are uniformly distributed in the matrix to give a homogeneous distribution of the carbides in the coating. High corrosion resistance.
- Bal. 3.1 - B,Cr 1080 1120
Global Catalogue
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Brazing
GreenBraz range
Flame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
Ultimium 8888 XFM
Composite rod comprising cemented tungsten carbides embedded in a self-fluxing NiCrNSi alloy. The coating obtained with Ultimium 8888 is not only protective: it is also as a functional coating for drilling and cutting.This rod is designed for oxy fuel processes. No additional flux is required. Fluxing is accomplished by the composition of the matrix metal during the rod melting.The cemented tungsten carbides are uniformly distributed in the matrix to give a homogeneous distribution of the carbides in the coating. High corrosion resistance.
- Bal. 3.1 - B,Cr 1080 1120
Xuper Driltec 8800 B6 1632
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
- - - - 890 932
Xuper Driltec 8800 B6 3248
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
- - - - 890 933
Global Catalogue
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GreenBraz range
Flame surfacing alloys
Description
Composition [weight.%]Solidus
[°C]Liquidus
[°C]Ag Cu Ni Si Zn Others
Xuper Driltec 8800 B6 4864
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
- - - - 890 934
Xuper Driltec 8800 B6 6480
Flux-coated composite rod, comprising a maillechort core containing tungsten carbides, designed for the hardfacing of tools that need to withstand wear by heavy impact abrasion. It can also be used for rock drilling or cutting.
- - - - 890 935
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 66 67304-EN-09.2017
CDP - CastoTubewear resistant plates and tubes
Global Catalogue
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CDP® 4666 DP 68
CDP® 4666 DXW 68
CDP® 4666 DXWs 68
CDP® 4624 DP 68
CDP® 4624 DXW 68
CDP® 4623i DP 68
CDP® 4695 DP 68
CDP® 3952 DP 68
CDP® 1001 DP 68
CDP® 496 68
CDP® 112 68
CDP® 212 68
CDP® LC8 68
CastoTube 70
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017
CDP, CastoTube – wear resistant plates and tubes
Stronger, with Castolin Eutectic 68 67304-EN-09.2017
PlatesBase plate
[mm]Hardfacing
[mm]Coated area
[m²]Service T° max. [°C]
Abrasion resistance
Erosion resistance
Impact resistance
Corrosion resistance
CDP® 4666 DP 3000 x 1500 2740 x 1220 3.34 350 +++ ++ -- -
CDP® 4666 DXW 3000 x 1500 2740 x 1220 3.34 350 +++ ++ -- -
CDP® 4666 DXWs 3000 x 1500 2740 x >1220 >3,34 350 +++ ++ -- -
CDP® 4624 DP 3000 x 1500 2740 x 1220 3.34 350 ++ + - 0
CDP® 4624 DXW 3000 x 1500 2740 x 1220 3.34 350 ++ + - 0
CDP® 4623i DP 3000 x 1500 2740 x 1220 3.34 150 + 0 +++ 0
CDP® 4695 DP 3000 x 1500 2740 x 1220 3.34 350 +++ +++ -- 0
CDP® 3952 DP 3000 x 1500 2740 x 1220 3.34 600 +++ ++ -- 0
CDP® 1001 DP 3000 x 1500 2930 x 1400 4.1 350 + + - 0
CDP® 496 1250 x 850 1200 x 800 0.96 700 w/proper base ++ ++ + +++ w /
proper base
CDP® 112 1250 x 850 1200 x 800 0.96 700 w/proper base +++ +++ + +++ w /
proper base
CDP® 212 1250 x 850 1200 x 800 0.96 550 w/proper base +++ +++ + +
CDP® LC8 1000 - 2000 x 1000 980 ; 1960 x 980 0.96 ; 1,92 500 w/proper base +++ +++ - +++ w /
proper base
Global Catalogue
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PlatesBase plate thicknesses
[mm]Hardfacing thicknesses
[mm]Overall hardness
[HRC]Hardest component
[HV]
CDP® 4666 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 59 - 62 2400 - 2700
CDP® 4666 DXW 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 59 - 62 2400 - 2700
CDP® 4666 DXWs 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 59 - 62 2400 - 2700
CDP® 4624 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 58 - 60 2200
CDP® 4624 DXW 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 58 - 60 2200
CDP® 4623i DP 10 - 15 - 20 - 25 4 ; 5 53 - 55 2200
CDP® 4695 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 61 - 63 2400 - 2700
CDP® 3952 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 60 - 62 2400 - 2700
CDP® 1001 DP 6 - 8 - 10 - 15 4 ; 5 58 - 60 2200
CDP® 496 4 2 53 - 56 N/A
CDP® 112 2 - 4 1 ; 2 54 - 56 1800 - 2700
CDP® 212 4 2 47 - 48 N/A
CDP® LC8 3 - 4 1 ; 1,5 56 1800 - 2700
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CDP, CastoTube – wear resistant plates and tubes
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TubesInternal diameter
range [mm] Lenght [mm]Service T° max. [°C]
Abrasion resistance
Erosion resistance
Impact resistance
Corrosion resistance
CastoTube 82 - 303 3000 350 +++ +++ - 0
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PlatesBase plate thicknesses
[mm]Hardfacing thicknesses
[mm]Overall hardness
[HRC]Hardest component
[HV]
CastoTube 5,6 - 20 3,0 - 4,5 59 - 62 2400 - 2700
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Coating Consumables
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Powder Spray-Fusing 74
Eutalloy® Powders 74
Eutalloy® Process - One step Spray & Fuse 80
Eutalloy® SF Powders 83
Powder Cold Flame Spraying 84
RotoTec® Powders - Alloy powders for "cold" two step spray process 84
ProXon® Powders - One-step alloy powders for "cold" one step spray process 86
MetaCeram® Powders 88
Eutectic Powders 90
Powder Hot Flame Spraying 93
Eutalloy® RW Powders 93
HVOF Liquid fuel 97
HVOF Powders 97
Plasma Transferred Arc Process 100
EuTroLoy - PTA Powders 100
Wire Spraying 106
EuTronic Arc Spray Wires 106
Polymer Surfacing 109
MeCaTeC® - Polymers for cold rapid surfacing 109
MeCaTeC® - Polymer Spray gun 115
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Powder Spray-Fusing
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutalloy® Powders
Eutalloy® 10009
Alloy Ni-Cr-B-Si-Fe
Resurfacing cams, pushers, stops, guide wheels, filterpress cake stone remover for sugar mill, decanting screw, steam gate components. Coating elements subject to friction.
Low friction coefficient. Good resistance to corrosion, erosion and abrasion under light load.
~63 HRC -
Ni-Cr-B-Si-Fe alloy
Resurfacing cams, pushers, stops, guide wheels, filterpress cake stone remover for sugar mill, decanting screw, steam gate components. Coating elements subject to friction.
Low friction coefficient. Good resistance to corrosion, erosion and abrasion under light load. ASTM G65 Wear 20 mm3 loss
~59 HRC 1020°F (550°C)
Eutalloy® 10011Ni-Cr-B-Si-Fe alloy
and tungsten carbide
Coating elements of chains, transport screw, wiper segments, brick die frames, claw excavators, rock drill, brush cutter rake, debarking knives
80% tungsten carbides. Excellent resistance to abrasion by fine to coarse sized abrasives.
~65 HRC -
Eutalloy® 10011 Ni-Cr-B-Si-Fe and WC
Coating elements of chains, transport screw, wiper segments, brick die frames, claw excavators, rock drill, brush cutter rake, debarking knives
80% tungsten carbides. Excellent resistance to abrasion by fine to coarse sized abrasives. ASTM G65 Wear 8 mm3 loss.
~57-62 HRC 1020°F (550°C)
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Product Type Applications Properties Hardness
Maximum operating
temperature
Eutalloy® Powders
Eutalloy® 10092 Co-Ni-Cr-B-Si-W
Exhaust valves and seats, hot punches, ingot tongs, drawing blocks, step tips, water-cooled pokers, wire draw blocks,impeller
Cobalt-base coating that will resist softening and scaling at elevated temperatures. Alloying additions of chromium and tungsten insure good hot hardness properties. ASTM G65 Wear 30 mm3 loss
~48 HRC 1550°F (845°C)
Eutalloy® 10112 Ni-Cr-B-Si-Fe and WC
Coating of machine parts used in the transport, handling and processing of minerals: transport screws, clay mixers, dies, segments, wipers, turbine impeller, fan impeller, pump screw
60% tungsten carbides. Excellent resistance to erosion and abrasion by fine to coarse sized abrasives. ASTM G65 Wear 12 mm3 loss.
~62 HRC 1020 F (550 C)
Eutalloy® 10185
Alloy Ni-B-Si
Coating of cast iron and steel molds for plastic material and glass.Recoating shafts, eccentrics, bearingsSoldering tungsten carbide biscuits on drilling stabilizers, etc.
Well suited for metal-to-metal friction. Excellent corrosion resistance. Machinable with cutting tool.
~390 HV30 -
Ni-B-Si alloy
Coating of cast iron and steel molds for plastic material and glass.Recoating shafts, eccentrics, bearings, brazing tungsten carbide inserts on drilling stabilizers
Well suited for metal-to-metal friction. Excellent corrosion resistance. Machinable with cutting tools.
~42 HRC 1200°F (650°C)
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutalloy® Powders
Eutalloy® 10224 Alloy Ni-B-Si
Repairing glass mold edges, gear teeth, exhaust manifolds, pump bodies, brakes on drawing tools.Bonding layer before welding with electrode on cast iron that is difficult to weld, etc.
Appropriate for new or worn cast iron. Good resistance to corrosion. Machinable with cutting tool.
~250 HV30 -
Eutalloy® 10224 Ni-B-Si alloy
Repairing glass mold edges, gear teeth, exhaust manifolds, pump bodies, brakes on drawing tools, engine block crack repair, etc. Bonding layer before welding with electrode on cast iron that is difficult to weld
Appropriate for new or worn cast iron. Good resistance to corrosion. Machinable with cutting tool.
~90 HRB 1000°F (540°C)
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Maximum operating
temperature
Eutalloy® Powders
Eutalloy® 10680
Alloy Ni-B-Si
Repair of gears, cast iron valve seats, molds, keyways, bearing seating. Renewing drawing tools. Correction of machining errors, etc.
Good resistance to shocks and oxidation while hot. Machinable with cutting tool.
~240 HV30 -
Ni-B-Si alloy
Repair of gears, cast iron valve seats, molds, keyways, bearing seating, foundry defects, renewing drawing tools, correction of machining errors
Good resistance to shocks and oxidation while hot. High shear strength nickel-base alloy for cladding, joining and sealing steels, stainless steels and nickel-base metals. Coatings have high build-up capability. Machinable with cutting tools.
~95 HRB 1200°F (650°C)
Eutalloy® 15999Ni-Cr-B-Si-Fe alloy
and tungsten carbide
Coating of molds for ceramics, rasps. Distributor blades for fertilizer spreaders, cyclone blades, hopper for sand spreading machines, mouths of baggers, etc.
15% tungsten carbides. Excellent resistance to erosion and abrasion by fine abrasives.
~65 HRC -
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutalloy® Powders
Eutectic 9001 Ni-B-Si alloy Guide rings and bottom plates
A medium hardness alloy specifically developed to reduce overspray with improved fluidity and machinability. Formulated for both cast irons & bronze alloys. Readily machined with standard tool bits.
~25 HRC 1050°F (565°C)
Eutectic 9002 Ni-B-Si alloy Finish neck rings and molds
A low hardness alloy specifically developed to reduce overspray with improved fluidity and machinability. Formulated for both cast irons & bronze alloys. Readily machined with standard tool bits.
~15 HRC 1050°F (565°C)
Eutectic 9003 Ni-B-Si alloy Finish neck rings and molds
A soft-to-medium hardness alloy specifically developed to reduce overspray with improved fluidity and machinability. Formulated for both cast irons & bronze alloys. Readily machined with standard tool bits.
~18 HRC 1050°F (565°C)
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Maximum operating
temperature
Eutalloy® Powders
Eutectic 9005 Ni-B-Si alloy Press & blow and blow & blow plungers, baffles
An intermediate hardness alloy with a good combination of hardness and wear resistance coupled with good machining properties. Coatings have unlimited build-up capability and can be machined with carbide tool bits.
35-40 HRC 1050°F (565°C)
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutalloy® Process - One step Spray & Fuse
Eutalloy® 1202 Ni-B-Si alloyFor repairing glass mold corners and edges, including mold necks and bases.
A nickel-base fusible alloy designed for sealing, cladding, filling and joining cast irons. Excellent build up properties with reduced overspray. Easily hand-worked. Finish by machining.
90-100 HRB -
Eutalloy® 1203 Ni-B-Si alloyFor repairing glass mold corners and edges, including mold necks and bases, funnels rings, etc.
A slightly less-hard nickel-base fusible alloy designed for sealing, cladding, filling and joining cast irons. Excellent build up properties with reduced overspray. Easily hand-worked.
87-94 HRB -
Eutalloy® 1204 Ni-B-Si alloyFor repairing glass mold corners and edges, including mold necks and bases…
Specially formulated nickel-base fusible alloy designed for optimized surface finishing. Good for cladding, filling and joining cast irons. Excellent build up properties with reduced overspray.
~28-35 HRC -
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Maximum operating
temperature
Eutalloy® Process - One step Spray & Fuse
Eutalloy® 1205 Ni-B-Si alloy Mold necks, mold edges & corners, bottom plates and guide rings…
A mid-range hardness alloy with excellent puddle control with a good combination of wear resistant properties. Excellent machining properties. Coatings have unlimited build-up capability and can be machined with carbide tool bits.
20-27 HRC -
Eutalloy® 1206 Ni-B-Si alloyFor repairing mold necks & edges, including Press & Blow plungers, guide rings and bottom plates…
A specially formulated nickel-base fusible alloy designed for coating preheated mold necks. Excellent for sealing, cladding, filling and joining cast irons. Excellent build up properties with reduced overspray. Easily hand-worked.
90-96 HRB -
Eutalloy® LT PE 8418 Self-fluxing, nickel base alloy
Repair of mould damage on the seams or edges. Easy to machine or file.
Low energy input for the fusion. Spot repairs.
~ 240 HV30 (~18 HRC) -
Eutalloy® LT PE 8422 Self-fluxing, nickel base alloy
Repair or protection of mould compo-nents: seams, blow heads, guide rings.
Low energy input for the fusion. Small to medium repairs.
~ 270 HV30 (~22 HRC) -
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutalloy® Process - One step Spray & Fuse
Eutalloy® LT PE 8426 Self-fluxing, nickel base alloy
Brazing of tungsten carbides on stabiliz-ers. Extensive repairs and preventive coat-ings on seams, edges and guides.
Low energy input for the fusion. Fast deposition.
~26 HRC (~300 HV30) -
Eutalloy® LT PE 8431
Self-fluxing, nickel base alloy with addition of Cr
and Mo
Fast repairs and extensive preventive coatings on mould edges and guides
Low energy input for the fusion. Good wetting properties and fast. ~31 HRC -
Eutalloy® LT PE 8435
Self-fluxing, nickel base alloy with addition of Cr
and Mo
Extensive repairs and preventive coatings on neck rings or blow head.
Low energy input for the fusion. Enhanced fluidity and fast. ~35 HRC -
Eutalloy® LT PE 8440
Self-fluxing, nickel base alloy with addition of Cr
and Mo
Enhanced weldability at high hardness level on bottom plates, baffles and guide plat
Low energy input for the fusion. Fast deposition with enhanced fluidity. ~40 HRC -
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Maximum operating
temperature
Eutalloy® SF Powders
Eutalloy® SF PE 8213Ni-Cr-B-Si-Fe alloy
and tungsten carbide
For thick coatings. Stabilizer in oil and gas drilling industry.
55% tungsten carbides. Excellent crack resistance. Abrasion and corrosion resistance.
~55 HRC -
Eutalloy® SF PE 8215Ni-Cr-B-Si-Fe alloy
and tungsten carbide
For smooth coatings and parts subject to severe abrasion such as agriculture parts, centrifugal screws.
60% tungsten carbides. Excellent abrasion resistance even by fine particles.
~850 HV30 -
Global Catalogue
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Powder Cold Flame Spraying
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Coating Consumables
Product Type Applications Properties Hardness
RotoTec® Powders - Alloy powders for "cold" two step spray process
RotoTec® 19300 Alloy Fe-Cr-Ni-Mo
Pieces operating with metal-to-metal friction such as shafts, bearing surfaces, pistons, etc.
Machinable with tools. Good coefficient of friction. Good resistance to corrosion. ~250 HV10
RotoTec® 19310 Alloy Fe-Cr-Ni
Pieces operating with metal-to-metal friction. Wear sleeves for pumps.
Machinable with tools (very good machinability by turning). Good resistance to frictional wear. ~335 HV10
RotoTec® 19400 Alloy Fe-Cr-Ni
Protective couplings for shafts, press pistons, motor casing. The best surface finish is obtained by grinding. ~420 HV10
RotoTec® 19850 Alloy Cu-Al Compressor pistons, trunnions and pulleys. Very good machinability by turning. Low
coefficient of friction. ~120 HV10
RotoTec® 19868 Alloy Cu-Al-Ni
Interior coatings of chocks, ram slides, foundry models.
Good machinability by turning. Low coefficient of friction and good pressure resistance. Good corrosion resistance.
~150 HV10
RotoTec® 19940 Alloy Ni-Cr-Fe-Mo
Wear sleeves for pumps, cylinder rods, drying cylinders for papermaking.
The best surface finish is obtained by grinding. Good resistance to friction under pressure. ~370 HV10
RotoTec® 19985 Alloy Ni-Cr-Fe
Bearing seatings, pistons.Used in rebuilding worn parts. Very good machinability by turning. ~200 HV10
RotoTec® LT 29230 Zn baseSign panels, pylons, gantries, metallic structures, machine casing, port equipment, repair of accidental damage to galvanized structures.
Zn >99% - Low melting temperature. Sacrificial layers ensuring cathodic protection of ferrous supports against corrosive atmospheric phenomena.
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Product Type Applications Properties Hardness
RotoTec® Powders - Alloy powders for "cold" two step spray process
RotoTec® LT 29240 Alloy Sn-Sb-Cu
Antifriction alloys. Resurfacing bearings. The best adhesion is obtained by preparatory tinning using CastoTin # 1.
Excellent behavior under friction. Low melting temperature.
RotoTec® 51000 Alloy Ni-Al-Mo
Bond coat for RotoTec 19000 and MetaCeram 28000 powder families, on all metals except Cu and Mg.
Fusion reaction during spraying creates strong bond with substrate. ~170 HV10
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
ProXon® Powders - One-step alloy powders for "cold" one step spray process
ProXon® 21021 Alloy Ni-Al-Mo
Mechanical seats, feathering sides. Thin and thick anti-wear coatings.
Used without bonding layer. The best surface condition is obtained by grinding.
~170 HV10
Proxon 21021 Ni-Al-Mo alloy Impellers, Pump Shafts, Wear Rings
Nickel-aluminum-molybdenum powder designed to produce a medium hard, wear resistant bearing surface. Finish by machining with carbide tool bits.
~75 HRB 1000°F (540°C)
Proxon 21022 Ni-Al-Mo-Cr-B-Si alloy
Pump and Motor Shafts, Bearing Fits, Seal Surfaces
Modified version of ProXon 21021 with additions of chromium, boron and silicon to enhance machinability and service temperature. Machine using carbide tool bits.
~80 HRB 1200°F (650°C)
Proxon 21023 Fe-Ni-Al-Mo alloy Heat Treat Fixtures, Machine Element Repair, Bearing Fits
An iron-base composite powder with additions of nickel, aluminum and molybdenum offering excellent bonding and machining characteristics.
~90 HRB 1500°F (815°C)
ProXon® 21031 Alloy Ni-Cr-Al-Fe-Mo
For components subject to wear and corrosion such as fan blades, shaft sleeves and roller bearing seats
Used without bonding layer. Thick deposit capability (<3mm). ~280 HV10
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Maximum operating
temperature
ProXon® Powders - One-step alloy powders for "cold" one step spray process
Proxon 21031 Ni-Cr-Al-Fe-Mo alloy Heat Treat Fixtures, Motor Shafts, Boiler Tubes and Pump Impellers
Nickel chromium alloy powder offering excellent resistance to oxidation and corrosion at elevated temperature. Machine using carbide tool bits.
~90 HRB 1600°F (870°C)
Proxon 21032S Ni-Mo-Fe-Ti-Si-W alloy
Impellers, Pump Shafts, Wear Rings, Print Rolls, Seal Surfaces
Nickel-base alloy offering the best combination of resistance to oxidation and corrosion. Coatings have excellent anti-galling properties. Finish by machining.
~30 HRC 1200°F (650°C)
Proxon 21071 Cu-Al-Fe alloy Compressor pistons, trunnions and pulleys
Self-bonding, aluminum bronze alloy for use in soft-bearing applications. Coatings are easily machined to a fine finish using carbide tool bits.
~60 HRB 700°F (370°C)
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
MetaCeram® Powders
MetaCeram® 25010 Al2O3 Slag troughs, Pump Seals, Impellers, etc
Aluminum oxide powder produces a hard, dense, wear resistant coating suitable for use at elevated temperatures. Excellent electrical insulating properties. Finish by grinding.
~50 HRC 3000°F (1650°C)
MetaCeram® 25030 Al2O3 + 13% TiO2Piston Rods, Rocker Arms, Pump Sleeves, Thread guides, Piston Rods, etc.
Aluminum oxide-titanium dioxide blend that produces coatings which have a slightly lower resistance to abrasion than 25010 but produce a better grind finish.
~60 HRC 1000°F (540°C)
MetaCeram® 25040 TiO2 Pump Sleeves, Impellers, Propeller Shaft Bearings, Thread Guides, etc.
Titanium dioxide coatings offer the best finish capability and provide excellent resistance to mild cavitation. Good abrasion resistance.
~57 HRC 1000°F (540°C)
MetaCeram® 25050 Cr2O3 Buffing Fixtures, Wear Rings, Plungers, Pump Seals, Cylinder Liners
Chromium oxide coatings offer the best resistance to hard particle abrasion and are resistant to most acids and alkali solutions when properly sealed.
~65 HRC 1000°F (540°C)
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Product Type Applications Properties Hardness
Maximum operating
temperature
MetaCeram® Powders
MetaCeram® 25088 ZrO2+ Al2O3+SiO2+TiO2
Heat Treat Fixtures, Pouring Troughs, Ingot Molds, Tuyères
MetaCeram 25088 is suitable for use as a thermal barrier coating, to resist wetting by molten metals or to resist hard particle abrasion.
~55 HRC 1800°F (980°C)
MetaCeram® 28010 Cr2O3
On RotoTec 51000 bonding layer. Cable gland seatings, shaft protector sleeves, seam ring joint seatings, plungers, pump shafts, feed chutes.
Product density 5. 2 kg/dm High hardness, excellent resistance to corrosion, low coefficient of friction.
~2400 HV10g 500°C
MetaCeram® 28020 Al2O3 TiO2(2.2%)
On RotoTec 51000 bonding layer. Seam ring joint seatings, cable gland seatings, shaft protector sleeves, electrical isolation of machine parts, press rings for making radial tyres, sifting plate.
Product density 4. 0 kg/dm High hardness, excellent resistance to corrosion. Good electrical insulation (dependent on deposit thickness).
~1950 HV10g 1000°C
MetaCeram® 28030 Al2O3 TiO2(13%)
On RotoTec 51000 bonding layer.Printer cylinders, paper transport rollers, thread guide, wear and sliding plates, induction oven parts.
Product density 4. 0 kg/dm Good resistance to corrosion and good friction properties.
~1600 HV10g 1000°C
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutectic Powders
Eutectic 19985 Ni-Cr-Fe-Si alloy Motor shafts, journals, sleeves, machine ways.
Premium corrosion-resistant build-up alloy. Machines to a very smooth surface. Coating porosity absorbs, retains, and releases lubricant as required for prolonged service life. Excellent frictional wear resistance. High compressive strength.
~82 HRB 1200°F (650°C)
Eutectic 29011/19300 Fe-Cr-Ni-Mo-Si alloy Valve Trim, Pistons, Pump Shafts, Machine Element Repair.
Low carbon, 300 Series austenitic stainless steel alloy offering excellent resistance to a wide range of corrosive media. Finish by machining.
~85 HRB 1000°F (540°C)
Eutectic 29012/19400 Fe-Cr-Ni alloy Pistons, Rolls, Sleeves, Cylinder Liners
A high chromium, martensitic stainless steel offering excellent metal-to-metal wear characteristics. Finish by grinding.
~30 HRC 1200°F (650°C)
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Maximum operating
temperature
Eutectic Powders
Eutectic 29061/19850 Cu-Al-Fe alloy Pump Shafts, Impellers, Seals, Guides, etc
Aluminum bronze coating with good resistance to fretting wear. Coatings are most often used for bearing applications. Finish by machining with carbide tool bits.
~70 HRB 700°F (370°C)
Eutectic 29123 Ni-Cr-B-Si-Fe and WC Fan Blades, Grain Chutes, Gripping Rolls
Blend of 75% WC/Co and nickel-base alloy powders. Coatings provide excellent resistance to abrasion and erosion. Do not grind. Use in the as-sprayed condition.
~50 HRC 1200°F (650°C)
AluTec® 29210 500°F (260°C)
CorResist® 29230 500°F (260°C)
BabTec® 29240
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutectic Powders
Ultrabon® 50000 Ni-Al-Mo alloy Bond coat for all two step cold powders.
Nickel-base alloy used as a bond coating for two-step 29XXX Series Powders and selected Specialized Application Powders. Apply to a thickness in the 0.004-0.008 in. range.
1000°F (540°C)
Eutectic 5018 250°F (120°C)
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Maximum operating
temperature
Eutalloy® RW Powders
Eutalloy® RW 12494 Alloy Ni-Cr-B-Si-Fe
Coating incineration boiler tubes.Machine elements in food and chemistry industry.
Very good resistance to corrosion. Suitable for friction under light loads. Machinable with cutting tool.
~310 HV30
Eutalloy® RW 12495 Alloy Ni-Cr-B-Si-Fe
Coating of wear sleeves for pumps, glassworks feed plunger, valve parts: seats, flaps, etc.
Suited for impact and friction. Machinable with cutting tool. ~390 HV30
Eutalloy® RW 12496 Alloy Ni-Cr-B-Si-Fe
Coating cylinder rods, wear sleeves, pump pistons and faucet parts.Resurfacing coal dust separators, etc.
Very low coefficient of friction and good abrasion resistance. Excellent resistance to corrosion and especially to seawater.
~680 HV30
Eutectic 13017 Ni-Cr-B-Si-Fe-Cu-Mo alloy
Boat Sleeves, Shafts, Screw, Flights, Plug Gauges, Valve trim
Nickel-base fusible powder with additions of copper and molybdenum to provide enhanced resistance to corrosion, friction and erosion. Finish by grinding.
~59 HRC 1200°F (650°C)
Eutectic 13494 Ni-Cr-B-Si-Fe alloy Camshafts, Diesel Valves, Transmission, Shafts, Bearing Sleeves
Intermediate hardness coating for use on crack sensitive base metals or when a machinable fused deposit is required. Finish using carbide tool bits.
~39 HRC 1200°F (650°C)
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutalloy® RW Powders
Eutectic 13495 Ni-Cr-B-Si-Fe alloy Ash Plates, Steam Nozzles, Camshafts, Bearing Fits
Provides an optimal combination of hardness and wear resistance with a reduced tendency for cracking. Finish by grinding.
~48 HRC 1200°F (650°C)
Eutectic 13496 Ni-Cr-B-Si-Fe alloyFeed Screws, Slurry Pipes, Wear Rings, Steam Nozzles, Brick Dies, Plug Gauges
Combines high hardness and wear resistance in an easy-to-fuse alloy form. Coatings provide a smooth wear surface in service coupled with a low coefficient of friction. ASTM G65 Wear 32 mm3 loss.
~58 HRC 1200°F (650°C)
Eutalloy® RW 17535 Alloy Ni-Cr-B-Si
Coating paper mill and household waste boiler tubes. Resurfacing machine parts operating in corrosive environments.
High Cr alloy. Well suited for metal-to-metal friction. Excellent resistance to oxidation while hot. Good resistance to cracking. Machinable with cutting tool.
~480 HV30
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Maximum operating
temperature
Eutalloy® RW Powders
Eutectic 23005 Ni-Cr-B-Si-Fe and WC
Recoating wear pieces of agricultu-ral machines, mixer blades, ceramic press feeder plungers.Resurfacing pump wear sleeves, steel industry transport rollers.
Blend of a nickel-base fusible alloy plus 35% tungsten carbide particles. Coatings are designed to provide resistance to abrasion, erosion and fretting. Finish by grinding. ASTM G65 Wear 18 mm3 loss.
~58 HRC 1200°F (650°C)
Eutectic 23045 Ni-Cr-B-Si-Fe alloy Plug Gauges, Dies, Wear Rings
Nickel-base fusible alloy that combines high hardness and ease of application. Coatings produce a smooth wear scar in service and exhibit a relatively low coefficient of friction. ASTM G65 Wear 32 mm3 loss.
~58 HRC 1200°F (650°C)
Eutectic 23075 Ni-Cr-B-Si-Fe and WC Brick Dies, Agricultural Knives and Shear Bars, Pump Pistons, Impellers
Blend of a nickel-base fusible alloy plus 40% tungsten carbide particles. The carbide is sized to give the coating enhanced resistance to solid particle erosion. Finish by grinding. ASTM G65 Wear 16 mm3 loss.
~58 HRC 1200°F (650°C)
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Powder Hot Flame Spraying
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
Eutalloy® RW Powders
Eutectic 23088 Ni-Cr-Tungsten carbide
Glass mold plungers, Feed screws, Pump plungers, team valves, Valve seats and gates, Thermowells, Pump sleeves, Conveyor chute plates, Plug valves
Excellent combination of corrosion and wear resistance, particularly at elevated temperatures.
~61 HRC 1200°F (650°C)
Eutalloy® RW 53606 Alloy Ni-Cr-Mo-Si-B-Cu
Boiler tubes, shafts and sleeves in waste incineration, chemical, pulp and paper industries.
Excellent wear and corrosion resistance to both reducing and oxidizing environments.
~600 HV30
Eutectic 53606 Ni-Cr-Mo-Si-B-Cu alloy
Boiler tubes, shafts and sleeves in waste incineration, chemical, pulp and paper industries.
Excellent wear and corrosion resistance to both reducing and oxidizing environments.
~58 HRC 1200°F (650°C)
Global Catalogue
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HVOF Liquid fuel
www.castolin.com 9767304-EN-09.2017
Product Type Applications Properties Hardness
Maximum operating
temperature Environment
HVOF Powders
55116 316L SS
Print Rolls, Pump Impellers and Plungers, Seal Rings, Cylinder Liners, Dimensional Restoration, Turbine Buckets and Nozzles
Coatings for resistance to corrosion, cavitation and erosion.
~27 HRC up to 1000°F (538°C )
55125 Inconel 625
Pollution Control Equipment, Paper Mill Digesters, Chemical Process Equipment, High TemperatureEnvironments, Dimensional Restoration of Alloy 625 Turbine Parts, Pump Shafts
Oxidation resistant up to a temperature of 1600°F Resistant to mild abrasion. Hard, dense coatings with excellent corrosion resistance.
~35 HRC 1600°F (871°C)
55396
Pump Shafts, Wear Rings, Seals, Compressor Rods, Chrome Plate Replacement Applications, Brick Dies
Resistance to abrasion and hard particle erosion. ~54-56 HRC up to 1200°F
(650°C)
55396C NiCrBSi Hydraulic shafts, pump sleeves, wear rings, armature shafts. 750 Hv 800°C
Good corrosion and wear properties, hard machinable coating. Good build up material
Global Catalogue
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HVOF Liquid fuel
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature Environment
HVOF Powders
55575
Marine and Truck Diesel Valve Stems, Hydraulic Cylinders, Chrome Plating Replacement Applications, Compressor Rods, Ball Valves, Sucker Rods
Exceptional resistance to fretting, abrasion, oxidation and high temperature corrosion.
~56-57 HRC up to 1600°F (870°C)
55583
Compressor Shafts, Hydraulic Cylinders, Oil Field Apparatus, Induced Draft Fan Blades, Pump Seals, Compressor Rods
Exceptional resistance to low stress abrasion, fretting wear and erosion.
~59-65 HRC up to 930°F (500°C)
55586
Compressor Shafts, Impellers, Splined and bearing mandrels, Oil Field Apparatus, Induced Draft Fan Blades, Pump Seals, Paper Rolls
Exceptional resistance to low stress abrasion, fretting wear and erosion/corrosion.
~59-67 HRC up to 930°F (500°C)
55586C WC86/Co10/Cr4 Rotors, Valves, Mandrels 1100/1200 Hv 500°C Excellent resistance to wear and corrosion
55588
Knife Blades, Capstans and Pulleys, Oil Field Apparatus, Exhaust Fan Blades, Pump Seals, Extrusion Dies
Exceptional resistance to low stress abrasion, fretting wear and hard particle erosion.
up to 930°F (500°C)
Global Catalogue
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HVOF Liquid fuel
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Product Type Applications Properties Hardness
Maximum operating
temperature Environment
HVOF Powders
55588C WC88/Co12 Steel rolls, Wear Plates 1000/1100 Hv 540°C Good wear and thermal shock resistance
55590
Knife Blades, Turbine Components, Oil Field Apparatus, Exhaust Fan Blades, Pump Seals, Extrusion Dies, nuclear applications
Exceptional resistance to low stress,abrasion, fretting wear and hard particle erosion.
~59-67 HRC up to 930°F (500°C)
Global Catalogue
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Plasma Transferred Arc Process
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
EuTroLoy - PTA Powders
EuTroLoy 16001 Co-Cr-W-Fe-Si-Ni-Mo-Mn
Pressure Dies, Valve Seats, Ball Valves, Auger Screws, Grinding abrasion applications including dry & wet erosion
A cobalt 1-type alloy designed for high abrasion and severe corrosion applications.
~52 HRC 1800°F (980°C)
EuTroLoy 16006 Co-Cr-W-Fe-Si-Ni-Mo-Mn
Forging Dies, Valve Seats, Valve Trim, Conveyor Screws
A Cobalt 6-type alloy designed for metal-to-metal wear applications involving heat and corrosion. Excellent anti-galling and adhesive wear resistance.
~42 HRC 1800°F (980°C)
EuTroLoy 16006.04Alloy
Co-Cr-W-Ni-Fe (Gr. 6 Type)
Valve seats, protective shaft sleeves, shaft seal surfaces, tools in the wood and plastic processing industry, stirrer components, valve parts, extruder screws, buffer layer for EuTroLoy 16001 alloy powders.
High abrasion resistance under pressure and impact stress (cavitation). Heat and corrosion resistant. Low coefficient of sliding metal friction, insensitive to adhesive wear.
~40 HRC up to 750°C
EuTroLoy 16012 Co-Cr-W-Fe-Si-Ni-Mo-Mn
Valve Seats, Guide Bars, Billet Saw Teeth, Screws
A cobalt 12-type alloy designed for a combination of abrasion & friction, with moderate-to-good corrosion resistance.
~46 HRC 1800°F (980°C)
Global Catalogue
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Plasma Transferred Arc Process
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Product Type Applications Properties Hardness
Maximum operating
temperature
EuTroLoy - PTA Powders
EuTroLoy 16012.04Alloy
Co-Cr-W-Ni-Fe (Gr. 12 Type)
Slide valve seats, extruder screws for plastic masses, feed screws for sawdust and hydropulpers in the paper industry, tools in the timber industry, segments of nose rings and clinker cooling plates, tools for the paper, plastics and timber processing industries.
High abrasion resistance under pressure and impact stress (cavitation). Heat and corrosion resistant. Low coefficient of sliding metal friction, insensitive to adhesive wear.
~46 HRC up to 750°C
EuTroLoy 16112 Ni-Cr-B-Si-Fe and WC Mixer Paddles, Fan Blades, Screw Flights, Conveyors
Blend of 60% cast and crushed tungsten carbide plus NiCrBSi alloy powder. Coatings provide excellent resistance to abrasion and erosion. Use as a single pass deposit only.
~60 HRC 1200°F (650°C)
EuTroLoy 16220 Ni-B-Si alloy Cast Iron Glass MoldsProprietary nickel-base alloy with special alloying additions to allow easier welding to cast iron parts.
~25 HRC 1400°F (760°C)
EuTroLoy 16221 Ni-B-Si alloy Cast Iron Glass MoldsProprietary nickel-base alloy with special alloying additions to allow easier welding to cast iron parts.
~30 HRC 1400°F (760°C)
EuTroLoy 16227 Ni-Cr-B-Si alloy Cast Iron Glass Molds ~35-40 HRC 1400°F (760°C)
Global Catalogue
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Plasma Transferred Arc Process
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
EuTroLoy - PTA Powders
EuTroLoy 16300LC Ni-Cr-W-Fe-B alloy Shaft rebuilds, valve bodies, seal rings, pump parts
Excellent general corrosion resistance, can also be used as a cushion layer.
~80 HRB 1200°F (650°C)
EuTroLoy 16410 Fe-Cr alloy Ideal for re-builds on shafts, valve bodies stirrers, mixer paddles
Multi-component iron-base alloy with Mn & Cr for enhanced properties. Deposits exhibit a tempered martensitic structure with good wear resistance.
~35 HRC 1000°F (540°C)
EuTroLoy 16494 Ni-Cr-B-Si-Fe alloyCamshafts, Diesel Valves, Transmission Shafts, Bearing Sleeves
Intermediate hardness coating for use on crack sensitive base metals or when a machinable deposit is required. Finish using carbide tool bits.
~39 HRC 1200°F (650°C)
EuTroLoy 16495 Ni-Cr-B-Si-Fe alloy Screw Flights, Wear Rings, Brick Dies
Hard, wear resistant nickel-base alloy coating suitable for applications requiring resistance to abrasion and erosion.
~50 HRC 1200°F (650°C)
EuTroLoy 16496 Ni-Cr-B-Si-Fe alloy Screw Flights, Wear Rings, Brick Dies, Steel Mill Rolls
Hard, wear resistant nickel-base alloy coating suitable for applications requiring resistance to abrasion and erosion.
~58 HRC 1200°F (650°C)
Global Catalogue
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Plasma Transferred Arc Process
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Product Type Applications Properties Hardness
Maximum operating
temperature
EuTroLoy - PTA Powders
EuTroLoy 16496.04 Self-fluxing Ni base alloy
Hardfacing of seal surfaces in valves, sliding seals and slideways, forming tools, valves, valve flaps, pump rotors, cams and worm screw parts.
Highly creep resistant, heat and corrosion resistant hardfacing. Low coefficient of sliding metal friction. High adhesive strength.
~58 HRC
EuTroLoy 16604 Alloy Fe-Co-Cr-Mo
Tools for hot and cold metal shaping: clipping bed, rolling mills, bending machines Gate components. Sealing joints.Buttering layer before coating with cobalt based alloys.
Work-hardening deposit with very fine martensitic structure. Ecellent resistance to heat, thermal shock and corrosion. Good resistance to cracking.
~45 HRC
EuTroLoy 16606A.04 Alloy Fe-W-Cr-Mo-V
Temperature-stressed dies and mandrels, cutting tools, also for natural fibres, punching, compression moulding and drawing dies, forging inserts, worm screw parts, valves, barrel extruders.
Martensitic weld metal based on cold work tool steel. Wear-resistant to abrasion and fatigue stress as well when subject to a combination of abrasion and fatigue stress. Hot wear resistant. Good tempering properties. Heat treatable.
~58 HRC
Global Catalogue
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
EuTroLoy - PTA Powders
EuTroLoy 16625 Ni-Cr-Mo-Nb alloy
High corrosion applications. Marine, power, chemical processing, pollution control, paper processing, and waste disposal industries
Inconel 625 alloy, Outstanding corrosion resistance Low coefficient of friction. Resistance to general corrosion, pitting, crevice corrosion, intergranular attack, and stress corrosion cracking.
~20 HRC
EuTroLoy 16800 Alloy Ni-Mo-Cr-W
Mixer arms, components in the paper industry, hot shears, hot trimming dies, extrusion dies, valve seats, pump components in the chemical industry.
Very high resistance to intercrystalline corrosion, interfacial corrosion and stress corrosion cracking. Excellent corrosion resistance to oxidising media such as nitric, phosphoric, sulphuric and sulphurous acid. Also resistant to ethanoic, lactic, citric and fatty acids, caustic soda as well as media containing chloride.
~260 HV30
EuTroLoy 16801 Ni-Cr-MoMarine, power, chemical processing, pollution control, paper processing, and waste disposal industries
A nickel base alloy designed for the plasma transferred arc welding (PTAW) process providing hard, dense coatings.
~20 HRC 1800°F (982°C)
Global Catalogue
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Product Type Applications Properties Hardness
Maximum operating
temperature
EuTroLoy - PTA Powders
EuTroLoy 5056 Ni-B-Si alloy Bronze preforming and finishing molds, bottom plates
A special nickel-base alloy suitable for use on cast iron, iron-nickel bronze alloy glass mold parts. Deposits are readily machined with standard HSS or carbide tooling.
90-100 HRB 1000°F (590°C)
EuTroLoy 5224/OTP 042 Ni-Cr-B-Si-Fe-Mo-Cu and WC
For specialized “down-hole” tool drilling
A proprietary non-magnetic composite nickel-base alloy containing 25%of tungsten carbides.
~50 HRC 1200°F (650°C)
EuTroLoy 6503 Ni-B-Si and WC
Decanting and transport screw. Mixer pieces. Drilling tools. Brick or tile dies. Protective sleeves. Wood-working tools
Blend of 60% cast and crushed tungsten carbide plus gas atomized NiBSi alloy powder. Coatings are resistant to abrasion and erosion and have improved wear resistance.
~60 HRC 1200°F (650°C)
EuTroLoy PG 6503Ni-B-Si-Fe alloy and
tungsten carbide
Decanting and transport screw. Mixer pieces. Drilling tools. Brick or tile dies. Protective sleeves. Wood-working tools.
60% tungsten carbides. Excellent resistance to abrasion. ~60 HRC
Global Catalogue
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Wire Spraying
Stronger, with Castolin Eutectic 106 67304-EN-09.2017
Coating Consumables
Product Type Applications Properties Hardness
EuTronic Arc Spray Wires
EuTronic Arc 500 Ni-Al Bond Coat Bond layer and as a one-step build-up material for dimensional restoration 75 HRB
EuTronic Arc 502
Alloy Fe-Cr-Ti-Si-Mn
Cement cooler plates, boiler water wall protection, pulp production digesters, steam turbine casings, cracking installations, high temperature cyclone, fume extractors etc.
Self bonding alloy with enhanced surface wear resistance properties to combat erosion, thermal shock up to 650°C.
~860 HV0. 3
Fe-Cr-Ti-Si-Mn Bond Coat Self-bonding, iron-base coating for boiler tube applications to resist fine particle erosion 62-63 HRC
EuTronic Arc 509 Alloy Fe-Cr-Al-Mo
Corrosion and erosion resistant protective coatings in boiler equipment up to 900°C.
Self bonding alloy with enhanced surface wear resistance properties to combat corrosion, erosion up to 900°C and oxidation.
~260 HV0. 3
EuTronic Arc 520 Zinc Conductive End Coating Coatings are best used in environments where pH is greater than 6.0 and wet environments 60-73 HRB
EuTronic Arc 528 Al-Si Element Repair, Casting Blowholes For repair of worn aluminum and magnesium parts 72 HRB
EuTronic Arc 530 C-Si-Mn-Fe Part Restoration Suitable for re-build applications where hardness is not critical, but where low costs are a factor 95-100 HRB
Global Catalogue
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Wire Spraying
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Product Type Applications Properties Hardness
EuTronic Arc Spray Wires
EuTronic Arc 532 Alloy Fe-Cr-Mn-C
Alternative to 13%Cr-steel. Hard chrome replacement on hydraulic pistons. Wear resistant layers for rollers in paper machines, bearing- and sealing seats.
Self bonding alloy with enhanced surface wear resistance properties to combat metal-to-metal friction, corrosion and oxidation.
~640 HV0. 3
EuTronic Arc 535 Fe-Al Composite Traction Rolls, Machine Elements May be used as an anti-skid coating with mild abrasion resistance bond strength 35 HRC
EuTronic Arc 538 C-Si-Mn-Fe Thick Coatings Dense coatings have excellent resistance to mild abrasion and exhibit low shrinkage 23 HRC
EuTronic Arc 545 Cr-Ti-Ni Boiler Equipment Used to protect boiler tubes in black liquor recovery boilers and coal-fired utility boilers 30-35 HRC
EuTronic Arc 547 Inconel 625 Excellent corrosion resistance Chemical processing industry 90-95 HRB
EuTronic Arc 548 Ni-Al-Mo Bearings Pump Shafts Primarily used for dimensional restoration, but may also be used as a bond pass 75-85 HRC
EuTronic Arc 552 Cu-Al-Mn Sleeves Bearings Aluminum-bronze coating exhibits excellent bond strength and good machinability 67 HRB
EuTronic Arc 560 C-Si-Mn-Fe-Cr Dimensional Restoration Excellent resistance to mild abrasion and corrosion for dimensional restoration 40-43 HRC
EuTronic Arc 562 C-Si-Mn-Fe Seating Bearings, Bearing Housings Good bonding properties for dimensional restoration repair of mis-matched parts 95 HRB
Global Catalogue
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Wire Spraying
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Coating Consumables
Product Type Applications Properties Hardness
EuTronic Arc Spray Wires
EuTronic Arc 563 Fe-Ni-Al-Mo Diesel Fire decks, Cylinder Heads Machinable, self-bonding coating suitable to re-build worn diesel engine components 90 HRB
EuTronic Arc 565 304 Stainless Steel Part Restoration, Re-Surfacing Widely used for machine element repair and dimensional restoration 95-100 HRB
EuTronic Arc 595
Alloy Fe-Cr-B-Si-Mn-C
Exhaust fans, pump components, coal-fired boilers, super-heaters, economiser waterwalls, boiler tubes, boiler installations, lamella seals and «Füller» cooler plates in cement works etc.
Self bonding alloy with enhanced surface wear resistance properties to slurry erosion, corrosion and low stress abrasion. Withstands service environment up to 925°C.
~965 HV0. 3
Fe-Cr-B-Si-Mn-C Exhaust Fans, Coal-Fire Boilers One-step protective coating against wet or dry erosion 60 HRC
Global Catalogue
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Polymer Surfacing
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Product Type Applications Properties Hardness
Maximum operating
temperature
MeCaTeC® - Polymers for cold rapid surfacing
MeCaFix 100 Express
Fast curing polymer repair paste
• Piping• Castings• Threads• Bonding• Seal surfaces
A fast curing, two-part epoxy for use on metallic and non-metallic surfaces. Well suited for repairing leaks in tanks, piping, rebuilding seals, stripped threads, keyways and shafts. Suitable for wet and underwater repairs.
Shore D 80
Wet Service 122°F (50°C) Dry Service 195°F (90°C)
MeCaFix 120 Metal rebuild and repair compound
General repair with precision machinability• Butterfly and gate valves• Pump housings and impellers• Propellors• Scored hydraulic rams• Bellows• Cracked casing• Tube sheets
It cures at low temperature down to 32°F (0°C), enabling it to be applied in-situ in cold weather conditions. Specially formulated to protect working surfaces in all positions against wear by a wide variety of corrosive liquids, abrasive media, slurry erosion and cavitation effects. The reinforced durable composite matrix can be precision machined, drilled or tapped whilst exhibiting exceptional resistance to pressure and deformation.
Shore D 82
Wet Service 122°F (50°C) Dry Service 195°F (90°C)
Global Catalogue
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Polymer Surfacing
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
MeCaTeC® - Polymers for cold rapid surfacing
MeCaWear 300Fluid elastomeric/
epoxy ceramic polymer coating
Ideal for wear protection and impact resistance. Brush and spray grade thin film coating• Mixer blades• Hoppers• Vessels• Chutes• Elbows and conduits• Pump impellors• Fan blades
Specially formulated to protect working surfaces against wear by extreme sliding and slurry abrasion. The reinforced silicon carbide ceramic composite matrix is easily brushed or applied by MeCaSpray in a 4:1 volume ratio to provide a smooth slick finish. The polymer technology is elastomeric modified to reduce film brittleness and improve both impact and abrasion resistance.
Shore D 76
Wet Service 122°F (50°C) Dry Service 195°F (90°C)
MeCaWear 350
Fluid hybrid novolac SiC ceramic polymer
coating for high temperature
Ideal for elevated temperature wear protection. Brush and spray grade• Baghouse• Duct work• Vessels• Absorber tower• Precipitator• Fan blade• Pipelining
Fine sized silicon carbide reinforced ceramic composite coating designed for high film build and maximum abrasion resistance. This hybridized inorganic/organic novolac polymer chemistry is designed to offer a high glass transition temperature for elevated temperature wear service in immersion and dry environments. Coating can be applied by brush or by MeCaSpray in a 4:1 volume ratio.
Shore D 85
Wet Service 300°F (150°C)
Dry Service 518°F (270°C)
Global Catalogue
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Polymer Surfacing
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Product Type Applications Properties Hardness
Maximum operating
temperature
MeCaTeC® - Polymers for cold rapid surfacing
MeCaWear 400
3 component elastomeric
modified paste polymer coating
with Kevlar
Ideal for rebuilding, protecting and repairing damaged machine parts with thick coatings requiring high abrasion and impact resistance• Pipe elbows, chutes for clinker,
cement, sand• Ash handling pipes and valves• Sand pumping equipment• Coal pulverizers and exhausters• Pump housings, impellors, lining• Slurry pumps• Screw conveyors
Trowel grade, multi component ceramic polymer coating containing a high loading level of medium sized spherical and platy alumina ceramics. Specially formulated to protect working surfaces against wear in severe erosion and abrasion environments. Coating system is modified with elastomeric toughening technology to improve crack and impact resistance. This tough composite is reinforced with Kevlar fiber to strengthen the polymer matrix. Excellent alternative to rubber linings and ceramic tiles. Coating can be topcoated with MeCaWear 300 for additional slip resistance or wear indicating color.
Shore D 82
Wet Service 122°F (50°C) Dry Service 195°F (90°C)
Global Catalogue
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Polymer Surfacing
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
MeCaTeC® - Polymers for cold rapid surfacing
MeCaWear 450
3 component, hybrid novolac
polymer coating modified with SiC, platy alumina and
Kevlar fiber for high temperature service
Ideal for high film build and extreme wear protection for high temperature service• Duct work• Elbows• Baghouse• Pipelining• Pump lining• Fan blades
Trowel grade ceramic polymer coating containing a high loading level of medium sized spherical and platy alumina ceramics. Addition of Kevlar fiber reinforces the polymer matrix promoting exceptional wear properties. This coating is designed for very high temperature resistance. Excellent base layer coating for additional thickness when MeCaWear 350 is applied.
Shore D 87
Wet Service 300°F (150°C)
Dry Service 518°F (270°C)
MeCaWear A5
Paste polymer with large platy
alumina ceramic and reinforced with
Kevlar fiber
Ideal for rebuilding, protecting and repairing damaged machine parts with very thick coatings such as:• Cost-effective alternative to the
installation of wear-resistant ceramic tile
• Pipe elbows, chutes for clinker, cement, sand
• Ash handling pipes and valves• Sand pumping equipment• Coal pulverizers and exhausters• Pump housings, impellors, lining• Slurry pumps• Screw conveyors
Faster setting, two component, trowel grade ceramic polymer coating containing a high volume percentage of large sized platy alumina and silicon carbide particles. Addition of Kevlar fiber reinforces the matrix promoting exceptional resistance to abrasion and erosion.
Shore D 82
Wet Service 122°F (50°C) Dry Service 195°F (90°C)
Global Catalogue
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Polymer Surfacing
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Product Type Applications Properties Hardness
Maximum operating
temperature
MeCaTeC® - Polymers for cold rapid surfacing
MeCaWear A5 HT
Paste polymer with large platy
alumina ceramic and reinforced with Kevlar fiber for high
temperature
Ideal for rebuilding, protecting and repairing damaged machine parts with very thick coatings such as:• Cost-effective alternative to the
installation of wear-resistant ceramic tile
• Pipe elbows, chutes for clinker, cement, sand
• Ash handling pipes and valves• Sand pumping equipment• Coal pulverizers and exhausters• Pump housings, impellors, lining• Slurry pumps• Screw conveyors
Higher temperature version of MeCaWear A5. It is a trowel grade ceramic polymer coating containing a high volume percentage of large sized platy alumina and silicon carbide particles. Addition of Kevlar fiber reinforces the matrix promoting exceptional resistance to abrasion and erosion.
Shore D 82
Wet Service 140°F (60°C) Dry Service
275°F (135°C)
MeCaCorr 700Polyurethane/epoxy modified immersion
lining
Ideal for wastewater service, brush and spray grade immersion lining• Concrete protection• Pipelines• Sewer pipe• Digestor tanks• Lift stations• Manholes• Concrete clarifier
Elastomer epoxy hybrid coating with exceptional adhesion and sag resistance. Excellent coating choice for wastewater service and concrete protection. Coating can be applied by brush or by MeCaSpray in a 1:1 volume ratio.
Shore D 82
Wet Service 122°F (50°C) Dry Service 185°F (85°C)
Global Catalogue
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Polymer Surfacing
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Coating Consumables
Product Type Applications Properties Hardness
Maximum operating
temperature
MeCaTeC® - Polymers for cold rapid surfacing
MeCaCorr 710
Novolac modified epoxy immersion lining reinforced with fine ceramic
particles
Ideal for warm water industrial service and chemical resistance. Brush and spray grade immersion lining• Heat exchanger• Storage tanks• Water box• Recirculation piping• HVAC chiller• Tube sheet
High performance multi functional novolac based silicon carbide ceramic polymer coating designed for immersion service with exceptional resistance to warm water service. Coating can be applied by brush or by MeCaSpray in a 2:1 volume ratio.
Shore D 78
Wet Service 159°F (65°C) Dry Service
212°F (100°C)
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Polymer Surfacing
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Properties
MeCaTeC® - Polymer Spray gun
MeCaSpray Pneumatic cartridge sprayer for MeCaTeC® series polymer coatings.
Pneumatic cartridge sprayer for MeCaTeC series polymer coatings. This self-contained spray system is portable, integrates a dual stage trigger which makes the system user friendly. The dual stage trigger allows atomizing air to flow first to the nozzle and then to initiate material flow from the cartridge.
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Coating Equipments
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Polymer Surfacing
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Plasma Transferred Arc - PTA 118MicroGAP 50DC 118
EuTronic GAP 2501 DC 119
EuTronic GAP 3501DC 120
GAP torches 121GAP® E5N 121
GAP® E12N 121
GAP® E15N 121
GAP® E20N 121
GAP® E150P 121
GAP® E54 S-M-D-DL 121
GAP® E52 121
GAP® E200P 121
Automation 122Oscillator OU100 122
Oscillator VU100 122
Oscillator OU100/VU100 123
Oscillator OU1000 123
Oscillator OU1000/VU100 124
Oscillator LU1000/OU100/VU100 124
Wire Arc Spraying 125EuTronic® Arc Spray 4 HF 125
Powder Flame Spray-Fusing 126SuperJet-S- Eutalloy® 126
Powder Flame Spraying 127CastoDyn® DS 8000 127
Powder Flame Spray-Fusing 128CastoDyn® SF Lance 128
Powder Flame Spray-Fusing 129SSM 50 129
SSM 51 129
SSM 52 (optional) 129
Flame equipment 130CastoFuse 130
HVOF 131CastoJet® CJK5 131
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Plasma Transferred Arc - PTAPlasma Transferred Arc - PTA
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Coating Equipments
MicroGAP 50DC
1 3
MicroGAP 50 DC is a stand-alone microplasma PTA, GTA and MMA unit for precise welding, brazing and hard-facing with rods at low amperage from 0.5 to 50 A.
Mains voltage 230V±10% 3x 400V±10% 3x 460V±10%Mains frequency 50/60 HzMains fuse 16 AMax. power consumption 3.5 kVAMax. welding current (35% ED) 50 AMax. welding current (100% ED) 33 AMax. pilot current (100% ED) 30 AAmperage range for plasma welding 0.5-50 AOpen circuit voltage pilot inverter 100V DCOpen circuit voltage main inverter 100V DCProtection class IP 23
Type of power source InverterDimensions (L x W x H) 655 x 310 x 605 mmWeight 46.5 kg
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Plasma Transferred Arc - PTA Plasma Transferred Arc - PTA
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EuTronic GAP 2501 DC
3
EuTronic® GAP 2501 DC is a PTA, GTA and MMA unit with a 250 A inverter for welding, brazing and hard-facing with powders and rods.
Mains voltage 3x 400V+N ±10% 3x 460V ±10% 3x 400V ±10%Mains frequency 50/60HzMains fuse 32 AMax. power consumption 18 kVAMax. welding current (35% ED) 250 AMax. welding current (100% ED) 160 AMax. pilot current (100% ED) 30 AAmperage range for plasma welding 2-250 AAmperage range for pilot current 0.5-50 AOpen circuit voltage pilot inverter 86V DCOpen circuit voltage main inverter 100V DCProtection class IP 21 S
Type of power source InverterDimensions (L x W x H) 815 x 445 x 635 mmWeight 70 kg
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Coating Equipments
EuTronic GAP 3501DC
3
EuTronic® GAP3501 DC is PTA, GTA and MMA unit with a powerful 350 A inverter for welding, brazing and hard-facing with powders and rods. It is optionally suitable for fully automated process with inter-face to link the unit with external controllers.
Mains voltage 3x 400V+N ±10% 3x 460V ±10%Mains frequency 50/60HzMains fuse 32 AMax. power consumption 20 kVAMax. welding current (35% ED) 350 AMax. welding current (100% ED) 250 AMax. pilot current (100% ED) 30 AAmperage range for plasma welding 6-350 AAmperage range for pilot current 0.5-50 AOpen circuit voltage pilot inverter 86V DCOpen circuit voltage main inverter 100V DC
Protection class IP 21 SType of power source InverterDimensions (L x W x H) 815 x 445 x 635 mmWeight 75 kg
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GAP torches GAP torches
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Description shortP = Powder
R = Rod or wireMicro
GAP 50 DCGAP 2501
DCGAP 3501 DC Manual torchMachine
torch
GAP® E5N 50A Horizontal construction/Vertical R ++ + ++ ++
GAP® E12N 100A Horizontal/Vertical R ++ + ++ ++
GAP® E15N 150A Horizontal/Vertical R – ++ ++ ++
GAP® E20N 200A Horizontal/Vertical R – ++ ++ ++
GAP® E150P 150A Horizontal P – ++ ++ –
GAP® E54 S-M-D-DL
200A Horizontal. Inner coatings of parts Length mm: 330(S), 550(M), 920(D), 1770(DL)
P – ++ – ++
GAP® E52 200A Vertical P – ++ – ++
GAP® E200P 200A Vertical. Difficult-to-access coating area P – ++ – ++
++ Recommended+ Possible– Not recommended / Not possible
E5N E12N E15NE20N E150P
E200P
E52
E54
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Coating Equipments
Oscillator OU100
Oscillator - Horizontal axis 100 mm
Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.
Axis HorizontalMax traverse path (mm) 100Oscillation speed (mm/s) 0.1-80
Oscillator VU100
Oscillator - Vertical axis 100 mm
Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.
Axis Vertical with integrated AVCMax traverse path (mm) 100Oscillation speed (mm/s) 0.1-80
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Oscillator OU100/VU100
Oscillator - Horizontal/vertical axis 100 mm
Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.
Axis Horizontal and vertical with integrated AVCMax traverse path (mm) 100Oscillation speed (mm/s) 0.1-80
Oscillator OU1000
Oscillator - Horizontal axis 1000 mm
Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.
Axis HorizontalMax traverse path (mm) 1000Oscillation speed (mm/s) 0.1-100
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Coating Equipments
Oscillator OU1000/VU100
Oscillator - Horizontal/vertical axis 1000/100 mm
Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.
Axis Horizontal and vertical with integrated AVCMax traverse path (mm) 1000Oscillation speed (mm/s) 0.1-100
Oscillator LU1000/OU100/VU100
Oscillator - 3 axis
Oscillators allows movement of the torch according to settings which operator can easily modify on a touchscreen.
Axis 3 axis with integrated AVCMax traverse path (mm) 1000Oscillation speed (mm/s) 0.1-90
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Wire Arc Spraying Wire Arc Spraying
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EuTronic® Arc Spray 4 HF
Twin Wire Arc Spraying
EuTronic® Arc Spray 4 HF is a 350 A twin wire arc spray equipment. There is no motor in the spray gun. Instead, the EAS 4 HF uses a patented ‘Synchrodrive’ system , where a single, sealed motor with a flexible drive arrangement, powers a reliable, positive drive push-pull up to a distance of 20 m.This results in a long reach and lightweight flexibility of the gun and supplies.
Mains voltage 3x 220V option 3x 380V 3x 440V 3x 460VMains frequency 50/60 HzMains fuse 32 A/Phase. Option 40 A/Phase (220 V input)Max. power consumption 18 KVAMax. welding current (100% ED) 350 AOutput voltage 0-50 Vdc (nominal)Protection class Top electrical compartments IP51
Bottom compartment IP12Air requirements 1.56 m3 / min @ 6bar
Type of power source Switched voltage power sourceDimensions (L x W x H) 900 x 665 x 913 mmWeight 350 kg
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Powder Flame Spray-FusingPowder Flame Spray-Fusing
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Coating Equipments
SuperJet-S- Eutalloy®
Powder Flame Spray-Fusing system
SuperJet-S- Eutalloy® is an oxy-acetylene torch to spray and fuse Eutalloy® powders, which delivers very precise anti-wear protective coatings.
Deposition rate (kg/h) 0.5-5.0Oxygen flow rate (Nl/h) 90-1200Acetylene flow rate (Nl/h) 80-1100Oxygen pressure (bar) 1.5–4.0Acetylene pressure (bar) 0.5–1.0
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Powder Flame Spraying Powder Flame Spraying
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CastoDyn® DS 8000
Powder Flame Spray system
CastoDyn® DS 8000 is an oxy-acetylene torch to spray alloys pow-ders and other materials, for many different coating applications. It is user-friendly modular system with a single valve process control, incorporated quick shut-off lever safety device and ergonomic design.
Deposition rate (kg/h) 1-8Oxygen flow rate (Nl/h) 500-2000Acetylene flow rate (Nl/h) 400- 800Oxygen pressure (bar) 4Acetylene pressure (bar) 0.7Compressed air pressure (bar) 0-6
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Coating Equipments
CastoDyn® SF Lance
Powder Flame Spray-Fusing attachement for the CDS 8000
CastoDyn® SF Lance increases the already wide range of applications by allowing the CDS 8000 to perform powder spraying with simulta-neous fusion.
Deposition rate (kg/h) 1-9Oxygen flow rate (Nl/h) 500-2000Oxygen pressure (bar) 4Acetylene pressure (bar) 0.7Compressed air pressure (bar) 1Flame power (kW) 7-28Deposit thickness one pass (mm) 0.8-3
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Powder Flame Spray-Fusing Powder Flame Spray-Fusing
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SSM 50
Standard Spray Module
Deposition rate (kg/h) 4-9Oxygen flow rate (Nl/h) 2000Oxygen flow rate - Carrier gas (Nl/mn) 330Acetylene flow rate (Nl/h) 1900Flame power (kW) ~28Deposit thickness one pass (mm) 1-3Typical Yield > 90 %
SSM 51
Standard Spray Module
Deposition rate (kg/h) 2-4Oxygen flow rate (Nl/h) 1000Oxygen flow rate - Carrier gas (Nl/mn) 240Acetylene flow rate (Nl/h) 950Flame power (kW) ~14Deposit thickness one pass (mm) 0.8-2.5Typical Yield > 90 %
SSM 52 (optional)
Standard Spray Module
Deposition rate (kg/h) 1-2Oxygen flow rate (Nl/h) 500Oxygen flow rate - Carrier gas (Nl/mn) 80Acetylene flow rate (Nl/h) 475Flame power (kW) ~7Deposit thickness one pass (mm) 0.8-2Typical Yield > 90 %
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Flame equipmentFlame equipment
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Coating Equipments
CastoFuse
Oxy-acetylene torch to Preheat and fuse Self-fluxing coatings
CastoFuse is an oxy-acetylene torch to fuse Self-fluxing Eutalloy® RW coatings and preheat pieces. It is user-friendly modular system with an incorporated quick shut-off lever safety device.
Oxygen flow rate (Nl/h) 0.75-6.1Acetylene flow rate (Nl/h) 0.7-5.5Oxygen pressure (bar) 4Acetylene pressure (bar) 0.7Flame power (kW) 11.5-70Lenhth (mm) 270-670
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HVOF HVOF
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CastoJet® CJK5
Liquid Fuelled HP-HVOF Technology
The CastoJet® Kerosene 5 - CJK5 - is a kerosene fuelled high pressure HVOF (High-Velocity Oxy-Fuel) system. The operator interface is sim-ple to follow using a touch screen interface.
Protection class IP 52Oxygen flow rate (Nl/h) 1000 l/min @ min 16bar at GasboxFlame power (kW) 250Liquid Fuel High grade premium paraffin BS2869 Part 2:1988 Class C1, Jet-A1 or 1-K kerosene. Max Flow rate 500 ml/min.Nitrogen 25 l/min @ 4 barat GasboxWeight (kg) Gasbox 100kg. Operator interface 20kg
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Manual Electrode "EUTECTRODE" 134
Electrode Terocotes 134
Electrode for Special Steels 138
Electrode for Cast Iron 140
Electrode for Stainless Steel 142
Low alloy Electrodes 144
Nickel Alloy Electrodes 145
Cobalt Alloy Electrodes 147
Copper Alloy Electrodes 148
Alumium Alloy Electrodes 149
Metal Working Electrodes 149
CastoMAG solid wire 150
CastoMag Terocotes 150
CastoMag Stainless Steels 151
CastoMag Special Steels 152
CastoMag Low Alloy Steels 153
CastoMag Nickel Alloys 154
CastoMag Copper Alloys 155
CastoMag Aluminium Alloys 156
CastoTIG 157
CastoTIG Terocotes 157
CastoTIG Special Steels 158
CastoTIG Low Alloy Steels 159
CastoTIG Nickel Alloys 160
CastoTIG Cobalt Alloys 161
CastoTIG Copper Alloys 162
CastoTIG Aluminium Alloys 163
EnDOTig 164
EnDOtec Terocotes 165
Gas-shielded Flux Cored Wire "EnDOtec" 165
EnDOtec Cast Iron 171
EnDOtec Special Steels 172
EnDOtec Low Alloy Steels 173
EnDOtec Nickel Alloys 174
EnDOtec Cobalt Alloys 175
Shelf-shielded Flux Cored Wire "Teromatec" 176
T TeroMatec Terocotes 176
eroMatec Special Steels 178
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Standards marked with )* are currently obsoletes
Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode Terocotes
4004 NAn improved chromium carbide electrode with enhanced weldability. An ideal candidate alloy when parts wear due to abrasion and moderate impact.
- - - 55-60 HRC -
5005Electrode for the overlay and protection of carbon, alloy & Mn steels. A high CCr content makes it especially favorable against abrasion, moderate gouging impact and mild corrosion.
- - - 57-60 HRC -
5006High metal recovery (170%) electrode developed for hardfacing of parts subjected to combined stresses: abrasion, pressure and moderate impact by medium to fine particles.
- - - ~ 58 HRC DIN EN 14700:EZ Fe15 (DIN 8555:E10 - UM - 60 - G)*
6006 NElectrode for the overlay and protection of carbon, alloy & Mn steels. A high CCr content makes it especially favorable against abrasion, moderate gouging impact and mild corrosion.
- - - 57-60 HRC -
6060 N
High effiency complex carbides for protective coatings against abrasion in presence of very fine and very hard abrasive materials. Maximum hot abrasion resistance: 450°C. Arc "spray type" producting smooth and constant metal transfer
- - - 62-64 HRC~ 70 HRC
DIN EN 14700: EFe16 (DIN 8555:E10 - UM - 65 - G)*
6070 NHigh metal recovery (250%) electrode developed for protective coatings against abrasion in presence of very fine and very hard abrasive materials. Maximum hot abrasion resistance: 650°C.
- - - ~ 70 HRC DIN EN 14700:EFe16 (DIN 8555:E10 - UM - 70 - GR)*
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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode Terocotes
6088Thanks to high density and good distribution of WC in a hard nickel based matrix, the deposit obtained is highly resistant to combined abrasion, erosion & corrosion at high pressure.
- - - ~ 56 HRC (Matrix)
DIN EN 14700:~ ENi20 (DIN 8555:E21 - UM - 55 - CG)*
Grain size: 0,5-1,0 mm
6327 XHD
Special alloy formulation wiht complex carbides of Nb, V, Ti and Cr, finely dispersed within a martensitic matrix with residual austenite. This provides resistance against impact and abrasion involving high stresse up to 500ºC.
- - - ~59 HRCDIN EN 14700: EFe2 (special
alloy)DIN EN 14700:EFe10 (DIN 8555:E8-UM-200-400-CKZ)*
646 XHD High impact resistance. Rebuilding worn parts in 14% manganese steel. Buttering layer before wearfacing. ≥550 ≥ 430 ≥ 30 200 - 430
HBDIN EN 14700:EFe10
(DIN 8555:E8-UM-200-400-CKZ)*
6709 XHDDeposit with a high content of hard constituents, with high resistant to severe abrasion under pressure and moderate impact. Very thick single pass deposits
- - - 58-60 HRC EN 14700: E Fe 15 (DIN 8555: E10-UM-60-GR)*
6710 XHD
High metal recovery (215%) electrode developed for protection against wear by abrasion and erosion. The hardness is obtained in a single pass.
- - - ~ 63 HRC DIN EN 14700:EFe15 (DIN 8555:E10 - UM - 65 - G)*
High metal recovery (215%) electrode developed for protection against wear by abrasion and erosion. The hardness is obtained in a single pass.
- - - ~ 63 HRC -
6715 XHDHigh metal recovery (255%) electrode developed for protection against wear by abrasion & erosion. Maximum hot abrasion resistance up to 650°C. The hardness is obtained in a single pass.
- - - ~ 68 HRC DIN EN 14700:EFe16 (DIN 8555:E10 - UM - 70 - GZ)*
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Standards marked with )* are currently obsoletes
Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode Terocotes
6804 XHDHigh metal recovery (135%) electrode developed for protective coatings on parts subject to elevated temperatures in combined wear regimes: heat-corrosion-friction.
- - - 48 - 53 HRC DIN EN 14700:EZ Fe7 (DIN 8555:E3 - UM - 50 - CKTZ)*
6855 XHDHigh metal recovery electrode, special low carbon CoMoNi Maraging alloy steel. Weld deposit characterized by optimal wear resistance without any risk of cracking or deformation.
- - - 35 - 52 HRC DIN EN 14700:EFe5
6860 XHDHigh metal recovery electrode, special low carbon CoMoNi Super Maraging alloy steel. Weld deposit characterized by optimal wear resistance without any risk of cracking or deformation.
- - - 40 - 60 HRC DIN EN 14700:EFe5
700 N Electrode depositing chromium carbides for wear protection against abrasion combined with pressure and moderate impact. - - - ~ 63 HRC DIN EN 14700:EZ Fe15
(DIN 8555:E10 - UM - 65 - G)*
7625 E Electrode developed for crack-free coating with good resistance to tempering, thermal and mechanical fatigue (up to 500°C). - - - ~ 52 HRC DIN EN 14700:EZ Fe3
(DIN 8555:E3 - UM - 50 - ST)*
Castolin 2Electrode deposits a chromium, molybdenum, manganese alloy steel,developed for anti-wear-coating of parts to resist impacts, pressure and abrasion.
- - - ~59 HRC DIN EN 14700:EZ Fe2 (DIN 8555:E3 - UM - 60 - S)*
CAVITEC SMAHigh metal recovery electrode, special alloy for highest cavitation resistance on stainless steel, carbon steel hydro-turbines, pumps.
- - - 250 - 450 HV30 -
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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode Terocotes
N 102High metal recovery (150%) electrode developed for anti-wear-coatings on parts or tools to resist high pressures, impacts and wear.
- - - ~ 55 HRC DIN EN 14700:EFe8 (DIN 8555:E6 - UM - 55 - G)*
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Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode for Special Steels
4026 N
Electrode with a two-phase microstructure which imparts very high strength and ductility. Strike and restrike properties are excellent, and deposits are smooth readily de-slagged.
≥ 125.000 psi
(827 MPa)
≥ 79.000 psi
(545MPa)≥ 25 ~ 90 HRB -
680All-position welding electrode maintaining superior crack resistance. Mechanical properties are at the high-end which guarantees an excellent performance in-service.
≥ 120.000 psi
(830 MPa)
≥ 79.000 psi
(552 MPa)≥ 25 ~ 90 HRB -
680 CGS
“Universal” repair alloy to use in high alloy steels in M&R. All position weldability. Its controlled grain size helps maximize in-service mechanical properties. Maximum Safety Margin.
≥ 120.000 psi
(830 MPa)
≥ 79.000 psi
(552 MPa)≥ 25 ~ 90 HRB -
680 SHigh alloy for tool & die repairs and joining dissimilar steels. Highest tensile strength and crack resistance. Very easy to weld. Maximum Safety Margin (MSM)
≥ 810 ≥ 640 ≥ 20 ~ 210 HV30 DIN EN 14700:EFe11
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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode for Special Steels
6868 XHD
Electrode developed for high speed welding of diffi cult-to-weld, galvanised or dissimilar steels. Rebuilding and buttering layers before wearfacing. High metal recovery (170%).
≥ 780 ≥ 590 ≥ 20 ~ 270 HV30DIN EN 14700:EFe11
(DIN 8555:E9 - UM - 250 - CKRZ)* EN ISO 3581-A:E29 9 R 72
Electrode developed for high speed welding of diffi cult-to-weld, galvanised or dissimilar steels. Rebuilding and buttering layers before wearfacing. High metal recovery (170%).
≥ 115.000 psi
≥ 85.000 psi ≥ 24 ~ 90 HRB -
690 SF
Specifically designed for joining &buttering a wide range of steels which are either of unknown composition or considered “difficult to weld“ and where matching electrodes do not exist.
≥ 740 ≥ 490 ≥ 20 ~ 220 HV30
DIN EN 14700:EFe11 EN ISO 3581-A:E29 9 R 12
AWS A5.4:E312-16 W.-Nr.:1.4337
690 X Assembly, rebuilding, buttering layer for alloyed and hardenable steels before wear facing. High crack resistance. ≥ 681 ≥ 540 ≥ 34 210 HV30 -
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Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode for Cast Iron
2-24 Nickel based electrode developed for welding grey cast iron with soft, machinable deposits. Very easy to use. ≥ 250 ≥ 200 ≥ 3 ~ 150 HB
DIN EN ISO 1071:EC Ni-CI 1 (DIN 8573:ENi - BG 12)*
AWS A5.15:ENi-CI
2-44High nickel content electrode for cast irons. Highly recommended for welding without preheating old and oil-soaked cast irons, as well as for buttering wearfacing.
≥ 250 ≥ 200 ≥ 3 ~ 100 HBDIN EN ISO 1071:EC Ni-CI 1
(DIN 8573:ENi - BG 12)* AWS A5.15:ENi-Cl
2230 XHD
Nickel iron electrode developed for welding grey cast iron to steel or engineering cast iron grades with spheroidal graphite. Highest mechanical properties and Maximun Safety Marging.
≥ 420 ≥ 290 ≥ 6 ~ 210 HB (DIN 8573:ENiFe-1 - BG 23)* AWS A5.15:ENiFe-Cl
2240 XUPER
All position easy handled electrode, specially formulated for gray, ductile, nodular&alloyed cast irons. With no spatter and fluid weldability. Crack-resistant machinable weld deposits.
≥ 420 ≥ 200 ≥ 6 ~ 145 HB DIN EN ISO 1071:EC NiFe-1 3 AWS A5.15:ENiFe-Cl
All position easy handled electrode, specially formulated for gray, ductile, nodular&alloyed cast irons. With no spatter and fluid weldability. Crack-resistant machinable weld deposits.
≥ 55.000 psi
≥ 38.000 psi - ~ 75 HRB AWS A5.15: ENi-Cl
27Primary desing for bonding welds on cast iron parts highly degraded by oxidatin, corrosion and thermal fatigue. Also for wear facing parts for Tool & Die
- - - 54 - 58 HRCDIN EN ISO 1071:EC Fe-1 1 (DIN 8573:EFe-1 - BG 23)*
AWS A5.15:ESt
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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode for Cast Iron
3055 / 4055
All position electrode recommended for welding cast iron similar to base material. High-strength weld metal weld deposit with excellent crack-resistance on thick-section casting.
≥ 55.000 psi
(380 MPa)- - ~ 90 HRB AWS A5.15: ENiFe-CI
3099 / 4099
High nickel alloy ideal for applications requiring dilution tolerance and/or most gray cast irons. It provides sound, dense deposits for pore-free, machinable repairs and cladding.
≥ 53.000 psi
(365 MPa)- - ~ 85 HRB AWS A5.15: ENi-CI
XUPER 2233NA premium all-position electrode suitable for repair welding gray, ductile, and nodular grades of cast iron. A bi-metal core wire aids in the prevention of over-heating.
≥ 72.000 psi
(497 MPa)
≥ 58.000 psi
(400 MPa)≥ 15 ~ 90 HRB AWS A5.15: ENiFe-CI
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Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode for Stainless Steel
33033Stainless steel MMA electrode for fabrication, maintenance and repair of stainless and medium alloy steels. Also for mixed joints and buttering layers. Work hardening.
≥ 570 ≥ 350 ≥ 35 190 - ~ 375 HB
EN ISO 3581-A:EZ 21 8 Cu R 12 DIN EN 14700:EFe11
W.-Nr.:~1.4370
33300Electrode developed for assembly and repair of AISI 309 (25/12), 310 (25/20)and 314 type refractory steel. Excellent resistance to heat (up to 1050°C) and corrosion.
≥ 550 ≥ 350 ≥ 20 -EN ISO 3581-A:E25 20 R 12
AWS A5.4:E310-16 W.-Nr.:1.4842
33500 Electrode developed for assembly and repair of AISI 304 type stainless steel. ≥ 510 ≥ 320 ≥ 25 -
EN ISO 3581-A:E19 12 3 L R 12 AWS A5.4:E316L-16
W.-Nr.:1.4430
33700Rutile type electrode depositing low carbon austenitic-ferritic stainless steel. Increased corrosion resistance, good intercrystalline corrosion ≤ 305°C and in air oxidation ≤ 1050°C.
≥ 550 ≥ 350 ≥ 25 ~ 200 HBEN ISO 3581-A:~E 23 12 2 L R 12
AWS A5.4:~E 309MoL-16 W.-Nr.:~1.4459
E308L Electrode developed for assembly and repair of AISI 304 type stainless steel. ≥ 510 ≥ 320 ≥ 30 ~ 200 HB
EN ISO 3581-A:E19 9 L R 32 AWS A5.4:E308L-17
SFA 5.4:E308L-17 W.-Nr.:1.4316
E309LA stainless steel MMA electrode suitable for mixed joints between stainless steels and also mixed stainless, low and unalloyed steels.
≥ 510 ≥ 320 ≥25 ~ 210 HB
EN ISO 3581-A:E23 12 L R 32 AWS A5.4:E309L-17
SFA 5.4:E309L-17 W.-Nr.:1.4332
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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Electrode for Stainless Steel
E309MOLA stainless steel MMA electrode suitable for mixed joints between stainless steels and also mixed stainless, low and unalloyed steels. Corrosion resistance claddings
≥ 550 ≥ 350 ≥ 25 ~ 220 HB
EN ISO 3581-A:E23 12 2 L R 32 AWS A5.4:E309MoL-17
SFA 5.4:E309MoL-17 W.-Nr.:1.4459
E310Rutile basic coated stainless steel MMA electrode for corrosion and scalling resistant deposits. For low and high temperature applications.
≥ 550 ≥ 350 > 20 190 HB
EN ISO 3581-A:E25 20 R 32 AWS A5.4:E310-17
SFA 5.4:E310-17 W.-Nr.:1.4842
E312L Rutile type electrode depositing low carbon austenitic-ferritic stainless steel primarily used for mixed joints and repairs. ≥ 650 ≥ 450 ≥ 15 ~270 HB
EN ISO 3581-A:E29 9 R 32 AWS A5.4:~ E312-17
SFA 5.4:~ E312-17 W.-Nr.:1.4337
E316L Electrode developed for assembly and repair of AISI 316 type stainless steel. ≥ 510 ≥ 320 ≥ 25 ~ 210 HB
EN ISO 3581-A:E19 12 3 L R 32 AWS A5.4:E316L-17
W.-Nr.:1.4430
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Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Low alloy Electrodes
35256Manual electrode with thick basic coating (Metal recovery 110 %) for high grade and crack resistant joints of low alloy steels. AWS E-7018
500-640 ≥ 420 ≥ 20 - DIN EN ISO 2560-A: E42 5 B 4 2 H 5 AWS A5.1: E7018-1H4R
35266Manual electrode with a basic coating for high quality welds, highe mechanical properties and resitance to craking. AWS E-7016
470-600 ≥ 380 ≥ 20 - DIN EN ISO 2560-A: E38 4 B 4 2 H 5 AWS A5.1: E7016-1H4R
35276
Manual electrode with medium-thick rutile-celullosic coating for joining in all positions - including vertical down- of common constructional steels, sheets and steel pipes. AWS E 6013
470 – 600 ≥ 380 ≥ 20 - DIN EN ISO 2560-A: E38 0 RC 11 AWS A5.1: E6013
35278Manual electrode with thick rutile-basic coating. Good contact welding capability. Designed for butt welding of not alloyed steels wiht or wihtout chamfer. AWS E 6013
470-600 ≥ 380 ≥ 20 - DIN EN ISO 2560-A: E38 0 RB 1 2 AWS A5.1: E6013
35286
Thick rutile coating electrode. Easy to strike, smooth metal transfer with no or little spatter. Clean and regular beads. Recommended for tacking of production assembly. AWS E 6013
500 – 640 ≥ 420 ≥ 20 - DIN EN ISO 2560 A: E42 0 RR 12 AWS A5.1: E6013
6666
Bipherically extruded flux coating electrode. Completely outperforms conventional low hydrogen electrodes whenever low open circuit voltage AC transformers are employed. AWS E8018-G
≥ 570 ≥ 420 ≥ 20 -DIN EN ISO 2560-A:E42 4 B 32
(EN 499:E42 4 B 32)* AWS A5.5:E8018-G
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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Low alloy Electrodes
6666 N
Bipherically extruded flux coating electrode. Completely outperforms conventional low hydrogen electrodes whenever low open circuit voltage AC transformers are employed. AWS E7016
≥ 470 ≥ 380 ≥ 20 - DIN EN ISO 2560-A:E38 2 B 12 H 10 AWS A5.5:E7016
7018 RS
All-position low-hydrogen electrode designed for the welding of steels susceptible to underbead and embrittlement cracking. In general for most low-alloy and carbon steels. AWS E7018 A1
76.000 psi (524 MPa)
65.000 psi (448 MPa) ≥ 22 - AWS A5.1: E7018
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Nickel Alloy Electrodes
2222 XHD
High nickel alloy electrode producing deposits with excellent toughness, capable of withstanding high stress even under impact loading
653 398 36.5 ~ 200 HV30
DIN EN 14700: ENi1 AWS A5.11:~ E NiCrFe3
EN ISO 14172: Ni6182 (NiCr 15 Fe 6 Mn) W.-Nr.:~2.4807
High nickel alloy electrode producing deposits with excellent toughness, capable of withstanding high stress even under impact loading
90.000 psi 65.000 psi 42 ~ 180 HB AWS A5.11: ENiCrFe-2
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Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Nickel Alloy Electrodes
2222 XUPER
Electrode deposits a high Ni alloy with an austenitic structure for welding all kinds of steels & steel castings in thick sections. The MSM & elongation available in the market.
673 420 46 ~ 200 HV30
DIN EN 14700: ENi1 AWS A5.11:~ E NiCrFe3
EN ISO 14172: Ni6182 (NiCr 15 Fe 6 Mn) W.-Nr.:~2.4807
Electrode deposits a high Ni alloy with an austenitic structure for welding all kinds of steels & steel castings in thick sections. The MSM & elongation available in the market.
97.000 psi 61.600 psi 45 ~ 90 HRB -
6817 XHD
High metal recovery (170%) electrode depositing a special nickel alloy, developed for wear protective, creep resistant coatings on hot working tools and dies.
≥ 660 ≥ 420 ≥ 38 ~ 200 HV30 AWS A5.11: ~ ENiCrCoMo-1
6822 XHD
High Ni alloy deposit with an austenitic structure for welding all kinds of steels & steel castings in thick sections and Ni alloys. Working Temperature: cryogenic to 980°C.
665 420 38 ~ 170 HV30 -
6865 XHDHigh metal recovery (150%) electrode depositing a special nickel alloy, developed for wear protective coatings on hot working tools and dies (up to 950ºC)
≥ 750 ≥ 450 ≥ 30 -ISO 14172:~ E Ni 6625 (NiCr22Mo9Nb)
AWS A5.11:~ E NiCrMo-3 W.-Nr.:~2.46211
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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Cobalt Alloy Electrodes
N 9010Electrode deposits a Co based alloy with high hardness (Grade 1 type), for protection against corrosion-heat-abrasion. The deposited metal retains its hardness at high temperature.
- - - 50 – 57 HRCDIN EN 14700:ECo3
(DIN 8555:E20 - UM - 55 - CRTZ)* AWS A 5.13:ECoCr-B
N 9025Electrode deposits a work hardening Co based alloy (Grade 25 type) having high hot crack resistant & maximum resistance to friction, oxidation, pressure & thermal fatigue.
≥ 790 ≥ 480 ≥ 20 250 - 400 HV30
Technische Daten DIN EN 14700:ECo1
DIN 8555:E20 - 250 - CKZ W.-Nr.:2.4964
N 9060Electrode deposits a Co based alloy (Grade 6 type), for protection against corrosion-heat-abrasion. Deposite retains its hardness at high temp. High resistance to impact & hot cracking.
- - - 37 – 41 HRCDIN EN 14700:ECo2
(DIN 8555:E20 - UM - 40 - CRTZ)* AWS A 5.13:ECoCr-A
N 9080Electrode deposits a work hardening Co based alloy (Grade 21 type), for protection against corrosion-heat-impact. The deposited alloy retains its properties at high temperature.
≥ 680 ≥ 540 - 295 - 500 HB
DIN EN 14700:ECo1 (DIN 8555:E20 - UM - 300 - CKPZ)*
AWS A 5.13:ECoCr-E
N 9120Electrode deposits a work hardening Co based alloy (Grade 12 type), for protection against corrosion-heat-impact. The deposited alloy retains its properties at high temperature.
- - - 47 – 52 HRCDIN EN 14700:ECo2
(DIN 8555:E20 - UM - 55 - CRTZ)* AWS A 5.13:ECoCr-B
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Manual Electrode "EUTECTRODE"Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Copper Alloy Electrodes
1855 XHDComplex bronze electrode developed for marine applications, needing high strength/ductility properties and resistance to wear by cavitation, corrosion, friction.
≥ 650 ≥ 380 ≥ 25 ~ 180 HB
DIN 1733: ~E L - Cu Mn 14 AL DIN EN 14700:ECu1
(DIN 8555:E31 - UM - 200 - CP)* W.-Nr.: ~ 2.1368
285Bronze electrode developed for assembly and repair of copper based alloys and resurfacing of steel or cast iron parts subject to frictional wear.
≥ 340 ≥ 190 ≥ 20 ~ 130 HB
DIN 1733:EL- CuSn 7 DIN EN 14700:ECu1
(DIN 8555:E30 - UM - 150 - C)* W.-Nr.:2.1025
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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
Alumium Alloy Electrodes
2101 S Electrode developed for the assembly and repair of aluminium alloy castings. ≥ 180 ≥ 80 - ~ 55 HB
EN ISO 18273:E- Al 4047 (AlSi 12) (DIN 1732:EL - AlSi 12)*
W.-Nr.:3.2585
4021 Electrode developed for the assembly and repair of aluminium alloy castings.
≥ 34.000 psi
(235 MPa)
≥ 79.000 psi
(235 MPa)≥ 25 ~ 45 HB -
Product Description Standard
Metal Working Electrodes
04 Chamfertrode
Electrode developed for fast metal removal and surface preparation by chamfering, grooving and gougin. Elimination of worn and cracked surfaces. -
CUTTRODE 01 Electrode developed for gas free, high speed cutting and piercing work on all metals in all positions. -
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CastoMAG solid wireCastoMAG solid wire
Product Description Hardness Standard
CastoMag Terocotes
45303
High-speed steel MIG-wire with high alloy content of tungsten, molybdenum, chromium/vanadium. Has considerable toughness and excellent cutting characteristics. 55 – 65 HRC
DIN EN 14700:S Fe4 (DIN 8555:MSG 4 - 60 - S)*
W.-Nr.:1.3348
45351 MIG-wire for producing anti-wear coatings on parts subject to combined pressure, moderate abrasion and signifi cant impacts. ~ 60 HRC
DIN EN 14700:S Fe8 (DIN 8555:MSG 6 - 60 - GTZ)*
W.-Nr.:1.4718
45352 Cu-coated MIG-wire for impact resistant ductile surfacings. Only soft annealed machinable. Flame hardenable. Wear facing Cast Iron without buffer layer. ~ 60 HRC
DIN EN 14700:S Fe2 (DIN 8555:MSG 2 - GZ - 350)*
W.-Nr.:1.8405
45355 MIG-wire Maraging type. Martensitic precipitation hardening Ni-Co-Mo steel for cold metal working applications. 34 - 52 HRC
DIN EN 14700:S Fe5 (DIN 8555:~ MSG X 2 NiCoMoTi 18 12 4)*
W.-Nr.:1.6356
45365 MIG-wire for producing anti-wear coatings on parts subject to combined pressure and abrasion, which is only machineable by grinding. 55 – 60 HRC
DIN EN 14700:S Z Fe8 (DIN 8555:MSG 3-GZ-60)*
W.-Nr.:1.2606
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CastoMAG solid wire CastoMAG solid wire
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Standard
CastoMag Stainless Steels
45500 MAG-wire for heterogeneous welding of steels that are diffi cult to weld and for welding 309 type stainless steel ≥ 560 ≥ 370 ≥ 37
EN ISO 14343 - A:G 19 12 3 LSi (EN 12072:G 19 12 3 LSi)*
AWS A5.9:ER316LSi W.-Nr.:1.4430
45503 MAG-wire for assembly and repair of AISI 304 type stainless steel ≥ 510 ≥ 320 ≥ 30EN ISO 14343 - A:G 19 9 LSi
AWS A5.9:ER308LSi W.-Nr.:1.4316
45505MIG wire giving a balanced ferritic austenitic microstructure (Duplex). The CrNiMo alloy resistant against pitting and SCC & crevice corrosion in media which contain chlorides.
≥ 550 ≥ 450 ≥ 20EN ISO 14343 - A:G 22 9 3 NL
AWS A5.9:ER2209 W.-Nr.:~ 1.4462
45513 MAG-wire for assembly and repair of refractory (AISI type 310) stainless steel that needs to resist corrosion and oxidation in air up to 1150°C. ≥ 540 ≥ 350 ≥ 30
EN ISO 14343 - A:G 25 20 Mn (EN 12072:G 25 20 Mn)* AWS A5.9:ER310 (mod.)
W.-Nr.:1.4842
45516 MAG-wire for heterogeneous welding of steels that are diffi cult to weld and for welding 309 type stainless steel. ≥ 550 ≥ 400 ≥ 30
EN ISO 14343 - A:G 23 12 L AWS A5.9:ER309LSi
W.-Nr.:1.4332
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CastoMAG solid wireCastoMAG solid wire
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Standard
CastoMag Special Steels
45507Mag-wire specifically designed for joining and buttering a wide range of steels which are either of unknown composition or considered “difficult to weld“.
≥ 720 ≥ 510 ≥ 25
EN ISO 14343-A:G 29 9 (EN 12072:G 29 9)*
AWS A5.9:ER312 W.-Nr.:1.4337
45554 MAG-wire for welding austenitic steels with manganese and welding steels that are diffi cult to weld or with thick sections. ≥ 620 ≥ 420 ≥ 35
EN ISO 14343 - A:G 18 8 Mn AWS A5.9:~ ER307Si
SFA 5.9:~ ER307Si W.-Nr.:1.4370
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CastoMAG solid wire CastoMAG solid wire
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Standard
CastoMag Low Alloy Steels
45202 MAG-wire (SG2) for welding non-alloyed or low alloyed steel in general use. ≥ 500 ≥ 385 ≥ 20
EN ISO 14341-A:G42 4M21 G3Si1 (DIN 8559: SG2)*
W.-Nr.:1.5125 AWS A5.18:ER70S-6
45203 MAG-wire (SG3) for welding non-alloyed or low alloyed steel in general use. ≥ 530 ≥ 460 ≥ 20
EN ISO 14341-A:G46 5M21 G4Si1 (DIN 8559: SG3)*
W.-Nr.:1.5130 AWS A5.18:ER70S-6
45252 MAG-wire for welding steel resistant to heat and creep up to 570°C. ≥ 600 ≥ 500 ≥ 20EN ISO 21952-A:G CrMo 1Si
W.-Nr.:1.7339 AWS A5.28:ER80S-G
45257 MAG-wire for welding high yield strength steel (up to 700 MPA) used in highly stressed parts of fabrication-welded structures. ≥ 790 ≥ 690 ≥ 16
EN ISO 16834-A:G Mn 3 Ni1CrMo W.-Nr.:~ 1.8939
AWS A5.28:ER100S-G
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CastoMAG solid wireCastoMAG solid wire
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
CastoMag Nickel Alloys
45612
MIG-wire NiCr-20-Nb for joining & anti-wear operations. Austenitic deposit with very high resistance to cracking, high impact strength, heat resistance, oxidation resistance ≤1000ºC.
≥ 620 ≥ 380 ≥ 35 -
EN ISO 18274:S Ni 6082 (NiCr 20 Mn 3 Nb)
AWS A5.14:ERNiCr-3 W.-Nr.:2.4806
45640 TiSolid-wire designed specifically for joining, rebuilding and anti-wear protective coating of cast iron, plus dissimilar joining of steels and cast iron. Tarnish-resistant deposit.
≥ 500 ≥ 290 ≥ 25 ~ 175 HBDIN EN ISO 1071:S C NiFe-2
(DIN 8573:MSG NiFe-2)* W.-Nr.:~ 2.4472
45654 MIG-wire for welding Inconel 625® and nickel based alloys. Austenitic alloys for assembly of dissimilar steels. ≥ 740 ≥ 420 ≥25 -
EN ISO 18274:S Ni 6625 (NiCr22Mo9Nb) AWS A5.14: ERNiCrMo-3
W.-Nr.:2.4831
45660NiCu alloy (Monel) has very good corrosion resistance by alkaline solutions, sea water and non-oxidising salts. The deposit has good resistance to cavitation.
≥ 450 ≥ 200 ≥30 -
EN ISO 18274:S Ni 4060 (NiCu30Mn3Ti) (DIN 1736:SG - NiCu 30 MnTi)*
AWS A5.14:ERNiCu-7 W.-Nr.:2.4377
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CastoMAG solid wire CastoMAG solid wire
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
CastoMag Copper Alloys
45703 MIG-wire for assembly and coating of plain bronze (copper tin) parts. ≥ 260 ≥ 185 ≥ 20 ~ 80 HB
EN ISO 24373:S Cu 5210 (CuSn8P) W.-Nr.:~ 2.1022
AWS A5.7:~ ERCuSn-A
45706 MIG-wire for assembly and coating of copper and its alloys. Copper-Silicon alloy (3%). ≥ 350 ≥ 150 ≥ 40 ~ 80 HB
EN ISO 24373:S Cu 6560 (CuSi3Mn1) W.-Nr.:2.1461
AWS A5.7:ERCuSi - A
45709 Cu filler solid wire for welding of pure and Oxygen-free Copper, claddings and hard-facings on mild steels and cast iron. ≥ 220 - ≥ 30 ~ 60 HB
EN ISO 24373:S Cu 1898 (CuSn1) W.-Nr.:2.1006
AWS A5.7:ER Cu
45751MIG-wire for welding copper-aluminium alloys and coating parts subject to wear by metal-to-metal friction. Very good resistance to corrosion by sea water.
≥ 430 - ≥ 40 ~ 100 HBEN ISO 24373:S Cu 6100 (CuAl8)
W.-Nr.:2.0921 AWS A5.7:ERCuAl-A1
45752
Multi alloyed Aluminium Bronze MIG wire containing additions of Ni, Fe and Mn. Work hardening alloy, resists metal/metal friction, cavitation and corrosion by sea water. ≥ 690 - ≥ 16 ~ 190 HB
EN ISO 24373:S Cu 6328 (CuAl9Ni5) W.-Nr.:2.0923
AWS A5.7:~ ERCuAlNi
45756 High hardness solid wire for hardfacings and claddings. Resistance against cavitation, sea water corrosion and erosion. ≥ 900 - ≥ 10 ~ 290 HB
ISO 24373:S Cu 6331 (CuMn13Al7) (DIN 8555:MSG 31 - 300 - CKN)*
W.-Nr.:2.1367 AWS A5.7:ER CuMnNiAl
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CastoMAG solid wireCastoMAG solid wire
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
CastoMag Copper Alloys
45758MIG-wire for welding copper-aluminium Ni alloys and coating parts subject to wear. Very good resistance to corrosion by sea water.
≥ 530 - ≥ 30 ~ 140 HB EN ISO 24373:S Cu 6327 (CuAl8Ni2) W.-Nr.:2.0922
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Standard
CastoMag Aluminium Alloys
45802 MIG-wire (type AG5, 5356) for welding aluminium alloys. Homogeneous welding of aluminium-magnesium alloys with 5% Mg. ≥ 235 ≥ 110 ≥ 17
EN ISO 18273:S Al 5356 (AlMg5(A)) W.-Nr.:3.3556
AWS A5.10:ER5356
45803 MIG-wire (type AS5, 4043) for welding aluminium-magnesium alloys and reclamation of defective foundry castings. ≥ 180 ≥ 80 ≥ 15
EN ISO 18273:S Al 4043A (AlSi5(A)) W.-Nr.:3.2245
AWS A5.10:ER4043
45806 MIG-wire (type AG4MC, 5183) for welding aluminium-magnesium alloys. ≥ 275 ≥ 125 ≥ 17
EN ISO 18273:S Al 5183 (AlMg4,5Mn0,7(A))
W.-Nr.:3.3548 AWS A5.10:ER5183
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CastoTIG CastoTIG
Product Description Hardness Standard
CastoTIG Terocotes
45301 W TIG-rod for coating parts subject to heat, thermal shock and plastic deformation. 40 - 46 HRCDIN EN 14700:S Fe3
(DIN 8555:WSG 3 - 45 - T)* W.-Nr.:1.2567
45303 W TIG-rod for HSS coating of parts subject to combined mechanical wear: adhesion, friction, shock or contact fatigue at elevated temperatures. 55 - 63 HRC
DIN EN 14700:S Fe4 (DIN 8555:WSG 4 - 60 - S)*
W.-Nr.:1.3348
45305 W TIG-rod for preventive and repair coating of hot working tools. 50 - 53 HRCDIN EN 14700:S Fe3
(DIN 8555:WSG 3 - GZ - 55 - T)* W.-Nr.:1.2343
45351 W TIG-rod for coating parts subject to heat, impact, sliding and rolling abrasion. 55 - 60 HRCDIN EN 14700:S Fe8
(DIN 8555:WSG 6 - 60 - GTZ)* W.-Nr.:1.4718
45352 W Cu-coated TIG-rod for impact resistant ductile surfacings. Only soft annealed machinable. Flame hardenable. Wear facing Cast Iron without buffer layer. ~ 60 HRC
DIN EN 14700:S Fe2 (DIN 8555:WSG 2 - 350)*
W.-Nr.:1.8405
45355 W TIG-rod Maraging type. Martensitic precipitation hardening Ni-Co-Mo steel for cold metal working applications. 34 - 52 HRC
DIN EN 14700:S Fe5 (DIN 8555:~ SG X 2 NiCoMoTi 18 12 4)*
W.-Nr.:1.6356
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CastoTIGCastoTIG
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
CastoTIG Special Steels
45500 W TIG-rod for assembly and repair of AISI 316 type stainless steel. ≥ 650 ≥ 470 ≥ 38 -
EN ISO 14343 - A:W 19 12 3 L (EN 12072:W 19 12 3 L)*
AWS A5.9:ER316L W.-Nr.:1.4430
45503 W TIG-rod for assembly and repair of AISI 304 type stainless steel. ≥ 570 ≥ 400 ≥ 35 -
EN ISO 14343 - A:W 19 9 L AWS A5.9:ER308L
W.-Nr.:1.4316
45507 W TIG-rod for assembling or coating tool steel or dissimilar steels. Buttering layer before surfacing. ≥ 750 ≥ 530 ≥ 20 -
EN ISO 14343-A:W 29 9 (EN 12072:W 29 9)*
AWS A5.9:ER312 W.-Nr.:1.4337
45554 W
Tig rod ideally suitable for buttering layers & anti-wear coatings on workpieces subject to impacts & high pressure. The deposit is work-hardenable and has excellent crack resistance.
≥ 500 ≥ 350 ≥25 -EN ISO 14343 - A:W 18 8 Mn
AWS A5.9:ER307 (mod.) W.-Nr.:1.4370
TIGTectic 680TIG-rod for welding all commonly used industrial steels, particularly those alloys requiring very high strength joining properties with a Maximum Safety Margin.
≥ 120.000 psi
(830 MPa)
≥ 79.000 psi
(552 MPa)≥ 25 ~ 95 HRB -
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CastoTIG CastoTIG
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
CastoTIG Low Alloy Steels
45252 W TIG-rod for the assembly and resurfacing of 15 CD 4 type steels. Resists heat up to temperatures of 550°C. ≥ 600 ≥ 500 ≥ 20 ~ 250 HV30
DIN EN ISO 21952 A:W CrMo1Si W.-Nr.:1.7339
AWS A5.28:ER80S-G
45255 W TIG-rod for fabrication welding mechanical structural steel assemblies. ≥ 530 ≥ 385 ≥ 20 -
EN ISO 636-A:W3Si1 (DIN 8559:WSG 2)*
W.-Nr.:1.5125 AWS A5.18:ER70S-G
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CastoTIGCastoTIG
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Standard
CastoTIG Nickel Alloys
45612 W TIG-rod for welding Inconel 600®™, nickel based alloys and tool steels or low to highly alloyed steels that are diffi cult to weld. Assembly of copper with steel. ≥ 620 ≥ 380 ≥ 35
EN ISO 18274:SNi 6082 (NiCr 20 Mn 3 Nb)
(DIN 1736:SG - NiCr 20 Nb)* AWS A5.14:ERNiCr-3
SFA 5.14:ERNiCr-3 W.-Nr.:2.4806
45654 W TIG-rod for welding Inconel 625®™ and nickel based alloys. Austenitic alloy for assembly of dissimilar steels. ≥ 740 ≥ 420 ≥25
EN ISO 18274:S Ni 6625 (NiCr 22 Mo 9 Nb)
AWS A5.14:ERNiCrMo-3 W.-Nr.:2.4831
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CastoTIG CastoTIG
Product Description Hardness Standard
CastoTIG Cobalt Alloys
45401 W TIG-rod cobalt based alloy (Grade 1 type). Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. 50 – 55 HRC
DIN EN 14700:S Co3 (DIN 8555:WSG 20-GO-55-CRTZ)*
AWS A5.13:RCoCr-C
45406 W TIG-rod cobalt based alloy (Grade 6 type). Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. 35 – 39 HRC
DIN EN 14700:S Co2 (DIN 8555:WSG 20-GO-40-CPTZ)*
AWS A5.13:RCoCr-A
45412 W TIG-rod cobalt based alloy (Grade 12 type). Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. 45 – 50 HRC
DIN EN 14700:S Co2 (DIN 8555:WSG 20-GO-50-CTZ)*
AWS A5.13:RCoCr-B
45421 W TIG-rod cobalt based alloy (Grade 21 type). Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction.
330 - 500 HV30
DIN EN 14700:S Co1 (DIN 8555:WSG 20-GO-300-CNTZ)*
AWS A5.13:RCoCr-E
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Standards marked with )* are currently obsoletes
CastoTIGCastoTIG
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
CastoTIG Copper Alloys
45701 W TIG-rod for assembly and coating of parts subject to marine corrosion and notably the 70/30 or 90/10 copper-nickel alloys. ≥ 350 ≥ 180 ≥ 25 -
EN ISO 24373:S Cu 7158 (CuNi30) W.-Nr.:2.0837
AWS A5.7:ERCuNi
45706 W TIG-rod for assembly and coating of copper and its alloys. Copper-silicon alloy (3%). ≥ 350 ≥ 150 ≥ 40 ~ 80 HB
EN ISO 24373:S Cu 6560 (CuSi3Mn1) W.-Nr.:2.1461
AWS A5.7:ERCuSi - A
45751 WCupro-aluminium type filler rod for use in the TIG process for the joining and coating of simple or multi-alloy cupro-aluminium parts and copper parts.
≥ 430 - 40 ~ 100 HBEN ISO 24373:S Cu 6100 (CuAl8)
W.-Nr.:2.0921 AWS A 5.7:ERCuAl-A1
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Standards marked with )* are currently obsoletes
CastoTIG CastoTIG
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Standard
CastoTIG Aluminium Alloys
45802 W TIG-rod for welding aluminum-magnesium alloys and similar types of aluminum alloys. ≥ 235 ≥ 110 ≥ 17
EN ISO 18273:S Al 5356 (AlMg5Cr(A)) W.-Nr.:3.3556
AWS A5.10:ER5356
45803 W Aluminium silicon 5% filler rod for the joining, rebuilding and coating, by the TIG process, of pure aluminium and its alloys as welded or cast. ≥ 180 ≥ 80 ≥ 15
EN ISO 18273:S Al 4043 (AlSi5) W.-Nr.:3.2245
AWS A5.10:ER4043
45806 W TIG-rod for welding aluminum-magnesium alloys. Excellent mechanical properties. ≥ 275 ≥ 125 ≥ 17
ISO 18273:S Al 5183 (AlMg4,5Mn0,7(A)) W.-Nr.:3.3548
AWS A5.10:ER5183
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Standards marked with )* are currently obsoletes
CastoTIGCastoTIG
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness
EnDOTig
54004DW Metal cored TIG rod developed for producing anti-wear coating depositing steel alloyed with Cr,Co and Mo. Excellent resistance to metal-to-metal friction, mechanical properties ≤ 500°C. - - - 45 - 50 HRC
54023DW Metal cored nickel-iron TIG rod developed for welding cast iron assemblies or rebuilding. Joining cast iron to steel. ≥ 420 > 290 ≥ 6 ~190 HV30
54360XDW Metal cored TIG rod, special low carbon CoMoNi Maraging alloy steel. Weld deposit characterized by optimal wear resistance without any risk of cracking or deformation. - - - 40 - 60 HRC
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
EnDOtec Terocotes
CAVITEC GMAGas shielded ,metal cored wire, special alloy for highest cavitation resistance on stainless steel, carbon steel hydro-turbines, pumps.
- - - 250 - 450 HV30 -
DO*02 Metal cored wire developed for welding diffi cult-to-weld steels, armour plate and manganese steel. ≥ 550 ≥ 350 ≥ 25 200 - 400
HV30
EN ISO 17633 - A:T 18 8 Mn MM 2 (EN 12073:T 18 8 Mn MM 2)*
AWS A5.22:~ E307T1-4 SFA 5.22:~ E307T1-4
W.-Nr.:1.4370
DO*04
Metal cored wire developed for producing anti-wear coating depositing steel alloyed with Cr,Co & Mo. Excellent resistance to metal-to-metal friction, mechanical properties up to 500 °C.
- - - 45 - 50 HRC DIN EN 14700:T Z Fe 3 (DIN 8555:MF 3 - 50 - CKTZ)*
DO*05Metal cored wire developed for producing work hardening anti-wear coatings, having an excellent resistance to impacts, pressure and high stress abrasion.
- - - 220 - 400 HB
DIN EN 14700:T Fe9 (DIN 8555:MF 7 - 200 - 400 - GKP)*
DO*06
Metal cored wire for anti-wear coatings with High Speed Steel properties for fabrication or repair damaged tools. Best resistance to shock, pressure, cracking & oxidation at high temp.
- - - ~ 63 HRC (DIN 8555: EMF4-60-S )* W.-Nr.:1.3346
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
EnDOtec Terocotes
DO*10
Metal cored wire to resist severe abrasion under high pressure, with low to moderate impact. It offers excellent out-of-position weldability. Low fuming and minimal spatter.
- - - 52 - 56 HRC -
DO*11
Metal cored wire developed for producing anti-wear coatings (tungsten carbides in a nickel based matrix) on parts subject to severe abrasion in combination with heat and corrosion.
- - - 50 – 55 HRC (Matrix)
DIN EN 14700:T Ni20 (DIN 8555:MF 21 - 55 - CGTZ)*
Metal cored wire developed for producing anti-wear coatings (tungsten carbides in a nickel based matrix) on parts subject to severe abrasion in combination with heat and corrosion.
- - - 50 – 55 HRC (Matrix) -
DO*13Metal cored wire developed for producing anti-wear coatings, having a high resistance to pressure, impacts and moderate abrasion.
- - - 56 - 58 HRCDIN EN 14700:T Fe8
(DIN 8555:MF 6 - 60 - GPTZ)* W.-Nr.:1.4718
DO*15Metal cored wire developed for producing anti-wear coatings on parts subject to impact, abrasion and contact fatigue.
- - - 50 - 55 HRC DIN EN 14700:T Z Fe3 (DIN 8555:MF 3 - 55 - GPST)*
DO*30Metal cored wire developed for producing single pass, anti-wear coatings on parts subject to abrasion and erosion by small particles.
- - - 60 - 65 HRCDIN EN 14700:T Fe13
(DIN 8555:~ MF 2 - 65 - G)* (Sonderlegierung)
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
EnDOtec Terocotes
DO*31 Metal cored wire developed for high resistance to abrasion combined with moderate impact, corrosion and heat. - - - 55 - 60 HRC DIN EN 14700:T Z Fe14
(DIN 8555:MF 10 - 60 - GPR)*
DO*310Seamless, metal cored wire. Low alloy Cr-C-Mn-Fe weld deposits for thick multipass deposition without cracks. For rebuilding worn parts and buttering layers for wearfacing.
- - - ~ 350 HB DIN EN 14700:TFe 1 DIN 8555:MSG 1 GF-350-P
DO*322Metal cored wire developed for producing multi pass, anti-wear coatings on parts subject to abrasion and erosion by small particles.
- - - 55 - 65 HRC DIN EN 14700:T Z Fe8 (DIN 8555:MF 10 - GF - M21 - 65 - G)*
DO*327Metal cored wire developed for producing multi pass, crack-free coating of parts subject to wear by combined abrasion and impact with high pressures.
- - - 50– 58 HRC DIN EN 14700:T Z Fe2 (DIN 8555:MF 6-GF-M12-60-GRT)*
DO*329 Metal cored wire for crack-free coating with good resistance to tempering, thermal and mechanical fatigue (up to 500°C). - - - ~ 52 HRC (DIN 8555: EMF3-50-ST)*
DO*33
Metal cored wire developed for producing anti-wear coatings, having excellent resistance to abrasion and erosion at high temperatures up to 1200ºF (650°C).
- - - ~ 68 HRC DIN EN 14700:T Z Fe16 (DIN 8555:MF 10 - 70 - GT)*
Metal cored wire developed for producing anti-wear coatings, having excellent resistance to abrasion and erosion at high temperatures up to 1200ºF (650°C).
- - - ~ 63 - 65 HRC -
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
EnDOtec Terocotes
DO*332Metal cored wire developed for multi pass, anti-wear coatings having excellent resistance to abrasion and moderate impact.
- - - ~ 58 HRC DIN EN 14700:T Fe 14 (DIN 8555:MF 10 - GF - M12 - 60 - CG)*
DO*341
Seamless, metal cored wire,special alloy steel C-Cr-Ni-Mo , abrasion and hot crack resistance up to 550ºC. Excellent cutting edge retention properties. Creep, high compression and moderate corrosion resistance.
- - - 38 - 43HRC EN 14700: T Fe 13 (DIN 8555: MSG3-GF-40-ST)*
DO*351
Seamless, metal cored wire,high alloy Cr-Si-C to provide protective coating against wear caused by high Impact, adhesion (metal-metal fricton) and abrasion. Very tough deposit, high hardness and high crack resistance.
- - - ~ 600 HB DIN EN 14700:T Fe 8 (DIN 8555:MSG 6-GF-60-GP)*
DO*358
Seamless, metal cored wire, alloy Cr-Si-C ( ~6% Cr) steel for wear protective coatings against moderate abrasion, impact and high pressure. Wearfacing deposit air hardenable. Tough deposit, high hardness and high crack resistance.
- - -- ~ 58 HRC40 - 60 HRC
DIN EN 14700: T Fe 6 (DIN 8555: MSG 6-GF-60 GP)*
DO*360XMetal cored alloy wire, special low carbon CoMoNi Maraging alloy steel. Weld deposit characterized by optimal wear resistance without any risk of cracking or deformation.
- - - 40 - 60 HRC -
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
EnDOtec Terocotes
DO*361
Seamless, metal cored wire, ideal for batch manufacturing or maintenance and repair. Cr-C-Fe rich alloy deposit for excellent wear resistance against high abrasion combined with moderate impact.
-- - -- 59-61 HRC EN 14700: T Fe 15 (DIN 8555: MSG 10 –GF-60-CGP)*
DO*390N
NanoAlloy patended, gas shielded, metal cored alloy wire, ideal for M & R applications or batch manufacturing where highest integrity welding, efficiency and productivity are required.
- - - 66 - 71 HRC DIN EN 14700:ZT Fe 8
NanoAlloy patended, gas shielded, metal cored alloy wire, ideal for M & R applications or batch manufacturing where highest integrity welding, efficiency and productivity are required.
- - - 66 - 71 HRC -
DO*48
Metal cored wire developed for producing anti-wear coatings (WC in an iron base matrix) on parts subject so severe abrasion or erosion combined with moderate pressure & impacts.
- - - 50 – 55 HRC (Matrix) DIN EN 14700:T Fe20
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
EnDOtec Terocotes
DO*611 X
Metal cored wire engineered with specialized Macrocrystalline Tungsten Carbides (MTC) - which minimise dilution during welding- in a hardened nickel matrix which ensures excellent resistance against abrasive wear with low impact in hot and/or corrosive environments.
- -- -- 50 HRC (matrix) 0
EG 8336
Gas shielded, metal cored alloy wire. Slag-free deposit refined Dispersion Hardening alloy microstructure ensures exceptional performance against severe abrasion, erosion with impact.
- - - 65 - 70 HRC DIN EN 14700:ZT Fe 8
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
EnDOtec Cast Iron
DO*23
Metal cored nickel-iron wire developed for welding cast iron assemblies or rebuilding. Joining cast iron to steel. ≥ 470 ≥ 350 ≥ 15 ~ 200 HV30
DIN EN ISO 1071:T C NiFe-2 M (DIN 8573:~ MF NiFe-2)*
W.-Nr.:~ 2.4560Metal cored nickel-iron wire developed for welding cast iron assemblies or rebuilding. Joining cast iron to steel. ≥ 68 psi ≥ 51 psi ≥ 15 ~ 90 HRB -
DO*636Joining, rebuilding ductile and grey cast irons, dissimilar welding cast iron / steel. Low shrinkage stresses provide resistance to cracking.
- - - 140 - 160 HB Special Alloy: Ni 36
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Standard
EnDOtec Special Steels
DO*28S High performance in joinning, hardfacing and manufacture of stainless steels CrNi with low carbon content 316L, 316Ti, 316Nb. ≥ 570 ≥ 425 ≥ 39 (EN 12073: T 19 12 3 LRM (C ) 3)*
AWS A5.22: E316LT1
DO*500S High performance in joinning, hardfacing and manufacture of stainless steels CrNi with low carbon content 316L, 316Ti, 316Nb. ≥ 570 ≥ 430 ≥ 40 EN ISO 17633-A: T 19 12 3 L P C/M1
AWS A5.22: E316L T1-1/4
DO*503S High performance for joining, surfacing and manufacturing 308L type CrNi low carbon stainless steels. ≥ 580 ≥ 410 ≥ 40 EN ISO 17633-A: T 19 9 L P C/M1
AWS A5.22: E308L T1-1/4
DO*505S Ideal for general maintenance, especially suitable for joining steels difficult to weld, hardenable steels, high carbon steels, etc. ≥ 740 ≥ 580 ≥ 23 EN ISO 17633-A: T 22 9 3 N LP C/M1
AWS A5.22: E2209 T1-1/4
DO*519S Developed for joining high thickness steels and also recommended for disimilar joints (carbon steels and stainless steels) ≥ 700 ≥ 530 ≥ 31 EN ISO 17633-A: T 23 12 2 L-P-C/M1
AWS A5.22: E309LMoT1-1/4
DO*554S Designed for joining disimilar steels and austenitic manganese steels. It can also be used as a buffer layer and anti-impact hardfacing. ≥ 580 ≥ 390 ≥ 40 EN ISO 17633-A: T 18 8 Mn R M 3
AWS A5.22: E307T0-4
DO*68SDesigned for joining and building-up all types of steels, from low-carbon to high alloy steels, tool steels, steels of unknown composition and dissimilar combinations.
≥ 125.000 psi
(580 MPa)
≥ 94.000 psi
(648 MPa)≥ 26 AWS A5.2: E312T1-1/4
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Standard
EnDOtec Low Alloy Steels
DO*257
Seamless gas shielded metal cored alloy wire, ideal for batch manufacturing or M&R. Specifically developed for automated welding of modern low alloy, high tensile construction steels. ≥ 770 ≥ 690 ≥ 17
EN ISO 18276-A:T 69 6 Mn2NiCrMo M M 1 H5
AWS A5.29:E110T15-M21A8-K4-H4
DO*265SCopper-coated seamless cored wire. Excellent weldability, premium quality for joining & fabrication of mild, low alloy & fine grain steels. Basic flux for impact strength down to –40°C
≥ 510 ≥ 420 ≥ 22
EN ISO 17632-A:T 42 4 B C 4 H5/T 46 4 BM 4 H5
(DIN 8559:SG B1 M Y42 54)* AWS A5.20:E70T5 M
DO*266SCu-coated seamless cored wire. Premium weldability and quality for joining & fabrication of mild, low alloy & fine grain steels. Rutile flux for all positional welds, easy deslagging.
≥ 510 ≥ 420 ≥ 22EN ISO 17632-A:T 42 2 P C / M 1 H5
(DIN 8559:SG R1 M21 Y46 43)* AWS A5.20:E71T1 M
DO*267Cu-coated seamless cored wire. Premium weldability and quality for joining & fabrication of mild, low alloy & fine grain steels. Metal cored type for slag-free, high welding speeds.
≥ 510 ≥ 430 ≥ 22 EN ISO 17632-A:T 42 2 M M 2 H5 AWS A5.20:E71TG
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Standards marked with )* are currently obsoletes
Gas-shielded Flux Cored Wire "EnDOtec"Gas-shielded Flux Cored Wire "EnDOtec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
EnDOtec Nickel Alloys
DO*22Inconel 600®™ type metal cored wire developed for weld surfacing nickel alloys, low or high alloy steel and refractory steel and alloys.
≥ 670 ≥ 370 ≥ 30 -DIN EN 14700:T Z Fe8
(DIN 8555:MF 10 - GF - M21 - 65 - G)* AWS A5.14: ~ENiCrFe-3
DO*612 S
Thick multipass welds for high performance surfacing and joining. Austenitic nickel alloy deposit, insensitive to any heat treatment. Extremely high resistance to cracking and excellent resistance to temperature cycles and mechanical fatigue.
242 ≥ 650 ≥ 385≥ 30
≥ 39EN ISO 12153: T Ni 6082 R M21 3
W.Nr.: 2.4864 AWS A5.34: ENiCr3T0-4
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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Product Description Hardness Standard
EnDOtec Cobalt Alloys
DO*60
Metal cored wire depositing a Grade 6 type cobalt base alloy. Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. ~ 43 HRC
DIN EN 14700:T Co2 AWS A5.21: ~ER CCoCr-A
(DIN 8555:MF 20-45-CTZ)*
Metal cored wire depositing a Grade 6 type cobalt base alloy. Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction. 38 - 40 HRC AWS A5.21: ~ER CCoCr-A
DO*70 Metal cored wire depositing a Grade 12 type cobalt base alloy. Excellent resistance to heat, corrosion, abrasion, cavitation and metal-to-metal friction. ~ 48 HRC
DIN DIN EN 14700:T Co2 AWS A 5.21:~ER CCoCr-B
(DIN 8555:MF 20 - 50 - CTZ)*
DO*80 Metal cored wire depositing a Grade 21 type cobalt base alloy. Excellent resistance to heat, corrosion, wear, cavitation and metal-to-metal friction.
330 - 500 HV30
DIN EN 14700:T Co1 (DIN 8555:MF 20 - 300 - CKPTZ)*
AWS A5.21:ER CCoCr-E
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Standards marked with )* are currently obsoletes
Shelf-shielded Flux Cored Wire "Teromatec"Shelf-shielded Flux Cored Wire "Teromatec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
TeroMatec Terocotes
3205 TM
Self shielded cored wire developed for anti-wear coating of low or alloy steel parts with work hardening properties against heavy impact, pressure and friction
- - - 220 - 400 HB
DIN EN 14700:T Fe9 (DIN 8555:MF 7 - 200 - 50 - KNP)*
Self shielded cored wire developed for anti-wear coating of low or alloy steel parts with work hardening properties against heavy impact, pressure and friction
- - - 220 - 400 HB -
3302 TMSelf shielded cored wire developed for buttering layers, difficult to weld steels and manganese steels, work hardening, corrosion resistant.
≥ 600 ≥ 400 ≥ 40 190 - 430 HV30
DIN EN 14700:T Fe10 (DIN 8555:MF 8 - 200 - 400 - CKP)*
W.-Nr.:1.4370
3952 TMSelf shielded cored wire. Complex carbides alloy containing CrMoNbVW to produce maximum resistance to fine, hot abrasion & erosion by coke, clinker, cement or sand at high temp.
- - - 60 - 65 HRC DIN EN 14700:T Fe16 (DIN 8555:MF 10 - 65 - GZ)*
4297 TMSelf shielded cored wire for producing anti-wear coating depositing steel alloyed with CrCoMo. Excellent resistance to metal-to-metal friction, mechanical properties stable ≤ 500 °C.
- - - 45 - 50 HRC DIN EN 14700:T Z Fe 3
4415 TMSelf shielded cored wire developed for anti-wear coating of low or alloy steel parts to resist impact and abrasion up to temperature of 500°C.
- - - 53 - 55 HRC DIN EN 14700:T Fe8 (DIN 8555:MF 3 - 55 - PST)*
4601 TM Self shielded cored wire developed for coating parts subject to abrasion without impact. - - - 50 – 59 DIN EN 14700:T Fe 15
(DIN 8555:MF 3 - 55 - PST)*
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Standards marked with )* are currently obsoletes
Shelf-shielded Flux Cored Wire "Teromatec" Shelf-shielded Flux Cored Wire "Teromatec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
TeroMatec Terocotes
4617 TMSelf shielded cored wire for coating sides of teeth on sugar cane crushing rolls. Deposit is flat and crack free, which is critical in maintaining crusher tolerance and efficiency.
- - - 48-52 HRC -
4633LSelf shielded cored wire with fast freeze hexagonal carbide designed for protecting and profiling sugar cane crusher rolls against abrasion, compression and impact.
- - - 62 - 68 HRC -
4660 TM Self shielded cored wire developed for coating parts subject to abrasion by medium and large bodies. - - - 59 - 62 HRC DIN EN 14700:T Fe16
(DIN 8555:MF 10 - 60 - G)*
4666 TMSelf shielded cored wire with carboborides for wear-protective against severe abrasion and erosion up to 1200ºF (649ºC) of carbon steels, low or high alloy steels and 14% Mn steels.
- - - 60 - 65 HRC -
4811 TMSelf shielded cored wire formulated to resist the most severe abrasion wear phenomenon wiht tungsten carbides. This flux-cored alloy resists both gouging and grinding abrasion.
- - - 62 - 68 HRC -
4923 TM
Self shielded cored wire developed for crack-free coating of parts subject to wear by combined abrasion and impact with high pressures.
- - - 53 - 55 HRC DIN EN 14700:T Fe8 (DIN 8555:MF 6 - 60 - G)*
Self shielded cored wire developed for crack-free coating of parts subject to wear by combined abrasion and impact with high pressures.
- - - ~ 57 HRC -
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Standards marked with )* are currently obsoletes
Shelf-shielded Flux Cored Wire "Teromatec"Shelf-shielded Flux Cored Wire "Teromatec"
Product DescriptionRm
(Mpa)Rp 0.2
(Mpa) A5% Hardness Standard
TeroMatec Special Steels
309 TM
Self-shielded stainless steel flux cored wire designed to weld in the flat and horizontal positions. This is the preferred joining alloy when welding stainless steels with carbon steels.
≥ 96.000 psi
(662 MPa)- ≥ 40 ~ 200 HB AWS 5.22: E309LT0-3
690 TM
Self shielded cored wire with excellent ductility, stainless deposit, good crack resistance and easy machinable with conventional cutting tools.
≥ 105.000 psi
(724 MPa)
≥ 83.000 psi
(572 MPa)≥ 27 ~ 200 HB -
Self shielded cored wire with excellent ductility, stainless deposit, good crack resistance and easy machinable with conventional cutting tools.
≥ 105.000 psi
(724 MPa)
≥ 83.000 psi
(572 MPa)≥ 27 ~ 200 HB -
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MMA 182
ArcPower 160 182
PowerMax 4.0 182
PowerMax 1800 183
AccuMax 183
XuperMax 2500 184
XuperMax² 184
TIG 186
CastoTIG 1611 DC 186
CastoTIG 1711 DC 186
CastoTIG 2201 DC 187
CastoTIG 3011 DC 187
CastoTIG 1702 AC/DC 188
CastoTIG 2202 AC/DC 188
CastoTIG 3012 AC/DC 189
MIG/MAG 190
Derby 181 190
Derby 305 190
Derby 425 DS II 191
XuperMIG 3000 191
CastoMIG 3500 C 192
CastoMIG 3500 DS 192
CastoMIG 5000 DS 193
XuperARC 3200 C 193
XuperARC 4000 DS 194
XuperARC 5000 DS 194
Plasma Cutting 196
AirJet Compact 196
AirJet 625 196
AirJet 1038 197
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MMA
ArcPower 160
1
Process MMAMains Voltage 1x230 VWelding Current Range 20-160 AOpen Circuit Voltage 63 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 130 ACurrent at 100 % Duty Cycle 100 AMains Power at 100 % Duty Cycle 6,9 kVAProtection Class IP 23SWeight 5 kgDimensions (LxWxH) 390 x 125 x 260 mmType of Equipment Inverter
PowerMax 4.0
1
Process MMAMains Voltage 1x230 VWelding Current Range 10-150 AOpen Circuit Voltage 96 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 110 ACurrent at 100 % Duty Cycle 90 AMains Power at 100 % Duty Cycle 5,52 kVAProtection Class IP 23Weight 6,3 kgDimensions (LxWxH) 365 x 130 x 285 mmType of Equipment Inverter
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MMA
PowerMax 1800
1
Process MMAMains Voltage 1x230 VWelding Current Range 10-180 AOpen Circuit Voltage 101 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 150 ACurrent at 100 % Duty Cycle 120AMains Power at 100 % Duty Cycle 5,75 kVAProtection Class IP 23Weight 8,7 kgDimensions (LxWxH) 435 x 160 x 310 mmType of Equipment Inverter
AccuMax
1
Process MMAMains Voltage 1x230 VWelding Current Range 10-140 AOpen Circuit Voltage 90 VDuty Cycle at maximum Current 0.25Current at 100 % Duty Cycle 65 AMains Power at 100 % Duty Cycle 2,37 kVAProtection Class IP 23Weight 10,9 kgDimensions (LxWxH) 435 x 160 x 310 mmType of Equipment Inverter
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Welding Equipments
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MMA
XuperMax 2500
Process MMAMains Voltage 3x400 VWelding Current Range 15-250 AOpen Circuit Voltage 88 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 200 ACurrent at 100 % Duty Cycle 175 AMains Power at 100 % Duty Cycle 10,3 kVAProtection Class IP 23Weight 12,5 kgDimensions (LxWxH) 430 x 180 x 320 mmType of Equipment Inverter
XuperMax²
Process MMAMains Voltage 3x400 VWelding Current Range 10-250 AOpen Circuit Voltage 76 VDuty Cycle at maximum Current 0.4Current at 100 % Duty Cycle 160 AMains Power at 100 % Duty Cycle 7,3 kVAProtection Class IP 23Weight 18,5 kgDimensions (LxWxH) 435 x 190 x 400 mmType of Equipment Inverter
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Notes
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Welding Equipments
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TIG
CastoTIG 1611 DC
Process TIG DCMains Voltage 1x230 VWelding Current Range 5-160 AOpen Circuit Voltage 54 VDuty Cycle at maximum Current 0.25Current at 60 % Duty Cycle 120 ACurrent at 100 % Duty Cycle 100 AMains Power at 100 % Duty Cycle 2,5 kVAProtection Class IP 23 SWeight 5,4 kgDimensions (LxWxH) 360 x 120 x 215 mmType of Equipment Inverter
CastoTIG 1711 DC
Process TIG DCMains Voltage 1x230 VWelding Current Range 2-170 AOpen Circuit Voltage 93 VDuty Cycle at maximum Current 0.32Current at 100 % Duty Cycle 115 AMains Power at 100 % Duty Cycle 3,8 kVAProtection Class IP 23Weight 9,5 kgDimensions (LxWxH) 455 x 180 x 340 mmType of Equipment Inverter
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TIG
CastoTIG 2201 DC
Process TIG DCMains Voltage 1x230 VWelding Current Range 3-220 AOpen Circuit Voltage 84 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 170 ACurrent at 100 % Duty Cycle 140 AMains Power at 100 % Duty Cycle 2,7 kVAProtection Class IP 23Weight 16,8 kgDimensions (LxWxH) 500 x 410 x 175 mmType of Equipment Inverter
CastoTIG 3011 DC
Process TIG DCMains Voltage 3x400 VWelding Current Range 3-300 AOpen Circuit Voltage 85 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 270 ACurrent at 100 % Duty Cycle 230 AMains Power at 100 % Duty Cycle 6,1 kVAProtection Class IP 23Weight 23 kgDimensions (LxWxH) 590 x 245 x 450 mmType of Equipment Inverter
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TIG
CastoTIG 1702 AC/DC
Process TIG AC/DCMains Voltage 1x230 VWelding Current Range 3-170 AOpen Circuit Voltage 90 VDuty Cycle at maximum Current 0.3Current at 60 % Duty Cycle 110 ACurrent at 100 % Duty Cycle 90 AMains Power at 100 % Duty Cycle 3,0 kVAProtection Class IP 23Weight 15 kgDimensions (LxWxH) 500 x 410 x 175 mmType of Equipment Inverter
CastoTIG 2202 AC/DC
Process TIG AC/DCMains Voltage 1x230 V PFCWelding Current Range 3-220 AOpen Circuit Voltage 93 VDuty Cycle at maximum Current 0.3Current at 60 % Duty Cycle 160 ACurrent at 100 % Duty Cycle 130 AMains Power at 100 % Duty Cycle 3,0 kVAProtection Class IP 23Weight 17,3 kgDimensions (LxWxH) 500 x 410 x 175 mmType of Equipment Inverter
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TIG
CastoTIG 3012 AC/DC
Process TIG AC/DCMains Voltage 3x400 VWelding Current Range 3-300 AOpen Circuit Voltage 89 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 230 ACurrent at 100 % Duty Cycle 190 AMains Power at 100 % Duty Cycle 5,5 kVAProtection Class IP 23Weight 29 kgDimensions (LxWxH) 590 x 245 x 450 mmType of Equipment Inverter
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Welding Equipments
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MIG/MAG
Derby 181
Process MIG/MAGMains Voltage 1x230 VWelding Current Range 5 - 170 ADuty Cycle at maximum Current 0.25Current at 60 % Duty Cycle 110 ACurrent at 100 % Duty Cycle 85 AMains Power at 100 % Duty Cycle 3,5 kVAProtection Class IP 22 SWeight 11,5 kgDimensions (LxWxH) 480 x 220 x 385 mmType of Equipment Inverter
Derby 305
Process MIG/MAGMains Voltage 3x400 VWelding Current Range 30 - 300 ADuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 225 ACurrent at 100 % Duty Cycle 175 AProtection Class IP 22Weight 90 kgDimensions (LxWxH) 880 x 500 x 740 mmType of Equipment Trafo / 14 steps
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MIG/MAG
Derby 425 DS II
Process MIG/MAGMains Voltage 3x400 VWelding Current Range 30 - 400 ADuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 326 ACurrent at 100 % Duty Cycle 255 AProtection Class IP 23 SWeight 123 kgDimensions (LxWxH) 1000 x 555 x 1340 mmType of Equipment Trafo / 28 steps
XuperMIG 3000
Process MIG/MAGMains Voltage 3x400 VWelding Current Range 5 - 300 AOpen Circuit Voltage 9 VDuty Cycle at maximum Current 0.35Current at 60 % Duty Cycle 230 ACurrent at 100 % Duty Cycle 200 AMains Power at 100 % Duty Cycle 5,8 kVAProtection Class IP 23 SWeight 21 kgDimensions (LxWxH) 560 x 280 x 390 mmType of Equipment Inverter
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Welding Equipments
Stronger, with Castolin Eutectic 192 67304-EN-09.2017
MIG/MAG
CastoMIG 3500 C
Process MIG/MAGMains Voltage 3x400 VWelding Current Range 10 - 350 AOpen Circuit Voltage 60 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 300 ACurrent at 100 % Duty Cycle 250 AProtection Class IP 23Weight 37 kgDimensions (LxWxH) 747 x 300 x 497 mmType of Equipment Inverter
CastoMIG 3500 DS
Process MIG/MAGMains Voltage 3x400 VWelding Current Range 10 - 350 AOpen Circuit Voltage 60 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 300 ACurrent at 100 % Duty Cycle 250 AProtection Class IP 23Weight 30 kgDimensions (LxWxH) 747 x 300 x 497 mmType of Equipment Inverter
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MIG/MAG
CastoMIG 5000 DS
Process MIG/MAGMains Voltage 3x400 VWelding Current Range 10 - 500 AOpen Circuit Voltage 65 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 420 ACurrent at 100 % Duty Cycle 360 AProtection Class IP 23Weight 32,5 kgDimensions (LxWxH) 747 x 300 x 497 mmType of Equipment Inverter
XuperARC 3200 C
Process MIG/MAG PulsMains Voltage 3x400 VWelding Current Range 3 - 320 AOpen Circuit Voltage 71 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 260 ACurrent at 100 % Duty Cycle 220 AProtection Class IP 23Weight 35,8 kgDimensions (LxWxH) 706 x 300 x 510 mmType of Equipment Inverter
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Welding Equipments
Stronger, with Castolin Eutectic 194 67304-EN-09.2017
MIG/MAG
XuperARC 4000 DS
Process MIG/MAG PulsMains Voltage 3x400 VWelding Current Range 3 - 400 AOpen Circuit Voltage 73 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 360 ACurrent at 100 % Duty Cycle 320 AProtection Class IP 23Weight 36,0 kgDimensions (LxWxH) 706 x 300 x 510 mmType of Equipment Inverter
XuperARC 5000 DS
Process MIG/MAG PulsMains Voltage 3x400 VWelding Current Range 3 - 500 AOpen Circuit Voltage 71 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 430 ACurrent at 100 % Duty Cycle 360 AProtection Class IP 23Weight 38 kgDimensions (LxWxH) 706 x 300 x 510 mmType of Equipment Inverter
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Notes
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Welding Equipments
Stronger, with Castolin Eutectic 196 67304-EN-09.2017
Plasma Cutting
AirJet Compact
Process CuttingMains Voltage 1x230 VCutting Current Range 12 - 28 AOpen Circuit Voltage 310 VDuty Cycle at maximum Current 0.3Current at 100 % Duty Cycle 12 AProtection Class IP 23Weight 16 kgDimensions (LxWxH) 525 x 175 x 345 mmType of Equipment Inverter with Compressor
AirJet 625
Process CuttingMains Voltage 3x400 VCutting Current Range 20 - 60 AOpen Circuit Voltage 320 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 50 ACurrent at 100 % Duty Cycle 40 AMains Power at 100 % Duty Cycle 4,3 kVAProtection Class IP 23Weight 22 kgDimensions (LxWxH) 510 x 247 x 389 mmType of Equipment Inverter
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Plasma Cutting
AirJet 1038
Process CuttingMains Voltage 3x400 VCutting Current Range 20 - 100 AOpen Circuit Voltage 320 VDuty Cycle at maximum Current 0.4Current at 60 % Duty Cycle 85 ACurrent at 100 % Duty Cycle 60 AMains Power at 100 % Duty Cycle 7,1 kVAProtection Class IP 23Weight 34 kgDimensions (LxWxH) 640 x 301 x 455 mmType of Equipment Inverter
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 198 67304-EN-09.2017
Special Wear Protection Systems
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Whertec Boiler Coating Services 200
Chromeclad XC* 201
Chromeclad AR* 201
Fuseclad 89* 201
Fuseclad 53* 201
ChromeClad™ 201
ChromeClad™ E 201
CarbideClad™ 201
TubeArmor™ 202
LaserClad™ 202
CDC - Castodur Diamond Carbide 204
HD8 206
CastoDur Diamond Plate® LC8 208
Mill Coating Services - Automated on-site services 210
MTC 8355 210
MTC 8338 210
MTC 8348 210
Xuper Wave Technology (XW) 210
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Special Wear Protection Systems
CASTODUR DIAMOND CARBIDE
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Whertec Boiler Coating Services
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Product Product Type Applications Properties
Chromeclad XC*Coating System Ni-Cr-Mo-Nb-B
Boiler water wall protectionHigh Cl-corrosion resistance Hardness ~540 HV0,3 Working temperature >500°C
Chromeclad AR*Coating System Fe-Ni-Cr
Boiler water wall protection, super heater protectionHigh erosion resistance Working temperature <650°C Hard phases >1300 HV0,1
Fuseclad 89*Coating System Ni-Cr-B-Si
Super heater protection
High Cl-corrosion resistance High erosion resistance Hardness ~725 HV30 Working temperature >400°C
Fuseclad 53*Coating System Ni-Cr-B-Si-Mo
Super heater protectionVery high Cl-corrosion resistance Medium erosion resitance Working temperature >420°C
ChromeClad™ Ni-Cr-Fe-MnWater wall tubes, Superheaters and Reheat Tubes, Soot Blowers, Economizers, Evaporators, Heat Exchangers, Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers
Hardness: 340+ HV High resistance to corrosion and oxidation. Elastic, ductile coating that dissipates high impact forces to reduce gouging
ChromeClad™ E Ni-Cr-Fe-Mn-BWater wall tubes, Superheaters and Reheat Tubes, Soot Blowers, Economizers, Evaporators, Heat Exchangers, Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers
Hardness: 860+HV High Resistance to erosion and corrosion. “E” increases hardness and longevity of the ductile ChromeClad coating and acts as a case hardening layer of coating.
CarbideClad™ Cr-Ni-Ti-Fe Water wall tubes, Superheaters, Hood Walls, Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers
Hardness: Part A: 800+HV, Part B: 1000+HV Extreme erosion resistance. Promotes superior abrasion resistance, high temperature strength as well as low temperature toughness.
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Product Product Type Applications Properties
TubeArmor™ Zr-Si-Cr-P-Fe-Al-Hf
Superheaters and Reheat Tubes, Burners, Water Walls, Chutes and Ducts, Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers
5,000 psi bond strength Very high production rates: 80-100 square feet per hour, Slag resistant Endothermic material increases heat transfer Ability to spray tighter areas Less surface prep, no spalling
LaserClad™
Ni-Cr-Mo-Fe-W Ni-Cr-Mo-Fe-Nb Ni-Cr-W-Fe-B Other hard facing options available
Process Equipment, Boilers, Tubes and Walls. ***Shop Applied
Hardness: 220-300 HV for Corrosion Resistant Materials 600-800 HV for Erosion Resistant Materials Very low heat input, dilution and HAZ compared to other welding processes, minimal distortion, CNC controlled process
*) Note: all systems by Castolin Whertec service only
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Notes
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CDC - Castodur Diamond Carbide
CASTODUR DIAMOND CARBIDE
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Paddles, scrapers & arm protectors for con-crete mixers CDC® parts are produced using CDP® CastoDur Diamond Plates, with additional wearfacing protection plus tungsten carbide on the lead-ing edges. These carbides have been specially selected to withstand impacts during mixer maintenance operations.
CDC® parts can perform up to six times longer than usual solutions made of hardened steel, polyurethane or Ni-Hard® cast iron.
Scraper
Arm protector
Mixing paddle
The relative life expectancy of parts using CDC technology was compared with those using traditional technologies. The use of CDC parts assures increased service life be-tween maintenance intervals
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Tungsten carbide leading edges (hardness 2,500 HV)Anti-wear deposit 9 to 15 mm
thick with microstructure rich in evenly-dispersed com-plex chromium and niobium carbides (hardness 62 HRC)
CDC-compatible brandsof concrete mixerAMMANN
ARCENBROUILLERCOUVROTDEMLEREIRICHELBA
FEJMERTLAMBERTLIEBHERR
MARCANTONINIMINATO
OCEMOMGORU
PATAUDPEMATPICCINI
QUADRAROCCHI
ROYOSCHOSSER
SIPESOFRADEN
SONTHOFENSTETTERTAURUS
TEKA
“CDC® parts compatible with over 20 mixer brands.
A full catalogue of around 300 CDC® parts.”
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HD8
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Extreme high performance coating against abrasion and erosion. HD8 contains a high content of tungsten carbides (about 60%) evenly distributed into a nickel matrix.
◼ Standard coated size: 2850 x 1350mm (3,84m2) (Non coated size: 3000 x 1500mm)
◼ Typical coating average hardness : approx. 60 HRC
◼ Typical coating thicknesses: 2, 3, 4mm ◼ Large and flat beads ◼ Very smooth and not grooved bead junctions ◼ Very thin stress relieve cracks
HD8 is optimized to be applied on large cylinders or parts that require a flat and large surface protec-tion. It can be also supplied in plates that can easily be rolled.
Tungsten carbides with minimized dissolution evenly distributed inside the overlay
S235 400HBplates
CrC plates HD8
wear
resist
ance
G65 relative wear resistance
The difference between both:HD8 LC8
→ Plate dimension
→ Thicker Base plate- heavier
→ Bending and handling not that easy
→ Lightweight- easy to mounting
→ Easy to bend – small radius
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CastoDur Diamond Plate® LC8
World’s First
World’s First
Laser PlateLaser Plate
Wear PerformanceCastoDur Diamond Plate® LC8 is a thin steel plate coated with a highly wear-resistant layer. The very high density of ultra-hard Tungsten Carbide phases homogeneously distributed into a nickel-based matrix offer an extreme resistance up to 10 times better than standard heat treated (HT) wearplates. Consequently, similar or even superior life-times over traditional thick and heavy wearplates.
◼ Ultimate wear resistance against erosion and abrasion using 60% Tungsten Carbide
◼ Good formability and wide range of installation possibilities
◼ Uniform distribution of carbides, low dilution and low carbide dissolution
◼ Flexible sizes and thicknesses
HT plate Welded Wearplate LC8
COMPARISON OF WEAR RESISTANCE
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CastoDur Diamond Plate® LC8 plate size
Substrate thickness (mm)
Coating thickness (mm) Plate size Usable area
Plate weight (kg)
3 1 1000 x 1000 mm 980 x 980 mm 35
4 1,5 1000 x 1000 mm 980 x 980 mm 48
3 1 2000 x 1000 mm 1960 x 980 mm 70
4 1,5 2000 x 1000 mm 1960 x 980 mm 96
Easy to handleCastoDur Diamond Plate® LC8 can be handled manually by operators. It is ideal where lifting devices cannot be installed, in particular inside restricted areas.
Thin formable and smoothCastoDur Diamond Plate® LC8 is for lining the inside of equipment, in particular where space is either limited or the geometry of the machine must not be altered.
LightThe low weight of the CastoDur Diamond Plate® LC8 allows important mass reduction from moving parts. Consequently, ancillary equipment is exposed to lower mechanical stress and maintenance can be reduced.
Thinner, lightweight, minimum dilutionPlate 3+1mm rolled, welding beads across rolling direction outside. Cracking may occur, but no spalling. Smallest diameter 400 mm possible
Minimum inside diameter Di=100mm
Minimale Abplatzung innengekantet, 90°
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Castolin’s Xuper Wave Technology (XW)
◼ Significant improved life time compared to standard welding
◼ Wear resistance quite near to the performance ceramic castings
◼ Cost advantage for customers Rollers with Castolin solution are re-weld able and must not be scrapped
◼ Better performance of the mill
Mill Coating Services - Automated on-site services
Outstanding solutions for wear-facing and re-profiling of grinding parts in Vertical Mills and Roller Press
◼ Castolin Eutectic – One of the biggest global on-site service providers
◼ Worldwide standardized procedures ◼ Experienced teams with certified workers ◼ Special developed mobile equipment for highest possible quality standard
◼ Welding of sectors possible in case of uneven levels of table and rollers
Product range of Castolin “Mill Technology Coatings” (MTC):
Product Hardness Characteristic
MTC 8355 57 – 60 HRC Price breaker - Economic wire, good wear resistance, from some OEM requested as buffer layer.
MTC 8338 61 – 63 HRC Reliable performer - Complex carbides gives high wear resistance.
MTC 8348 63 – 65 HRC Top performer – Vanadium containing alloy for highest wear resistance.
Xuper Wave Technology (XW)
65 up to 69 HRCLife-extender - Wear patterns welded on top of our standard alloys with complex alloyed Nano wire. Test showed increased life time of the MTC alloys up to 200%. Suitable for cement, slag and coal mills.
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Services for Roller Press
◼ In the workshop and on-site ◼ Removing of worn surfaces and/or wear patterns, machining ◼ Re-sizing with approved procedures and reliable techniques ◼ Wear-facing with special designed alloys ◼ Wear patterns on top in many different shapes available
Crack repair
◼ The solution for high volumes of welding material ◼ Complete job coordination by one source ◼ Special designed EnDOtec© wires to increase deposition rate and reduce plant down-time significantly
◼ High and consistent quality due to a high ratio of automated welding
◼ Tools for surface preparation
Services for shredder rotors
◼ In the workshop and on-site ◼ Welding of sectors with innovative sensor technique ◼ Very consistent welding quality through automated welding process
◼ Saves time because the rotor must not be disassembled ◼ Available for all parts which can be rotated
Roller Press Welding Welding of shredder rotorsKiln tyre repair
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Product Alphabetic Summary
2-24 1412-44 14104 Chamfertrode 15016 3718 3821 FC 4227 141146 37154 45157 45181 7181 PA 22185 57186 57190 41190 CW 41192 CW 41197 45285 149309 TM 179646 XHD 136680 139680 CGS 139
680 S 139690 SF 140690 TM 179690 X 140700 N 137800 24801 25804 25806 25808 ATGaz 26808 G 26830 8840 8850 8860 91020 61634 Gaz 61655 61665 61666 61666 PA 211703 71704 7
1800 71800 PA 211800 PB 211800PC 221800 PNS 221803 D 241804 71805 241812 81818 241827 451855 XHD 1492101 S 1502222 XHD 1462222 XUPER 1472230 XHD 1412240 XUPER 1413055 / 4055 1423099 / 4099 1423205 TM 1773302 TM 1773952 TM 1774004 N 135
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4021 1504026 N 1394297 TM 1774415 TM 1774601 TM 1774617 TM 1784633L 1784660 TM 1784666 TM 1784811 TM 1784923 TM 1785005 1355006 1356006 N 1356060 N 1356070 N 1356088 1366327 XHD 1366666 1456666 N 1466709 XHD 1366710 XHD 1366715 XHD 1366804 XHD 1376817 XHD 147
6822 XHD 1476855 XHD 1376860 XHD 1376865 XHD 1476868 XHD 1407018 RS 1467620E 577625 E 1377888 C 577888 SH 587888 T 588811 5933033 14333300 14333500 14333700 14335256 14535266 14535276 14535278 14535286 14538006 BS 3538007 BS 3538008 BS 3538102 BS 35
38105 BS 3538115 5538115 BS 3638118 BS 3638220 1038225 1038230 1038234 1038240 1138240 5538245 1138245 5538249 1138249 5538249 A 1138249 A 5638250 Ni 1238255 1238255 5638256 1238256 5638272 1238298 *) 5638401 3938405 39
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38438 BMN 3938439 BSM 3938440 4038440 Sn 4038441 4038442 4038502 xCW 4338512 xCW 4345202 15445203 15445252 15445252 W 16045255 W 16045257 15445301 W 15845303 15145303 W 15845305 W 15845351 15145351 W 15845352 15145352 W 15845355 15145355 W 15845365 151
45401 W 16245406 W 16245412 W 16245421 W 16245500 15245500 W 15945503 15245503 W 15945505 15245507 15345507 W 15945513 15245516 15245554 15345554 W 15945612 15545612 W 16145640 Ti 15545654 15545654 W 16145660 15545701 W 16345703 15645706 15645706 W 163
45709 15645751 15645751 W 16345752 15645756 15645758 15745802 15745802 W 16445803 15745803 W 16445806 15745806 W 16454004DW 16554023DW 16554360XDW 16555116 9755125 9755396 9755396C 9755575 9855583 9855586 9855586C 9855588 9855588C 99
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55590 99Activatec 8000 13AG flux 6000FP 13Alu Flux 21 44AluTec® 29210 91AluTin 51 46AluTin 51L 48BabTec® 29240 91BC 4299 G 46BC 5423 46CarbiBraze 1701 9CarbideClad™ 202Castolin 2 137Castolin Xuper 157 48Castosil S 22CastoTin 1 51CastoTin 2 51CastoTin 07 51CastoTin 157 51CastoTube 70CAVITEC GMA 166CAVITEC SMA 137CDP® 112 68CDP® 212 68CDP® 496 68
CDP® 1001 DP 68CDP® 3952 DP 68CDP® 4623i DP 68CDP® 4624 DP 68CDP® 4624 DXW 68CDP® 4666 DP 68CDP® 4666 DXW 68CDP® 4666 DXWs 68CDP® 4695 DP 68CDP® LC8 68Chromeclad AR* 202ChromeClad™ 202ChromeClad™ E 202Chromeclad XC* 202CorResist® 29230 91Cu Cleaner+ 48CUTTRODE 01 150Disossidante 8110 13Disossidante 8118 48Disossidante FP5420 48DO*02 166DO*04 166DO*05 166DO*06 166DO*10 167
DO*11 167DO*13 167DO*15 167DO*22 175DO*23 172DO*28S 173DO*30 167DO*31 168DO*33 168DO*48 170DO*60 176DO*68S 173DO*70 176DO*80 176DO*257 174DO*265S 174DO*266S 174DO*267 174DO*310 168DO*322 168DO*327 168DO*329 168DO*332 169DO*341 169DO*351 169
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DO*358 169DO*360X 169DO*361 170DO*390N 170DO*500S 173DO*503S 173DO*505S 173DO*519S 173DO*554S 173DO*611 X 171DO*612 S 175DO*636 172Driltec 8800 B6 1632 59Driltec 8800 B6 3248 59Driltec 8800 B6 4864 59Driltec 8800 B6 6480 60Driltec 8800 B6 8095 60Driltec 8800 B6 9512 60Driltec 8800 B7 1632 60Driltec 8800 B7 3248 61Driltec 8800 B7 4864 61Driltec 8800 B7 6480 61Driltec 8800 B7 8095 61Driltec 8800 B7 9512 62E308L 143
E309L 143E309MOL 144E310 144E312L 144E316L 144Eco GreenFlux 38932FP 13Eco GreenFlux 38976FP 14Eco GreenFlux FP 38917D 14EG 8336 171Eutalloy® 1202 80Eutalloy® 1203 80Eutalloy® 1204 80Eutalloy® 1205 81Eutalloy® 1206 81Eutalloy® 10009 74Eutalloy® 10011 74Eutalloy® 10011 74Eutalloy® 10092 75Eutalloy® 10112 75Eutalloy® 10185 75Eutalloy® 10224 76Eutalloy® 10224 76Eutalloy® 10680 77Eutalloy® 15999 77Eutalloy® LT PE 8418 81
Eutalloy® LT PE 8422 81Eutalloy® LT PE 8426 82Eutalloy® LT PE 8431 82Eutalloy® LT PE 8435 82Eutalloy® LT PE 8440 82Eutalloy® RW 12494 93Eutalloy® RW 12495 93Eutalloy® RW 12496 93Eutalloy® RW 17535 94Eutalloy® RW 53606 96Eutalloy® SF PE 8213 83Eutalloy® SF PE 8215 83Eutectic 5018 92Eutectic 9001 78Eutectic 9002 78Eutectic 9003 78Eutectic 9005 79Eutectic 13017 93Eutectic 13494 93Eutectic 13495 94Eutectic 13496 94Eutectic 19985 90Eutectic 23005 95Eutectic 23045 95Eutectic 23075 95
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Eutectic 23088 96Eutectic 29011/19300 90Eutectic 29012/19400 90Eutectic 29061/19850 91Eutectic 29123 91Eutectic 53606 96EuTroLoy 5056 105EuTroLoy 5224/OTP 042 105EuTroLoy 6503 105EuTroLoy 16001 100EuTroLoy 16006 100EuTroLoy 16006.04 100EuTroLoy 16012 100EuTroLoy 16012.04 101EuTroLoy 16112 101EuTroLoy 16220 101EuTroLoy 16221 101EuTroLoy 16227 101EuTroLoy 16300LC 102EuTroLoy 16410 102EuTroLoy 16494 102EuTroLoy 16495 102EuTroLoy 16496 102EuTroLoy 16496.04 103EuTroLoy 16604 103
EuTroLoy 16606A.04 103EuTroLoy 16625 104EuTroLoy 16800 104EuTroLoy 16801 104EuTroLoy PG 6503 105EuTronic Arc 500 106EuTronic Arc 502 106EuTronic Arc 509 106EuTronic Arc 520 106EuTronic Arc 528 106EuTronic Arc 530 106EuTronic Arc 532 107EuTronic Arc 535 107EuTronic Arc 538 107EuTronic Arc 545 107EuTronic Arc 547 107EuTronic Arc 548 107EuTronic Arc 552 107EuTronic Arc 560 107EuTronic Arc 562 107EuTronic Arc 563 108EuTronic Arc 565 108EuTronic Arc 595 108Flux 157 (157 LA) 48Flux 157 A 49
Flux 157 B 49Flux 157 FX 49Flux 157 N 49Flux 157 NC 49Flux 157 SCE 49Flux 181PF Atmosin 16Flux 190 44Flux 190 NHR 44Flux 190 PF 44Flux 197 C 50Flux 1802 14Flux 1802 Atmosin 14Flux 1802N Atmosin 15Flux 1802PF 15Flux 1802 PF Atmosin 15Flux Albro 16Flux FP 38917 16Flux FP 38932 16Flux FX 7989 17Flux FX 38906 17Flux NeuTro N 17Fuseclad 53* 202Fuseclad 89* 202GreenFlux 181 Atmosin 18GreenFlux 181 PF Atmosin 19
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 218 67304-EN-09.2017
GreenFlux 1703PF 17GreenFlux 1802 Atmosin 18GreenFlux 1802PF Atmosin 18GreenFlux Activatec 1000 19GreenFlux Albro 19GreenPaste 181 PA 23GreenPaste 1666 PA 23GreenPaste 1666 PB 23GreenPaste 1800 PA 23GreenPaste 1800 PB 23LaserClad™ 203MeCaCorr 700 114MeCaCorr 710 114MeCaFix 100 Express 109MeCaFix 120 109MeCaSpray 115MeCaWear 300 110MeCaWear 350 110MeCaWear 400 111MeCaWear 450 111MeCaWear A5 112MeCaWear A5 HT 113MetaCeram® 25010 88MetaCeram® 25030 88MetaCeram® 25040 88
MetaCeram® 25050 88MetaCeram® 25088 89MetaCeram® 28010 89MetaCeram® 28020 89MetaCeram® 28030 89N 102 138N 9010 148N 9025 148N 9060 148N 9080 148N 9120 148Paste 157 PA 52Paste 157 PC 52Paste CastoTin 1 52Paste CastoTin 2 53Proxon 21021 86ProXon® 21021 86Proxon 21022 86Proxon 21023 86Proxon 21031 87ProXon® 21031 86Proxon 21032S 87Proxon 21071 87RB 4242 26RB 4270 27
RB 5098 27RB 5246 27RB 5280 27RB 5283 28RB 5286 28RD 30 46RD 33 46RD 152 46RotoTec® 19300 84RotoTec® 19310 84RotoTec® 19400 84RotoTec® 19850 84RotoTec® 19868 84RotoTec® 19940 84RotoTec® 19985 84RotoTec® 51000 85RotoTec® LT 29230 84RotoTec® LT 29240 85RT 3232 46RT 3234 47RT 5217 47RT 5241 47SBB 38SBE 38SP 5423 53
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SuperFlux 157 50SuperFlux 157 BN 50TIGTectic 680 159TubeArmor™ 203Ultimium 8888 FM 62Ultimium 8888 GM 63Ultimium 8888 MM 63Ultimium 8888 XFM 64Ultrabon® 50000 92Wonder Flux 20Xuper 1800 9XUPER 2233N 142Xuper 38006 B 29Xuper 38007 B 29Xuper 38008 B 29Xuper 38102 B 29Xuper 38105 B 30Xuper 38115 B 30XuperBraze 100 20XuperBraze 100 H 20Xuper Braze 190PA 44Xuper Driltec 8800 B6 1632 64Xuper Driltec 8800 B6 3248 64Xuper Driltec 8800 B6 4864 65Xuper Driltec 8800 B6 6480 65
Xuper Paste 151 53Xuper Paste 152 53Xuper Paste 157 54Xuper Paste 5423 54Xuper Plus38006 BHF 32Xuper Plus 38007 BHF 31Xuper Plus38008 BHF 32Xuper Plus 38102 BHF 31Xuper Plus 38105 BHF 31Xuper Plus 38115 BHF 31Xuper Premium 38006 BNS 33Xuper Premium 38007 BNS 33Xuper Premium 38008 BNS 33Xuper Premium 38102 BNS 33Xuper Premium 38105 BNS 34Xuper Premium 38115 BNS 34MTC 8355 211MTC 8338 211MTC 8348 211Xuper Wave Technology (XW) 211
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Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 220 67304-EN-09.2017
Equipment Alphabetic Summary
AccuMax 183AirJet 625 196AirJet 1038 197AirJet Compact 196ArcPower 160 182CastoDyn® DS 8000 127CastoDyn® SF Lance 128CastoFuse 130CastoJet® CJK5 131CastoMIG 3500 C 192CastoMIG 3500 DS 192CastoMIG 5000 DS 193CastoTIG 1611 DC 186CastoTIG 1702 AC/DC 188CastoTIG 1711 DC 186CastoTIG 2201 DC 187CastoTIG 2202 AC/DC 188CastoTIG 3011 DC 187CastoTIG 3012 AC/DC 189Derby 181 190Derby 305 190Derby 425 DS II 191EuTronic® Arc Spray 4 HF 125
EuTronic GAP 2501 DC 119EuTronic GAP 3501DC 120GAP® E5N 121GAP® E12N 121GAP® E15N 121GAP® E20N 121GAP® E52 121GAP® E54 S-M-D-DL 121GAP® E150P 121GAP® E200P 121MicroGAP 50DC 118Oscillator LU1000/OU100/VU100 124Oscillator OU100 122Oscillator OU100/VU100 123Oscillator OU1000 123Oscillator OU1000/VU100 124Oscillator VU100 122PowerMax 4.0 182PowerMax 1800 183SSM 50 129SSM 51 129SSM 52 (optional) 129SuperJet-S- Eutalloy® 126
XuperARC 3200 C 193XuperARC 4000 DS 194XuperARC 5000 DS 194XuperMax 2500 184XuperMax² 184XuperMIG 3000 191
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Notes
Global Catalogue
Stronger, with Castolin Eutectic 67304-EN-09.2017Stronger, with Castolin Eutectic 222 67304-EN-09.2017
Notes
Global Catalogue
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Notes
Stronger, with
Castolin Eutectic
www.castolin.com www.eutectic.com
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