FLAME MONITORING, GAS HANDLING
SYSTEMS AND BURNERS
Ronald Sigmond
26 Oct 2016
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
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Honeywell Thermal Solutions Family of
Offerings:
Becomes
Completed
To Come
The Honeywell Thermal Solutions family of offerings
includes: Honeywell Combustion Safety and Services,
Eclipse, Exothermics, Hauck, Kromschröder, and Maxon
http://thermalsolutions.honeywell.com/
Becomes
Hauck
Exothermics
Combustion Safety*
*From CEC Combustion Safety to Honeywell
Combustion Safety
Product Brands:
Becomes
© 2015 by Honeywell International Inc. All rights reserved.
Thermal Solution
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Fuel Train
Heat Transfer
Oil
Gas
Air
Oxy-Rich Air
Pure Oxygen
Exhaust Flue Emissions: NOx, SOx, CO
Product
Via:
Direct Convection
& Radiation
OR
Indirect Convection
& Radiation
Heat Recovery
BurnerOxygen Source
Burner Management System
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Heat Recovery Steam Generation Power Plants
Waste incinerators and flue gas treatment
Metal meltingThermal treatmentLadle preheaters
Honeywell Thermal Solutions – Markets
Serving a broad range of markets and applications
Textile
Burner packages fortextile dryers
tenter frames and pre-dryers
Automotive
Burner systems for paint applications
Paper
Complete burner systems
for paper dryers
Food
Spray dryersCoffee Roasters
Baking ovensCounterflow dryers
Printing
Burner packages for industrial printing
machines
Glass
High temperature oxyfuel burners for glass
melting ovens
Chemical
Process air heatersThermal oxidizers
Construction
Insulation fabricationBake ovens for bricks
Sand dryers
Power generation Environmental
Metal
Ceramics
Ceramics furnaces
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Industrial Flame Monitoring(IFM)
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Industrial Flame Monitoring
• Honeywell's Industrial Flame Monitoring systems are suitable
for high level flame monitoring with a high level of
discrimination for :
- industrial boilers, kilns, Claus reactors, thermal oxidizers, gas turbines,
multiple burner boilers, and with multiple fuels (oil, gas, and coal)
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Industrial Flame Monitoring with the Ability to see
the Selected Target Flame Only Through Tuning
Dual UV & IR Sensors Single UV or IR Sensors
Triple UV, UVSS, & IR Sensors Flare Monitoring UV Sensors
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Industrial Flame Monitoring Tuning
Capabilities
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Maxon Valves
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Industrial SSOV’s - Key Features
• Hazardous locations, SIL-3, global certifications
• Wide range of configuration options for industry
• Bodies built of one-piece cast iron, cast steel or stainless steel for heavy
duty industrial service
- Handles corrosive gas, O2, oil, liquid, general purpose applications
- Unique bonnet design eliminates packing adjustments, reducing
maintenance and minimizing drag on closing
- Field rotatable top assemblies in 90° increments to fit specific
application requirements.
• Unique metal-to-metal shut off valve mechanism
- Sliding Gate (Rising Stem) shut-off – micro-lapped seating
‘wears in, not out’
- Meets FCI 70-2 control valve standard for Class VI seat leakage
- Provides a complete, tight seal that that does not rely on
soft seals (that tends to wear out with repeated movement)
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Series 8000 Pneumatic SSOV
• Pneumatically actuated valves with powerful closing spring
- Provides closure in less than 1 second for reliable, long-life operation
• Unique vertical space saving design
- Offered in ¾” – 8” sizes
- Materials- cast iron, carbon steel, low temperature carbon steel, stainless steel
- Trim options for clean and corrosive gas, oxygen, and liquids
- Rated for low temperature service to -50ºC (-58ºF)
- Fire-safe exposing the valve to flame temperatures of 760º- 980ºC
• Large top mounted open/shut indicator for highly visible valve open/close status
• PED (pressure equipment directive)- Certification for EMEA compliance
• Non-Destructive Engineering (NDE) testing available
• Redundant external solenoid available, certified for SIL3 compliant systems
• Available with PSCheck™ partial stroke testing
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Smartlink DS Control Valve
• Control actuator for air, fuel, gas, steam, chemicals and liquids for industrial combustion applications
• Rated torque of 300 in-lbs and 900 in-lbs• Highly precise control of air/fuel – accurate to 0.1° (100⁰ span)
• Direct 4-20mA / Modbus control interface
• AC and DC versions available
• Offered with a wide range of integrated ball and butterfly valves
• Non-incendive for C1-D2 hazardous location
• NEMA 4, 4X (IP66) weatherproof enclosure• Approved for ATEX/IEC Zone 2
• Wide Temperature Range• -40°F to +158°F (-40°C to +70°C) Display (optional)
• Optional 2-line LCD • To commission, review alarms, status, and health reporting
• Backlit for viewing in dark installations
• Alternate Programming Options• Modbus communications to PLC, Modbus direct to the DCS, program direct from a laptop via RS-485
• Works with SLATE™ systems
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
SLATE™
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
SLATE
• What’s inside?
- 24 VDC or 24 VAC to 240 VAC Burner Management in a modular format
- Configurable Safety and Programmable Logic
- Fuel Air Ratio Control with 4 actuator channels and 2 VFDs
- Wide range of torque sized actuators
- Trim (O2, any trim!)
- Flexible fuel air curve setup
- Dual fuels capability
- Universal I/O (Analog and Digital)
- Modbus, BACnet, and web services communications
- UL353 Limit
- First out annunciation for faster troubleshooting
- Color touch screen display with rich graphics potential
- 7800 Emulation Tool
• Approvals
- CE
- UL and FM
- ISO 233552-1 for Fuel Air Systems in Canada Completed
- SIL3 Q3 2016
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
SLATE™ Solves Problems
• Provide greater energy efficiency
- Parallel Positioning and Trim (O2 or other trim element)
providing higher turndown
- VFD connectivity for electrical savings on blowers or
fans
• Reduced emissions
- Fuel Air Control helps burner performance, optimal
fuel/air control
• Better monitoring and connectivity
- BACnet, Modbus and web services
• Remote troubleshooting
- Web services or mobile using an IP address to monitor
and troubleshoot from anywhere
• Broad application coverage
- Industrial processes including burners, boilers and
process heaters
- Delivering enhanced safety
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
SLATE Solves Problems
• Faster install, start-up and commissioning
- All necessary boiler specific logic and functionality built it
- Reduces install time
• Factory wired and tested
- Ensures smooth start up and commissioning
• One supplier and one PO
- One relationship to manage
- Fewer SKUs to deal with
• Enhanced safety and code compliance
- Meets latest codes and standards
- NFPA85, ASME CSD-1, and CSA
- SIL-3 capability; BMS-Flame Signal Processing, Limit, Fuel
Air Ratio (early Q4 2016
• Utilizes profiled version of Niagara AX
- Function block programming
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Gun Style Burners16
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
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Ovenpak Burner
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
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Winnox Burner
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
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BIO & BIC Burner
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Duct Burners20
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
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AH-MA and NP Burner
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
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Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
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Duct Box Burners
© 2015 by Honeywell International Inc. All rights reserved.
Thermal Solution24
Fuel Train
Heat Transfer
Oil
Gas
Air
Oxy-Rich Air
Pure Oxygen
Exhaust Flue Emissions: NOx, SOx, CO
Product
Via:
Direct Convection
& Radiation
OR
Indirect Convection
& Radiation
Heat Recovery
BurnerOxygen Source
Burner Management System