Ref.1704
MAB Quick Reference
Original instructions
FAGOR AUTOMATION
FAGOR AUTOMATION
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-3/40
WARRANTY TERMS
FAGOR AUTOMATION guarantees its products for the period of time withthe exceptions indicated below, against defects in design, materials usedand manufacturing process that affect the correct operation of the product.
The warranty period will have an initial duration of 24 months, applicableto all FAGOR products from the date the material is shipped to thecustomer. The machine manufacturers or distributors will have amaximum period of 12 months from the time the product leaves FAGORAUTOMATION warehouse to register the warranty. If the manufacturer,distributor and/or end user registers or informs FAGOR AUTOMATIONregarding the final destination, date of installation and identification of themachine through any of the methods described by FAGOR AUTOMATIONProduct Warranty registration process, this warranty will be commence for24 months period from the date of registration, with a maximum limit of 36months from the time the product leaves the facilities of FAGORAUTOMATION; i.e., the period between the product shipping date and thedate the warranty ends must not exceed a total of 36 months.
If a product has never been registered, the warranty period will end 24months from the time the product leaves FAGOR AUTOMATION'swarehouses. After this period, a warranty extension contract, for thematerial, must be executed or a specific agreement reached withFAGOR AUTOMATION.
In the case of new replacement parts, the applicable warranty will be 12months. With repaired products or in those cases where the productexchange option was used, during outside product warranty period-theapplicable warranty will be provided by the corresponding repair center.When a repair estimate is provided it pertains to a specific defective item/shence the warranty only covers the replaced part.
FAGOR guarantees to provide service for all current products and until 8years after the date they are removed from the current catalog includingrepair, providing replacement part service or replacing the product withanother identical or equivalent model. A backward compatible solution isavailable for most products i.e. the product can be upgraded to a newermodel.
It is entirely up to FAGOR to determine whether the repair is to beconsidered under warranty.
During the warranty period, and following identification and diagnosis,FAGOR AUTOMATION will only repair or replace the product/partassessed to be defective. FAGOR AUTOMATION is not liable for anyother compensation.
FAGOR AUTOMATION at its sole discretion reserves the right either torepair or replace the affected product during warranty period.
This product warranty covers all costs of materials and labor to repair orcorrect the cause of defect. The repairs will be carried out at the facilitiesof FAGOR AUTOMATION, unless it is agreed between FAGORAUTOMATION and the CUSTOMER to carry out the repairs on thepremises of the CUSTOMER or end user. Unless there is a specificagreement in cases of onsite repair all expenses related to diagnosis,labor, travel expenses, shipping costs, etc. are excluded and will be billedaccord ing to FAGOR AUTOMATION's estab l ished ra te. Thecustomer/user will be notified in advance of the estimate of charges whenapplicable.
The part/s replaced under warranty will be a property of FAGORAUTOMATION.
FAGOR AUTOMATION offers to its customers an extension to thestandard warranty and comprehensive warranty services throughSERVICE CONTRACTS that meet the diverse needs of customers.
Excluded from this warranty are:
a) Deteriorated/Defective components as the result of mishandling, inviolation of safety rules or the technical specifications of the product,inadequate monitoring or any type of negligence on behalf of theCUSTOMER.
b) Defects caused by improper handling, assembly and/or installation bythe CUSTOMER or caused by modifications or repairs carried out withoutthe consent of FAGOR AUTOMATION.
c) Defects caused due to specific materials, fluids/coolants, electricitypower or services used by the CUSTOMER.
d) The malfunctions caused by unforeseen circumstances or forcemajeure (weather or geological events) and accidents or any other type ofnatural disaster.
e) In a general sense, any indirect, consequential and/or collateral damage.
f) Damage caused during transport.
All service requests during the warranty period must be communicated toFAGOR AUTOMATION, identifying the product (serial number), describingin detail the symptoms observed, the reason for the malfunction (if known)and its scope.
All components replaced within the warranty period are covered by thewarranty until the expiration of the original warranty period of the product.
The warranty offered by FAGOR AUTOMATION will become null and voidin the event that the CUSTOMER fails to comply with the installation andoperation requirements and recommendations regarding preventive andcorrective maintenance as indicated in product manuals.
SAFETY CONDITIONS
Read the following safety instructions in order to prevent harmingpeople and damage to this product or to the products connected to it.FAGOR AUTOMATION shall not be held responsible of any physical ormaterial damage originated from not complying with these basic safetyrules.
Original manual
Any translation of the original manual (spanish or english) will replace thephrase ORIGINAL INSTRUCTIONS with TRANSLATION OF THEORIGINAL INSTRUCTIONS.
Do not handle the connectors while the unit is connected to mainsBefore handling the connectors (mains, moving power, feedback, etc.)make sure that the unit is not connected to mains.
Use the right mains cablesIn order to avoid risks, use only the mains cables recommended for this unit.
Avoid electrical shocksTo avoid electric shocks and the risk of fire, do not apply electrical voltagebeyond the range indicated in this manual.
Ground connectionIn order to avoid electrical shocks, connect the ground terminal of this unitto the main ground point. Also, before connecting the inputs and outputs,make sure that the ground connection has been done.
Before turning the unit on, make sure that it is connected to groundIn order to avoid electrical shocks, make sure that it has been connectedto ground.
Ambient conditionsRespect the limits of temperature and relative humidity indicated in thetechnical characteristics of this manual.
Do not operate this unit in explosive environmentsIn order to avoid risks, harm or damages, do not work in explosiveenvironments.
Working environmentThese electrical units are ready to be used in industrial environments andcomply with the current Directives and regulations of the EuropeanCommunity.
DUAL-USE products. Products manufactured by Fagor Automation S.Coop. included on the list of dual-use products according to regulation(UE) Nr 1382/2014. Their product identification includes the text -MDUand require an export license depending on destination.
MANDATORY. Always use the latest ·man_mab_ hard.pdf·manual reference, available on FAGOR's corporate website.http://www.fagorautomation.com.
MANDATORY.To obtain detailed information regarding thesafety system of the MAB system, see section on SAFETYCONDITIONS of the ·man_mab_hard.pdf· manual.See chapter 9 of the ·man_mab_hard.pdf· manual for anyinformation on FUNCTIONAL SAFETY of the MAB system.
WARNING. Do not access the inside of this unit.Only personnel authorized by FAGOR AUTOMATION mayaccess the interior of this unit.
MABQR-4/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
SYNCHRONOUS MOTORS
ELECTRICAL CHARACTERISTICS
Electrical limitations for a synchronous motor
1. Curves for torque limitation by voltage depending on type of statorwinding.
2. Curve for thermal torque limitation in continuous duty S1 (100 K)with fan where T=100 K at the winding.
3. Curve for thermal torque limitation in continuous duty S1 (100 K)without fan where T=100 K at the winding.
4. Maximum turning speed limitation (in voltage) Nmax.
5. Voltage saturation curves.
Electrical limitations for a motor-drive combination
ZONE 1. Is the permanent duty area (S1 duty) and it is delimited bythe stall motor torque and the torque at rated speed.
ZONE 2. Is the intermittent duty zone.
DEFINITIONSMo. Stall torque. Maximum torque that the motor can supply when therotor is locked and is thermally limited by the temperature increase atthe stator winding (T=100 K). This torque is available for a zero rotorturning speed for an unlimited time period. The stall torque Mo isalways greater than the rated torque Mn.
Io. Stall current. Current circulating through each phase of the statorwinding required to generated the stall torque Mo. This current cancirculate for an unlimited time.
Mn. Rated torque.Torque that the motor can supply continuously at itsrated speed and is thermally limited by the temperature increase atthe stator winding (T=100 K).
In. Rated current. Current circulating through each phase of the statorwinding required to generated the rated torque Mn.
Pn. Rated power. Power available at rated speed and rated torque. Itsvalue is given in watts by expression: Mn·nN/9550 where Pn (in kW),Mn (in N·m) and nN (in rev/min).
Nmax. Maximum speed. Rotor turning speed limitation due toelectrical restrictions (voltage limits). Note that the maximum value forthis speed is shown in the torque-speed curves given in this manual.
Mp. Peak torque. Maximum torque (limited by current) generated bythe maximum Ip current allowed at zero speed. It is available fordynamic operations such as accelerations, ... The value of this currentis always limited by the control parameter ·CP20· in face of the risk ofexceeding the destruction temperature of the insulation of the statorwinding.
tac. Acceleration time. Time it takes the motor to accelerate from zerospeed to its rated speed with maximum torque.
kt. Torque constant. Torque generated according to the currentsupplied. Its value may be calculated with the division of the stalltorque by the stall current (Mo/Io).
nN. Rated turning speed.
Pcal. Power value given by the expression: Mo·nN/9550 where Pcal(in kW), Mo (in N·m) and nN (in rev/min).
R. Value of the resistance of a phase at an ambient temperature of20°C/68°F. The stator winding has a star configuration.
L. Value of the inductance corresponding to a phase when using three-phase power supply. The stator winding has a star configuration.
J. Rotor moment of inertia.
P. Mass.
WARNING. Note that this data is valid for ambient temperatureor an average cooling temperature of 40°C/104°F.
0 12000
SpeedN (rev/min)
Torque
1
2
3
4
2000 3000 4000
5
6A B C D
M (Nm)
5
4
1
2
3
VOLTAGE LIMITS CHARACTERISTICSMAINS VOLTAGE: 400 Vrms; MOTOR VOLTAGE: 400-4.5%: 382 VrmsMAINS VOLTAGE: 220 Vrms; MOTOR VOLTAGE: 220-4.5%: 210 VrmsMAINS VOLTAGE: 400-15%: 340 Vrms; MOTOR VOLTAGE: 400-15%-4.5%: 325 VrmsMAINS VOLTAGE: 220-15%: 187 Vrms; MOTOR VOLTAGE: 220-15%-4.5%:179 VrmsMAINS VOLTAGE: 400-10%: 360 Vrms; MOTOR VOLTAGE: 400-10%-4.5%: 344 Vrms
Voltage limit
1
2
Limit Torque
Limitation due to max.through the drive
Mlim
RatedTorqueMn
(100 K)Speed (rpm)
Rated SpeednN
Motor Peak TorqueMp
StallTorqueMo
(100 K)
Peak Torque limitedby the drive
Torque (Nm)
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-5/40
FKM2/4/6 MOTORS
GENERAL CHARACTERISTICSThese motors have been manufactured in accordance with theEuropean regulations EN 60204-1 and EN 60034 as instructed by theEuropean Directive 2014/35/EU on Low Voltage (LVD).
TEMPERATURE SENSORAll FKM motors have a KTY84-130 thermistor as thermal protection ofthe motor and it is located in the stator winding. It has a positivetemperature coefficient (PTC) and they should be used in control andmeasurement systems within a range between -40°C/-40°F and300°C/572°F.
OUTSIDE APPEARANCEThe following figure shows the location of the connectors for powerand motor feedback conection:
ROTARY CONNECTORSNote that both the power connector and the feedback connector arerotary making it easier to connect the cable when the installation sorequires. The possible rotating angles are:
CHARACTERISTICS CURVES
FKM SERIES AT 400 V AC
FKM21.60A
Excitation Permanent rare earth magnets (Nd-Fe-B)
Temperature sensorPTC KTY-84-130 thermistor ·discontinued· RTD Pt1000 thermoresistance
Shaft extension Cylindrical without keywayOption: with keyway
Mounting Face flange with through holes
Mounting methods IM B5, IM V1, IM V3 meets IEC 60034-7Mechanical tolerances Normal class N, meets IEC-72/1971
Balancing Class N (class R option) meets DIN 45665Half-key balancing
Usefull life of bearings 20000 hoursType of winding A winding, 400 V ACPairs of poles p=3
Noise emission DIN 45653
Vibration resistance Withstands 1g along the shaft and 3g sideways (take g=9.81 m/s²)
Stator winding insulation class
Class F. Limit temperature 150°C/302°F according to IEC 60034-1
Insulation resistance 500 V DC, 10 M or greaterDielectric rigidity 1500 V AC, 1 minute.
Protection degree Standard configuration IP 64.Seal option: IP 65.
Storage temperature -20°C/+80°C (-4°F/+176°F)Ambient temp. allowed 0°C/40°C (32°F/104°F)Working ambient humidity From 20% to 80% ·non condensing·
Fan Option only available on FKM66 modelsHolding brake Option on all models
Feedback Sinusoidal encoder. Ref. E3/A3
WARNING. The “F class” insulation on the motor keeps itsdielectric properties as long as the temperature does notexceed 150°C/302°F for a cooling temperature of 40°C/104°F.
Sensor type KTY-84-130Resistance at 20°C/68°F 581 Resistance at 100°C/212°F 1000 Sensor connection Feedback cableResponse temperature Break at 145°C ±10°C
TAMB (°C)
R(k
ICONT=2 mA
)
0
1
2
The following figure showsthe resistance of the sensoras a function of the ambienttempera ture (averagevalues).
The wires of the temperaturesensor are included in thefeedback cable.
The temperature sensorKTY-84-130 has polarity.Therefore, watch its polaritywhen connecting it !
MANDATORY. The indicated rotating angle values must beexceeded. We recommend to rotate both connectors onlywhen necessary and not too often. The more times they arerotated, the torque necessary to rotate them wi l ldecrease.They must not be forced permanently.
WARNING. Note that the corresponding cable must beinstalled on each connector. Remember that each cable hasa specific flexibility and, therefore, when handling theconnector with the cable installed, its maximum bendingradius must not be exceeded.
Note. Without FAN
1. Power base connector for the motor+brake (if applicable).
2. Motor feedback base connector.
FKM2/4/6
1
2
A
A
H
H
(1)
(2)
CONNECTOR MOTOR Amax HmaxPOWER (1) FKM 150° 180°SIGNAL (2) FKM2 150° 180°
FKM4 115° 110°FKM6 110° 105°
Note. Certain positions cannot bereached by rotating with thebased mounted.
Approx. max. rotating torque, 8 N·m.Only 5 rotations are allowed in orderto keep the degree of protection.
0
1
2
3
4
5
6
Nm
1/min
FKM21.60A
400V-15%
400V
MABQR-6/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
FKM22.30A
FKM22.50A
FKM22.60A
FKM42.30A
FKM42.45A
FKM42.60A
FKM43.20A
FKM43.30A
0 1000 2000 3000 4000 50000
2
4
6
8
10
Nm
12
14
FKM22.30A
1/min
400V-15%
400V
400V-15%
400V
0
2
4
6
8
10
12
14
0 1000 2000 3000 4000 5000 6000 7000 8000
FKM22.50A
1/min
400V-15%
400V
0
2
4
6
8
10
12
14
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
FKM22.60A
1/min
10000
2000 3000 4000 5000
1/min
5
0
10
15
20
25
FKM42.30A
400V-15%
400V
Nm
0 1000 2000 3000 4000 5000 6000 70000
5
10
Nm
15
20
25
1/min
FKM42.45A
400V-15%
400V
0 1000 2000 3000 4000 5000 6000 70000
5
10
15
20
25
8000 9000
FKM42.60A
1/min
400V-15%
400V
FKM43.20A
48
1/min
42
36
30
24
18
12
6
010000 2000 3000 4000
400V-10%
400V
42
36
30
24
18
12
6
0
Nm
10000 2000 3000 4000
400V
400V-10%
FKM43.30A
1/min
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-7/40
FKM43.40A
FKM44.20A
FKM44.30A...-2
FKM44.40A
FKM62.30A
FKM62.40A
FKM62.60A
FKM63.20A
48
42
36
30
24
18
12
6
010000 2000 3000 4000 5000 6000
400V-15%
400V
1/min
FKM43.40A
0 1000 2000 3000
12
6
0
18
24
30
36
42
48
FKM44.20A
1/min
400V-10%
400V
0
6
12
Nm
18
24
30
36
42
48
0 1000 2000 3000 4000
FKM44.30A.2
1/min
400V-10%
400V
0 1000 2000 3000 4000 5000 60000
6
12
Nm
18
24
30
36
42
1/min
FKM44.40A
400V-15%
400V
0 1000 2000 3000 4000 50000
5
10
Nm
15
20
25
30
35
40
1/min
FKM62.30A
400V-15%
400V
0 1000 2000 3000 4000 5000 6000 70000
5
10
Nm
15
20
25
30
35
40
1/min
FKM62.40A
400V-15%
400V
400V-15%
400V
0
5
10
Nm
15
20
25
30
35
40
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
FKM62.60A
1/min
FKM63.20A
10000 2000 3000
1/min 0
Nm
10
20
30
40
50
60
70
400V-10%
400V
MABQR-8/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
FKM63.30A
FKM63.40A
FKM64.20A
FKM64.30A
FKM64.40A
FKM66.20A...-2
FKM66.30A
1/min
FKM63.30A
400V-15%
400V
40
0
Nm
10
20
30
50
60
10000 2000 3000 4000 5000
40
0
Nm
10
20
30
50
60
10000 2000 3000 4000 5000 6000
1/min
FKM63.40A
400V-15%
400V
0 1000 2000 30000
10
20
Nm
30
40
50
60
70
1/min
FKM64.20A
400V-10%
400V
0 1000 2000 3000 4000 50000
10
20
Nm
30
40
50
60
FKM64.30A
1/min
400V-15%
400V
0 1000 2000 3000 4000 5000 60000
20
Nm
30
40
50
60
70
10
FKM64.40A
1/min
400V-15%
400V
400V-10%
400V
FKM66.20A.2
0 1000 2000
1/min0
20
30
40
50
60
70
10
80
90
100
0
10
20
30
40
50
60
70
80
90
100
1/min
FKM66.30A
Nm
0 1000 2000 3000 4000 5000
400V-15%
400V
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-9/40
TECHNICAL DATA
FEED AXIS MOTORS - A/B/C AXES ASSOCIATIONSee section MOTOR-AXIS ASSOCIATION.
POWER AND FEEDBACK CONNECTORS
DIMENSIONS
MOTORSS
tall
to
rque
Pea
k
torq
ue
Rat
ed
spee
d
Sta
ll
curr
ent
Pea
k
curr
ent
Cal
cula
tion
pow
er
Tor
que
co
nsta
nt
Acc
eler
atio
n tim
e
Indu
ctan
ce
per
pha
se
Res
ista
nce
pe
r ph
ase
Iner
tia
Mas
s
Mo Mp nN Io Imax Pcal kt tac L R J PN·m N·m rpm A A kW Nm/A ms mH kg·cm² kg
FKM21.60A 1.7 7 6000 2.8 11 1.1 0.6 14.4 7.7 2.600 1.6 4.2FKM22.30A 3.2 13 3000 2.4 10 1.0 1.3 7.0 16 3.950 2.9 5.3FKM22.50A 3.2 13 5000 4.0 16 1.7 0.8 11.7 5.8 1.400 2.9 5.3FKM22.60A 3.2 13 6000 4.5 18 2.0 0.7 14.0 4.6 1.100 2.9 5.3FKM42.30A 6.3 25 3000 4.6 19 2.0 1.3 10.7 8.6 1.450 8.5 7.8FKM42.45A 6.3 25 4500 6.9 28 3.0 0.9 16.0 3.9 0.675 8.5 7.8FKM42.60A 6.3 25 6000 8.5 34 3.9 0.7 21.3 2.6 0.450 8.5 7.8FKM43.20A 9.0 36 2000 3.9 15.7 1.88 2.30 9.7 14.5 1.720 16.7 11.7FKM43.30A 9.0 36 3000 6.2 25 2.82 1.45 14.5 6.2 0.755 16.7 11.7FKM43.40A 9.0 36 4000 9.4 38 3.77 0.95 19.4 2.4 0.315 16.7 11.7FKM44.20A 11.6 47 2000 4.6 19 2.4 2.5 7.4 14.51 1.720 16.7 11.7FKM44.30A-2 11.6 47 3000 7.0 28 3.6 1.65 11.1 6.16 0.755 16.7 11.7FKM44.40A 11.6 47 4000 10.7 43 4.9 1.1 14.9 2.4 0.315 16.7 11.7FKM62.30A 8.9 35 3000 7.1 28 2.8 1.2 14.3 7.2 0.770 16.0 11.9FKM62.40A 8.9 35 4000 9.3 37 3.7 0.9 19.1 4.1 0.440 16.0 11.9FKM62.60A 8.9 35 6000 13.1 52 5.6 0.6 28.7 2.1 0.225 16.0 11.9FKM63.20A 12.5 51 2000 5.3 21.3 2.6 2.35 12.1 13.2 0.935 29.5 17.1FKM63.30A 12.5 51 3000 10.3 40.6 3.9 1.21 18.1 3.8 0.280 29.5 17.1FKM63.40A 12.5 51 4000 16.2 64.0 5.2 0.77 24.2 2.1 0.160 29.5 17.1FKM64.20A 16.5 66 2000 6.5 26 3.4 2.53 9.3 13.16 0.935 29.5 17.1FKM64.30A 16.5 66 3000 12.1 48 5.2 1.4 14.0 3.8 0.285 29.5 17.1FKM64.40A 16.5 66 4000 16,2 64 6.9 1.0 18.7 2.1 0.160 29.5 17.1FKM66.20A-2 23.5 94 2000 9.4 37 4.9 2.5 9.57 8.82 0.410 43.0 22.3FKM66.30A 23.5 94 3000 16.4 66 7.4 1.4 14.3 2.6 0.170 43.0 22.3
97 (3.82)80 (3.15) 27
(1.06
)
MC-20/6
Outside view of the motor power connector
1
24
5
6 (1)
MC-20/6SEALING: IP 65PIN SIGNAL126345
U PHASEV PHASEW PHASEPEBRAKE [+]BRAKE [-]
(1)
FKM2/4/6
PIN SIGNAL123456
REFCOS+ 485TEMP-TEMP+SINREFSIN
PIN SIGNAL78910
- 485COSCHASSISGNDN. C.+ 8 V DC
1112
62 (2.44)
91 (3.58)
Encoders:Ref. E3/A3
Outside view of the motor feedback connector
(2)
FKM2/4/6
(2)EOC-12
D
GA
GD
FST
-0.2
8018
40±0.1 03±0.1
Ø80
j6Ø
19j6
30
8 54LBL 97
139.5
7
Ø100
Ø115
DIMENSION LB LUnits mm in mm inFKM21 106 4.17 208 8.19FKM22 130 5.11 232 9.13
DIMENSION ØD j6Units mm inFKM2 19 0.74
DIMENSION F GD R GA STUnits mm in mm in mm in mm in mmFKM2 6 0.23 6 0.23 30 1.18 21.5 0.84 M6x16
FKM2 Dimensions in mm1 in = 25.4 mm
8018
50±0.1 03.5±0.1
Ø24
j6Ø
110j
6
40
10 54LBL 126
168.5
9
Ø130
Ø150
D
GA
GD
FST
-0.20
DIMENSION LB LUnits mm in mm inFKM42 133 5.23 247 9.72FKM43 175 6.88 289 11.38FKM44 175 6.88 289 11.38
DIMENSION ØD j6Units mm inFKM4 24 0.94
DIMENSION F GD R GA STUnits mm in mm in mm in mm in mmFKM4 8 0.31 7 0.27 40 1.57 27 1.06 M8x19
FKM4 Dimensions in mm1 in = 25.4 mm
D
GA
GD
FST
-0.2
200.5
12
03.5±0.1
50
Ø32
k6
Ø165
Ø190
12 54LBL 158
1858±0.25
DIMENSION LB LUnits mm in mm inFKM62 136 5.35 260 10.24FKM63 172 6.77 296 11.65FKM64 172 6.77 296 11.65FKM66 208 8.18 332 13.07
DIMENSION ØD j6Units mm inFKM6 32 1.26
DIMENSION F GD R GA ST
Units mm in mm in mm in mm in mmFKM6 10 0.39 8 0.31 50 1.96 35 1.37 M10x22
FKM6 Dimensions in mm1 in = 25.4 mm
MABQR-10/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
HOLDING BRAKEThe holding brake (motor shaft) must never exceed its maximumspeed. Voltage over 22-26 V DC will lock the axis.
FANThe “with fan” option is not available.
GENERAL MOUNTING CONDITIONSBefore installing in onto the machine, the anti-rust paint should beremoved from the rotor shaft and the flange. It must always be in a dryand clean place. Mounted so it is easily inspected, cleaned andmaintained. Free of corrosive atmosphere and/or explosive gasses orliquids. If the motor is going to be continously exposed to oil splashes,it should be protected with a guard.
CAUTION! When installing pulleys or gears for transmission,avoid hitting the shaft.Use some tool that is supported in thethreaded hole on the shaft to insert the pulley or the gear.
AXIAL AND RADIAL LOADSA poor alignment between the motor shaft and the machine axisincreases vibration of the shaft and reduces the useful life of bearingsand couplings. Likewise, exceeding certain maximum radial loadvalues on the bearings has a similar effect.
Follow these considerations in order to avoid these problems:
Use flexible couplings for direct coupling.
Avoid radial and axial loads on the motor shaft making sure not toexceed the limit values.
MOUNTING ARRANGEMENTS · IM CODE ·
IDENTIFICATION
NAMESThe denomination of each motor is made up of letters and digits thatmean the following.
The sales model is stored in the motor encoder. The drive software canautomatically adjust the motor parameters by reading that “sales-reference” from the encoder memory.
CHARACTERISTICS PLATEThe specifications label stuck on synchronous servomotors suppliedby FAGOR offers the necessary data to identify the motor for the user.
On series 2, 4 and 6 of the FKM motor family, they correspond with:
This characteristics plate of the motor is located on the right side ofthe motor viewed from its shaft.
The items shown on this plate are:
Series Holding torque
Power consumption
Time on/off
Inertia Mass
Units N·m lbf·ft W hp ms kg·cm² kg lbf
FKM2 4.5 3.31 12 0.016 7/35 0.18 0.30 0.66FKM4 9.0 6.63 18 0.024 7/40 0.54 0.48 1.06FKM6 18.0 13.27 24 0.032 10/50 1.66 0.87 1.92
Note. The maximum turning speed of the holding brake for theFKM2/4/6 series is 10000 rpm.
MANDATORY. When applying a combined axis and radialload, decrease the maximum radial force allowed ·Fr· to70% of the value indicated in the table.
Series Axial force ·Fax·
Radial force·Fr·
Distance·d·
Units N lb N lb mm in
FKM2 125 28.10 668 150.17 20 0.78FKM4 140 31.47 737 165.68 25 0.98FKM6 240 53.95 1342 301.69 29 1.14
CAUTION! Note that the surface of the motor can reach veryhigh temperatures when it is running or it just stoppedrunning. This label warns about this danger.
Fax
Fr
d
IM V1
IM V3IM B5
EN 60034-7, code I
1 QR code / Serial Nr 9 Degree of protection
2 Version 10 Insulation class
3 Postal address 11 Rated speed
4 Current without load 12 Level of vibration
5 Maximum current 13 Mass
6 Stall torque 14 Back Electro Motor Force
7 Maximum torque 15 Holding brake (unlocking voltage/power absorbed)8 Motor model reference
AC BRUSHLESS SERVOMOTORFagor Automation S. Coop.
San Andrés Auzoa 19, 20500 Arrasate-Mondragón Made in Spain
128005003031234FKM42.30A.E3.110-K03
Mmax 44 NmMo 11 NmType Ver: 01
Imax 23 AIo 7.2 A
BRAKE 24VDC
SN.:Nominal speed: 3000 rpmB.E.M.F.: 275 Iso.Cl: F
Bal.Cl: NIP 64 W: 11.4 kg
23
5
4
67
8
9
1012
11
15 13 14
1
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-11/40
ASYNCHRONOUS MOTORS
OPERATING MODESNext, the motor operating modes are described showing the differentzones in the diagram below (power-torque/speed). The motor behaviorcharacteristics are different in each of them. For spindle motors it iscrucial to have an ample constant power zone. Three operating zonesare established in order to analyze this characteristic. The followinggraph shows each zone and the motor operating mode in each of them.
Operating zones
ZONE I. This zone is established from the rest state - null speed (0rev/min) - to the nominal operation (rated or base speed). The torquedeveloped by the motor coincides with the rated torque (Mrated) andis constant in the whole zone. Its value is obtained as the product ofthe power generated by the motor (directly proportional to the currentcirculating through its rotor up to the rated operation point) times itscorresponding turning speed. The power developed by the motor isdirectly proportional to the speed up to the rated operation pointwhere it reaches the rated power (Prated).
ZONE II. This zone is defined as the constant power zone and coversfrom the nominal operating point to where the motor reaches itsmaximum available voltage. The torque decreases porportional as thespeed increases. The power remains constant.
ZONE III. This zone begins when the voltage at the motor terminals hasreached the maximum voltage that the drive can provide. The torquedecreases with the square of the speed. The power decreases as thespeed increases.
INFLUENCE OF THE SUPPLY VOLTAGEThe supply voltage of the bus sets the electrical limitation on how themotor will run.
DEFINITIONSnmax. Maximum turning speed allowed. The maximum speed nmaxdepends on the mechanical design (roller bearings life, short-circuitring of the squirrel cage) and electrical design (voltage limitingcharacteristics).
n1. Maximum permanent speed. It is the maximum speed allowedpermanently (regardless of the speed duty cycle).
S1. S1 duty cycle (continuous). Operation with constant load enough tostabilize the temperature of the motor.
S6. S6 duty cycle (intermittent operation). Uninterrupted periodicservice with intermittent load, also called “continuous cycle withintermittent load”. It consists of a series of identical cycles that have aconstant load time and another one without load. There is no resting(stopped) intervals. If no other value is indicated, the duty cycle with loadwill be referred to a time period of 10 minutes. Thus, S6-40% indicates:
tc = 4 minutes with load tv = 6 minutes without load
Motor limits. For induction motors, the speed and power values arelimited for thermal and mechanical reasons. The maximim current isonly limited by thermal characteristics of the motor windings.
Thermal limit. Heat loss is stored in the motor and dissipated bycooling systems. The motor temperature depends, among otherthings, on the duty cycle with load. This critical motor temperaturemust never be exceeded. The characteristics for continuous cycleS1 and intermittent cycle S6-40% define de outputs allowed for anambient temperature of up to 40°C. For this case, the windingtemperature increase is about 100°C.
Mechanical limit. The mechanical speed limit must never beexceeded. Exceeding this value may damage the roller bearings,the short-circuit ring of the rotor, ...
0
POWER
N10
ZONE I
TORQUE
M max
Pmax
Pn
M n
ZONE II ZONE III
nbas e
Power S 6 -4 0 %
Power S 1
Tor que S 6 -4 0 %
Tor que S 1
S PEEDnm ax
0
POWER
N10
ZONE I
Pn
ZONE II ZONE III
nbas e
Power S 1
S PEEDnmax
Lim it at ion by cur r ent
Lim it at ion by volt age
Lower volt age at t he dr ive
Higher volt age at t he d r ive
T
TIM E
P
max
Pp
TIM E
TIM E
T: Dur at ion of t he cyc leP: Power of t he loadPp: Los t elect r ical power: Tem per at ur e incr eas e over ambient t emper at ur emax: M axim um t emper at ur e t hat t he mot or m ay r each wit hout damaging it s ins ulat ion
TIM E
TIM E
TIM E
TP
Pp
max
t c t v
T: Dur at ion of t he cyc leTc: Tim e wit h loadTv: Time wit hout loadP: Power of t he loadPp: Los t elect r ical power: Tem per at ur e incr eas e over ambient t emper at ur emax: M axim um t emper at ur e t hat t he mot or m ay r each wit hout damaging it s ins ulat ion
MABQR-12/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
FM7 MOTORS
GENERAL CHARACTERISTICSThese motors have been manufactured in accordance with the Euro-pean regulations EN 60204-1 and EN 60034 as instructed by the Eu-ropean Directive 2014/35/EU on Low Voltage (LVD).
The “F” classification of the winding insulation is based on its capabilityto run at maximum temperature.
This temperature 155°C/311°F represents the maximum runningtemperature for the winding. In other words, if the motor ran 40 hrs aweek in a clean and dry environment, its life expectancy would be 10to 20 years before the insulation deteriorates due to the point that it canno longer withstand the applied voltage.
TEMPERATURE SENSORThe temperature sensor have a negative temperature coefficient(NTC) and they should be used in control and measurement systemswithin a range between -50°C/-58°F and 200°C/392°F.
STRUCTUREThe structure of the motor is shown below.
TERMINAL BOX. LAYOUT OF THE CONNECTIONTERMINALThe layout of the terminals in the box on top of the motor depends onthe type of motor. The top image shows the terminal box on the motorseries FM7---E01/E02. The bottom image shows theterminal box on the motor series FM7-D-S1D0-E03/HS3.
Motor type Induction. Squirrel cageThermal protection NTC thermistor
Balancing
On E01/E02 series:Standard degree of vibration: V5/V10 Optional degree of vibration: V3/V5On E03/HS3 series:Standard degree of vibration: V3
Mounting
On E01/E02 series:Horizontal: IM B3 - IM B5 - IM B35Vertical: IM V1 - IM V5 - IM V15On E03/HS3 series:Horizontal: IM B5Vertical: IM V1
Electric winding insulation Class F (155°C/311°F)Degree of protection IP 44
Storage temperature 0°C/60°C (32°F/140°F)Permitted ambient temp. 0°C/40°C (32°F/104°F)Working ambient humidity 95% max (non condensing)Recommended max. altitude 1000 m (3281 ft) max. over sea level
Fan 400 V AC three-phase (50/60 Hz).Independent supply voltage
Resistance of the isolation voltage
1800 V AC in 1 min.
Isolation resistance 500 V DC, 10 M min.
Feedback Magnetic encoder ·standard·“C” axis encoder ·optional·
Meets EC regulation IEC 60034-1
Sensor type NTC thermistor
Resistance at 20°C/68°F 10 kResistance at 100°C/212°F 750 Sensor connection Feedback cable
Temperature [°C]
3.5 k
750
Resistance [k]
35 k
CHARACTERISTICS OF THERMISTERRESISTANCE-TEMPERATURE
200-50 0 50 100 1500.01
0.1
1
10
100
1000
The following figure shows theresistance of the sensor as afunc t ion o f the ambien ttemperature (average values).
The wires of the temperaturesensor are included in thefeedback cable.
1 Shaft 6 Stator winding
2 Ball bearing 7 Terminal box
3 Rotor 8 Power connector
4 Short-circuit ring of the rotor 9 Cooling fan
5 Stator 10 Encoder
1 FAN connection 4 Ground bolt
2 MOTOR connection 5 Cable input-1
3 ENCODER connection 6 Cable input-2
356
2
10
9
8
47
1
1
2
3
4
56 1
23
4
56
E01/E02 versions
E03/HS3 versions
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-13/40
TECHNICAL DATA & CHARACTERISTICS CURVES
E01/E02 series
The following figures show the torque and power characteristics formotor versions E01 and E02. Version E02 differs from E01 in the max.number of rpm that the motor can reach. Thus, the graph are whoseshaded area is lighter represents the behavior for version E01 and thedarker area expands its rpm range. Note that not all motor modelshave both versions.
Note that the value of weight B/P (flange/foot) indicated in the data ta-ble indicates the weight depending on whether it is a flange or footmounted model.
Motors whose max. speed 8000 rev/min are recommended to havea keyless shaft and be balanced under these conditions.
Their power and torque graphs are shown here for duty cycles S1 andS6-40% (duty cycle of 10 minutes). The tables accompanying thegraphs show the technical data for each model.
The AC motors of the FM7 series for main-spindle drives must befanned all the time while running regardless of their duty cycles.
FM7-A037--E0
FM7-A055--E0
FM7-A075--E0
FM7-A090--E0
FM7-A110--E0
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
WeightB/PE01 E02
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg
3.7 1500 23.5 12.4 9000 12000 140 47/49
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
WeightB/PE01 E02
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg5.5 1500 35.0 14.6 9000 10000 210 52/56
To
rque
(N
m)
35.336
0
23.5
S1
S6-40%
10
20
30
0 1500 6000 9000 12000
Speed (1/min)
Po
we
r (k
W)
Speed (1/min)
0 1500 6000 9000 12000
2.32.83.5
7300
S6-40% (17.5 A)
S1 (12.4 A)
0
3
3.7
55.5
7
1.872.26
Speed (1/min)
Tor
que
(N
m)
Pow
er (
kW)
Speed (1/min)
S6-40% (18.9 A)
S1 (14.6 A)5.5
3.02.8
5000 10000150000
5
7.7
10
3900 9000
5000 1000015000
49
0
10
20
30
40
50
S6-40%
S1
9000
35
2.752.94
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
WeightB/PE01 E02
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg
7.5 1500 47.7 19.8 9000 10000 260 59/64
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
WeightB/PE01 E02
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg
9.0 1500 57.4 25.1 9000 10000 330 68/73
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
WeightB/PE01 E02
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg
11.0 1500 70.0 28.0 9000 10000 690 94/110
Tor
que
(Nm
)
Pow
er (
kW)
Speed (1/min)
0 1500 6000
9000
1000045000
4.55.0
S6-40% (27.0 A)
S1 (19.8 A)7.5
10
11
Speed (1/min)
0 1500 100005000
90000
15
30
45
60
75
71.5
47.7
S6-40%
S1
4.414.90
Speed (1/min)
0 1500 5000
9000
10000
S6-40% (33.6 A)
S1 (25.1 A)
Pow
er (
kW)
15
13
10
9
6.8
5.9
5
Speed (1/min)0 1500 6500 10000
900052500
Tor
que
(Nm
)
0
15
30
45
60
57.4
7582.4
90
S6-40%
S1
5.86.7
0 1500 6400
9000
10000Speed (1/min)
Tor
que
(N
m)
S6-40%
S1
70
100.4
0
25
50
75
100
Po
wer
(kW
)
S6-40% (36.5 A)
S1 (27.9 A)
15.5
7.8
0
10
20
11.0
7.0
6.8
16.8
Speed (1/min)
0 1500 6400 10000
9000
4500
MABQR-14/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
FM7-A150--E0
FM7-B120--E0
E03 series
The following figures show the torque and power characteristics formotor versions E03. Higher speeds may be reached with these FM7motor versions those mentioned earlier. Their windings may be con-nected in start or triangle to obtain constant power either at low or highrpm respectively.
FM7-D055-S1D0-E03
FM7-D075-S1D0-E03
FM7-D110-S1D0-E03
FM7-D150-S1D0-E03
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
WeightB/PE01 E02
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg
15.0 1500 95.5 39.3 8000 9000 690 94/110
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
WeightB/PE01 E02
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg
12.0 1000 114.6 35.0 8000 9000 890 120/130
Co
nn
ect
ion
ty
pe
Rated power
Rated speed
Rated torque
Rated current
Max.speedInertia
Weight(B)E03
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg
5.5 1500 35.0 20.3 15000 210 67 5.5 4000 13.1 20.7 15000 210 67
S6-40%
S1
143.9150
125
100
Tor
que
(N
m)
75
50
25
Speed (1/min)
0 1500 6800 90004600
80000
95.5
21.6
12.2
S6-40% (52.9 A)
S1 (39.3 A)
Pow
er (
kW)
Speed (1/min)
0 1500 6800 90004600
8000
11.2
0
5
10
15
20
22
25
Speed (1/min)0 1000 90004500
Tor
que
(Nm
)
200
150
100
50
0
176.6
114.6
S6-40%
S1
8000
S6-40% (47.5 A)
S1 (35.0 A)
0 1000 90004500 6000
2800 8000
Speed (1/min)
6.0
18.520
12.0
10
0
Po
wer
(kW
)
6.0
Tor
qu
e (N
m)
5049
40
30
35
23.8
13.1
20
10
S6-40%
S6-40%
S1
00 1500 4000 5000 10000 13000 15000
Speed (1/min)
S1
S6-40% (21.9 A)
S6-40% (26.2 A)
S1 (21.0 A)S1 (20.3 A)
8.6
5.5
2.6
1.8
0 1500 4000 5000 10000 13000 15000Speed (1/min)
Po
we
r (k
W)
10
7.7
stardelta
5.0
0
star
delta
Co
nne
ctio
n
typ
e
Rated power
Rated speed
Rated torque
Rated current
Max.speed Inertia Weight(B)E03
Pn nN Mn In Nmax J P
kW 1/min N·m A 1/min kg·cm² kg
7.5 1500 47.7 26.5 15000 260 74 7.5 4000 17.9 25.8 15000 260 74
Co
nn
ect
ion
ty
pe
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
Weight(B)E03
Pn nN Mn In Nmax J P
kW 1/min N·m A 1/min kg·cm² kg
11.0 1500 70.0 38.0 12000 690 110 11.0 4000 26.3 40.0 12000 690 110
Con
ne
ctio
n
type
Rated power
Rated speed
Rated torque
Rated current
Max. speedInertia
Weight(B)E03
Pn nN Mn In Nmax J PkW 1/min N·m A 1/min kg·cm² kg
15.0 1500 95.5 46.4 12000 690 110
15.0 4000 35.8 45.7 12000 690 110
7070
60
50
47.7S6-40%
Tor
que
(N
m) 40
30
20
10
00 1500 4000 6000 10000 15000
Speed (1/min)
S1
17.9
31.0
S6-40%
S1
4.4
3.0
S1 (26.5 A) S1 (25.8 A)
S6-40% (35.7 A)
S6-40% (34.5 A)
Po
we
r (k
W)
15
13
11
0 1500
6000
10000 15000
Speed (1/min)
5000
4000
stardelta
10
7.5
5
0
stardelta
100
75
98.7
S6-40%70.0
47.7
26.3
Tor
que
(Nm
)
50
25
00 1500 4000 6400 12000
Speed (1/min)
S6-40%
S1
S1
stardelta
Pow
er (
kW)
20
stardelta
Speed (1/min)
15
S6-40% (52.0 A)
S6-40% (50.0 A)15.5
11.0
8.2
5.8
S1 (40.0 A)S1 (38.0 A)
0 1500 5000 6400 12000
4000
10000
10
5
0
150
140
95.5
125
100
75
62.0
35.8
50
25
0
Tor
que
(Nm
)
S6-40%
S6-40%
S1
S1
0 1500 4000 6800 12000Speed (1/min)
stardelta
8500
S6-40% (62.3 A)
S6-40% (63.3 A)
S1 (45.7 A)S1 (46.7 A)
18.4
11.0
9.18.4
Pow
er
(kW
)
26
22
20
15
10
5
00 1500 5000 6800 12000
Speed (1/min)
stardelta
8500
4000 8800
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-15/40
HS3 series
The following figures show the torque and power characteristics formotor versions HS3. Higher speeds may be reached with these FM7motor versions those mentioned earlier. Their windings may beconnected in start or triangle to obtain constant power either at low orhigh rpm respectively.
FM7-D075-S1D0-HS3
FM7-D110-S1D0-HS3
SPINDLE MOTOR - S AXIS ASSOCIATIONSee section MOTOR-AXIS ASSOCIATION.
DIMENSIONS
FM7-A-3-E01/E02
Co
nn
ect
ion
type
Rated power
Rated speed
Rated torque
Rated current
Max.speed Inertia Weight(B)E03
Pn nN Mn In Nmax J P
kW 1/min N·m A 1/min kg·cm² kg
7.5 1500 47.7 26.5 15000 260 77 7.5 4000 17.9 25.8 15000 260 77
Con
ne
ctio
n
type
Rated power
Rated speed
Rated torque
Rated current
Max. speed Inertia Weight(B)E03
Pn nN Mn In Nmax J P
kW 1/min N·m A 1/min kg·cm² kg
11.0 1500 70.0 38.0 12000 690 115 11.0 4000 26.3 40.0 12000 690 115
7070
60
50
47.7S6-40%
Tor
qu
e (N
m)
40
30
20
10
00 1500 4000 6000 10000 15000
Speed (1/min)
S1
17.9
31.0
S6-40%
S1
4.4
3.0
S1 (26.5 A) S1 (25.8 A)
S6-40% (35.7 A)
S6-40% (34.5 A)
Po
wer
(kW
)
15
13
11
0 1500
6000
10000 15000
Speed (1/min)
5000
4000
star
delta
10
7.5
5
0
star
delta
100
75
98.7
S6-40%70.0
47.7
26.3
To
rque
(N
m)
50
25
00 1500 4000 6400 12000
Speed (1/min)
S6-40%
S1
S1
stardelta
Pow
er (
kW)
20
Speed (1/min)
15
S6-40% (52.0 A)
S6-40% (50.0 A)15.5
11.0
8.2
5.8
S1 (40.0 A)S1 (38.0 A)
0 1500 5000 6400 12000
4000
10000
10
5
0
stardelta
60
45
R1
DETAIL OF SHAFT EXTENSION
Ø28 0 -0.013
3-M4THREADED HOLES10 DEEP
Ø22
4+0.2 0
70 -0.09
0
8 0-0.036
Ø34
17
4
3480 80
188
250110
.510
00 -0.5
9
499324 175292
225 99 113284
60
70168 31
45
174
4-Ø12
70
FM7-A037-3-E01/E02, DIMENSIONS in mm
80
70
R2
DETAIL OF SHAFT EXTENSION
Ø32 0 -0.016
3-M5THREADEDHOLES
Ø22
5+0.2 0
80 -0.09
0
10 0-0.036
Ø42.5
204
4-Ø12
22095 95
75
204
26911
411
20 -0.5
10
486286 200
129 5550 50 70
247
170 107 117234
80
FM7-A055-3-E01/E02 DIMENSIONS in mm
110
90
R0.5
DETAIL OF SHAFT EXTENSION
Ø48 0 -0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 09
0 -0.09
0
14 0-0.043
Ø42.5
4-Ø12
22095 95
75
20426
9114
112
0 -0.5
1020
4 247
177 5570 70 70
244
170 117 137296 250
546
110
FM7-A075-3-E01/E02 DIMENSIONS in mm
247
170 156138269317
586
110
215 5589 89 70
90
R0.5
DETAIL OF SHAFT EXTENSION
Ø48 0 -0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 09
0 -0.09
0
14 0-0.043
4-Ø12
22095 95
75
204
26911
411
20 -0.5
10
Ø42.5
265
110
FM7-A090-3-E01/E02 DIMENSIONS in mm
MABQR-16/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
FM7-A-1-E01/E02
FM7-A-5-E01/E02
110
90
R1
DETAIL OF SHAFT EXTENSION
Ø48 0 -0.016
3-M5THREADEDHOLES
Ø40
5.5+0
.2 09
0 -0.09
0
14 0-0.043
4-Ø15
26
0
16
341
131
160
0 -0.5
250
29089
110
191Ø42.5
176 19658307261
568
127 12755 55
331.5
223 8489 108
FM7-A110-3-E01/E02 , FM7-A150-3-E01/E02DIMENSIONS in mm
110
255 84105 108105
110
90
R1
DETAIL OF SHAFT EXTENSION
Ø48 0 -0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 09
0 -0.09
0
14 0-0.043
4-Ø15
16
341
131
160
0 -0.5
323307630
26
0
Ø42.5
331.5
237176 212104
250
290127 127
55 55
FM7-B120-3-E01/E02 DIMENSIONS in mm
150
110.5
4-Ø11Ø185
174 60
45
R1
DETAIL OF SHAFT EXTENSION
Ø28 -0.013
3-M4THREADEDHOLES10 DEEP
Ø22
4+0.2 0
70 -0.09
0
8 0-0.036
0
17
4
60 Ø15
0 -0.0
40
225 214
512Ø34
Ø220
174
399407 60499
DIMENSIONS in mmFM7-A037-1-E01/E02
80
70
R2
DETAIL OF SHAFT EXTENSION
Ø32 -0.016
3-M5THREADEDHOLES10 DEEP
Ø22
5+0.2 0
80 -0.09
0
10 0-0.036
0
20
4
Ø42.5
4-Ø15
Ø250
204
158
114
204
Ø215
516
80
170 227354
406 80486
270
Ø18
0 -0.0
40
FM7-A055-1-E01/E02DIMENSIONS in mm
110
90
R0.5
Ø48 -0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 09
0 -0.09
0
14 0-0.043
0
20
4
Ø42.5
4-Ø15
Ø250
204
158
114
204
Ø215
516
110
171 257384
436 110546
270
Ø18
0 -0.0
40
FM7-A075-1-E01/E02DIMENSIONS in mm
20
4
Ø42.5110
90
R0.5
4-Ø15
Ø250
204
158
114
204
Ø215
516
110
171 297424
476 110586
270
Ø18
0 -0.0
40
DETAIL OF SHAFT EXTENSION
Ø48 -0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 09
0 -0.09
0
14 0-0.043
0FM7-A090-1-E01/E02DIMENSIONS in mm
Ø265
343
255388
458 110568
Ø23
0 -0.0
460
110
90
R1
Ø48 -0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 09
0 -0.09
0
4-Ø15
Ø300
250
181
131
250
14 0-0.043
0
26
0
Ø42.5520
110
176
FM7-A110-1-E01/E02 , FM7-A150-1-E01/E02DIMENSIONS in mm
26
0
Ø42.5520
110
176 317450
520 110630
Ø23
0 -0.0
460
110
90
R1
DETAIL OF SHAFT EXTENSION
Ø48 -0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 09
0 -0.09
0
14 0-0.043
0
4-Ø15
Ø300
25018
1
250
Ø265
343FM7-B120-3-E01/E02DIMENSIONS in mm
331.5
8489 10889
110
388Ø42.5
176 19758307261
568
250
4-Ø19
Ø300
Ø265 Ø23
0 -0.0
460
520
110
4-Ø15
16
341
131
160
0 -0.5
250
127 12755 55
26
0
FM7-A110-5-E01/E02 , FM7-A150-5-E01/E02DIMENSIONS in mm
DETAIL OF SHAFT EXTENSION
Ø48-0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 0
90
-0.09
0
14 0-0.043
0
90
110R1
Note. Only shafts having a key have tapped holes for mountingthe coupling.
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-17/40
Note. Only shafts having a key have tapped holes for mounting the cou-pling.
FM7-D-S1D0-E03
FM7-D-S1D0-HS3
ASSEMBLING PRECISIONAssociate the accuracies of the elements with the code assigned ac-cording to the table in order to interpret later data.
Units in mm L LA LB LC LG LH LL LR LD LE LF
FM7-D055-S1D0-E03 475 215 180h7 204 20 250 415 60 353 226 171
FM7-D075-S1D0-E03 506 215 180h7 204 20 250 446 60 401 256 190
FM7-D110-S1D0-E03 556 265 230h7 250 25 300 476 80 420 271 205
FM7-D150-S1D0-E03 556 265 230h7 250 25 300 476 80 420 271 205
Units in inches L LA LB LC LG LH LL LR LD LE LF
FM7-D055-S1D0-E03 18.7 8.4 7.1h7 8.0 0.7 9.8 16.3 2.3 13.8 8.8 6.7FM7-D075-S1D0-E03 19.9 8.4 7.1h7 8.0 0.7 9.8 17.5 2.3 15.7 10.0 7.4FM7-D110-S1D0-E03 21.9 10.4 9.1h7 9.8 0.9 11.8 18.7 3.1 16.5 10.6 8.0FM7-D150-S1D0-E03 21.9 10.4 9.1h7 9.8 0.9 11.8 18.7 3.1 16.5 10.6 8.0
Units in mm Z D I KD KL KI KE Q QR S
FM7-D055-S1D0-E03 15 204 270 42.5 158 204 114 60 0.5 28h6
FM7-D075-S1D0-E03 15 204 270 42.5 164 250 114 60 0.5 28h6
FM7-D110-S1D0-E03 15 260 343 42.5 183 279 131 80 0.5 38h6
FM7-D150-S1D0-E03 15 260 343 42.5 183 279 131 80 0.5 38h6
Units in inches Z D I KD KL KI KE Q QR S
FM7-D055-S1D0-E03 0.5 8.0 10.6 1.6 6.2 8.0 4.4 2.36 0.02 1.1h6FM7-D075-S1D0-E03 0.5 8.0 10.6 1.6 6.4 9.8 4.4 2.36 0.02 1.1h6FM7-D110-S1D0-E03 0.5 10.2 13.5 1.6 7.2 10.9 5.1 3.15 0.02 1.5h6FM7-D150-S1D0-E03 0.5 10.2 13.5 1.6 7.2 10.9 5.1 3.15 0.02 1.5h6
DETAIL OF SHAFT EXTENSION
Ø48-0.016
3-M5THREADEDHOLES10 DEEP
Ø40
5.5+0
.2 0
90
-0.09
0
14 0-0.043
0
90
110R1
Ø300
Ø265 Ø23
0 -0.0
460
12755 55
110
26
0
250
4-Ø19
255 84105 108105
Ø42.5
331.5
450176
4-Ø15
16
341
131
160
0 -0.5
250
290127
213104323307
630
110
520
FM7-B120-5-E01/E02DIMENSIONS in mm
LB
LG5
KD
D
KL
KE
4 - Ø Z
LH
LA
Diameter ofmounting hole
KI
LC
I
L
LL
LD
LF LE
Q
LRFM7-DXXX-S1D0-E03 DIMENSIONS in mm
S Q
QRR
Symbol indicating the direction ofthe cooling air
Detail of extension shaft
Units in mm L LA LB LC LG LH LL LR LD LE LF
FM7-D075-S1D0-HS3 715 215 180h7 204 20 250 446 60 401 256 190
FM7-D110-S1D0-HS3 751 265 230h7 250 25 300 476 70 420 271 205
Units in inches L LA LB LC LG LH LL LR LD LE LF
FM7-D075-S1D0-HS3 28.1 8.4 7.1h7 8.0 0.7 9.8 17.5 2.3 15.7 10.0 7.4
FM7-D110-S1D0-HS3 29.5 10.4 9.1h7 9.8 0.9 11.8 18.7 2.7 16.5 10.6 8.0
Units in mm Z D I KD KL KI KE Q mxl
FM7-D075-S1D0-HS3 15 204 271 42.5 158 250 114 60 M12 x1.25
FM7-D110-S1D0-HS3 15 260 343 42.5 183 279 131 70 M16 x1.50
Units in inches Z D I KD KL KI KE Q mxl
FM7-D075-S1D0-HS3 0.5 8.0 10.6 1.6 6.2 9.8 4.4 2.36 -
FM7-D110-S1D0-HS3 0.5 10.2 13.5 1.6 7.2 10.9 5.1 2.75 -
Units in mm L1 L2 L3 I1 I2 S X1 X2 X3 X4 dx
FM7-D075-S1D0-HS3 137 210 308 288 33 28h6 31 14.5 13 1 16
FM7-D110-S1D0-HS3 142 208 331 320 30 38h6 38 17.0 15 1-1.5 20
Units in inches L1 L2 L3 I1 I2 S X1 X2 X3 X4 dx
FM7-D075-S1D0-HS3 5.4 8.26 12.12 11.3 1.30 1.1h6 1.2 0.57 0.5 .03 .63
FM7-D110-S1D0-HS3 5.6 8.18 13.03 12.5 1.18 1.5h6 1.5 0.66 0.6 .03-.05 .78
Code Measurement
A Parallelism of shaft extensiónB Rotational excentricity of shaft extension (runout)
C Shaft runout at the endD Concentricity between flange and shaft diameters
E Concentricity of the support side of the flange with respect to the machine axis
F Perpendicularity of the support side of the flange with respect to the foot
KI
KL
KE
LA
LH
I
LC
4 - Ø ZDiameter ofmounting hole
LL
LT LL LR
LF LE
LD
LG
5
Q
LB
I1
L1 L2 L3
I2
FM7-DXXX-S1D0-E03 DIMENSIONS in mm
Detail of the shaft at the endopposite to the load
Symbol indicating the direction of thecooling air
Ø18 ± 0.003
Ø45
Ø65
Ø100
Ø120
20
Ø19
xxxxxxxxx
x
M16x1.5LH
A
A
Ap
rox.
2
A
A
7.5
11.
5
0.5
247.
5
30°
Left-hand screw
S
Ø6
Q
R0.5
dx 30°
mxl
X1
X2
X3
X4
RHRight-handscrew
Detail of the shaftat the load end
With sealDirect coupling onlyUse the clean air through the airdrier and filter fir sealing airAir pressure: 1 kg/cm²
MABQR-18/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
E01/E02 series. FOOT mounting
E01/E02 series. FLANGE mounting
E01/E02 series. FLANGE and FOOT mounting
E03 series. FLANGE mounting
HS3 series. FLANGE mounting
BRAKEFM7 motors do not offer the brake in any of their models.
FANAll FM7 series spindle AC motors have an electrical cooling fan thatgenerates a constant air flow regardless of the motor turning direction.This assures proper motor cooling in all duty cycles. This fan startsturning when connected to the three-phase line.
Electrical characteristics
Units in mm A BFM7-A037-3-E0 0.03 0.02
FM7-A055-3-E0 0.03 0.02
FM7-A075-3-E0 0.033 0.022
FM7-A090-3-E0 0.033 0.022
FM7-A110-3-E01 0.033 0.022
FM7-A150-3-E0 0.033 0.022
FM7-B120-3-E0 0.033 0.022
Units in mm C D E
FM7-A037-1-E0 0.02 0.04 0.04
FM7-A055-1-E0 0.02 0.04 0.04
FM7-A075-1-E0 0.022 0.04 0.04
FM7-A090-1-E0 0.022 0.04 0.04
FM7-A110-1-E0 0.022 0.046 0.04
FM7-A150-1-E0 0.022 0.046 0.04
FM7-B120-1-E0 0.022 0.046 0.04
Units in mm A C D E FFM7-A110-5-E01 0.033 0.022 0.046 0.04 0.130FM7-A150-5-E0 0.033 0.022 0.046 0.04 0.130
FM7-B120-5-E0 0.033 0.022 0.046 0.04 0.130
Units in mm C D EFM7-D055-S1D0-E03 0.02 0.04 0.04FM7-D075-S1D0-E03 0.022 0.04 0.04FM7-D110-S1D0-E03 0.022 0.046 0.04FM7-D150-S1D0-E03 0.022 0.046 0.04
Units in mm C D EFM7-D075-S1D0-HS3 0.022 0.04 0.04FM7-D110-S1D0-HS3 0.022 0.046 0.04
MANDATORY. Make sure that the fan is turning in the direc-tion indicated on the label that is located on the outside of thebody and that the air flowing as shown in the drawing below.
(a) Flange mounting (b) Foot mounting
The fan will blow the hot air towards the rear of the motor in bothtypes of connections. However, it will be necessary to verify that theturning direction is the one shown on the label.
(a) Flange mounting
(b) Foot mounting
Motor Voltage Frequency Power CurrentUnits V AC Hz W A
FM7-A037--E0400 50/60 37/51 0.11/0.14460 60 60 0.16
FM7-A055--E0FM7-D055-S1D0-E03
400 50/60 64/85 0.11/0.16
460 60 96 0.17FM7-A075--E0FM7-D075-S1D0-E03FM7-D075-S1D0-HS3
400 50/60 41/62 0.07/0.10
460 60 63 0.09
Motor Voltage Frequency Power CurrentUnits V AC Hz W A
FM7-A090--E0400 50/60 45/58 0.11/0.10
460 60 63 0.10FM7-A110--E0FM7-D110-S1D0-E03FM7-D110-S1D0-HS3
400 50/60 59/83 0.11/0.14
460 60 88 0.13
FM7-A150--E0FM7-D150-S1D0-E03
400 50/60 59/83 0.11/0.14460 60 88 0.13
FM7-B120--E0400 50/60 58/82 0.11/0.14460 60 88 0.13
Z 1
AIR
FL
OW F
AN
MO
TOR
RO
TAT
ION
Z 2 Z 3
C o nne c t io n f o r t he d ir e c t io n s ho w n o n f a n la be l
L1 L3L2
If connected Z1-L1, Z2-L2 and Z3-L3 the fan will turn in the oppositedirection to the one indicated on the label. Observe that the phasesare not swapped.
· Connection for the direction shown on fan label ·
Note that phases L1 and L2 are swapped for proper air flow andmotor turning directions indicated on the outside label.
The fan connection to the three/phase line is done through4/wire cable with a minimum section of 1.5 mm² per wire.
L1
FAN connection terminal box
To three-phase line
L3
L2
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-19/40
PRECAUTIONS WHEN INSTALLING THE MOTORThis section describes the environmental precautions to bear in mindwhen installing the motor.
The motor must be installed under the following conditions:
Leave enough clearance for the cooling fan to blow the air out.The minimum clearance between the machine and the exit of themotor fan is 100 mm (3.94 in).
Install the motor in a clean place, away from oil and water. If thereis a chance that the motor may be exposed to oil or water, coverit for protection. If dirty oil or water gets into the motor, it would de-crease the isolation resistance and cause a grounding failure.
Make sure that the motor is firmly secured to the floor or with theflange because the weight of the motor the dynamic load when itis running may generate vibrations.
Install the motor in an environment free of dust and metal parti-cles. The motor has an integrated fan with an internal structurethat provides cooling air to the motor. Blocking the air flow withdust other strange elements may decrease the efficiency of thecooling system.
CONSIDERATIONS FOR MOTOR INSTALLATIONBear in mind the following considerations when installing the motor:
If it is a flange-mounted motor, it may be installed with its shaft atthe load end and at an angle between the horizontal and verticalwith the shaft facing down.
If it is a foot-mounted motor, it must be mounted with its feetsecured to the floor. If the motor is installed vertically, its shaftmust be facing down.
CAUTION! Note that when installing transmission pulleys orgearboxes, any blow to the shaft reduces its useful life, ofbearings, and may damage the encoder. Therefore, do not hitit for any reason.
RADIAL LOADSA misalignment between the motor shaft and the machine axisincreases vibration of the shaft and shortens the life of the ballbearings and couplings. Likewise, exceeding certain maximum radialload values may cause a similar effect of the ball bearings.
In order to avoid these problems, the maximum values given in thetable for radial load must not be exceeded.
They are assumed to be applied at the end of the shaft and for themaximum motor speed.
GRAPHS-RPMWhen using mechanical transmission elements, the end of the motorshaft may be subjet to radial loads.
Make sure that the maximum radial load values at the end of theshaft do not exceed the permitted values shown on the graphs de-pending on the rev/min of the shaft.
Exceeding these radial load values increases the vibration of theshaft and shortens the life of the ball bearings and couplings.
The particular graph may be used to determine the permitted radialloads that may be applied on to the end of the motor shaft dependingo its rev/min.
MANDATORY. The flange and the shaft of the motor have ananticorrosive layer of paint or grease. The flange, the shaft andthe key must be cleaned before installing the motor.
Note. The motor must not be mounted with its shaft facing up.
Note. The motor must not be mounted with its shaft facing up.
MotorE03 series
Radial force·Fr·
Distance·d·
Units N lbf mm in
FM7-D055-S1D0-E03 196 44.06 60 2.36
FM7-D075-S1D0-E03 196 44.06 60 2.36
FM7-D110-S1D0-E03 290 65.19 80 3.15
FM7-D150-S1D0-E03 290 65.19 80 3.15
Fr
d
MotorHS3 series
Radial force·Fr·
Distance·d·
Units N lbf mm in
FM7-D075-S1D0-HS3 196 44.06 60 2.36
FM7-D110-S1D0-HS3 290 65.19 70 2.75
MotorE01/E02 series
Radial force·Fr·
Distance·d·
Units N lbf mm in
FM7-A037--E01 1370 307.98 60 2.36
FM7-A037--E02 1140 256.28 60 2.36
FM7-A055--E01 1570 352.95 80 3.15
FM7-A055--E02 1510 339.46 80 3.15
FM7-A075--E01 1570 352.95 110 4.33
FM7-A075--E02 1510 339.46 110 4.33
FM7-A090--E01 1570 352.95 110 4.33
FM7-A090--E02 1470 330.46 110 4.33
FM7-A110--E01 1715 385.54 110 4.33
FM7-A110--E02 1590 357.44 110 4.33
FM7-A150--E01 2640 593.49 110 4.33
FM7-A150--E02 1715 385.54 110 4.33
FM7-B120--E01 2640 593.49 110 4.33
FM7-B120--E02 1715 385.54 110 4.33
Motor Radial force·Fri·
Speed·Ni·
Units N 1/minFr1 Fr2 Fr3 Fr4 N1 N2 N3 N4*
FM7-A037-...-E0 1610 1467 1370 1140 5630 7190 9000 12000FM7-A055-...-E0 1910 1890 1570 1510 4880 5000 9000 10000FM7-D055-S1D0-... 1910 1890 1570 196 4880 5000 9000 15000FM7-A075-...-E0 1990 1890 1570 1510 4310 5965 9000 10000FM7-D075-S1D0-... 1990 1890 1570 196 4310 5965 9000 15000FM7-A090-...-E0 1990 1890 1570 1470 4610 5625 9000 10000FM7-A110-...-E0 2810 2150 1715 590 1500 4560 9000 10000FM7-D110-S1D0-... 2810 2150 1715 290 1500 4560 9000 12000FM7-A150-...-E0 3230 3195 2640 1715 4360 4560 8000 9000FM7-D150-S1D0-... 3230 3195 2640 290 4360 4560 8000 12000FM7-B120-...-E0 3530 3130 2640 1715 2990 5000 8000 9000
* The values of Fr4 and N4 do not apply to FM7-A-...-E01.
RA DIA L LOA D(N)
Fr 1
Fr 2
Fr 3
Fr 4
N1 N2 N3 N4
S PEED (1 / min)
MABQR-20/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
BALL BEARINGS. USEFUL LIFEThe useful life of the bearings is aproximately 12000 hours ofcontinuous operation at maximum speed both for version E01/E02.
MOUNTING ARRANGEMENTS · IM CODE ·
IDENTIFICATION
NAMESThe denomination of each motor is made up of letters and digits thatmean the following.
The sales model is stored in the motor encoder. The drive softwarecan automatically adjust the motor parameters by reading that “sales-model” from the encoder memory.
E01/E02 series
E03/HS3 series
CHARACTERISTICS PLATEThe specifications label stuck on FM7 servo motors supplied by FagorAutomation S. Coop offers the necessary data to identify the motor forthe user.
IM B3 IM B5 IM B35
IM V5 IM V1 IM V15
1 Serial number
2 BEARING number. LOAD side / FAN side
3 Mounting type
4 Voltage without load
5 Rated current in S1/S6-40%
6 Rated power in S1/S6-40%
7 Nr of phases
8 Motor model reference
9 Manufacturing year/month
10 Maximum voltage
11 Stator winding resistance per phase
12 Protection degree
13 Insulation class
14 Base speed / maximum speed
15 Slip frequency
16 Stator dispersion inductance per phase
17 Level of vibration
18 ENCODER type
19 Nr of poles
20 Magnetizing current
21 Mass
22 FAN supply voltage at 50/60 Hz
23 FAN supply current at 50/60 Hz
24 Frequency of the FAN supply voltage
AC SPINDLE MOTOR
Fs (Hz):
FAGOR AUTOMATION S. COOP. – SPAIN
XX.XX
X.XXXXXXX
X.XX X.XXX.XX
X.X / X.X
IP 44 XXXX-XXXX-XXX
XXXXX/XX
INS. CLASS: F VOLT.MAX.: 400
DATE:TYPE: FM7-
PHASE:3
kW S1/S6-40%
POLES:4
Manufactured by YASKAWA ELECTRIC CORP - JAPANNB3917-1N
AMP S1/S6-40% X.X / X.XVo (V):
Mounting:
BEARING No:
SERIAL No:
XXXXXXXXXXXXXX XXXXXXXXXXXXXX
Im (A):
WEIGTH (kg):
R1 ( ): L1 (mH):
VBR. CLASS.:
Fan Motor: V= XXX/XXXENCODER TYPE: XXXXXXXXXXXXXX-X-XXI= X.XX/X.XX F = 50/60 Hz
RPM BASE/MAX.: XXXX / XXXX
18
24
1716
1514
1312
11
10
919
12
34
5
23202122
6
87
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-21/40
ELECTRONIC MODULES
NON-REGENERATIVE Multi-Axis BoxA FAGOR regenerative Multi-Axis Box is a multi-axis drive (up to 4axes) that cannot return energy to mains and whose characteristicsplate shows a name like MAB---. It is connected to three-phase mains after the mains filter. It supports mains frequenciesbetween 50-4.0% Hz and 60+3.3% Hz and rated voltages between400-10% and 480+10% V AC.
Models
Outside look
REGENERATIVE Multi-Axis BoxA FAGOR regenerative Multi-Axis Box is a multi-axis drive (up to 4axes) that can return energy to mains and whose characteristics plateshows a name like MAB-R--. It is connected to three-phase mains after a CHOKE or three-phase coil. It supports mainsfrequencies between 50-4.0% H and 60+3.3% Hz and rated voltagesbetween 400-10% and 480+10% V AC.
Models
Outside look
MAB--075-2 MAB--075-3 MAB--150-2 MAB--150-3MAB--000-3-L MAB--000-3-H MAB--000-4-L MAB--000-4-H
Connector Function
X1Internal communication bus with an additionalAXD 1. or MAB
X2 24 V DC, 2 A output of the auxiliary power supplyX5 RS-232 serial lineX6 SERCOS-IIX11A Power connector of the axis servomotor, M1X11B Power connector of the axis servomotor, M2
X11CPower connector of the axis servomotor, M3Not available on:MAB---2 / MAB--000-3 models.
X11S Power connector of the spindle or axis motor, MX12 Holding brake
X13 STO control of all feed axes
X13S STO control of the spindle
X15 External Ballast resistorX34 SBC control of the holding brakeX35 Basic control signalsA17 BUS DC under lidA19 Power input of three-phase mainsA20 Power from the auxiliary power supplyE21A Motor feedback of axis feed servomotor M1E21B Motor feedback of axis feed servomotor M2
E21CMotor feedback of axis feed servomotor M3Not available on:MAB---2 / MAB--000-3 models
E21S Motor feedback of the spindle or axis motor, ME21SD Direct feedback of the spindle
A17
X2
X12
X1
X5
X15
X11C
E21AE21BE21CE21SE21SD
Characteristics plate
Label version/model
X11B
A20
Led. OVER VOLTAGEButton. RESET
Led. OVER CURRENTLed. ON
X34X13S
X35
X13
X6
NODE
NODE X5
A19
X11A
MAB-R-075-2 MAB-R-075-3 MAB-R-150-2 MAB-R-150-3
Connector Function
X1Internal communication bus with an additionalAXD 1. or MAB
X2 24 V DC, 2 A output of the auxiliary power supplyX5 RS-232 serial lineX6 SERCOS-IIX11A Power connector of the axis servomotor, M1X11B Power connector of the axis servomotor, M2
X11CPower connector of the axis servomotor, M3Not available on:MAB-R--2 models
X11S Power connector of the spindle motor, MX12 Holding brake
X13 STO control of all feed axesX13S STO control of the spindleX15 Not availableX34 SBC control of the holding brakeX35 Basic control signalsA17 BUS DC under lidA19 Power input of three-phase mainsA20 Power from the auxiliary power supplyE21A Motor feedback of axis feed servomotor M1E21B Motor feedback of axis feed servomotor M2
E21CMotor feedback of axis feed servomotor M3Not available on:MAB-R--2 models
E21S Motor feedback of the spindle motor ME21SD Direct feedback of the spindle
A17
X2
X12
X1
X5
X11C
E21AE21BE21CE21SE21SD
X11B
X11A
A20
Led. OVER VOLTAGEButton. RESET
Led. OVER CURRENTLed. ON
X34X13S
X35
X13
X6
NODE
NODE X5
X15
A19
Label version/model
Characteristics plate
MABQR-22/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
Technical data
MAB---
Power and current consumption data
Electrical data
Ambient conditions and mechanical specifications
Electrical data
Ambient conditions and mechanical specifications
MAB-R--
Power and current consumption data
ModelsPower
absorbed from
mains
S axis
spindle or feed
axis
A axisfeed axis
1
B axisfeed axis
2
C axisfeed axis
3
AXD 1.axis
additional feed axis
Pmains InS InA InB InC InAXD
Units kW A A A A A1 spindle in S axis + 2 feed axes in A and B axes +AXD 1.35
MAB--075-2 15 20 7.5 7.5 - -MAB--150-2 29 40 17.5 17.5 - -1 spindle in S axis + 3 feed axes in A, B and C axes +AXD 1.35
MAB--075-3 23 20 7.5 7.5 17.5 17.5MAB--150-3 32 40 17.5 17.5 17.5 17.51 feed axis in S axis + 2 feed axes in A and B axes +AXD 1.35
MAB--000-3-L 9 15 7.5 7.5 - -MAB--000-3-H 19 27 17.5 17.5 - -1 feed axis in S axis + 3 feed axes in A, B and C axes +AXD 1.35
MAB--000-4-L 13 15 7.5 7.5 17.5 17.5MAB--000-4-H 19 27 17.5 17.5 17.5 17.5
MAB-- 075-2 075-3 150-2 150-3Power supply, Vmains 3 AC, 400-10% to 480+10% V AC, 50/60 HzPower supply Vmains with an additional AXD
3 AC, 400-10% to 460+10% V AC 50/60 Hz
Active rated mains power consumption (kW) 15 23 29 32
Mains power consumption (in S6-40%) (kW) 20 27 38 44
Rated input current (A) 23 34 44 48Section (mm²) according to EN 60204-1, table 6 ·method B2·.The recommended section depends onthe nominal operating power of the con-nected motor
4 10 10 16
Max. power cable section (mm²) 10 10 16 16
Power bus voltage VBUS 500/800 V DCPower for the module control circuit 24 V DCConsumption of the module control circuit itself (A) 3.5 2.5 3.5 2.5
Speed feedback encoderControlling method PWM, AC sinewave, vector controlCommunication RS-232 serial line to connect to a PCInterface Digital SERCOS-II ring
Output at X11S/X11A/X11B/X11CRated frequency1 0-550 Hz
External Ballast resistor () 18 18 18 18Ballast circuit on/off 775/770 V DCIntermediate circuit filter capacitance (µF)
1500 2000 3000 3000
Auxiliary power supply for the control circuit of the module
3 AC, 400-10% to 480+10% V AC 50/60 Hz
Auxiliary power supply for the control circuit of the module with an additional AXD
3 AC, 400-10% to 460+10% V AC 50/60 Hz
Mains consumption to generate 24 V DC
0.6 A
Max.·SYSTEM OK· contact voltage 24 V AC / 33 V DCMax.·SYSTEM OK· contact current 1 A
1 Higher than 550 Hz only for commercial models MAB--...-MDU (dual use).
MAB-- 075-2 075-3 150-2 150-3
Running ambient temperature5°C/45°C (41°F/113°F)
for temperatures between 45°C and 55°C, refer to the power derating graph.
Storage ambient temperature -25°C/+60°C (-13°F/+140°F)Working ambient humidity < 90% (non condensing) at 45°C/113°F
Max.altitude without loss of features 2000 m (6561 ft) above sea levelRunning vibration 1gShipping vibration 1.5 g
Sealing degree IP 2xApproximate mass (kg/lb) 16.0/35.2 16.0/35.2 16.0/35.2 16.0/35.2
MAB-- 000-3-L 000-4-L 000-3-H 000-4-HPower supply, Vmains 3 AC, 400-10% to 480+10% V AC 50/60 HzPower supply Vmains with an additional AXD
3 AC, 400-10% to 460+10% V AC 50/60 Hz
Active rated mains power consumption (kW) 9 13 19 19
Rated input current (A) 14 20 29 30Section (mm²) according to EN 60204-1, table 6 ·method B2·.The recommended section dependson the nominal operating power of theconnected motor
2.5 4 6 6
Max. power cable section (mm²) 10 10 16 16Power bus voltage VBUS 500/800 V DCPower for the module control circuit 24 V DCConsumption of the module control circuit itself (A) 3.5 2.5 3.5 2.5
Speed feedback encoderControlling method PWM, AC sinewave, vector controlCommunication RS-232 serial line to connect to a PCInterface Digital SERCOS-II ring
Output at X11S/X11A/X11B/X11CRated frequency1 0-550 Hz
External Ballast resistor () 18 18 18 18Ballast circuit on/off 775/770 V DCIntermediate circuit filter capacitance (µF) 1500 2000 3000 3000
Auxiliary power supply for the control circuit of the module
3 AC, 400-10% to 480+10% V AC 50/60 Hz
Auxiliary power supply for the control circuit of the module with an additional AXD
3 AC, 400-10% to 460+10% V AC 50/60 Hz
Mains consumption to generate 24 V DC
0.6 A
Max.·SYSTEM OK· contact voltage 24 V AC / 33 V DCMax.·SYSTEM OK· contact current 1 A
1 Higher than 550 Hz only for commercial models MAB--...-MDU (dual use).
MAB-- 000-3-L 000-4-L 000-3-H 000-4-H
Running ambient temperature5°C/45°C (41°F/113°F)
for temperatures between 45°C and 55°C, refer to the power derating graph.
Storage ambient temperature -25°C/+60°C (-13°F/+140°F)Working ambient humidity < 90% (non condensing) at 45°C/113°FMax.altitude without loss of features 2000 m (6561 ft) above sea levelRunning vibration 1g
Shipping vibration 1.5 gSealing degree IP 2x
Approximate mass (kg/lb) 16.0/35.2 16.0/35.2 16.0/35.2 16.0/35.2
ModelsPower
absorbed from
mains
S axis
spindle
A axisfeed axis
1
B axisfeed axis
2
C axisfeed axis
3
AXD 1.axis
Additional feed axis
Pmains InS InA InB InC InAXD
Units kW A A A A A1 spindle in S axis + 2 feed axes in A and B axes +AXD 1.35
MAB-R-075-2 15 20 7.5 7.5 - -MAB-R-150-2 29 40 17.5 17.5 - -1 spindle in S axis + 3 feed axes in A, B and C axes +AXD 1.35
MAB-R-075-3 23 20 7.5 7.5 17.5 17.5MAB-R-150-3 32 40 17.5 17.5 17.5 17.5
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-23/40
Electrical data
Ambient conditions and mechanical specifications
MOTOR-AXIS ASSOCIATIONNote. Shaded cells indicate the optimal motor to install in the axis.
MAB-R- 075-2 075-3 150-2 150-3Power supply, Vmains 3 AC, 400-10% to 480+10% V AC, 50/60 HzPower supply, Vmains with an additional AXD
3 AC, 400-10% to 460+10% V AC 50/60 Hz
Active rated mains power consumption (kW) 15 23 29 32
Mains power consumption (in S6-40%) (kW) 20 27 38 44
Rated input current (A) 23 34 44 48Section (mm²) according to EN 60204-1, table 6 ·method B2·.The recommended section depends onthe nominal operating power.
4 10 10 16
Max. power cable section (mm²) 10 10 16 16
Power bus voltage VBUS 500/800 V DCPower for the module control circuit 24 V DCConsumption of the module control circuit itself (A) 3.5 2.5 3.5 2.5
Speed feedback encoderControlling method PWM, AC sinewave, vector controlCommunication RS-232 serial line to connect to a PCInterface Digital SERCOS-II ring
Output at X11S/X11A/X11B/X11CRated frequency1 0-550 Hz
Intermediate circuit filter capacitance (µF) 1500 2000 3000 3000
Input CHOKE (µH) 300 300 250 250CHOKE-MAB cable section (mm²).Depending on the rated operating power.No shielding is required.Max. length: 2 m
4 10 10 16
Auxiliary power supply for the control circuit of the module
3 AC, 400-10% to 480+10% V AC 50/60 Hz
Mains consumption to generate 24 V DC
0.6 A
Max.·SYSTEM OK· contact voltage 24 V AC / 33 V DCMax.·SYSTEM OK· contact current 1 A
1 Higher than 550 Hz only for commercial models MAB--...-MDU (dual use).
MAB-R- 075-2 075-3 150-2 150-3
Running ambient temperature5°C/45°C (41°F/113°F)
for temperatures between 45°C and 55°C, refer to the power derating graph.
Storage ambient temperature -25°C/+60°C (-13°F/+140°F)Working ambient humidity < 90% (non condensing) at 45°C/113°FMax.altitude without loss of features 2000 m (6561 ft) above sea levelRunning vibration 1g
Shipping vibration 1.5 gSealing degree IP 2xApproximate mass (kg/lb) 16.0/35.2 16.0/35.2 16.0/35.2 16.0/35.2
SPINDLE MOTOR
MAB--075- /MAB-R-075-S AXIS POWER
CABLEPn S1 Mn S1 Pn S6-40 Mn S6-40FM7- kW N·m kW N·m brakelessA075-...-E01/E02 7.5 47.7 11.0 71.5 MPC-4x4A055-...-E01/E02 5.5 35.0 7.7 49.0 MPC-4x2.5A037-...-E01/E02 3.7 23.5 5.5 35.3 MPC-4x2.5
D055-S1D0-E03 5.5/5.5 35.0/13.1 7.7/10.0 49.0/23.8 MPC-4x4
FEED AXIS MOTOR
MAB--000--LS AXIS POWER
CABLEMp Mp/Mo
FKM N·m - brakeless*66.20A.2 75.0 3.2 MPC-4x1.566.20A.2/V 75.0 2.3 MPC-4x1.564.30A 40.8 2.9 MPC-4x1.564.20A 66.0 4.0 MPC-4x1.563.30A 36.3 2.9 MPC-4x1.563.20A 51.0 4.0 MPC-4x1.562.60A 20.4 2.3 MPC-4x2.562.40A 27.0 3.0 MPC-4x1.562.30A 35.0 3.9 MPC-4x1.544.40A 33.0 2.8 MPC-4x1.544.30A.2 47.0 4.0 MPC-4x1.544.20A 47.0 4.0 MPC-4x1.5
FEED AXIS MOTOR
MAB--000--LS AXIS POWER
CABLEMp Mp/MoFKM N·m - brakeless*43.40A 28.5 3.1 MPC-4x1.543.30A 36.0 4.0 MPC-4x1.543.20A 36.0 4.0 MPC-4x1.542.60A 21.0 3.3 MPC-4x1.542.45A 25.0 3.9 MPC-4x1.542.30A 25.0 3.9 MPC-4x1.522.60A 13.0 4.0 MPC-4x1.522.50A 13.0 4.0 MPC-4x1.522.30A 13.0 4.0 MPC-4x1.521.60A 7.0 4.1 MPC-4x1.5
* When ·holding brake· option add the factor + (2x1) to the cable name.
FEED AXIS MOTOR
MAB--000--L / MAB--075- / MAB-R-075-A AXIS B AXIS C AXIS POWER
CABLEMp Mp/Mo Mp Mp/Mo Mp Mp/MoFKM N·m - N·m - N·m - brakeless*66.30A - - - - 50.1 2.1 MPC-4x2.566.20A.2 - - - - 87.5 3.7 MPC-4x1.564.40A - - - - 35.0 2.1 MPC-4x2.564.30A - - - - 47.6 2.8 MPC-4x1.564.20A - - - - 66.0 4.0 MPC-4x1.563.40A - - - - 26.9 2.1 MPC-4x2.563.30A - - - - 42.3 3.3 MPC-4x1.563.20A - - - - 51.0 4.1 MPC-4x1.562.60A - - - - 23.8 2.6 MPC-4x1.562.40A - - - - 31.5 3.5 MPC-4x1.562.30A - - - - 35.0 3.9 MPC-4x1.544.40A - - - - 38.5 3.3 MPC-4x1.544.30A.2 24.7 2.1 24.7 2.1 47.0 4.0 MPC-4x1.544.20A 37.5 3.2 37.5 3.2 47.0 4.0 MPC-4x1.543.40A - - - - 33.2 3.7 MPC-4x1.543.30A 21.7 2.4 21.7 2.4 36.0 4.0 MPC-4x1.543.20A 34.5 3.8 34.5 3.8 36.0 4.0 MPC-4x1.542.60A - - - - 25.0 3.9 MPC-4x1.542.45A 13.5 2.1 13.5 2.1 25.0 3.9 MPC-4x1.542.30A 19.5 3.1 19.5 3.1 25.0 3.9 MPC-4x1.522.60A 10.5 3.2 10.5 3.2 13.0 4.0 MPC-4x1.522.50A 12.0 3.7 12.0 3.7 13.0 4.0 MPC-4x1.522.30A 13.0 4.0 13.0 4.0 - - MPC-4x1.521.60A 7.0 4.1 7.0 4.1 - - MPC-4x1.5
* When ·holding brake· option add the factor + (2x1) to the cable name.
SPINDLE MOTOR
MAB--150- / MAB-R-150-S AXIS POWER
CABLEPn S1 Mn S1 Pn S6-40 Mn S6-40FM7- kW N·m kW N·m brakelessA150-...-E01/E02 15.0 95.5 22.0 143.9 MPC-4x10A110-...-E01/E02 11.0 70.0 15.5 100.4 MPC-4x6A090-...-E01/E02 9.0 57.4 13.0 82.4 MPC-4x6B120-...-E01/E02 12.0 114.6 18.5 176.6 MPC-4x10
D110-S1D0-E03 11/11 70.0/26.3 15.5/20.0 98.7/47.7 MPC-4x10D075-S1D0-E03 7.5/7.5 47.7/17.9 11.0/13.0 70.0/31.0 MPC-4x6D055-S1D0-E03 5.5/5.5 35.0/13.1 7.7/10.0 49.0/23.8 MPC-4x4
D110-S1D0-HS3 11/11 70.0/26.3 15.5/20.0 98.7/47.7 MPC-4x10D075-S1D0-HS3 7.5/7.5 47.7/17.9 11.0/13.0 70.0/31.0 MPC-4x6
FEED AXIS MOTOR
MAB--000--HS AXIS POWER
CABLEMp Mp/MoFKM N·m - brakeless*94.20A 145.8 2.1 MPC-4x684.20A 130.2 2.5 MPC-4x483.30A 81.5 2.0 MPC-4x683.20A 81.5 2.0 MPC-4x2.582.40A 65.3 2.0 MPC-4x682.30A 86.9 2.7 MPC-4x482.20A 96.0 3.0 MPC-4x1.566.30A 75.6 3.2 MPC-4x2.566.30A/V 77.7 2.4 MPC-4x466.20A.2 94.0 4.0 MPC-4x1.566.20A.2/V 94.0 2.9 MPC-4x1.564.40A 54.0 3.2 MPC-4x2.564.30A 66.0 4.0 MPC-4x1.564.20A 66.0 4.0 MPC-4x1.563.40A 41.6 3.3 MPC-4x2.563.30A 51.0 4.0 MPC-4x1.563.20A 51.0 4.0 MPC-4x1.562.60A 35.0 3.9 MPC-4x1.562.40A 35.0 3.9 MPC-4x1.562.30A 35.0 3.9 MPC-4x1.544.40A 47.0 4.0 MPC-4x1.544.30A.2 47.0 4.0 MPC-4x1.544.20A 47.0 4.0 MPC-4x1.543.40A 36.0 4.0 MPC-4x1.543.30A 36.0 4.0 MPC-4x1.543.20A 36.0 4.0 MPC-4x1.5
MABQR-24/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
AUXILIARY MODULES
External Ballast resistors, ER+TH-18/X and ER+TH-18/X+FAN
External resistors are used to dissipate the excess of energygenerated at the power bus in a braking process of electrical motorsand cannot be dissipated by another device. These resistors do notrequire external electrical supply.
Outside look
Technical data
With external thermostat
With internal thermostat
With internal thermostat and fan
Ohmage
The following table indicates how combine resistors ER-TH-18/(with thermostat) and ER-TH-18/+FAN (with thermostat and coolingfan) to obtain the ohm value for each power supply.
FEED AXIS MOTOR
MAB--000--HS AXIS POWER
CABLEMp Mp/MoFKM N·m - brakeless*42.60A 25.0 3.9 MPC-4x1.542.45A 25.0 3.9 MPC-4x1.542.30A 25.0 3.9 MPC-4x1.522.60A 13.0 4.0 MPC-4x1.522.50A 13.0 4.0 MPC-4x1.522.30A 13.0 4.0 MPC-4x1.521.60A 7.0 4.1 MPC-4x1.5
* When ·holding brake· option add the factor + (2x1) to the cable name.
FEED AXIS MOTOR
MAB--000--H / MAB--150- / MAB-R-150-A AXIS B AXIS C AXIS POWER
CABLEMp Mp/Mo Mp Mp/Mo Mp Mp/MoFKM N·m - N·m - N·m - brakeless*66.30A 50.1 2.1 50.1 2.1 50.1 2.1 MPC-4x2.566.20A.2 87.5 3.7 87.5 3.7 87.5 3.7 MPC-4x1.564.40A 35.0 2.1 35.0 2.1 35.0 2.1 MPC-4x2.564.30A 47.6 2.8 47.6 2.8 47.6 2.8 MPC-4x1.564.20A 66.0 4.0 66.0 4.0 66.0 4.0 MPC-4x1.563.40A 26.9 2.1 26.9 2.1 26.9 2.1 MPC-4x2.563.30A 42.3 3.3 42.3 3.3 42.3 3.3 MPC-4x1.563.20A 51.0 4.1 51.0 4.1 51.0 4.1 MPC-4x1.562.60A 23.8 2.6 23.8 2.6 23.8 2.6 MPC-4x1.562.40A 31.5 3.5 31.5 3.5 31.5 3.5 MPC-4x1.562.30A 35.0 3.9 35.0 3.9 35.0 3.9 MPC-4x1.544.40A 38.5 3.3 38.5 3.3 38.5 3.3 MPC-4x1.544.30A.2 47.0 4.0 47.0 4.0 47.0 4.0 MPC-4x1.544.20A 47.0 4.0 47.0 4.0 47.0 4.0 MPC-4x1.543.40A 33.2 3.7 33.2 3.7 33.2 3.7 MPC-4x1.543.30A 36.0 4.0 36.0 4.0 36.0 4.0 MPC-4x1.543.20A 36.0 4.0 36.0 4.0 36.0 4.0 MPC-4x1.542.60A 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.542.45A 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.542.30A 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.522.60A 13.0 4.0 13.0 4.0 13.0 4.0 MPC-4x1.522.50A 13.0 4.0 13.0 4.0 13.0 4.0 MPC-4x1.5
* When ·holding brake· option add the factor + (2x1) to the cable name.
A. ER+TH-18/, B. ER+TH-18/+FAN
(A) (B)
ER+TH-OO/OOOO 18/1100Resistance 18
RMS power 950 W
Energy absorbed in 5" overloaded 55 kJ
Operating ambient temperature 5°C/45°C (41°F/113°F)
Storage temperature - 20°C/60°C (- 4°F/140°F)
Relative humidity < 90%
Operation/shipping vibration 0.5 g / 2 g
Sealing IP 55
Approx. mass, gr (lb) 1250 (2.75)
WARNING. Be careful with the surface of the resistors.Remember that its temperature may reach 400°C/752°F.
ER+TH-OO/OOOO 18/1800 18/2200Resistance 18 18 RMS power 1300 W 2000 W
Energy absorbed in 5’’ overloaded 55 kJ 83 kJ
Operating ambient temperature 5°C/45°C (41°F/113°F)
Storage temperature - 20°C/60°C (- 4°F/140°F)
Relative humidity < 90 %
Operation/shipping vibration 0.5 g / 2 g
Sealing IP 54
Approx. mass, kg (lb) 3.0 (6.60) 6.2 (13.66)
WARNING. Be careful with the surface of the resistors.Remember that its temperature may reach 410°C/770°F.
ER+TH-OO/OOOO+FAN 18/1000 18/1500 18/2000Resistance 18 18 18 RMS power 2 kW 3 kW 4 kW
Operating ambient - 10°C/40°C (14°F/104°F)
Storage temperature - 20°C/60°C (- 4°F/140°F)
Relative humidity < 90 %
Running vibration 0.5 g
Shipping vibration 2 g
Sealing IP 20 / IP 65 *
Approx. mass, kg (lb) 6.0 (13.2) 7.0 (15.4) 8.0 (17.6)
* To maintain a sealing protection of IP 65, the surface temperature ofthe resistor must not exceed 200°C/392°F.
WARNING. Be careful with the surface of the resistors. Re-member that its temperature may reach 300°C/572°F.
Model Ohm RMS power Resistor
MAB---2MAB---3MAB--000-3-LMAB--000-4-LMAB--000-3-HMAB--000-4-H
18
950 W ER+TH-18/1100
1.3 kW ER+TH-18/1800
2.0 kW ER+TH-18/2200
2.0 kW ER+TH-18/1000+FAN
3.0 kW ER+TH-18/1500+FAN
4.0 kW ER+TH-18/2000+FAN
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-25/40
Bus Protection Module, BPM
Install in MAB--- systems having:
Synchronous spindle and only when required by the application.
Purpose. Protect the power semi-conductors (IGBTs) of the drive thatgoverns it, thus preventing damage to the unit due to a very highvoltage that may be generated at the power bus because the brakingenergy cannot be returned when a voltage drop occurs and/or,
MAB-R when only the controlled stop is to be ensured.
Purpose. To ensure a controlled stop of the motor due to mains failurebecause the energy may be dissipated while braking at the externalBallast resistors installed in the BPM module. Not installing thismodule will result in an uncontrolled stop ·by friction· in case of avoltage failure due to an over-voltage error of the bus because thereare no resistors to dissipate the braking energy.
Outside look
Technical data
Mains filters, MAIN FILTER XA-A
Absolutely necessary for complying with the European Directive onElectromagnetic Compatibility 2014/30/EU or the InternationalStandard IEC 1800-3. The ·MAIN FILTER 42A-A· is designed forMAB--075- / MAB--000--L and ·MAIN FILTER 75A-A· isdesigned for MAB--150- / MAB--000--H.
Outside look
Technical data
Inductances, CHOKE MAB-R--4The CHOKES (inductances) must only be installed with Multi-AxisBox Regenerative ·MAB-R--·. When returning power tomains, the impedance of mains for the outgoing currents is very low.Thus, the up ramps of this current must be limited with a choke.
Outside look
Technical data
Bus Protection Module BPMPower voltage input 542-800 V DCControl circuit voltage 24 V DC (between 22-26 V DC)
Control circuit consumption 0.1 A
Protections Short-circuit, over-temperature
Ballast resistors ≥ 18 Ω. Up to three 18 Ω resistors maybe connected without power limit
Maximum braking power 100 kW
Filter capacity 410 µF, 900 V DC
Max. voltage at DR OK contact 125 V AC, 150 V DC
Max. current at DR OK contact 1 A
Module width 77 mm
Approx. mass kg/lb 3.6/7.9
Ambient temperature 0°C/45°C (32°F/113°F)
Storage temperature -25°C/60°C (-13°F/140°F)
Maximum humidity < 90% (non condensing at
Maximum altitude 2000 m (6561 ft) above sea level
Operating vibration 1 g
Shipping vibration 1.5 g
Sealing IP 2x
MAIN FILTER 42A-A 75A-ARated voltage 380-480 V AC (50/60 Hz)
Rated current (rating @ 50°C/122°F) 42 A 75 A
Approx. max. (kg/lb) 2.8 / 6.2 4.0 / 8.81
Rated leak current 0.50 mA 0.50 mA
Max. leak current 27 mA 27 mA
Power loss 19 W 20 W
Sealing IP 20 IP 20
Note. This system has been manufactured in accordance with theEN 60204-1 Standard in compliance with European Directive2014/35/EU on Low Voltage.
CHOKE MAB-R-075-4 MAB-R-150-4Inductance (50 Hz) 0.300 mH 0.250 mH
Rated current 35 A 60 A
Peak current 100 A 130 A
Min./max. section terminals 0.5/10 mm² 1.5/16 mm²
Min./max. tightening torque 1.5/1.8 N·m 2.5/3.0 N·m
Operating ambient temperature 0°C/45°C (32°F/113°F)
Storage temperature -25°C/+60°C (-13°F/+140°F)
Relative humidity < 90% (non condensing at 45°C/113°F)
Operating vibration 1 g
Shipping vibration 1.5 g
Sealing degree IP 2x
Approx. mass, kg/lb 8.0/17.6 14.5/31.9
CHOKE MAB-R-075-4 CHOKE MAB-R-150-4
MABQR-26/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
DIMENSIONSWhen making the electrical cabinet, also taken into account thenecessary room for the connectors and their cables. Especially for theupper connectors which on the bigger modules can be up to 45 mm high.
MAB---
MAB-R--
BPM
MAINS FILTER
787878
373
272
389
347
255
22
R3.5
R6.5
8
7.5
R3.58.5
787878
389
347
255
373
272
22
R3.5
R6.5
8
7.5
R3.58.5
Dimension in mm. 1 in = 25.4 mm
22
R3.5
R6.5
8
7.5
R3.58.5
389
77
373
347
266
255
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3.1
45.
31
10.
032.
36
W
L-1
C
X
Y
D
H
M
L
C
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-27/40
EXTERNAL RESISTORS
WITH EXTERNAL THERMOSTAT
WITH INTERNAL THERMOSTAT
WITH EXTERNAL THERMOSTAT AND FAN
EXTERNAL THERMOSTAT
ER+TH-18/1000Units mm inL 320 12.59ln 240 9.44lf 300 11.81
ER+TH-18/1800 ER+TH-18/2200Units mm in mm in
A 120 4.72 190 7.48B 40 1.57 67 2.63L 380 14.96 380 14.96
I 107112 4.214.40 177182 6.967.16P 300 11.81 300 11.81
309571
L8084
THERMO-SWITCH 160 °CFAST ON 6.3 mm
Inlf
External thermostat specificationsProtection degree: IP 20Contact person: Normally closedContac t open ing tempera tu re :200°C/392°F±10%Rated voltage-current: 250 V AC - 2 AWire section: 0.25 mm²
I
A
B
P L
2.5 mm²2.5 mm²
Ø6,5Ø12
1
Internal thermostat specificationsProtection degree: IP 20Contact person: Normally closedContact opening temperature:160°C/320°F±10%Rated voltage-current: 250 V AC - 2 AWire section: 0.25 mm²
ER+TH-18/1000+FAN
ER+TH-18/1500+FAN
ER+TH-18/2000+FAN
Units mm in mm in mm in
B1 175 6.88 175 6.88 175 6.88B2 165 6.49 165 6.49 165 6.49H1 76 2.99 76 2.99 76 2.99H2 154 6.06 154 6.06 154 6.06L1 170 6.69 329 12.95 530 20.86L2 121 4.76 280 11.02 500 19.68L3 250 9.84 250 9.84 250 9.84L 188 7.40 347 13.66 548 21.57ØD 6.5 2.55 6.5 2.55 6.5 2.55
B1
B2
L3
L2 L1L
H2
H1
11
9
ØD
External thermostat specificationsRated voltage-current: 250 V AC - 2 ATemperature switch value: 200°C/392°F±10%Cable standard length: 500 mm-0.25 mm²
MABQR-28/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
CHOKES MAB-R--4
CONNECTORS
DB
H
R3.2
R4.5R4.5
25
R24x
AC
E
F
4x4x
4x
CHOKE Units A B C D E F H mass
MAB-R-075-4mm 180 130 130 80 8 12 220 8 kg
in 7.08 5.11 5.11 3.14 0.31 0.47 8.66 17.6 lb
MAB-R-150-4mm 240 180 180 100 9 18 210 14.5 kgin 9.44 7.08 7.08 3.93 0.35 0.70 8.26 31.9 lb
X2
X34
X35X13
X13S X11S
A19
A20
X11A
X11BX12X11CX15
MAB connector figure coding pin data
000075150
A19
000075150
A20
000-L075
X11A
000-H150
X11A
000-L075 X11B
000-H150 X11B
000-4075-3150-3
X11C
000-L 075 X11S
000-H150 X11S
000075150
X12
000075150
X15
000075150
X13
000075150
X13S
000075150
X34
000075150
X35
000075150
X2
Tightening torque 1.7-1.8 N·m
Section min./max. 4/16 mm²
Screwdriver flat-head 1.0x4.0 mm
Length to strip 12 mm
Tightening torque 0.5-0.6 N·m
Rated section 1 mm²
Screwdriverflat-head 0.6x3.5 mm
Length to strip 8 mm
Tightening torque 0.5-0.6 N·mRated section 1.5 mm²
Screwdriverflat-head 0.6x3.5 mm
Length to strip 8 mm
Tightening torque 0.5-0.8 N·m
Section min./max. 1.5/2.5 mm²
Screwdriver flat-head 0.6x3.5 mm
Length to strip 10 mm
Tightening torque 0.5-0.6 N·m
Rated section 1.5 mm²
Screwdriver flat-head 0.6x3.5 mm
Length to strip 8 mm
Tightening torque 0.5-0.8 N·m
Section min./max. 1.5/2.5 mm²
Screwdriverflat-head 0.6x3.5 mm
Length to strip 10 mm
Tightening torque 0.5-0.8 N·m
Section min./max. 1.5/2.5 mm²
Screwdriver flat-head 0.6x3.5 mm
Length to strip 10 mm
Tightening torque 1.2-1.5 N·m
Section min./max. 2.5/4 mm²
Screwdriver flat-head 1.0x4.0 mm
Length to strip 12 mm
Tightening torque 1.7-1.8 N·m
Section min./max. 4/10 mm²
Screwdriverflat-head 1.0x4.0 mm
Length to strip 12 mm
Tightening torque 0.22-0.25 N·m
Rated section 1 mm²
Screwdriver flat-head 0.4x2.5 mm
Length to strip 7 mm
Tightening torque 0.5-0.8 N·m
Rated section 6 mm²
Screwdriver flat-head 0.6x3.5 mm
Length to strip 10 mm
Tightening torque -
Rated section 0.5 mm²
Terminal length 10 mm
Length to strip 8 mm
Tightening torque -
Rated section 0.5 mm²
Terminal length 10 mmLength to strip 8 mm
Tightening torque -
Rated section 0.5 mm²
Terminal length 10 mmLength to strip 8 mm
Tightening torque -
Rated section 0.5 mm²
Terminal length 10 mmLength to strip 8 mm
Tightening torque 0.5-0.6 N·mRated section 1 mm²
Screwdriver flat-head 0.6x3.5 mm
Length to strip 7 mm
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-29/40
FKM2/4/6 SERVOMOTOR CONNECTIONSA AXIS. FKM SERVOMOTOR WITH E3 SINCOS ENCODER
B AXIS. FKM SERVOMOTOR WITH E3 SINCOS ENCODER
C AXIS. FKM SERVOMOTOR WITH E3 SINCOS ENCODER
S AXIS. FKM SERVOMOTOR WITH E3 SINCOS ENCODER
FM7 MOTOR CONNECTIONSS AXIS. FM7 MOTOR WITH MAGNETIC TTL ENCODER
S AXIS. FM7 MOTOR WITH C-AXIS ENCODER
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MABQR-30/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
CABLES
MOTOR FEEDBACK CABLESQC-EEC- cable
The range of QC-EEC- cables for motor feedback by encodersupplied by FAGOR enables the connection between the feedbackdevice (SinCos 1 Vpp sinusoidal encoder) of a FKM feed axisservomotor and axis A, B and C of the MAB drive controlling it. FAGORsupplies them upon request and with connectors on both ends.Available lengths: 03, 05, 10, 15, 20, 30 and 50 m.
QC-EEC-FM7- cable
The range of QC-EEC-FM7- cables for motor feedback by encoder,supplied by FAGOR enables the connection between the magneticTTL encoder of a FM7 spindle motor and the S-axis of the MAB drivecontrolling it. Fagor supplies them upon request and only with theconnector on the end side of the drive. The other end leads all driversin the air (without a connector) with each terminal crimped andnumbered in its identification ring. The user should perform theassembly on the body of the ELP-12V connector, available as anaccessory, on this end of the cable (engine side). Available lengths:03, 05, 10, 15, 20, 30 and 50 m.
QC-EEC-FM7C- cable
The range of QC-EEC-FM7C- motor feedback cables by encodersupplied by FAGOR enable the connection between the C-axis SinCossinusoidal encoder of a FM7 spindle motor and the S-axis of the MABdrive controlling it. Fagor supplies them upon request and only with theconnector on the end side of the drive. The other end leads all driversin the air (without a connector) with each terminal crimped andnumbered in its identification ring. The user should perform theassembly on the body of the ELP-12V connector, available as anaccessory, on this end of the cable (engine side). Available lengths: 03,05, 10, 15, 20, 30 and 50 m.
DIRECT FEEDBACK CABLESThe direct feedback of the spindle is given by an external linear orrotary encoder that may be incremental (with I0 reference signals) orabsolute (without I0 reference signals).
The direct feedback cable to establish connection between anincremental external feedback device (linear or rotary) with FAGORsinusoidal signals (1 Vpp) or (differential TTL) square signals and theE21SD connector of the MAB is supplied by FAGOR and depends onthe type of feedback device to be installed.
RS-232 SERIAL LINE. X5 CONNECTORThis cable enables the connection between the PC or laptop and thepreviously selected axis on the rotary switch for node selection·NODE X5· of the MAB drive. FAGOR does not supply this cable.
It enables users to install a control version, customize settings, loadparameter tables individually in each axis of the MAB multi-axis driveand adjust them, ...
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Position Axis1 A feed axis M12 B feed axis M23 C feed axis M34 S spindle or feed axis M
other None -
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Soft. V0816, GP2=0,Safe into flash memory,Reset
MAB
Sub-D, F9 connector
RS-232 cable
X5
Sub-D, F9 connector
RS-232 cable
86432
5
Pin
Overall shieldMetallic shield connected to CHASSIS pin - only at the MAB drive end -
(Sub-D, F25)Front view
86432
5
Pin
CTSDSRDTRTxDRxD
GND
Signal
CHASSIS
1
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(Sub-D, F9)
Font view
6
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to MAB -X5 -
CTSDSRDTRTxDRxD
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(Sub-D, F9)
Front view
6
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to PC
86432
5
Pin
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7
Pin
CTSDSRDTRTxDRxD
GND
Signal
CHASSIS
1
5
(Sub-D, F9)
Front view
6
9CTSDSRDTRTxDRxD
GND
Signal
1
13
14
25
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-31/40
SERCOS RING CONNECTIONNode identification
The 16-position (0-F) ·NODE· switch node adjusts the node thatcorresponds to each of the axes, differentiating them within theSERCOS ring.
The node selected in the selector always identifies the spindle or axis(S-axis). The other axes connected in A, B and C are identifiedautomatically as nodes numbered sequentially in this order as set bythe selector.
Selecting the 0 identifier with the rotary switch implies that all axesconnected to the SERCOS ring are ignored.
Interconnection
Connect the MAB multi-axis drive and the AXD 1. drive (if any) tobe controlled by the CNC in the SERCOS ring.
Note. The user can also connect several additional MAB devices andAXD 1. drives to the same SERCOS ring.
To do that, using SFO- fiber optic cables:
Connect the OUT terminal of the MAB1 to the IN terminal of theadjacent device (AXD or MAB2), if any.
Repeat this procedure with the following adjacent device and so onuntil the last device.
Connect the OUT terminal of the last device to the IN terminal ofthe CNC.
Connect the IN terminal of the MAB1 to the OUT terminal of theCNC.
When all these connections have been made, the ring will be closed.
FAGOR supplies the fiber optic cable with its terminals protected witha hood. Remove the terminal protecting hood before connecting thecable.
Either to remove the terminal protecting hood or to connect anddisconnect the cable, the cable must always be held by the terminal,never pull at the cable because it could get damaged.
MANDATORY. All remaining nodes identified in the SERCOSring should be numbered sequentially and the existence of anode 1 is required, since the CNC node is always 0.
Note. Remember that each drive has a fiber optic line to connect itto the adjacent module. FAGOR supplies the rest of the optical fiberupon request.
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Note. Note that, if the machine has two separate drive systems(each with their own power supply, such as two MAB devices) and asingle CNC, the same ring should interconnect all MAB devices andAXD drives of the machine.
WARNING. The bending radius of the fiber optic cable mustbe more than 30 mm (SFO- & SFO-FLEX-) or 60 mm(SFO-V-FLEX-).
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CAUTION !
MABQR-32/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
ELECTRICAL INSTALLATION
MOUNTING CONDITIONS The MAB system must be mounted vertically in the electrical
cabinet with the power connectors on top.
The equipment should be installed so as to leave at least 80 mm(3.15 in) above and below it.
The temperature around the equipment should always be under55°C/131°F. Vibration should be avoided.
When applying external cooling to the system, make sure that watercondensation does not fall on the equipment.
Never install the MAB system in places where there are corrosivegases.
ER+TH-18/ and ER+TH-18/+FAN modules should be mountedaway from the rest of the heat sensitive modules and materials. Werecommend the upright position with the cables down (ideal case),but the horizontal position is also acceptable (although with lowerdissipation). Never position it in the upright with the cables up.
ELECTRICAL INTER-CONNECTIONSee electrical drawings.
Connect the ground connection
Tightening torque 2.3 2.8 N·m
Connect the internal bus X1 (only in the presence of an additionalAXD)
Connect the Ballast external resistor, ER+TH-18/ or ER+TH-18/ (only in the presence of MAB---)
EXTERNAL BALLAST RESISTOR CONNECTIONHow to install an external Ballast resistor with internalthermostat and with no fan
How to install an external Ballast resistor with an externalthermostat and with no fan
How to install an external Ballast resistor with internalthermostat and fan
WARNING. On top of the ER+TH modules, the air temperaturecan reach values over 120°C/248°F. Therefore, the resistorshould be mounted away from the rest of the modules or evenoutside the electrical cabinet, always vertically and away fromcables and other temperature sensitive material.
INTERNALTHERMOSTAT Tk
Tk PLC INPUT+ 24 V DC
160°CR R
Always install it vertically
Resistor connection terminals
Tk connection terminals of the internal thermostat
Diagram.Take either one of the two pinsto +24 V DC of the external power supplyof the electrical cabinet and the other oneto a PLC input.
Important. Remember to manage thechosen PLC input in the PLC program togenerate an error when exceeding thelimit temperature (160°C) detected by
Take the Ballast resistor terminals to the R and R terminals of theterminal strip of the Ballast of the MAB---.
R RTk Tk
WARNING. On top of the ER+TH modules, the air temperaturecan reach values over 120°C/248°F. Therefore, the resistorshould be mounted away from the rest of the modules or evenoutside the electrical cabinet, always vertically and away fromcables and other temperature sensitive material.
WARNING. Therefore, the resistor should be mounted awayfrom the rest of the modules or even outside the electricalcabinet, always vertically and away from cables and othertemperature sensitive material.
EXTERNALTHERMOSTAT Tk
TkPLC INPUT+ 24 V DC
200°C
R R
Resistor connection terminals
Element to connect with the external thermostat
Always install it vertically
R R
Tk
Diagram.Take either one of the two pins to +24V DC of the external power supply of theelectrical cabinet and the other one to a PLCinput.
Important. Remember to manage the chosenPLC input in the PLC program to generate anerror when exceeding the limit temperature(200°C) detected by the sensor and to open thecontact.
External thermostat
Take the Ballast resistor terminals to the R and R terminals of theterminal strip of the Ballast of the MAB---.
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-33/40
How to install two external Ballast resistor in parallel. Diagrams
MOTORS-MAB CONNECTIONSPOWERPower connection of the axis servomotorsThe connection with the M1, M2 , M3 and M (only on MAB--000-XXXmodels) feed axis servomotors is performed using MPC-4x cablesthrough the U, V and W terminals of the X11A, X11B, X11C and X11Sconnectors, respectively. The ground connection (PE) of the metallicscreen (shield) of each MPC-4x hose should be performed in thescrew connectors in the vertical plates near the connectors.
Power connection of the spindle motorThe connection of the single M spindle motor that can be controlled byan MAB axis is performed using the MPC-4x cable through the U, Vand W terminals of the X11S connector. The ground connection (PE)of the metallic screen (shield) of each MPC-4x hose should beperformed in the screws of the vertical plate near the connector.
Holding brake connectionThe connection of the holding brake of the feed axis servomotor isperformed using an MPC-4x+(2x1) cable through the B+/B- terminalsof the X12 connector. To control the brake, supply a direct voltage of+24 V DC (terminals 1 and 2) from an external power supply.
FEEDBACKMotor feedbackThe connection of each feedback motor of the M1, M2 and M3 feedaxis servomotor with its respective E21A, E21B and E21C connectorof the MAB is performed using the QC-EEC- cable.
The connection of the feedback device of the M spindle motor with itsE21S connector of the MAB is performed usign a cable:
The connection of the feedback device of the M axis servomotor withits E21S connector of the MAB--000- is performed usign a cable:
Direct feedbackThe direct feedback of the spindle is given by an external linear orrotary encoder that may be incremental (with I0 reference signals) orabsolute (without I0 reference signals).
INTERNALTHERMOSTAT Tk
Tk
+ 24 V DCPLC INPUT
160°C
RR
AXIAL FAN50/60 Hz220/240 V AC
Ballast resistor connection terminals
Take the Ballast resistor terminals to the Rand R terminals of the terminal strip of theBallast of the MAB---.
FASTON type terminalsfor connecting the fan
Dimensions of the fan’sFASTON terminals
Take the fan connection terminals to an outlet of theelectrical cabinet, single phase 50/60 Hz, 220/240 V AC.Consumption: 0.15/0.13 A, 23/20 W.
R
Always install it vertically
RTk connection terminals of the internal thermostat
Diagram.Take either one ofthe two pins to +24 V DC of theexternal power supply of theelectrical cabinet and the otherone to a PLC input.
Important. Remember to manage the chosen PLC input in the PLC program to generate an error when exceeding the limit temperature (160°C) detected by the sensor and to open the contact.
160°C
+ 24 V DC
PLC INPUT160°C
R R R R
R R
AXIAL FAN AXIAL FAN
To a50/60 Hz
220/240 V ACoutlet of the
electrical cabinet
INTERNALTHERMOSTAT
INTERNALTHERMOSTAT
Always install both resistors verticallyFor two resistors in parallel with fan and internal thermostat
Take the terminal labeled +24 V DC to an external 24 V DC powersupply of the electrical cabinet and the other one labeled PLCINPUT to a PLC input. Important. Remember to manage the chosenPLC input in the PLC program to generate an error when exceedingthe limit temperature (160°C) detected by the sensor and to openthe contact.
Take the indicated terminals to the R and R terminals of the terminalstrip of the Ballast of the MAB---.
Motor Encoder CableFM7 Magnetic TTL ·1024 ppt· QC-EEC-FM7-FM7 C-axis sinusoidal SinCos ·1024 ppt· QC-EEC-FM7C-
Motor Encoder CableFKM Sincos 1Vpp sinusoidal QC-EEC-
160°C 160°C
R R R R
R R
INTERNALTHERMOSTAT
INTERNALTHERMOSTAT
PLC INPUT
+24 V DC
Always install both resistors verticallyFor two resistors in parallel with an internal thermostat and no fan
Take the terminal labeled +24 V DC to an external 24 V DC powersupply of the electrical cabinet and the other one labeled PLCINPUT to a PLC input. Important. Remember to manage the chosenPLC input in the PLC program to generate an error when exceedingthe limit temperature (160°C) detected by the sensor and to openthe contact.
Take the indicated terminals to the R and R terminals of theterminal strip of the Ballast of the MAB---.
MABQR-34/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
Incremental external feedback device. The direct feedback cable toestablish the connection between an incremental external feedbackdevice (linear or rotary) with FAGOR sinusoidal signals (1 Vpp) or(differential TTL) square signals and the E21SD connector of theMAB, which is supplied by FAGOR and depends on the type offeedback device to be installed.
Absolute external feedback device. The direct feedback cable toestablish the connection between an absolute external feedbackdevice (FAGOR absolute encoder) with sinusoidal signals (1 Vpp) andthe E21SD connector of the MAB is supplied by FAGOR and dependson the type of feedback device to be installed.
External Stegmann sinusoidal feedback encoder. FAGOR doesnot supply the direct feedback cable for connecting an externalStegmann sinusoidal encoder with the E21SD connector. For thisconnection, you must know the pinout at the encoder end and matchit with the pinout of the E21SD connector. With this information, theuser will be able to make the connection and make his own cable.
CABLING OF THE MAB TO MAINSMAINS CONNECTION
FAGOR's MAB system - Multi-Axis Box - is a multi-axis servo system,compact and stackable. It is connected directly to a TN or TT type three-phase system with mains frequencies between 50-4% Hz and 60+3.3%Hz and rated voltages between 400-10% AC and 480+10% V AC.
A MAB system with an additional AXD and/or BPM module connectedto it is designed for connection to a three-phase power network rangingfrom 400-10% to 460+10% V AC.
Connecting it to a different voltage range requires the use oftransformers or autotransformers.
The connection may vary depending on the type of mains andElectromagnetic Compatibility required by the machine.
Certain mandatory protection devices must be added between themains lines and the MAB. Others may be optional. These elements are:
Mains connection of the FAGOR MAB system
Mains connection of the FAGOR MAB+AXD system
Mains connection of the MAB system and other units
Mains connection of the MAB+AXD system & other units
Name Symbol Usage
Main switch - S1 Mandatory
Fuses - F Mandatory
Differential breaker - Q1 Mandatory
Transformer or autotransformer
- T Optional
Contactor - KM1 Required with an AXD drive
Mains filters MAIN FILTER Mandatory
Choke - coil - CHOKE Required with MAB-R
MAINS CONNECTION (TN TYPE)
L1 L2 L3
DIFFERENTIALBREAKER
TRANSFORMEROR
AUTOTRANSFORMER
- S1MAIN SWITCH
MAIN FILTERxA-A
- KM1CONTACTOR
TRANSFORMEROR
AUTOTRANSFORMER
L1 L2 L3
PROPER INSTALLATION NOT BEST INSTALLATION
DIFFERENTIALBREAKER
L1 L2 L33x400-480 V AC
MAB A19
L1 L2 L33x400-480 V AC
MAB A19
MAIN FILTERxA-A
- S1MAIN SWITCH
required required
FUSESrequired
required- Q1
- FFUSESrequired
required- Q1
- F
MAINS CONNECTION (TN TYPE)
required
FUSESrequired
required- Q1
- FFUSESrequired
required- Q1
- F
+-
L+L -
L1 L2 L3
DIFFERENTIALBREAKER
TRANSFORMEROR
AUTOTRANSFORMER
- S1MAIN SWITCH
L1 L2 L33x400-460 V AC
MABA19
AXD1.XX
+-
L+L -
MAIN FILTERxA-Arequired
MAINS CONNECTION (TN TYPE)
L1 L2 L3
DIFFERENTIALBREAKER
TRANSFORMEROR
AUTOTRANSFORMER
- S1MAIN SWITCH
MAIN FILTERxA-A
MAINS CONNECTION (TN TYPE)
PROPER INSTALLATION WRONG INSTALLATION
L1 L2 L33x400-460 V AC
MABA19
AXD1.XX
- KM1CONTACTOR required
L1 L2 L3
DIFFERENTIALBREAKER
TRANSFORMEROR
AUTOTRANSFORMER
- S1MAIN SWITCH
MAIN FILTERxA-A
L1 L2 L33x400-460 V AC
MAB A19
- KM2CONTACTOR
MAINS CONNECTION (TN TYPE)
FUSESrequired
L1 L2 L3
DIFFERENTIALBREAKER
TRANSFORMEROR
AUTOTRANSFORMER
- S1MAIN SWITCH
MAIN FILTERxA-A
MAINS CONNECTION (TN TYPE)
L1 L2 L33x400-460 V AC
MAB A19OTHERUNITS
- KM2CONTACTOR
OTHERUNITS
MAINSFILTER
required
required- Q1
required- Q1
- FFUSESrequired
- F
required
+-
L+L -
OTHERUNITS
- KM1CONTACTORrequired
MAINSFILTER
L1 L2
MAINS CONNECTION (TN TYPE)
L1 L2 L3
DIFFERENTIALBREAKER
TRANSFORMEROR
AUTOTRANSFORMER
- S1MAIN SWITCH
MAIN FILTERxA-A
MAINS CONNECTION (TN TYPE)
L1 L2 L33x400-460 V AC
MABA19
AXD1.XX
L3
DIFFERENTIALBREAKER
- S1MAIN SWITCH
MAINSFILTER
L1 L2 L33x400-460 V AC
MABA19
AXD1.XX
+-
L+L -
OTHERUNITS
- KM1CONTACTOR
TRANSFORMEROR
AUTOTRANSFORMER
- KM2CONTACTORrequired
required
FUSESrequired
required- Q1
- FFUSESrequired
required- Q1
- F
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-35/40
Protection fusesThe MAB system does not include the fuses.
Semi-conductor fuses according to UL 248 to be installed in the mainsline according to the MAB model. Nominal voltage in AC, UN 500 VAC. High cut-off power 100 kA.
Differential breakerOn a MAB system, fault DC current, practically flat, may come upbesides the AC currents and pulsating DC currents. This requires theuse of a differential breaker. This switch must be a B type universalbreaker of selective disconnection.
As an alternative, “A type” differential signals may be used withselective shut-off. They are more economical than the “B type” andusually valid for MAB systems with a FAGOR filter. The shut-offcurrent must be equal or greater than 500 mA and with selectiveswitch-off.
Isolating transformer or auto-transformerWhen the mains voltage must be isolated or adapted to the levelsrequired by the MAB system, it may be connected through an isolatingtransformer or an auto-transformer. This element will also help reducethe amount of harmonics on the line although it will not guarantee thecompliance with the EC regulation.
Hence it is possible to apply simultaneity factors and decrease thepower required by the transformer or auto-transformer. It is also highlyrecommended to use auto-transformers instead of isolatingtransformers when only an adaptation of the working voltages isrequired.
Mains filtersIn order for the MAB system to meet the European Directive onElectromagnetic Compatibility 2014/30/EU, a mains filter must also beinstalled against electromagnetic disturbances. The optional filtersprovided by FAGOR ensure the compliance of the MAB system itselfwith the currently effective directive.
To install it, it must be properly connected to ground and the wiresconnecting it to the MAB must be as short as possible. It may beinstalled either horizontally or vertically. The three-phase network lineis connected to the terminals on top of the filter and the load (powersupply of the MAB) to those at the bottom. Please check the frontlabel, which provides details of the terminals.
WARNING. The protect the MAB system fuses must beincludes on the lines coming from mains.
WARNING. Using other types of protection instead of fuses(e.g.: magneto-thermal switches) does not ensure the properprotection of the unit.
MAB-- 075-2 150-2 075-3 150-3MAB-- 000-3-L 000-3-H 000-4-L 000-4-HMínimum prospective short circuit current
5000 A 5000 A 5000 A 5000 A
MANUFACTURER
EATONBUSSMANN
FWP-40A22F FWP-80A22F FWP-50A22F FWP-80A22F
FWP-40A14Fa - FWP-50A14Fa -
FERRAZSHAWMUT
A60Q40-2 - - -
6.900 CP gRC22x58/40
6.900 CP gRC22x58/80
6.900 CP gRC22x58/50
6.900 CP gRC22x58/80
SIBA 50 140 06.40 50 140 06.80 50 140 06.50 50 140 06.80
LITTELFUSE L50S040 L50S070 L50S050 L50S080
INFORMATION. It is not recommended to use differentialbreakers sensitive to pulsating currents and, overall, generalpurpose differential breakers. In this cases, undesired stopsmight occur due to the high sensitivity of those devices topulsating currents.
MANDATORY. Never use AC type differential breakers.
INFORMATION. When having a mains perfectly referred toground, autotransformers may be used to adapt the mainsvoltage. However, if mains is not referred to ground, anisolating transformer must be used in order to avoid possibledangerous voltage surges on any phase with respect toground that could damage the equipment. In this situation,the secondary must have a star configuration with access tothe middle point. This middle point of the secondary must beconnected to ground or the neuter of mains.
INFORMATION. On systems with MAB-R--, theinductance of the transformer must be very low and negligibleagainst the inductive value of the CHOKE MAB-R--4.
i
i
i
INFORMATION. This does not guarantee compliance withsuch EMC Directive regarding the machine because it mayhave other devices that could cause disturbances.
%
-
%
& % '
& % '
% %
(
% %
(
% %
)
%
(
)
%
(
*
*
%
-
%
& % '
& % '
% %
)
%
(
)
%
(
*
*
i
L3 L2 L1M
AIN
S
3 Phase R
FI FilterType:
L3' L2' L1'LO
AD
CU
RR
ENT:75A
@
MAB--XXX-XXX
MAIN FILTER XA-Asee bottom view
MPC-4x...see top view
MPC-4x...PEL3L2L1
mai
ns
L2 L3L1
L1'L2'
L3'
L1L2
L3
PE
top view
PEPE
bottom view
L3 L2 L1M
AIN
S
3 Phase R
FI FilterType:
L3' L2' L1'LO
AD
CU
RR
ENT:75A
@
MAIN FILTER XA-A
PE
bottom view
top view
PE
mai
ns
PEL3L2L1
MPC-4x...see bottom view see top view
CHOKEMAB-R-XXX-4
PE
MAB-R-XXX-XXX
L1 L2 L3
PE
U1 V1 W1 U2 V2 W2
MP
C-4
x...
L1'L2'
L3'
L1L2
L3
with:MAB--000- modelsMAB--075- modelsMAB--150- models
with:MAB-R-075- modelsMAB-R-0150- models
MABQR-36/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
Install the mains filter according to the MAB model installed:
DISTRIBUTION DIAGRAMSThe distribution diagram being used must be taken into considerationin order to determine the characteristics of the protection meansagainst electrical shocks, in case of failure (indirect contacts) andagainst over-current, as well as the specifications of the devices incharge of such functions. The distribution diagrams are establishedaccording to the ground connections of the distribution network or ofmains, on one hand, and the of the grounds of the receivinginstallation on the other. Depending on the electric energy distributionnetwork, there are three types of diagrams: TN, TT and IT.
TN diagram
Distribution diagram that has a point directly connected to ground andthe conductive parts of the installation are connected to this pointthrough ground protection conductors. This type of mains admitsloads between one or several phases and the neuter.
There are three kinds of TN diagrams depending on the relativeposition of the neuter wire (N) and the protection wire (PE):
TN-S diagram where the neuter wire (N) and the protection wire(PE) are different in the entire diagram.
TN-C-S diagram where the neuter and protection functions arecombined in a single wire (PEN) in part of the diagram.
TN-C diagram where the neuter and protection functions arecombined in a single wire (PEN) in the entire diagram.
TT diagram
Distribution diagram that has a point directly connected to ground andthe conductive parts of the installation are connected to a ground pointindependently from the ground electrode of the power supply system.
IT diagramDistribution diagram that has no direct connection to ground and theconductive parts of the installation are connected to ground.
With IT type distribution diagrams, the differential breaker is usedassuming that the capacitance of mains with respect to ground is largeenough to ensure that a minimum fault current flows with the samemagnitude as that of the operating differential current assigned.Otherwise, its use is not necessary.
MAB MAINS FILTER CHOKEMAB--075- MAIN FILTER 42A-A Not applicableMAB--150- MAIN FILTER 75A-A Not applicableMAB--000--L MAIN FILTER 42A-A Not applicableMAB--000--H MAIN FILTER 75A-A Not applicableMAB-R-075- MAIN FILTER 42A-A CHOKE MAB-R-075-4MAB-R-150- MAIN FILTER 75A-A CHOKE MAB-R-150-4
INFORMATION. The MAB system may be connecteddirectly, through a transformer or auto-transformer in mainswith a TN type distribution diagram.
i
TN-C diagram
MANDATORY. “Corner grounded” type TT mains requireinstalling an isolating transformer.
MANDATORY. With an IT distribution diagram, always installthe MAB system to mains through an isolating transformer.
INFORMATION. Note that with an IT type distributiondiagram, mains can also be controlled through an isolationwatching device. Both protection measurements arecompatible with each other.
The MAB system is designed to support phase-chassis voltages under 300 V AC.
It must be ensured that there is no voltages over the indicated value if an isolating transformer is not installed; i.e. if the MAB system is connected directly to mains or through an auto-transformer.
Otherwise, protection elements must be installed to avoid reaching excessive voltages.
TT diagram
i
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-37/40
CABLE SECTIONS
Determines the maximum current in continuous duty cycle, admitted bythree-phase conductors in PVC hoses and installed on the machinesthrough conduits and channels. The ambient temperature consideredis 40°C/104°F.
JOINING THE CHASSIS BETWEEN MODULESThe chassis connection between the MAB (or several MAB), the AXD1. (where applicable) and/or the BPM module (where applicable)is performed through the M6 stud located at the top of each module.To accomplish this task, use the plates, self-locking nuts and brasswashers supplied as accessories with the additional devices.
The tightening torque must be between 2.3 and 2.8 N·m.
Connecting these terminals by means of metal plates offers mechanicalridigity; but it does not guarantee proper ground connection of eachmodule.
GROUND CONNECTION OF THE MODULESThe chassis of each modules must be connected to a single point andfrom there to the ground terminal of the electrical cabinet. Applying acurrent of 10 A between this ground and any of these points, the voltagedrop should not exceed the value of 1 V. Use brass washers and locknuts supplied with the module to make the ground connection. Whennot having a separate ground point, join the plates to the M6 stud of theMAB, which, in turn, will be connected to the mains.
ELECTRICAL DRAWING
See chapter 10 of the· man_mab_hard.pdf · manual.
BRAKE SUPPLY CIRCUITThe holding brake of the FKM motors is unlocked by applying 24 V DCthrough a connector.
Section Max. current Section Max. currentmm² A mm² A1.5 13.1 6 30 2.5 17.4 10 40
4 23.0
WARNING. Before handling the power leads: Alwaysdisconnect the three-phase voltage at the electrical cabinet.Wait, before handling these leads (about 10 minutes, MAXDISCHARGE TIME: 10 min).
WARNING. Make sure that the DC BUS voltage is lower than60 V DC. This precaution is indicated on the front of theequipment near the cover of the DC bus with the legend·DANGER, RISK OF ELECTRIC SHOCK ·.
IT diagram
X34 X35 X13 X13S
RESET
BOOT
NODE X5
A20MA
B X3
MAB-R-- AXD 1.
Tightening torque: 2.32.8 N·m
BPM
MANDATORY. Take a ground cable (as short as possible)from each module to each main machine ground point. Thecable section must be the same as that of the cablesconnected to the largest servomotor (at least 6 mm²).
WARNING. When installing the motor, verify that the brakereleases the shaft completely before turning it for the first time.
X34 X35 X13 X13S
RESET
BOOT
NODE X5
A20MA
B X3
1 1
2 2 2
3 3 3
4 4 4
12
34
1. P la t e 2. Br a ss w a sh er
4. S el f-lock in g n u t3. Gr ou nd ing w ir e t er m in a l
Tightening torque2.32.8 N·m
WARNING. Power the holding brake with a power supply thatprovides a continuous, stabilized voltage of 24 V DC. To ensuresafe operation in the event of large temperature variations, thecoil must be powered with stabilized direct current.
MABQR-38/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
IDENTIFICATION
NamesThe name of each device is made up of letters and digits that meanthe following:
Version labelThe versions plate shows the hardware and software versions of theequipment. For example, the VECON board mounted in this device hasversion xxx (VEC4) and the software version is xx.xx (SOF).
Characteristics plateEach electronic device is identified by its characteristics plate. Itindicates the commercial model and its main technical characteristics.
Packaging labelThe electronic device also includes the label in its package.
MULTI-AXIS BOX, MAB
M A BULTI- XIS OX
POWER
SUPPLY
none
R
non-regenerative
regenerative
Example: MAB - - 000 - 3 - L - MDU
DRIVE
·SPINDLE·
000 without spindle
DRIVE
·AXES·
OPTION
·AXES·
DUAL
USE
075 7.5 kW
150 15 kW
2 2 axes
3 3 axes
4 4 axes
none standard
without spindle ·standard current·- L
without spindle ·high current·- H
none no
yes- MDU
References MAB-R-000- currently not available.
Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704 MABQR-39/40
User notes
MABQR-40/40 Fagor Multi-Axis Box and Motors Quick Reference. Ref.1704
Code 14460245
Fagor Automation S. Coop.Bº San Andrés, 19 - Apdo. 144E-20500 Arrasate-Mondragón, SpainTel: +34 943 719 200
+34 943 039 800Fax: +34 943 791 712E-mail: [email protected]
FAGOR AUTOMATION
REG-4-434-0Ref:1704
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