Fabric InspectionP
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Inspection Procedure
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Incoming Fabric
Management
Are you using the right tools?
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UN-LOADING FABRIC
HookDiesel-lift
No! No!
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WAREHOUSE
What’s Wrong?
Warehouse----Guideline1, clear identification & tidy arrangement
3, do not block the path
4, no direct sun light
5, keep warehouse dry
6, pack fabric rolls well w/o any broken package
2, do not lay fabric rolls directly on the ground
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Before Inspection
Standard
Operating
Procedure
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PREPARATION
Color Continuity Card
Light Box In the Dark Room
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Material Inspection
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Clean the floor / machine
Inspection
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----Unpacking
What’s Wrong?
Inspection
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Check the ticket & separate by batch(against packing list)
Aware of damaging fabric
Inspection------Unpacking
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KNOW THE MACHINE
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KNOW THE MACHINE
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KNOW THE MACHINE
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KNOW THE MACHINE
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Mark out the defect (arrow ticket, chalk…)
Record while inspection
Inspection
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Checking on Machine
Inspection
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------LENGTH CHECK
Yard Counter
Inspection
Calculationthrough weight check
Spreading & Measure after relaxation
Inspection
What will you get under tension? Narrowed width & Extended length
------Minimize the tension during inspection
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Inspection
During inspection
Centre to edgesewing selvedge with centre
------Color Evenness Check
Roll to Roll Swatches
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Inspection
Check the batch shade against color standard
Check shade variation between batches within grade 4-5
------Color Continuity Check
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Need to repack the fabric roll w/o any broken package
Inspection
------Re-pack ------ReportCalculation, evaluation
& report
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After Inspection
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QUALIFIED FABRIC
Only release the qualified fabric to production
------No report , No production
No License
No License
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REJECTED FABRIC
Quarantine Area 质量问题布隔离区
Separate Quarantine Area for Rejected Fabric
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Inspection Method
Part 2
5 WsWho is responsible for fabric inspection?
When to do the fabric inspection?
Where to do the fabric inspection? What to do for fabric inspection?
How to deal with findings?
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Who
Responsibility for fabric inspection
IQC
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When
Garment Makers must examine the shipment within at latest 2 days of receipt
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WhereInspection Station
Inspection Equipment
Requirements Inspection Machine
• flat surface/viewing area• undercarriage Light ( back light )
Inspection Speed • Inspector’s ability • Fabrication and Color • Maximum speed ( 25 yards / min )
Inspection Lighting • Overhead Cool Day Light lighting • 100 foot candle / 1075 Lux ( at least 40 W X 4 Light Tubes )
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Where
Proper sufficient ambient lighting
Clean, Neat and Safe
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Flat viewing surfaceUndercarriage Light
Where
Where
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45 ~ 30 degree Tilted against vertical
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Where
Inspection Speed•Inspector's ability•Fabrication & Color•Maximum speed ( 25 yards/ min )
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Inspection Lighting•Overhead CWF lighting•Minimum 100 foot candle(at least 40 W X 4 light tubes)
Light Meter
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Order NoSupplier,Color NameColor CodeBatch NoRoll NoRemark
How
Support GOOD QUALITY / GOOD PRODUCTION
ALL THE TIME
• Material First Quality
• Material On Time Delivery
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Prepared By - GM - Supply Chain & QA
What
Inspection Sample Size
• 100 % inspection at Fabric suppliers
• Minimum 10% up to 100% inspection at Garment Makers based on the nature of the fabric, experience
with T2 reliability. Inspection Method • Face side ( always inspected )/ Back side • Color ( continuity and evenness ) /Standard Light Box• Measuring Cuttable width ( beginning, middle and end )• Viewing Distance ( 2 ~ 4 feet )
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What
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< 3 “ (1), 3” ~ 6”(2) ,
6” ~ 9”(3) and > 9”(4)
Marking defects
Measuring Width
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Needle Holes
Cuttable Width
Markingdefects
What
With Stenter pin marks/or gummed edges.
B is the Usable width
A B
With Selvedges trimmed. An allowance is needed on each selvedge of at least 1cm. Therefore the Usable width in this case is D even though there is no stenter mark.
C
D
E E
What
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Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
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Linear Yards
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Linear Yards Square Yards
What4 points Inspection System
Defect classification / ASTM D3990-99 Visually inspecting and grading fabric / ASTM D5430-93
< 3 “ , 3” ~ 6” , 6” ~ 9” and > 9” Marking the defect
Within Cuttable Width
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Points per 100 Square Yards
Points per 100 linear yards
24
40
Shipment Acceptability
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
HowEnsuring on-time garment delivery
Resolution of Issues
Complete Fabric
Inspection Report
Prepared By - GM - Supply Chain & QA
IQC I/C along with GM – QA takes the final call on status
If any fabric rejected, Merchandiser take up the matter with
supplier
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Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Prepared By - GM - Supply Chain & QA
Q & AP
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