CONTENTS
2
1. HISTORY 3 2. LOCATION 4 3. BUSINESS 5 4. ORGANIZATION 6 5. CERTIFICATES 7 6. E-MOTORS FOR AUTOMOTIVE 8 7. CORE COMPETENCY 9-12 8. CLOSE TO CUSTOMER 13 9. WHY SAMHYUN 14
APPENDIX. APPLICATIONS 15-41
Set-up R&D Center
Started Mass Commercial Production of BLDC Motors for 7 speed DCT application (Applied for the first time in Korea)
1.
3
Establishment SAMHYUN Co.
Started developing BLDC (Brushless Direct Current) Motor & Controller
Qualified as supplier of BLDC/ BLAC Motor together with control system by Korean Army
Pilot Production of BLDC Motors for Dual Clutch Transmission (DCT)application, Hyundai Motors 1.4/1.6L engines
2004
2009
2013
2014
2015
2017 2018
1988
2003
Started developing 5Speed AMT Motor (Valeo) Started developing CVVD Motor & driver (HYUNDAI KEPICO)
HISTORY Designated as CVVD Actuator Mass Production Supplier. (HYUNDAI KEPICO) Started Mass Commercial Production of BLDC Motor for 5AMT
2019
2018 - Started developing EPT for EV 2018 - Started developing E-Clutch Motor 2018 - Started developing SBW Motor
Started Mass Commercial Production of BLDC Motors for 6 speed DCT application of HEV
Established GUNPO Plant & R&D center to facilitate cooperation with Hyundai/Kia Motors relating to high efficiency e-Motors, especially Traction Motors
2019 - Started Mass Commercial Production of CVVD Actuator for CVVD Engine (Hyundai) (Applied for the first time in the World) 2019 - Started Mass Commercial Production of E_Clutch motor 2019 - Started developing Robot motor & controller 2020 - Started Mass production of SBW
(Applied for the first time in Korea)
SAMHYUN exclusive
SAMHYUN exclusive
SAMHYUN exclusive
SAMHYUN exclusive
2020
2006
Acquired SQ Certificate from HYUNDAI & KIA Motors
Designed BLDC applications and fabricated prototypes for automotive industry
LOCATION 2.
4
1 CHANGWON PLANT & R&D Center - 30min.drive away from BUSAN
Head Quarters R & D Center : BLDC, BLAC, Controller 55 R&D engineers in house Automated Production Line : BLDC, BLAC Customized R&D capability for Automotive & Defense.
2 CHANGWON PLANT & R&D Center
- 30min.drive away from BUSAN
New building & plant is under construction 16,528 m2 Smart factory/ Smart line set up MES system 1
3
3 Haman Plant - 50min.drive away from BUSAN Warehouse
2
ORGANIZATION 4.
6
Work Force : 131
Engineers : 69
-. R & D (51)
-. QA & Production (18)
CEO
Sales R & D Development
Purchasing Team
Domestic
Production technology
PRODUCTION
Overseas
Production Management
MANAGEMENT SUPPORT
HR
Finance
QA
QC
Component Development
Purchase Material
Production Engineering
Equipment maintenance
CHANGWON GUNPO
Controller
Mecatronics1
Mecatronics2
Electromagnetic
Defense
Quality
CERTIFICATES 5.
7
IATF 16949
ISO14001
SQ FROM HYUNDAI/KIA MOTORS (ELECTRIC/ELECTRONIC/WELD)
PATENT REGISTER : 15 PATENT APPLICATION : 10
E-MOTORS FOR AUTOMOTIVE 6. Mass Production
Proto Built-up, Rolled-Out
Proto Designed, Built-up
CVVD Actuator
DCT CA Motor
AMT Motor
E-Clutch Motor
EMB Motor
E-4WD Inverter
E-4WD Motor
Re-Generation Damper
E-Compressor E-Water
Pump
FAN Motor EPS Motor
Shift-By-Wire Motor
Electric Power Unit
CORE COMPETENCY 7.
9
1st Design Parameters
- Structural strength - Optimal production process - Cogging torque - Magnetic drag force
3rd Design Parameters
- Surrounding temperature - Optimal production process - Cost effective - Overall dimension
2nd Design Parameters
- Accuracy - Resolution - Cost effective - Signal output
Customized high efficiency products Integration expertise Proven Mass Commercial Production experience for automotive industry
CORE COMPETENCY 7.
10
IN-HOUSE MOTOR & CONTROLLER DESIGN, MANUFACTURING & VALIDATION
DATABASE & KNOW-HOW ABOUT BOUNDARY CONDITIONS REDUCE GAP BETWEEN SIMULATION AND ACTUAL RESULTS
BRING BEST MECHATRONIC SOLUTIONS TO CUSTOMER
Superb, Proven solution in house R&D facilities and infrastructure
CORE COMPETENCY 7.
11
MOTOR DRIVING
BRUSHLESS DC MOTOR (BLDC) BRUSHLESS AC MOTOR (BLAC)
MOTOR CONTROL
HALL EFFECT SENSOR MAGNETORESISTIVE SENSOR RESOLVER, ENCODER SPACE VECTOR CONTROL SENSORLESS, CONTACT/NON-CONTACT
VALIDATION
PUSHING LIMITS AT EARLY STAGE SIMULATION & SEVERE TEST PROTOTYPE
COMMUNICATING/COLLABORATING TO CREATE MORE VALUES TO OUR CUSTOMER
COMITTED TO MOST VALUE, WHAT WE CALL “AFFORDABLE PREMIUM” FOR CUSTOMER - Perfect communication and understanding of customer’s requirements - REDUCE COSTS, PROVIDE PEAK PERFORMANCE TO CUSTOMER - BEST COST TO BENEFIT RATIO
CORE COMPETENCY 7.
12
FLEXIBLE FROM NICHE VOLUME TO MASS PRODUCTION
MOST MODERN MACHINERY WITH HIGH LEVEL OF AUTOMATION - Fool Proof Processes, QR Code traceability, In-Line Inspection and SPC - Clean Room
NICHE VOLUME COST EFFECTIVELY FABRICATED BY IN-HOUSE EXPERTISES - Flexible to various ranges of Niche Volume, customized Applications such as Defense Industry etc
-Mass Media- http://news.kbs.co.kr/news/view.do?ncd=4094876 http://www.ktv.go.kr/content/view?content_id=571500 https://www.youtube.com/watch?v=aPT6LaqtRUU&t=36s
“CLOSE TO CUSTOMER” 8.
13
MANUFACTURING, PACKING, ECONOMICAL LOGISTICS & SAFETY STOCK NEAR TO CUSTOMER SITE IS OUR GOAL AT ALL TIMES.
HIGHLY RESPONSIVE SUPPLY AT A COST EFFECTIVE VALUE
WHY SAMHYUN? 9.
14
PROVEN TECHNOLOGY & PRODUCT RELIABILITY THROUGH BLDC MOTOR MASS PRODUCTION TO HYUNDAI MOTORS - 1.5 Million Motors / Annual
STRONG ENGINEERING ABILITY - ENGINEERS MORE THAN 40% - SPEND R&D COSTS OF APPROX. 4.7% FROM ANNUAL SALES - THE ONLY APPROVED BLDC/BLAC MOTOR WITH CONTROLLER BY KOREAN ARMY
MEDIUM SIZED BUT HIDDEN CHAMPION, FINANCIALLY SOUND & CONTINUOUSLY GROWING , ALWAYS DEDICATED TO CUSTOMERS -Innovation and Creativeness
READY TO COLLABORATE WITH CUSTOMER IN TECHNICAL OR EVEN CAPITAL WISE - JV, JOINT RESEARCH CENTER - WAREHOUSING NEAR TO CUSTOMER SITE BASED ON LONG TERM CONTRACT
WIN-WIN STRATEGY
APPENDIX.
16
AUTOMOTIVE – DCT MOTORS
7 SPEED DCT 6 SPEED HEV DCT
- Application : 7S DCT & 6S DCT Clutch Actuator
- Function: Power transmission to the clutch actuator system
- Applied 27 vehicles types.
https://www.youtube.com/watch?v=V120PfzszL0
SAMHYUN exclusive
APPENDIX.
17
AUTOMOTIVE – CVVD Actuator (Continuous Variable Valve Duration)
CVVD
Innovation
Previous
- It was developed for the first time in the world by Hyundai. (CVVD Actuator :SAMHYUN) - CVVD technology is that optimized the duration of opening and closing the valve according to the vehicle speed. - Maximizing the gasoline combustion rate and improving the performance and fuel efficiency of the engine at the same time
https://www.youtube.com/watch?v=5atYksEpAm8
SAMHYUN exclusive
APPENDIX. AUTOMOTIVE – 5S AMT Motor
- Application : HMC 5 Speed AMT Clutch Actuator
- Function: Power transmission to the clutch actuator system
18
SAMHYUN exclusive
APPENDIX.
19
AUTOMOTIVE – E_Clutch Motor
In general and hybrid vehicles , this clutch can be installed in the manual transmission, Since the hydraulic system is not used, the vehicle price is reduced. The 1st and 2nd gears are available for transmission without stepping on the clutch, so they are the same as automatic transmissions in the case of repeated cycles. In urban areas, fuel efficiency is 10% better on average.
APPENDIX.
20
AUTOMOTIVE – Shift _By _Wire Actuator
SBW's advantage is that there is no shock and vibration and no shape restriction by removing mechanical connection between transmission and transmission lever. In addition, it gives a luxurious image and it also returns to the center even after changing the position of the lever.
21
AUTOMOTIVE – TRACTION MOTOR
1) Design, Manufacturing ability of HEV / EV Motor using Concentrated Winding and Distribution Winding
Application E-Scooter Motor HEV Motor EV Motor
Max. Power 1.8kW 35kW 39kW 31kW 88kW
22
2) EV Motor using Hairpin winding & Controller is under developing. (~ Nov, 2020)
EV Motor Max. Power : 150kW
Hairpin winding Stator EV Motor Controller Max. Power : 150kW SiC Mosfet Gate Drive
APPENDIX.
23
AUTOMOTIVE – e-Power Train
Maximum power: 150kW
Reference voltage: 650Vdc
Drive motor
- Power density: 2.5kW/kg
- Max torque: 360Nm
- Max speed: 12,000rpm
- Hairpin type stator
inverter
- SiC MOSFET applied, High Power Density
- Motor torque control accuracy: within ± 2.5%
- EMC : HMC O ver.
APPENDIX.
25
AUTOMOTIVE – COOLING FAN
COOLING FAN (600W)
MOTOR 3 Phase BLDC Motor Sensorless Type
CONTROLLER - INTERGRATED IN E-MOTOR 3 Phase MOSFET Inverter
MOTOR 3 Phase BLDC Motor Sensorless Type
CONTROLLER -EXTERNAL 3 Phase MOSFET Inverter
COOLING FAN (400W)
APPENDIX.
26
AUTOMOTIVE – OIL/WATER PUMP
OIL PUMP (300W) MOTOR 3 Phase BLDC Motor
CONTROLLER - EXTERNAL 3 Phase MOSFET Inverter
WATER PUMP (300W) WATER PUMP (130W)
APPENDIX.
29
AUTOMOTIVE - OTHERS
MOTOR
Max. Power: 5.5[kW]
CONTROLLER
3 Phase IGBT
REGENERATION DAMPER AIR CONDITION PUMP
31
[ Traction motor] [Generator]
[Generator]
[Turret direct drive motor]
Voltage : 680 Vdc , Max Torque :6,000Nm , Max Speed : 13.5rpm
Motor _Voltage : 310Vdc , Max power:37KW , Max Torque :450Nm , Max Speed : 5,100rpm Generator : Voltage :310Vdc , Max power:57KW , Max Torque :37Nm , Max Speed : 4,200rpm
Voltage :590Vdc , Max power:120KW , Max Torque :450Nm , Max Speed : 3,500rpm
Ground weapon system for Defense
32
[Scan drive motor driver] [heat exchanger]
[Internal Gimbal Motor] [Scan drive motor]
[Azimuth drive motor]
Ground weapon system for Defense
[Electro-Optical Targeting System] (EOTS)
[Commander’s Panoramic Sight]
Power : 85W
Cooling ability:320W
Voltage : 24Vdc , Max Torque :640Nm , No load Speed : 5,500rpm
Voltage : 24Vdc , Rated load :1,000N , Rated speed 300mm/s
Capacity: 30W
[Automatic cocking device]
33
[Electric Jack]
[Electric Jack driver]
[Internal Gimbal Motor]
Surface-to-air missile system for Defense
Voltage : 28Vdc , Max current :6.8Adc , No load Speed : 1,363rpm
Rated load : 18ton , Rated speed : 4mm/s , Stroke : 900mm
[Antenna expansion device]
[Rotating system]
[Electric Elevation] [Electric Elevation Driver]
Rated load : 10ton , Rated speed : 14mm/s , Stroke : 900mm
IR detector PS/OD board
EO detector OD board
BSM controller
IR detector PS/OD board
EO detector OD board
Gimbal amp board
34
[heat exchanger] [ EO OD controller]
[ Roll/Pitch motor] [ IR detector PS/OD board]
[ EO detector OD board] [ BSM controller]
[Linear Motor]
[ EO detector EO board] [Gimbal amp board]
[ IR detector PS/OD ]
Aviation weapon system for Defense
Power: 170W
Power: 410W
Cooling capacity:320W
Capacity: 50W
Capacity: 50W
Capacity: 50W
Capacity: 50W Capacity: 50W
Capacity: 50W Capacity: 50W
Remote Control Weapon System(RCWS)
Automatic cocking device
Item Unit A-Type B-Type
Applicable Arm - K6/K4
Power specification Vdc 24 24
electric current A 20 8
Rated load (Cocking power) N 600 1000
Loading speed mm/sec 300 100
Operation distance mm 270 270
Weight kg 9 5
Operating temperature ℃ -40 ~ +60
Size(AxB) mm Ø80 x 689 Ø76 x 647
MotorType - DC DC
SensorType - Hall Sensor + limits S/W
Encoder + limits S/W
Characteristic • Direct connection between motor and ball screw
• Miniaturization compared to industrial linear actuator
Specifications
B
A
[Remote Controlled Weapon System(RCWS)
[ A-Type] [ B-Type]
[ C - type]
자동장전장치
Performance
• Developed : in 2016
• Applied system: Hyundai Wia & Dodam
system 12.7mm/40mm for RCWS
Long-range Surface-to-Air Missile (L-SAM) Radar
Electric Jack
[L-SAM radar ]
[Electric jack with Trailer jig]
[Electric jack ]
[Actual load performance test equipment]
Actual Load Simulator
(1ton ~ 22ton) Electric Jack
Temperature chamber (-45℃ ~ +80 ℃)
Trailer jig
Item Unit Value
Power specification Vdc 310
electric current A 25
Rated load (Cocking power)
N
Vertical axis
180,000
Horizontal axis
50,000
Loading speed mm/sec 4
Operation distance mm 900
Weight kg 805
Operating temperature ℃ -32 ~ +50
Size mm Ø370 x 1779
Motor Type - BLDC
Characteristic
• High Load Ball Screw Applied • Secure of rigidity for longitudinal and
transverse loads • Self-Locking, Double Safety Device • Manual drive mechanism in case of
emergency
Specifications
Performance
• Development period: 2015 ~ 2016
• Applied System: For Hanwha Systems long-
range multifunction radar
• Developed and completed the first electric
horizontal jack instead of the existing
hydraulic horizontal jack
[Structural Analysis Results]
Very High Frequency Radar Under development Item Unit Value
Power specification Vdc 310
electric current A 28
Rated load N Vertical
axis 95,000 x2 = 190,000
Loading speed mm/sec 13
Operation distance mm 1300
Weight kg 550
Operating temperature ℃ -32 ~ +50
Size mm Ø194x3260
Motor Type - BLDC
Characteristic
• High Load Ball Screw Applied • Self-Locking, Double Safety Device • Manual drive mechanism in case of
emergency
Specifications
Performance • Development period: 2017~
• Applied System: Hanhwa system VHF [Very High Frequency Radar ]
[ Electric Elevation] [ Electric Elevation Controller]
[Antenna deployment device]
[Rotary actuator]
39
[ HX300L]
Industrial Robots Joint Module
[Joint Module- Under developing ]
Cycloid reducer
Motor Driver
Reducer + Motor + Driver integrated
Compact structure
Efficient system design
High reliability
Robot Joint Module
◆ Robot application
40
Development performance
[ HCR-5 ]
Collaborative Robots Joint Module
[ Driver]
60W
400W
◆ Robot application
[ Module]
Harmonic reducer
Motor Driver
Top Related