3 EPSRC Centres for Innovative Manufacturing - Pathways to success
4-5 Movers and Makers - Dr Mark Claydon-Smith
6-7 EPSRC Centre for Innovative Manufacturing in Composites
8-9 EPSRC Centre for Innovative Manufacturing in Industrial Sustainability
10-11 EPSRC Centre for Innovative Manufacturing in Emergent Macromolecular Therapies
12-13 EPSRC Centre for Innovative Manufacturing in Medical Devices
14-15 EPSRC Centre for Innovative Manufacturing in Photonics
16-17 EPSRC Centre for Innovative Manufacturing in Large-Area Electronics
18-19 EPSRC Centre for Innovative Manufacturing in Liquid Metal Engineering
20-21 EPSRC Centre for Innovative Manufacturing in Intelligent Automation
22-23 EPSRC Centre for Innovative Manufacturing in Additive Manufacturing
24-25 EPSRC Centre for Innovative Manufacturing in Advanced Metrology
26-27 EPSRC Centre for Innovative Manufacturing in Food
28-29 EPSRC Centre for Innovative Manufacturing in Continuous Manufacturing and Crystallisation
30-31 EPSRC Centre for Innovative Manufacturing in Laser-based Production Processes
32-33 EPSRC Centre for Innovative Manufacturing in Regenerative Medicine
34-35 EPSRC Centre for Innovative Manufacturing in Through-life Engineering Services
36-37 EPSRC Centre for Innovative Manufacturing in Ultra Precision
38-39 EPSRC Centres for Innovative Manufacturing - UK Map
CONTENTS
The Engineering and Physical Sciences Research Council (EPSRC) is the UK’s main agency for funding research in engineering and the physical sciences. EPSRC invests around £800 million a year in research and postgraduate training to help the nation handle the next generation of technological change. The areas covered range from information technology to structural engineering, and mathematics to materials science. This research forms the basis for future economic development in the UK and improvements for everyone’s health, lifestyle and culture.
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EPSRC Centres for Innovative Manufacturing - Pathways to successWhat should the UK make, and which technologies should it
master to be the best at manufacturing these products? EPSRC’s
Centres for Innovative Manufacturing, in collaboration with
industry, are helping chart the way forward. Their job – to enable
the commercial development of the key discoveries in university
manufacturing research.
Britain has, quite rightly, given up
trying to make everything and has
focused on what it is good at. The
Engineering and Physical Sciences
Research Council (EPSRC) plays a
unique role in turning concepts into
reality, nurturing the engineering
intelligentsia from the UK’s leading
universities and linking them with the
manufacturing industries driving
the economy.
EPSRC is the UK’s main agency for
funding research in engineering
and the physical sciences, investing
around £800 million a year in
university-based research and
postgraduate training to help the
nation handle the next generation of
technological change.
EPSRC has committed to
investing £80 million every year to
manufacturing research in the UK
– mainly through its Manufacturing
the Future initiative. This programme
has a current portfolio of 230 projects
representing an investment of over
£350 million in cutting-edge work
at the UK’s leading universities,
and through collaboration with
over 600 companies, which have
contributed a further £136 million.
In total, EPSRC and the academics
it supports have around 2,000 active
partnerships with business and other
research users.
Together, the academic researchers
supported by EPSRC and the
business partners they work with
decide which products and production
methodologies the UK should focus
on, how to plot the best course to
get there, and how to link together
the UK’s network of people and
manufacturing processes.
There are now 16 EPSRC Centres
for Innovative Manufacturing (CIMs)
spread across the UK, tasked
with enabling the commercial
development of the key discoveries in
university manufacturing research.
Some CIMs are focused on future
products such as composites,
food and pharma that will be
especially important to the UK,
while others investigate production
technologies and how they scale
up, such as additive manufacturing
and automation.
EPSRC works closely with
Innovate UK, the new name for the
government’s Technology Strategy
Board. The CIMs and Innovate UK’s
Catapults – technology innovation
centres – have a close symbiosis,
often overlapping (see page 4-5).
Between them, the CIMs and
Catapults cover more than 20 core
fields of science, engineering and
business that cover the mega-
trends facing industry today: additive
manufacturing, automation, the
digital economy, future cities,
continuous pharmaceutical
manufacture, food, satellites,
industrial sustainability and
much more.
Manufacturing the future means
investing in future talent, and EPSRC
is committed to supporting 1,000
postgraduate manufacturing research
engineers, many of whom are
working on industry-related projects.
A crucial development is EPSRC’s
115 Centres for Doctoral Training
(CDTs), most of which involve
engineering or manufacturing. This
is a big deal for UK industry, teaching
the brightest people the skills,
sometimes softer skills, that industry
really needs.
The combination of the brightest
minds, cutting-edge facilities and
industry know-how is irresistible.
EPSRC Centres for Innovative
Manufacturing are helping to get the
best out of all three.
This brochure shows the range
and breadth of the CIM portfolio,
and outlines each Centre’s
unique combination of facilities
and capabilities for successful
partnership with industry.
www.epsrc.ac.uk
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Movers and makers
UK manufacturing has reached a
turning point. What has changed
over 20 years is the view today that
manufacturing is essential to the UK.
For a while we toyed with the idea
of walking away from it or letting it
dissipate. There is a realisation now
that we cannot let that happen.
It’s all about globalisation. There
are certain products, technologies
and applications that give the UK a
reasonable chance of staying in the
game. In several areas we are
world class and ahead of the
game. What we’re actually
looking at is whole business
model change, where
manuservices and whole
life engineering and their
consequences play a
crucial role.
EPSRC Centres for Innovative
Manufacturing (CIMs) have a
powerful part to play, addressing
the diversity of opportunities out
there. Each centre has different and
complementary communities of
interest, and each helps to draw in
the knowledge of the best people in
each community. Our role, essentially,
is to give the best people the best
environment and connect it up. We
are fortunate because, for some
centres, literally the best people in
that field in the world are running a
CIM in the UK.
EPSRC CIMs and Innovate UK’s
Catapult centres complement each
other. The Catapults tackle the
problems of today, the Centres for
Innovative Manufacturing research
the solutions of the future.
A network of experts, a pipeline of training, and total collaboration
– EPSRC’s Head of Manufacturing, Dr Mark Claydon-Smith
(pictured), explains how EPSRC’s Centres for Innovative
Manufacturing and its research programmes are keeping the UK
among the front runners in global manufacturing.
CIMs work at an earlier Technology
Readiness Level (TRL), from 1 to 4,
while Catapults take that research
work, develop and commercialise it
through TRLs 4 to 6 and eventually,
with industry, to TRL 9. That means
proven product in the market.
Core research can take place
in the universities, but the
commercialisation and developmental
activity can be carried out in the
Catapult centres. Often the same
companies are involved in both, but
working at different scales.
The company needs a pathway
through to commercialisation.
A good example of a CIM working
with a Catapult is the relationship
between EPSRC’s Centre for
Innovative Manufacturing in
Intelligent Automation, led by
Professor Mike Jackson at
Loughborough and Cranfield
Universities, and the High Value
Manufacturing Catapult. TRL
philosophies don’t always work for
CIMs but in this area they do. The
CIM is able to support exploratory
work and looks at two main areas.
The first is the ICT interface and
developments in IT, and the second is
the human factor – bringing the right
people together in the Centre. Mike
was brought in as the academic lead
for the Manufacturing Technology
Catapult to make the most of
these synergies.
Another example is the EPSRC
CIM in Composites, covering
Bristol, Cranfield, Nottingham and
Manchester universities, which is
managed alongside the National
Composites Centre (NCC), whose
CEO, Professor Peter Chivers, also
chairs the CIM steering
group. This partnership suits
the aerospace and automotive
companies involved. They
are comfortable at managing
their development through a
TRL cascade, so they can see
clearly the specific roles for
the NCC, such as production
scale-up, while benefitting
from the universities’ capacity to
explore ideas in depth.
We used to worry about the brain
drain. But a healthy churn is actually
good. We try to encourage this on
both sides, for people in industry to
think about an academic career or
academics developing deeper links
with companies.
This is where EPSRC’s doctoral
training programmes come in, and
we now have a very satisfactory
suite of options. Many of the EPSRC
Centres for Doctoral Training (CDTs),
for example, are collaborative with
industry. These centres, which involve
over 7,000 students, with 1,000
specifically engaged in manufacturing
research, are so important because
often a field of engineering can be
Give the best people the best environment and connect it up
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short of people at that elite level of
understanding, which holds back
that field from being developed [for
manufacturing] to its potential.
Under the the CDT umbrella, EPSRC
also offers graduate students the
opportunity to study for
an Engineering Doctorate
(EngD). Launched in
1992, the Engineering
Doctorate is an alternative
to the traditional PhD for
students who want a career
in industry. A four-year
programme combines
PhD-level research projects
with taught courses; and
students spend about
75 per cent of their time
working on a specific
research problem – often
based within a company or a
Catapult environment.
In addition to the CDT model,
EPSRC offers several other PhD-
level training routes. These include
Doctoral Training Partnerships,
which offer a more flexible training
approach by passing the funds to
universities to allocate rather than
issuing them direct to students;
and Industrial CASE awards, which
provide funding for PhD studentships
where businesses take the lead in
arranging projects with an academic
partner of their choice. So there
are lots of ways for industry to
get involved.
To take dedicated sponsorship to the
next level, our Manufacturing Industry
Fellowships were conceived precisely
to help bright people in industry who
want to become future academic
leaders. Ideally, the best people
should work in both academia and
industry over their careers.
In terms of funding, most of the
academics we support have other
relationships with companies that
complement their work with the CIMs
– and many are already engaged in
commercial work.
The academics we support are
expected to disseminate their
research to their community through
academic papers. The CIMs are
no exception, and we expect
all researchers working with
CIMs to publish their research
findings in academic journals,
just as they would within
academia.
EPSRC takes performance
measurement very seriously.
We have just had an internal
review of most of our CIMs, and
we are comfortable that our
own portfolios are well
on track.
We’re now looking at what we do next,
which areas to focus on, and how
best to maximise opportunities for UK
manufacturing. What is clear is that
manufacturing research needs to be
connected into the wider economy if
we really wish to create a new future
for UK manufacturing.
To find out more about working with
EPSRC, and how we can help your
business grow, visit: www.epsrc.ac.uk.
EPSRC Centres for Doctoral Training
Launched in 2002, EPSRC Centres for Doctoral Training (CDTs) have evolved into a major initiative for
training the interdisciplinary researchers of tomorrow in strategically important areas. There are now
115 centres spanning EPSRC’s portfolio.
CDTs bring together diverse areas of expertise to train engineers and scientists with the skills,
knowledge and confidence to tackle today’s evolving issues. They also create new working cultures,
build relationships between teams in universities and forge lasting links with industry.
Combined governmental and partner funding for CDTs is now £962 million, including £31 million in
capital investment. It is the UK’s largest investment in postgraduate training, involving over 7,000
students in areas of key importance to the UK economy and society, representing perhaps the biggest
industry-educational trans-sector training investment in Europe.
EPSRC Manufacturing Fellowships
EPSRC’s relationship with Innovate UK’s Catapults has led to the EPSRC High Value Manufacturing
(HVM) Catapult Fellowships. Fellows will conduct research at one or more of the seven HVM Catapult
centres, to inject more top-end academic rigour into these centres.
In addition, EPSRC has introduced Manufacturing Industry Fellowships, devised to build academic
research groups grounded in real industry experience. They specifically help the ‘outstanding
individuals in industry’ who are moving into an academic career, in the expectation that their research
will have a transformative impact on industry, among other metrics.
There are now 12 fellowships based at 11 universities, supported by companies from BAE Systems
and GE Sensors to GSK and Qinetiq. Four were awarded in 2014.
.
Each Centre has different and complementary communities of
interest, and each helps to draw in the knowledge of the best people in
each community.
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Advanced composite materials offer the most credible solutions to the problems of lightweighting (the introduction of lightweight materials) in transportation: from creating energy-efficient, crash-resistant cars to environmentally friendly, cost-driven aircraft. They are also the material of choice for renewable energy generation.To take these solutions forward, we need to develop and understand the manufacturing
Our aim
EPSRC Centre for Innovative Manufacturing in Composites (CIMComp)
technologies which can reliably deliver the required production volumes and complexity of components. The £5.9 million EPSRC Centre for Innovative Manufacturing in Composites (CIMComp) brings together leading universities, companies and research centres to underpin the development of next-generation composite manufacturing processes, based on low cost, short cycle times,
efficiency and sustainability. In so doing our aim is to stimulate investment in the manufacture of high-value lightweight structures, bringing significant benefits to UK industry and society. We are based at the University of Nottingham, with the University of Bristol, Cranfield University and The University of Manchester as academic partners.
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What we offerCIMComp offers the largest pool of resources
and equipment in composites manufacturing
research in the UK, including the only directed short
carbon fibre preformer in the country, and the only
quadaxial braider in the world.
We also offer the expertise of internationally-leading
researchers and academics.
There are many opportunities for businesses to get
involved in CIMComp, either directly in our research
or as part of our wider network. This includes as a
partner in our research projects, as an industrial
partner on a feasibility project, by hosting knowledge
transfer activities, by attending our dissemination
events and technology seminars, or as a partner on
projects that we coordinate.
Innovation linksCIMComp administers the EPSRC Centre for
Doctoral Training in Composites Manufacture.
We also have close links to the High Value
Manufacturing Catapult, the National Composites
Centre (NCC) and the Advanced Manufacturing
Research Centre (AMRC), as well as the Northern
Ireland Advanced Composites and Engineering
Centre (NiACE).
Our impact The CIMComp total portfolio value is currently
£22 million, which includes 32 interrelated projects
and an Industrial Doctoral Centre.
We are currently training 45 EPSRC-supported
PhD/Engineering Doctorate (EngD) students and
29 postdoctoral researchers for the UK composites
manufacturing sector, with a further 62 EngD
students to be trained by 2022. We have leveraged
over £2.2 million in industrial support since 2012.
Universities involved:University of Nottingham, University of Bristol, Cranfield University, The University of Manchester.
Our partners:Airbus, Amber Composites, AMRC, BAE Systems, Bentley, Bombardier Shorts, Caparo, Cobham, Composites Integration, Composites Research Network, Cordenka, Coriolis Composites UK, DSTL, ESI, Festo, Formax, Formtech, GKN, Herzog, Hexcel, Ifremer, Lmat, Lotus, Luxfer, McLaren Automotive, McLaren Racing, Merl, Morgan Composites, MTC, M Wright & Sons, NCC, Rolls-Royce, Sigmatex, Technical Fibre Products, Trellebourg, Vestas.
Contact: Professor Andrew Long, EPSRC Centre DirectorTel: +44 (0) 115 9513779Email: [email protected] site: www.epsrc-cimc.ac.uk
CIMComp is an internationally-leading centre of excellence providing the foundations for a step change in the innovation of our supply chain.
Dr Tim Slack, Airbus
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Our aim
EPSRC Centre for Innovative Manufacturing in Industrial Sustainability
The UK is in the process of
building an internationally-
leading capability in the practice
of industrial sustainability, and
can benefit from that leadership
economically, environmentally
and socially.
By rebalancing our economy and
knowing how to manufacture
products while using less energy
and less resources, we increase
the likelihood of retaining existing
production, and even on-shoring
the production of goods that are
currently imported.
Based at the University of
Cambridge, and in partnership
with Cranfield University,
Loughborough University and
Imperial College London, the
£5.2 million EPSRC Centre for
Innovative Manufacturing in
Industrial Sustainability supports
cross-industry learning, shared
technical research and the
intellectual development of this
rapidly evolving subject.
Research collaborations include
22 additional universities in the
UK, Europe and globally.
Our partners are typically
leaders in their chosen fields,
with a strong desire to work
together on shared problems
and opportunities. Collectively
we share a common vision for
excellence in practice, research
and policy in the field of
industrial sustainability.
A key characteristic of the Centre
is the focus on manufacturing
processes and systems as well
as products.
Sir Richard Lapthorne, Chairman, Cable and Wireless, Chairman, Foresight Group
on UK Manufacturing
The work of the Centre offers hope for a positive industrial future that can be successful and sustainable over the long term. Future generations depend on this.
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What we offerMaking a difference in the real world is core to our
vision, which is why we offer membership to leading
manufacturing businesses of all sizes.
Our members work with us in several key ways:
Sharing experiences with academics and
other members
Keeping the Centre up to date with industry
needs and emerging trends
Guiding the direction of our core research
and investments
Actively participating in research projects
Testing the outputs of other research projects
Implementing research findings to maximise
their impact on the UK economy
Providing feedback that can help shape future
government policy
For many of our founder members, a key factor in
joining is being able to share information about what
works and what does not, in confidence, with other
leading sustainable manufacturers. We help in this
process. Members have privileged access to some
of the early findings from research projects that they
are not participating in.
To ensure that our impact on industry is as effective
as possible we drive all research projects to produce
tools together with industry guides and case studies
so that the research can be understood and adopted
by businesses that were not part of the initial
research. Where possible we also convert the tools
into executive training and consultancy skills.
Our partners:Centre for Process Innovation (CPI), the EPSRC Centre for Doctoral Training in Materials and Manufacturing at Exeter, Warwick and Cranfield, the EPSRC Centre for Innovative Manufacturing in Food at Loughborough, Birmingham and Nottingham universities; the Cambridge Institute for Sustainable Leadership; the High Value Manufacturing Catapult.
Industrial research partners:Adnams, ASICS, Carbon Trust, EEF, Extremis Ltd, The KTN Ltd, General Motors Company (GM)IEMA, Marks and Spencer, P&IB, RiverSimple, Toyota Motor Europe NV/SA, Trade Union Congress (TUC)Unilever Corporate Research, Vitsoe Ltd, WRAP, Xeros Ltd, P&IB, Vestas.
Contact: Professor Stephen Evans, EPSRC Centre Director, Tel: +44 (0) 1223 339815Email: [email protected] Ian Bamford, Commercial Director, Tel: +44 (0) 771 851 7946Email: [email protected] Dee Dee Frawley, National Outreach Manager, Tel: +44 (0) 1223 766141Email: [email protected]
Email: [email protected] Web site: www.industrialsustainability.org
The Centre is committed to maintaining porous
boundaries and enabling any UK academic to
join with us in developing the very broad area of
industrial sustainability.
We maintain a wide set of international relationships
and have working relationships with 20 leading
international universities and technical institutes so
that the UK remains aware of progress and is at the
heart of global trends.
Academic partners engaged in sustainable
manufacturing and design include: the University of
Surrey; the University of Liverpool; The University
of Manchester; London College of Fashion; Royal
College of Art; Brunel University; Cardiff University; the
University of Strathclyde; and De Montfort University.
95 collaboration partner organisations in industry
and academia
13 tools being used by over 40 manufacturers
16 business guides written
Over 90 journal and conference papers, book
chapters and reports
Five reports to UK and other national
governments and the UN
Core messages seen or heard by over
30,000 people
Innovation links
Our impact
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Our aim
EPSRC Centre for Innovative Manufacturing in Emergent Macromolecular Therapies
The £5.9 million EPSRC Centre for Innovative Manufacturing in Emergent Macromolecular Therapies, based at UCL (University College London) and in collaboration with Imperial College London, provides an international lead in improving the way in which new biomolecules and processes are developed for manufacture and delivery to the patient.
We act as the focus for a national and international network of leading users and academics in biopharmaceutical manufacturing, and provide strong support for UK industry.We aim to reduce greatly the time and costs of developing new treatments, and to improve access to protein drugs with advanced therapeutic properties. These developments offer the
potential for a step change in the competitiveness and performance of the UK-based biopharmaceutical sector.Our user group is made up of companies, sector groups and networking organisations and provides guidance on our research programme, the potential impact of our research, and the transfer of the technology we develop.
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What we offerWe offer a world-class engineering research
capability to address the process challenges in
biopharmaceuticals and synthetic biology. Our team
is highly multidisciplinary, to address the complexity
of research challenges. It links physical science and
biological disciplines with engineering and
social sciences.
We host the EPSRC Centre for Doctoral Training in
Emergent Macromolecular Therapies – providing
the next generation of trained engineers for the
biopharmaceutical industry.
We have a strong record of working with companies
on collaborative R&D projects, and we are keen to
partner with companies on new projects funded
by Innovate UK (formerly the Technology Strategy
Board), Horizon 2020 and other agencies.
Universities involved:University College London, Imperial College London.
Our partners:Our research programme is aligned closely to industrial needs, and our industrial collaborators include major multinational pharmaceutical companies, small biopharmaceutical companies and companies in the supply chain.
Contact: Professor Nigel Titchener-Hooker, EPSRC Centre Director, Tel: +44 (0) 207 679 3796Email: [email protected] site: www.ucl.ac.uk/biochemeng/industry/epsrc
The review panel finds the EPSRC Centre for Innovative Manufacturing in Emergent Macromolecular Therapies to be a timely, highly innovative centre that is exploiting the UK’s top research and training talent in bio-macromolecular therapeutics manufacturing… It is making outstanding progress in delivering the fundamental science and technological advances needed to safely and economically manufacture a range of new product classes that are expected to dictate future growth of the biotechnology sector as it enters the age of personalised medicine. The Centre is responsive to and very well coordinated with industry.
International Review Panel
We undertake demonstration projects with Centre
companies to apply the Centre research findings to
company challenges.
Funding is also available to support staff and
researcher secondments to industry to apply
research that we develop. Companies can also
apply research that we develop through Knowledge
Transfer Partnerships, funded by Innovate UK.
The Department of Biochemical Engineering at
University College London manages an Industrial
Doctoral Training Centre (IDTC) in Bioprocess
Engineering Leadership. The IDTC provides
opportunities for collaborative research with
companies via tailored one-to-one Engineering
Doctorate (EngD) programmes.
The Centre regularly holds briefings and workshops
on technical and strategic issues related to its remit,
these are normally open to all the bioprocessing
community.
We also have close links with the Knowledge
Transfer Network Ltd, the BioIndustry Association,
and the High Value Manufacturing and Cell
Therapy Catapults.
Innovation links
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The global medical device market is valued at over £200 billion a year. That market is seeing pressures for reducing cost, increasing levels of regulatory control, improving levels of safety and reliability, and more rapid innovation and product development.The £4.5 million EPSRC Centre for Innovative Manufacturing in Medical Devices (MeDe Innovation) carries out research that addresses the whole manufacturing and product value chain in medical devices. This chain runs from product
Our aim
EPSRC Centre for Innovative Manufacturing in Medical Devices (MeDe Innovation)
concept through functional simulation and design, novel manufacturing processes and enhanced pre-clinical testing, to product delivery and enhanced patient benefits. The Centre is based at the University of Leeds, and is in collaboration with the universities of Newcastle, Nottingham, Sheffield and Bradford.The Centre addresses the strategic challenges of introducing stratification and personalisation in medical device technology, in particular developing Stratified Approaches
For Enhanced Reliability (SAFER) medical devices. These challenges include developing functionally stratified design and manufacture, and manufacturing at the point of need (near-patient manufacturing). We have established an industry network of 150 partners and a national clinical network. We are focusing initially on implantable devices and surgical delivery systems in musculoskeletal disease, which has a global market estimated at £50 billion a year.
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What we offerWe have the largest pre-clinical joint replacement
simulator facility in the world, and can carry out
3D printing of scaffolds and cells for near-individual-
patient manufacture.
We can offer novel virtual simulation systems for
prediction of function and performance, to be used in
design analysis and stratification of implants
and populations.
We have facilities for the manufacture of non-woven
textiles, and manufacturing processes for acellular
biological scaffolds. We also have 500m2 Class
Two clean rooms, and ISO-accredited research
laboratories.
Industry partners can join our network, engage
directly in collaborative research, or collaborate with
any of our university partners in feasibility studies.
We also offer workshops on biological biomaterials
and scaffolds, near-patient manufacture, and
functionally stratified design and manufacture.
Innovation linksWe host EPSRC Centres for Doctoral Training in
Tissue Engineering and Regenerative Medicine –
Innovation in Medical and Biological Engineering.
We also host or have close links with:
The Medical Technologies Innovation and
Knowledge Centre based at the University
of Leeds
The ARUK Centre for Tissue Engineering,
University of Newcastle
The NIHR Leeds Musculoskeletal Biomedical
Research Centre, Leeds Teaching Hospital Trust
Universities involved:University of Leeds, University of Bradford, Newcastle University, University of Nottingham, University of Sheffield.
Our partners:Ceramisys, DePuySynthes, Eminate, Fripp Design, Glass Technology Services, JRI Orthopaedics, Materialise, NetComposites, NIHR LMBRU, NHSBT, Promethean Particles, Simpleware, Simulation Solutions, Surgical Innovations.
Contact:Professor John Fisher, EPSRC Centre Director, Tel: +44 (0) 113 3432128Email: [email protected] Ceri Williams, Deputy Director, Tel: +44 (0) 113 3430922Email: [email protected] Grant, National Outreach Manager, Tel: +44 (0) 113 3430923Email: [email protected] site: www.mede-innovation.ac.ukTwitter: @mede_innovation
The Bradford Polymer Research Centre
The Cell Therapy Catapult
Our impactOne year in, our current research programme of
work involves over 40 projects co-created with
15 different industry partners, and with NHS
Blood and Transplant and NHS Leeds Teaching
Hospital Trust.
The total value of our current programme of work is
£10 million, of which £3 million is matched funding
from industry and other funders.
We have 60 researchers actively working on
manufacturing research projects in medical
device technology.
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Materialise has been working in partnership with MeDe Innovation to deliver novel software solutions via the Mimics Innovation Suite. Specific focus has been on ensuring the success of a novel bioactive implant for osteochondral repair. We have really benefitted from working in collaboration with the MeDe Innovation team and with the other industry partners supporting this tissue regeneration project, which has the potential to be adopted and adapted for a whole range of other clinical areas
Daniel Daryaie
Materialise UK Ltd, industry partner
Our aim
EPSRC Centre for Innovative Manufacturing in Photonics
Photonics and light-based technologies are key enabling technologies for the 21st century and central to our daily lives, from the web to the smartphone. Optical fibre enables the high-speed operation of the internet, cloud and big computing services. Lasers are the tool of choice for increasing the efficiency of advanced manufacturing, from
semiconductors to automotive production. Optical sensors are used in a host of different applications, from healthcare and building to transport infrastructure monitoring.To date, the manufacture of many photonic components, such as specialist optical fibre and new glasses, has been expensive and limited in volume.
The £5.1 million EPSRC Centre for Innovative Manufacturing in Photonics focuses on new methods of fabricating key photonics components so they can be manufactured cost-effectively in high volume with high consistency, opening up new domains of performance.
14
What we offerBased at the EPSRC-supported Optoelectronics
Research Centre at the University of Southampton,
a substantial and internationally-leading institute
for photonics, we offer access to a new, state-
of-the-art clean room, with a unique range of
optical fibre, silicon, glass and planar photonics
manufacturing capabilities.
We have an international reputation for expanding
the range of optical materials, the methods by which
they can be processed, and the devices that result.
We are focused on new, low-cost techniques that
expand both the fundamental performance and the
manufacturability of key photonics components.
Our industrial partners have access to the highest
concentration of photonics expertise in Europe, as
well as over 100 laboratories for characterisation,
testing and development.
We are engaged with companies throughout
the supply chain, from photonics components
manufacturers to end users and system integrators,
who need to access the next generation of
photonics capability.
Universities involved:University of Southampton.
Our partners:AWE Plc, BAE Systems, Fianium Ltd, Fibercore Ltd, FiberLogix Ltd, Gooch & Housego Plc, M Squared Lasers Ltd, OpTek Systems, Oxford Electronics Ltd, Schlumberger, Selex Galileo, Sensoptics Ltd, SG Controls, SPI Lasers UK Ltd, Stratophase Ltd.
Contact: Professor David Payne, Principal Investigator, Tel: +44 (0) 23 8059 3583Email: [email protected] Standen, Marketing Communications, Tel: +44 (0) 2382 594509Email: [email protected] John Lincoln, National Outreach Manager, Tel: +44 (0) 7970 974120Email: [email protected] Gilberto Brambilla, Director, Tel: +44 (0) 23 8059 2696Email: [email protected]
Web site: www.cimp.soton.ac.uk
We are working with UK firms to exploit the untapped potential of optical technologies – extending their portfolios and introducing innovative, yet cost-competitive manufacturing processes in the photonics sector.
Professor Sir David Payne, Principal Investigator
Innovation linksWe have links to the Satellite Applications Catapult
and the EPSRC Centre for Doctoral Training in
Applied Photonics.
Our impactThanks to over £1 million in direct funding from
industry we have developed novel photonic
components and technologies that have enabled
UK companies to expand their product portfolio
in a range of fields. These include photonics,
sensing, aerospace, defence, nuclear, energy and
material processing – enhancing competitiveness
and increasing their market penetration and
overall share.
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Large-area electronics is an innovative way of manufacturing electronics using high-throughput processes, such as printing and coating, with new active materials, including organic semiconductors, novel carbon-based materials and metal oxides. Devices including displays, photovoltaics, transistor circuits and sensors can be fabricated over large areas on a range of substrates, allowing electronic systems to be deployed in non-traditional situations: on paper, plastic or textiles, in furniture, cars and buildings as well as on packaging and even in and on the human body. This enables products to be designed that are
Our aim
EPSRC Centre for Innovative Manufacturing in Large-Area Electronics
thin and light, as well as flexible and robust. With these attributes, electronics systems can enter completely new markets, in the form of intelligent packaging, automation systems in buildings, wearable electronics, anti-counterfeiting devices, healthcare products, and the ‘internet of things’, in which everyday objects are connected via the web. The £5.6 million Centre brings together four academic centres of excellence in the field: the Cambridge Innovation and Knowledge Centre (CIKC), the Centre for Plastic Electronics at Imperial College London, the Welsh Centre for Printing and
Coating at Swansea University, and the Organic Materials Innovation Centre at The University of Manchester. Our research is focused on the challenges of integrating the component technologies, including conventional silicon electronics where necessary, into multifunctional electronic systems using high volume manufacturing processes. We work with a wide range of companies which are pioneering the electronics manufacturing revolution, and end-users who see its commercial potential, helping to establish a vibrant new electronics systems manufacturing industry.
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What we offerBy working with us as a partner organisation you
gain access to the most advanced knowledge in
large-area electronics manufacturing research.
We can help you develop new product concepts or
carry out feasibility studies for manufacturing of
large-area electronics applications.
We support assessment of large-area electronics
tools and fabrication techniques, in terms of yield,
reliability and cost-effectiveness, for industrial
product manufacturing.
We work with industry through Knowledge Transfer
Partnerships and other exchange schemes through
collaborative research projects such as those with
Innovate UK (previously the Technology Strategy
Board), Horizon 2020 or other publicly-funded
schemes, and through our networking events and
roadmapping workshops.
Universities involved:University of Cambridge, Imperial College London, The University of Manchester, Swansea University.
Our partners:3M United Kingdom PLC, Cambridge Display Technology Ltd, CPI Ltd (part of the High Value Manufacturing Catapult), De La Rue International Ltd, Dow Corning Ltd, Defence Science and Technology Laboratory (DSTL), Eight19 Ltd, Merck Chemicals Ltd, Molecular Vision Ltd, National Physical Laboratory (NPL), Nokia Research Centre, Cambridge, Oxford Lasers Ltd, Plastic Logic Ltd, Pragmatic Printing Ltd, RK Print Coat Instruments Ltd, SABMiller PLC, Solvay Fluor GmbH.
Contact: Chris Rider, EPSRC Centre Director, Tel: +44 (0) 1223 767880Email: [email protected] site: www-large-area-electronics.eng.cam.ac.uk
Innovation linksHigh Value Manufacturing Catapult
SPECIFIC Innovation and Knowledge Centre
EPSRC Centre for Doctoral Training in Industrial
Functional Coatings
EPSRC Centre for Doctoral Training in Plastic
Electronics Materials
Our impactLarge-area electronics will impact several high
growth market sectors, with a global market
predicted by analysts to reach at least $13 billion
by 2020
We are already working with industry partners
in two Innovate UK collaborative projects with a
total grant value of over £1.1 million.
The exciting future exploitation routes for our technology will utilise the unique properties of plastics to make electronics conformal, flexible, rollable, foldable and even stretchable. In overcoming the manufacturing obstacles to unlock the commercial potential of this market, the support of the bright minds of UK scientists is invaluable.
Dr Mike Banach, Plastic Logic Ltd
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Full metal circulation has the potential to transform the global metallurgical industry from one that is currently dominated by mining and primary metals production to one that revolves around the reuse, remanufacture or recycling of existing metals through innovative technologies. Achieving full metal circulation will lead to substantial conservation of natural resources and reduction in energy consumption and CO2 emissions, while meeting the demand for metallic materials for economic growth and wealth creation.
Our aim
EPSRC Centre for Innovative Manufacturing in Liquid Metal Engineering (LiME)
However, this depends upon developments in liquid metal engineering to bring it about.The UK metal casting industry is a key player in the global market, and it underpins the competitive position of every sector of UK manufacturing. However, the 500 or so companies in the sector are mainly SMEs, which are often not in a position to undertake the highest quality R&D necessary for them to remain competitive internationally.The £5.1 million Centre for Innovative Manufacturing in Liquid Metal Engineering (LiME)
is a national centre of excellence, based at Brunel University, and in collaboration with Oxford and Birmingham universities. The Centre carries out fundamental research in solidification science, develops new metallic materials, and creates innovative and sustainable technologies to enable the UK metal casting industry and its customers to improve their competitiveness in global markets.
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What we offerOur team of investigators provide the necessary
expertise to carry out world-class research in both
fundamental solidification science and mainstream
casting technologies. We work flexibly as a cross-
institution research team, able to address the major
challenges now facing the metal casting industry
and its customers.
LiME brings together the impressive facilities
for solidification research at our three partner
universities, including state-of-the-art analytical
modelling and molecular dynamics simulation, a
range of innovative casting processes, technologies
for the engineering and assessment of liquid metals,
and an extensive suite of tools for microstructural
characterisation.
We continually seek to build additional collaborations
with academic and industrial partners.
Moreover, in our role as a national centre, we aim
to strengthen the UK solidification and casting
community as a whole. We do this through a
number of vehicles including networking open-
days, technology workshops, and partnerships with
industry federations.
Universities involved:Brunel University, University of Birmingham, University of Oxford.
Our partners:Aeromet International, Aluminium Federation, Cast Metals Federation, CSIRO Light Metals Flagship, Doncasters, Defence Science and Technology Laboratory, Foseco, General Research Institute for Non-ferrous Metals, Grainger & Worrall, Helmholtz-Zentrum Geesthacht, Institute of Cast Metals Engineers, Institute of Materials, Minerals & Mining, Jaguar Land Rover, JVM Castings, London & Scandinavian Metallurgical, Magnesium Elektron, Materials Knowledge Transfer Network, Meridian, NewPro Foundries, Norton Aluminium, QinetiQ, Rautomead, Rolls-Royce, Sandvik, Sapa, Siemens, Tata, TWI.
Contact:Professor Zhongyun Fan, EPSRC Centre Director, Tel: + 44 (0) 1895 266406Email: [email protected] site: www.lime.ac.uk
What we offer
Innovation links
Our impactWe have developed a number of novel metallic
materials and liquid metal processing technologies
that are undergoing industrial scale trials in the UK
and abroad.
To further bridge the gap between laboratory
innovations and full-scale production trials, we are
establishing a £17.4 million Advanced Metals Casting
Centre housing large-scale metals processing
equipment in a purpose-built 1,500 m2 facility.
Since LiME was established we have won
£27 million in research funding including £8 million
from industry. We have become a member of the
global Light Metals Alliance of eight key light metals
research groups, have organised three major
international conferences, and work hard to bring
the UK academic and industrial solidification and
casting communities together.
We have links with the Manufacturing Technology
Centre (MTC) and the Advanced Forming Research
Centre (AFRC) of the High Value Manufacturing
Catapult, and the new Materials Processing Institute.
We work closely with the EPSRC LATEST2
programme. Our focus on innovation is working
directly with industrial partners, for example for
demonstrator and production scale trials, and
through numerous collaborative programmes with
the EU and Innovate UK (previously the Technology
Strategy Board).
Within the international solidification community LiME has an excellent standing, obviously driven by enthusiasm of the highly motivated researchers. The Centre covers the whole range from atomistic modelling to foundry engineering. This is not only a real challenge, but is unique and means they transfer the knowledge gained not only to the scientific community, but also to industrial companies or more general to industrial processes.
Professor Lorenz Ratke, German Aerospace Centre
(DLR), Chairman of the LiME International
Advisory Board
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Most modern high-value manufacturing systems continue to rely heavily on the dexterity and flexibility of manual work. Intelligent automation could be a better alternative to many elements of human work, by improving operational efficiency and removing the need for people to carry out tasks in unhealthy, difficult or dangerous working conditions. This will enable companies to grow and skilled workers to be redeployed, performing other more rewarding tasks. This should bring substantial economic benefits, enabling manufacturers to continue (or return to) producing goods within the UK.The £5.9 million Centre for Innovative Manufacturing in Intelligent Automation is a partnership between Loughborough University and Cranfield University, and has a
Our aim
EPSRC Centre for Innovative Manufacturing in Intelligent Automation
presence on both university sites. Our vision is to:• Bring people and technology
together to research, develop and implement advanced industrial manufacturing automation solutions
• Produce exemplars of research solutions up to proof-of-concept demonstrator stage
• Broaden the take-up of automation throughout UK industry, especially among SMEs
• Maintain high levels of quality whilst increasing production volume at reduced costs
• Take a national role, connecting expertise with need in this growing specialist area
• Inspire young people to consider future careers in highly skilled manufacturing roles
• Promote the further development of intelligent automation for UK industry
We are working to develop automated manufacturing processes previously considered too difficult to automate. Many of the technologies developed will enhance and maximise the use of the existing skill sets within the workforce rather than replace them. The aim of our research is to radically improve the effectiveness of manufacturing operations in key areas of UK industry, working to meet the needs both of large companies and manufacturing supply chains.
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Universities involved:Loughborough University, Cranfield University.
Our partners:Rolls-Royce, Airbus, Control and Data Services, the Manufacturing Technology Centre.
Contact: Professor Mike Jackson, EPSRC Centre Director, Tel: : +44 (0) 1509 227570Email: [email protected] site: www.intelligent-automation.org.uk Twitter: @WeKnowRobots
What we offerWe reach out beyond our existing network to the wider
manufacturing industry, especially SMEs. We aim
to build relationships, working with companies who
may otherwise have little access to high-value work.
We work closely with the British Automation and
Robot Association and the Manufacturing Technology
Centre to identify automation issues for smaller
manufacturers and individual companies, and are
exploring opportunities to address these challenges.
We are keen to grow and expand into different areas
of manufacturing, and welcome expressions of
interest from companies interested in investing as
partners, and shaping our future research direction.
We can offer 400m2 of dedicated lab space at
Loughborough University, and access to state-of-
the-art research facilities at Cranfield University
Academics and researchers work collaboratively
across the two sites and out with industrial
partners, sharing their complementary expertise
to develop truly multidisciplinary research
A fundamental synergy comes from the
integration of human factors researchers with
automation researchers. This teamwork leads to
full automation solutions, or partial automation
solutions. The latter involves human-automation
system cooperative working and has a significant
safety research element
We offer unique technical resources that include:
A Yaskawa SDA20D and SDA10 twin arm robot
cooperative working cell
A Kuka KR16 adaptive welding automation cell
which also has the facility for capturing human
skill and process parameters in TiG welding
A collaborative human-automation cell for the
development of new integrated safety systems
A haptic suit linked to Delmia for operator
ergonomic studies, with eye tracking goggles for
operator attention studies
Optical bore inspection facility mounted on Kuka
KR16 robot
3D surface scanner mounted on Fanuc
LR-Mate for micrometre sized surface
feature measurement
Optical bore inspection facility mounted on
Kuka KR16 robot
The CIM creates a unique supply chain for talent in intelligent automation. These skills are not available to us from anywhere else and will form a pivotal part of our future workforce.
Professor Ken Young, Technology Director,
Manufacturing Technology Centre
Innovation links
Our impact
We are part of a unique pipeline from discovery
through to industrial deployment. Work initiated
within an academic environment can be developed
through an established innovation pathway (the
Manufacturing Technology Centre and Cranfield
Partners) to reach major industrial companies with
the funding and commitment to exploit the results.
This continuous pipeline is central to our success
and value, and unique within the UK.
Fifteen projects that we have initiated will be
progressed to TRL 4+ and supported for development
by industry by the end of 2016.
£1 million has been committed by the industrial
partners to our research.
Industrial partner-led evaluation has indicated that
funds invested through us will lead to a significant
positive financial return through new innovations in
production processes.
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We work on multi-functional additive manufacturing (AM), which is the next step in the evolution of digital fabrication (3D printing) technologies, opening up new possibilities in high-value manufacturing for the production of functional structures in one build operation. This will lead to highly geometrically complex and innovative products across multiple sectors to enable applications which, for example, have electronic or optical elements directly ‘printed-in’ them, or which have integrated pharmaceutical or medical functions. Individual consumers and industrial end-users will benefit through innovative designs and
Our aim
EPSRC Centre for Innovative Manufacturing in Additive Manufacturing
the stream of services provided by the inbuilt functionality of products. Research has shown that additive manufacturing processes also have the potential to help improve sustainability, both in terms of the efficiency of manufacturing processes and the environmental performance of products during use. Based at the University of Nottingham, with Loughborough University as an academic partner, the £5.9 million Centre for Innovative Manufacturing in Additive Manufacturing carries out fundamental and translational research into multifunctional AM. The Centre aims to give the high-value manufacturing sector in the UK the tools to
compete aggressively in the global marketplace, providing sustainable industrial growth and attractive new employment opportunities in this highly industrially relevant new manufacturing methodology.While undertaking low Technology Readiness Level (TRL) research activity, we also work closely with global industry to tackle major industrially relevant research challenges, ensuring that the UK remains at the forefront of AM and its applications. Our priority is to enable commercial exploitation of our research in order to meet the industrial and national requirements for cutting-edge technologies that have a low carbon manufacturing footprint.
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Universities involved:University of Nottingham, Loughborough University.
Our partners:Alcoa, AWE, BAE Systems, Boeing Company, Delcam, Delphi Diesel Systems, Econolyst, GSK, National Physics Laboratory (NPL), Oce, PPG, Printed Electronics Limited, Renishaw, Rolls-Royce, Smart Fibres, Solidica, Stratasys, TWI.
Contact:Professor Richard Hague, Director, Executive Team, the University of Nottingham, Tel: +44 (0) 115 951 3962Email: [email protected] site: www.3dp-research.com
What we offerOur research activities primarily take place in our new
Additive Manufacturing and 3D Printing laboratory
at the University of Nottingham. This is a £6 million
facility covering 500m2 in which the university has
also invested over £2 million in equipment and
refurbishment to create an internationally unique and
state-of-the-art additive manufacturing laboratory.
Specially laid out for our research activities that span
the TRL spectrum, the facility also incorporates three
separate laboratory rooms with restricted access for
confidential work.
Our team includes world-leading researchers in
innovative manufacturing (Centre Director
Professor Richard Hague, for example, is Chair of the
International Conference on Additive Manufacturing
and 3D Printing), as well as highly-skilled technicians.
Though we have a focus on the underpinning science
related to additive manufacturing, we actively offer
many opportunities for business to get involved –
either directly in the research or as part of our
wider network.
In addition to working directly with industry through
projects and partnerships, we host seminars,
networking events and conferences to help develop
the UK’s additive manufacturing community, bringing
together industrial members and researchers.
We also operate an open-door policy to all members
of the industrial community, across most sectors,
including aerospace, automotive, pharma and
consumer, looking to carry out additive manufacturing
research where we work with organisations of all
sizes, from world-leading multinationals to new start-
up companies.
Innovation links
We recently launched the EPSRC Centre for Doctoral
Training (CDT) in Additive Manufacturing, led by the
University of Nottingham with Newcastle, Liverpool
and Loughborough universities as integral partners.
The primary objective of this new CDT is to produce
research leaders to tackle the major scientific
and engineering challenges over the next 10-15
years, enabling additive manufacturing and 3D
printing to play a prominent role in manufacturing,
and provide the people and talent to fuel this new
industrial revolution.
Our impact
We are committed to realising the potential of
our research activities and we strive to create
impact on both academic and industrial levels
through publications in the best scientific journals,
graduation of doctoral students, patenting of
key intellectual property and exploitation of this
intellectual property through licencing into industry
or through spin-out activity.
As additive manufacturing matures, technologies will evolve to transform the ways in which engineers design and fabricate parts... My research team, within the printing group, recently evaluated additive manufacturing research groups around the world and identified the Additive Manufacturing Research Group at the University of Nottingham as a world leader... I believe the proposed use of 3D printing to fabricate multi-functional parts is revolutionary, and we are interested in seeing progress in your investigations.
Edward D. Davis, Senior Strategic Technology
Manager, HP 3D Printing Business Unit
23
Advanced metrology is a key infrastructure technology which increasingly underpins innovative manufacturing. Without measurement, manufacturing is not possible. Measurement is an important way of verifying that innovative manufacturing processes are working as they should, and predicting the quality of products, their function and lifetime performance. Measurement is applied across all manufacturing sectors, and it is of critical importance in key sectors such as aerospace, automotive, microelectronics, energy, healthcare, telecommunications, and low carbon technologies, enabling these industries to flourish and grow in the UK. The ‘factory-on-the-machine’ concept, using novel measurement
Our aim
EPSRC Centre for Innovative Manufacturing in Advanced Metrology
technology, will enable products to be designed, manufactured, measured, and corrected in a single integrated system, making possible a flexible and agile form of high-value manufacturing. It will enable the future factory to make bespoke geometric products, getting them right first time, and every time. This new infrastructure technology, and the knowledge that comes from it, will also contribute to ‘big data’ collection, precision 3D printing, and cloud/distributed manufacturing systems.The £4.7 million Centre for Innovative Manufacturing in Advanced Metrology is based at the University of Huddersfield’s Centre for Precision Technologies (CPT), a long-established group with an international reputation in precision engineering, and metrology R&D. In partnership with the National Physical
Laboratory and the Science and Technology Facilities Council, our aim is to develop the UK’s manufacturing metrology capabilities, and support economic growth in precision engineering.Our highly innovative research and strong links with industry have resulted in the CPT being designated a National Centre of Excellence in Advanced Metrology. Our focus is on developing the UK’s manufacturing metrology capabilities, as well as supporting economic growth in relevant sectors.Our key areas of research are:• Machine tool metrology• Mathematics for metrology• Optical instrumentation• Surface metrology
and applications• Ultra precision manufacturing
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What we offerWe work closely with industry partners to ensure
that our research and projects will benefit the sector
and ultimately lead to more efficient and accurate
manufacturing processes.
We solve real-world manufacturing problems
through cutting-edge metrology research and
development in precision engineering.
Our multidisciplinary team of over 40 research
staff and students includes engineering scientists,
physicists, mechanical and electrical engineers,
mathematicians and computer software developers.
This ensures a high level of innovation and
collaboration in different sectors and disciplines,
including areas not commonly linked to precision
engineering, such as skin science, forensics,
implants and archaeology.
Universities invovled:University of Huddersfield.
Our partners:AMRC, Asquith Butler, BSI, Carl Zeiss, Centre for Integrated Photonics (CIP), Centre for Process Innovation (CPI), Cummins Turbo Technologies, Dapatech, David Brown Gear Systems, DepuyForensic Pathways, Holroyd/PTG, IBS Precision Engineering, London Implant Retrieval CentreMachine Tool Technologies, Manufacturing Technologies Association, NPL, Renishaw, Rolls-RoyceTaylor Hobson.
Contact: Professor Xiangquian (Jane) Jiang, EPSRC Centre Director, Tel: +44 (0) 1484 473634Email: [email protected] site: www.hud.ac.uk/research/researchcentres/ciman
Innovation linksWe have close links to the High Value
Manufacturing Catapult.
Our impactSince its creation in 2011 the Centre has
collaborated with over 100 companies and around
75 universities/research institutes across the world.
Over this period, £3.8 million of additional R&D
funding has been leveraged and the team have
delivered over 40 industrial training, consultancy
and/or measurement services projects.
The Centre is also actively engaged in the
development of new national and international
standards, and has strong links to the National
Measurement System through its close collaborative
relationship with National Physcial Laboratory.
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The UK food manufacturing sector employs around 400,000 people, has an annual turnover of £76.2 billion, accounts for 16 per cent of the total UK manufacturing base, and contributes £12 billion in exports to the UK. However, there are numerous and increasing pressures on the food system, from the primary production of food to the changing behaviours and eating habits of consumers. There is both an increased need to use more of what nature provides while keeping pace with changes in consumer behaviour.
Our aim
EPSRC Centre for Innovative Manufacturing in Food
This requires a new, flexible manufacturing capability, which will enable foods to be made to order, closer to the point of sale and use.Engaging with the UK food industry and the UK science base can help us make food more resource-efficient and secure. The £4.5 million EPSRC Centre for Innovative Manufacturing in Food is helping to develop innovative materials, products and processes for use in food manufacture, and making food supply and manufacture more sustainable. This includes:
• Developing new processing technologies
• Upgrading ingredients to improve resource efficiency
• Developing food manufacturing for healthy diets and lifestyles
• Using new, flexible manufacturing processes such as re-distributed manufacturing
• Promoting eco-food manufacturing
• Developing ideas and strategies for a sustainable food supply chain
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Universities involved:University of Nottingham, University of Birmingham, Loughborough University.
Our partners:Partners helping shape the focus and impact of the Centre are: 2 Sisters Food Group, AB Sugar, Cargill, Food & Drink Federation, J Sainsbury Plc, Knowledge Transfer Network, McCain Foods GB Ltd, Manufacturing Technology Centre, Marks and Spencer Plc, Mars, Mondelez, Nestlé, PepsiCo, Premier Foods, Unilever.
Contact: Professor Tim Foster, EPSRC Centre Director, Tel: +44 (0) 115 9516246Email: [email protected] Twitter: @cim_food
What we offerThe Centre is a collaboration between the University
of Nottingham, the University of Birmingham and
Loughborough University. We offer our partners
research expertise and associated facilities and
equipment, and we are also developing new talent,
employing 30 new researchers.
The University of Nottingham’s Department of Food
Science has a focus on biomaterial processing,
and is home to the Food and Bioenergy Innovation
Centre, which has a bespoke food processing facility.
Loughborough University has a strong focus
on sustainable manufacturing. Its Sustainable
Manufacturing and Recycling Technologies (SMART)
Centre leads in areas such as sustainable product
design, low carbon manufacturing and supply
chain management.
The University of Birmingham’s Centre for
Formulation Engineering won the Queen’s
Anniversary Prize for Higher and Further Education
in 2011. It is the only institute of its kind in the UK,
and meets the process needs of industry in the
manufacture of micro-structured materials.
By becoming Centre partners, organisations in
the food industry can get involved in our research
projects, help to direct our projects, and gain early
access to research data and talent developed at the
Centre. We have an ongoing programme of events to
encourage industry participation.
Innovation linksWe collaborate with the EPSRC Industrial Doctorate
Centre in Formulation Engineering, which carries
out research in industry.
The centre is developing new drying, emulsifying and
3D printing capabilities. We also collaborate with the
EPSRC Centre for Doctoral Training in Sustainable
Chemistry, which will develop new chemical and
manufacturing solutions that are safe, efficient and,
above all, sustainable.
The Centre also has strong links with:
Innovate UK (previously the Technology
Strategy Board)
UK Trade & Investment
Appetite for Engineering
The Knowledge Transfer Network
The Food and Drink Federation
The High Value Manufacturing Catapults
(The Manufacturing Technology Centre)
This Centre will create the science and technology leadership required for the continued strength of the UK’s largest manufacturing sector.
Ian Noble, PepsiCo
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Together, CMAC’s partners have a shared long-term vision: to enable a step change from batch manufacturing of pharmaceuticals to fully continuous manufacturing processes, systems and plants – leading to higher levels of quality at a lower cost, more quickly and in a more sustainable manner. The shared vision, scope and programme for CMAC have been developed through close collaboration with industry and, in particular, our founding strategic partners GlaxoSmithKline, AstraZeneca and Novartis, which continue to provide significant input and support.
Our aim
EPSRC Centre for Innovative Manufacturing in Continuous Manufacturing and Crystallisation (CMAC)
Pharmaceutical manufacturing is entering a period of unprecedented change with the need to reduce costs, enhance sustainability and ensure quality across a broad range of traditional and emergent product types and therapeutic areas. The drivers for change include technological, economic and regulatory factors that have seen an increased focus on manufacturing research to deliver better processes and advanced products.Continuous manufacturing offers significant advantages over traditional batch methods, and
our research will revolutionise the way medicines are made and delivered to patients. This requires an improved understanding of pharmaceutical material functionality and new manufacturing technologies that can be deployed within a highly regulated environment.Our research is bringing together chemists, engineers, pharmaceutical scientists and supply chain management researchers to accelerate the adoption of continuous manufacturing.
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Universities involved:University of Strathclyde (hub), University of Bath, University of Cambridge, University of EdinburghUniversity of Glasgow, Heriot-Watt University, Loughborough University.
Industrial partners:AMTech, AstraZeneca, Clairet Scientific Ltd, Cambridge Reactor Design, GlaxoSmithKline, Novartis. Tier 2:, Mettler Toledo, NiTech Solutions Ltd, Novartis, Perceptive Engineering Ltd, PSE, SyrrisAvantium, Alconbury Weston Ltd.
Contact:Professor Alastair Florence, EPSRC Centre Director, Tel: +44 (0) 141 548 4877 (ext 4877)Email: [email protected] Johnston, Industry Director, Tel: +44 (0) 141 548 2240 (ext 2240) Email: [email protected] Dr Andrea Johnston, Centre Manager, Tel: +44 (0) 141 548 4506 (ext 4506)Email: [email protected]
General Enquiries, Email: [email protected], Web site: www.cmac.ac.uk
What we offerWe have facilities distributed across our seven
partner universities, providing access to unique,
multidisciplinary capabilities over a broad
spectrum of areas.
We have developed a facilities database which
may be viewed globally. We are also developing
an expertise database to make it clear at a glance
exactly what we offer. In addition to conducting
fundamental manufacturing research, the Centre:
Develops new processes on company-specific
problems
Innovates and puts prototypes into practice
Delivers measurable successes that are of real
benefit to society
Creates commercial opportunities for start-ups
and major global companies
Delivers new and innovative approaches to
continuous manufacturing, tailored to
industry needs
Produces a talent pipeline of highly skilled
scientists and engineers
Influences policy, government and regulators
Understands and integrates with broader supply
chain context
Collaborates best with best on a worldwide basis
Innovation linksWe are committed to open access across the broad
industry/academic community. Our EPSRC Centre
for Doctoral Training is helping meet the demand for
highly-skilled researchers in the field, working with
leading UK academics and industry mentors.
We also form part of the Technology and Innovation
Centre at Strathclyde, a hub for world-leading
research, transforming the way academics,
business, industry and the public sector collaborate.
Within this hub the recently announced £34 million
UK Research Partnership Investment Fund scheme
at Strathclyde will establish a world-class facility
for continuous manufacturing and crystallisation
research equipped with a comprehensive suite
of continuous processing process analysis and
characterisation equipment.
Our impact 80 staff and growing
£80 million portfolio funding (original business
plan £36 million)
Recent flagship awards include a £34.2 million
UK Research Partnership Investment Fund;
£22.8 million industry and charity contributions;
and £23 million project approved in the latest
round of the Advanced Manufacturing Supply
Chain Initiative
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The Centre is recognised by stakeholders as a world-leading manufacturing research centre. It will attract inward investment, new jobs and wealth.Craig Johnston, Industry Director
Laser-based manufacturing is a global multi-billion dollar industry. The past 25 years have seen industrial lasers replace conventional tools in many diverse areas of manufacture, enabling increased productivity, functionality and quality.The £5.6 million EPSRC Centre for Innovative Manufacturing in Laser-based Production Processes opens the door to a diverse range of new technologies, and manufacturing applications,
Our aim
EPSRC Centre for Innovative Manufacturing in Laser-based Production Processes
helping UK industry to take maximum advantage of these advances by bringing together a multidisciplinary team of leading UK researchers and key industry partners.We run a wide-ranging programme of coordinated research and UK-wide network-building activities which include strong European links. This approach enables significant business growth opportunities, stimulating the broader UK community, providing
leadership in the development of UK public policy, giving access to infrastructure for SMEs, and providing education and training for industry.Our vision is to allow UK manufacturing industry to take advantage of high quality, high precision, repeatable and flexible laser-based production processes, by developing and refining new manufacturing techniques.
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Universities involved:Heriot-Watt University, University of Cambridge, Cranfield University, University of Liverpool, The University of Manchester.
Our partners:AILU – Association of Laser Users, APT Technologies, Airbus, Attica, AWE, Carrs Welding TechnologiesCoherent Scotland, Compound Semiconductor Technologies, GE Aviation, Gooch & HousegoHelia Photonics, JK Lasers, Laser Cladding Technology, Laser Expertise, Laser MicromachiningLitron Lasers, Manufacturing Technology Centre, MenloSystems, Micrometric, M-Solv, OpTek Systems,OptoScribe, Oxford Lasers, PowerPhotonic, Renishaw, Selex-ES, SPI Lasers, Rofin-Sinar UK,Rofin-Baasel UK, Rolls-Royce, Tata, Trumpf, TWI.
Contact: Professor Duncan Hand, EPSRC Centre Director, Tel: +44 (0) 131 451 3020Email: [email protected] site: www.cim-laser.ac.uk
What we offer
Our distributed Centre team offers world-class
background knowledge of a wide range of laser-
based manufacturing applications and high-level
technical skills in the science and technology of
both laser-material processes and advanced lasers,
optics and related hardware systems.
Moreover, we have a wide range of high average/
peak power industrial laser systems across many
pulse lengths including millisecond, nanosecond,
picosecond, femtosecond and continuous-wave, and
wavelengths from the UV through to the infrared
(355nm, 532nm, 1.06μm, 2.94μm, 10.6μm), and with
average power levels from a few tens of Watts
to multi-kW.
These laser systems are coupled with high
precision motion systems, including high speed
galvo scanners and high precision air bearing and
cross bearing stages. The laser processes that can
be provided encompass micromachining, optical
modification, polishing, cutting, welding and other
joining processes.
We also have extensive laser-based additive
manufacturing systems, with a particular focus on
powder bed processes. Analytical facilities include
>20 electron microscopes, comprising SEMs, two
dual beam Focused Ion Beam (FIB) microscopes,
and five Transmission Electron Microscopes (TEMs).
Seedcorn projects allow SMEs to work with us on
two-week feasibility studies or pump-prime projects
at no cost to themselves. Each project is awarded
up to two weeks of researcher time, with input from
members of the Centre academic team to develop
or test laser-based production processes that could
benefit the SME involved.
Innovation links
We have close links to several EPSRC Centres for
Doctoral Training that complement and augment
our research effort, including the EPSRC Centre for
Doctoral Training in Additive Manufacturing.
Our impact
Our underpinning approach to exploitation is the
systematic sharing of new scientific information and
technology with industry partners.
In addition to the Core Platform and Flagship
programmes, additional leverage and industry
engagement are being developed via a series of
initiatives. These include directly-funded, company-
focused research projects; partnering in Innovate UK
(previously the Technology Strategy Board) projects;
and by actively promoting larger-scale EU-funded
programmes, utilising our well-developed
European networks.
In addition, the Centre Outreach Programme aims
to help stimulate and coordinate the UK industry/
academic community with the objective of developing
UK manufacturing industry growth strategies and
influencing the formulation of national
investment policies.
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Regenerative medicine is a high-value field of healthcare, with the potential to transform lives for the better. It covers a wide range of therapies designed to enable damaged, diseased or defective skin, bone and other tissues to work normally again.The regenerative medicine manufacturing sector seeks to translate these therapies into the
Our aim
EPSRC Centre for Innovative Manufacturing in Regenerative Medicine
clinic, in sufficient quantity and in safe and cost-effective ways.The £5.8 million EPSRC Centre for Innovative Manufacturing in Regenerative Medicine is led by Loughborough University, in partnership with Keele University and the University of Nottingham.We work to equip businesses in the regenerative medicine
manufacturing industry with the tools, technologies and platforms they need, from end to end of the supply chain. We use a systems approach to draw together the many processes involved in transferring the right therapies to the right patient at the right time.
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What we offerWe collaborate with academic, clinical and
commercial organisations on a wide range of funded
research. We are building a community to share best
practice in regenerative medicine manufacturing.
Each of the universities within the Centre has
cutting-edge facilities which are available to our
partners, including quality-managed biological
engineering laboratories, advanced manufacturing
workshops and analytical measurement suites.
Our experts are available to work on confidential
research projects for commercial clients.
Businesses can commission our researchers to
work on problems specific to their needs.
Opportunities also arise for tools and technologies to
be licensed to commercial organisations or for spin-
out companies to be created.
Innovation linksThe Centre works with a wide variety of collaborators
– academic, clinical, industrial and regulatory. Our
close links with the Cell Therapy Catapult help our
partners take their innovations into the marketplace.
Universities involved:Loughborough University, The University of Nottingham, Keele University, Heriot-Watt University, University of Bath, University of Birmingham, University College London.
Our partners: Asymptote, Athersys, Baker Ruskinn, Bose ElectroForce Systems Group, BSI, CCRM, Cell Therapy Catapult, GE Healthcare Life Sciences, GSK, Harvard Stem Cell Institute, Instron TGT, Intercytex, International Organization for Standardization, I-Stem, Knowledge Transfer Network, LGC, Locate Therapeutics, Medilink East Midlands and West Midlands, MHRA, NC3Rs, Neusentis, Newcastle upon Tyne Hospitals NHS Trust, NHS Blood and Transplant, NIBSC, ReNeuron, Scottish National Blood Transfusion Service, Smith & Nephew, TAP Biosystems, University Hospitals of Leicester NHS Trust.
Contact: Professor Nick Medcalf, EPSRC Centre Director, Tel: +44 (0) 1509 564898Email: [email protected] Sophie Dale-Black, Head of Engagement, Tel: +44 (0) 1509 227649Email: [email protected] site: www.epsrc-regen-med.orgTwitter: @RM_Outreach
Our impactWe deliver cost-effective processes that increase
patient access to advanced therapies. We work with
the regulatory authorities to inform the way that
safe, effective treatments can be produced.
We support policy in advanced therapies by working
on committees and governmental initiatives. We
promote good practice through our contribution to
work on international standardisation.
This bridging of biology, medicine and engineering
creates one of the most exciting areas of
multidisciplinary science – and it will lead to a new
manufacturing industry.
We have benefitted greatly from collaborating with the EPSRC Centre. Accessing first-class materials and drug delivery expertise has helped transition ideas from early proof of concept into full development.
Rob Quirk, Director, Locate Therapeutics
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Our fruitful collaboration with the EPSRC Centre at Loughborough University has given us access to manufacturing science expertise and specialist equipment to support the progress of two of our flagship projects.
Dr Stephen Ward, Chief Operating Officer, Cell
Therapy Catapult
Working with Professor Shakesheff and the EPSRC Centre has accelerated our product development work and created a new important opportunity to manufacture a regenerative product for dental and maxillofacial applications.
Dr Marco Tatullo, Director of Research, Calabrodental
Making complex engineering products is hard; making them last a long time is harder.The £11.1 million EPSRC Centre for Innovative Manufacturing in Through-Life Engineering Services carries out research into extending the life of technological products and associated issues such as degradation and failure mechanisms, autonomous
Our aim
EPSRC Centre for Innovative Manufacturing in Through-Life Engineering Services
maintenance, component obsolescence and whole life cost modelling. Hosted by Cranfield University and Durham University, the mission of the Centre is to improve the availability, predictability and reliability of complex engineering products that deliver the lowest possible cost over their whole life cycle.
Our vision is to provide thought leadership in through-life engineering services, and be the first choice for UK manufacturing companies as a source of technological solutions, R&D capability, knowledge, skill and advice. We are unique in what we offer.
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What we offerThe Through-life Engineering Services Studio is
established in the heart of the Cranfield University
Campus and at Durham University. The studio
facilities provide instrumentation and laboratories
for carrying out experiments and developing
technology and process demonstrators.
Among the facilities within the studio are:
An environmental chamber to support thermal
cycling, dielectric over-voltage, thermal stress
and current overload testing
NDT and associated capabilities in a number
of techniques which include ultrasound, eddy
current and thermography scanning and
measurement technologies
An augmented and virtual reality suite
The facility also allows for a collaborative working
environment, where multiple participants can
simultaneously manipulate elements on
their displays.
There are various ways in which companies can get
involved with us, from short-term, focused projects,
through longer and broader interactions, to full
membership of the core partner group, giving you
the ability to steer the direction and focus of
our research.
We have also launched a TES Club, which provides
a simple way of engaging with Centre activities,
especially for smaller companies in the service and
support supply chain.
Universities involved:Cranfield University, Durham University.
Our partners: Rolls-Royce, BAE Systems, Ministry of Defence, Bombardier Transportation, British Standards Institute, Intelligent Energy Ltd, Cassidian Test and Services Ltd, National Instruments Ltd,EnginSoft UK Ltd, GOM UK Ltd, Northrop Grumman Sperry Marine Ltd, PRICE Systems International,Siemens Ltd, Copernicus Technology Ltd, ADS Group Ltd, East of England Energy Group, UK Council for Electronic Business, The Knowledge Transfer Networks (KTNs), The Safety and Reliability Society (SaRS), The Manufacturer.
Contact:Professor Rajkumar Roy, EPSRC Centre Director, Tel: +44 (0) 1234 758555Email: [email protected] Shaw, EPSRC Centre Manager, Tel: +44 (0) 1234 750111 Ext 2281, Mobile: 07711 706287Email: [email protected] Collins, EPSRC Centre Outreach Coordinator, Tel: +44 (0) 1234 750111 x 4031Email: [email protected] site: www.through-life-engineering-services.org
Innovation linksWe have close links with the Electronics, Energy
Generation and Supply, and Aerospace, Aviation and
Defence Knowledge Transfer Networks. We have
generated one patent and have two more potential
patents in the pipeline.
We held an inaugural TES Knowledge Hub dinner
for 70 senior executives from industry and captured
key themes for the future direction of our sector.
These leading thinkers will help guide our innovation
approach.
Our impactThe five core projects of the Centre are producing
tangible results, and the collaborations with our
industrial partners have become stronger.
We have completed several industrial use cases
to add value to the partners. We have published
many papers in both peer-reviewed journals and
at international conferences and now have in
production the first book in Through-life Engineering
Services which is due to be published in early 2015.
We have developed a series of initiatives such
as establishing a new international conference,
TESConf, with 80 papers and 140 delegates in its
third year, sponsoring a national award in Through-
life Engineering Services, also in its third year; and
have held a series of open calls for feasibility studies
complementary to our core research and funded 19
proposals involving 11 new universities with
the Centre.
We have also supported a series of successful
proposals valued at £5.7 million which have grown
the influence of the Centre.
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Ultra precision has many different applications, from micro-fluidics to large telescope and space optics. The technologies and techniques involved allow features on the atomic scale to be reproduced over large areas, with high yield and high quality.The £5.9 million EPSRC Centre for Innovative Manufacturing in Ultra Precision is led by Cranfield University, in collaboration with the University of Cambridge and the National Physical Laboratory. The Centre helps to accelerate the development of emerging high-value products, through internationally-leading research
Our aim
EPSRC Centre for Innovative Manufacturing in Ultra Precision
on ultra precision processes. It engages with the UK supply chain in precision manufacturing, helping to create opportunities for future wealth creation in emerging sectors.
What we offerOur primary role is to provide bespoke machine tools that can produce nano-scale features on metre-scale substrates, both rigid and flexible. As well as benefiting from world-leading research and the most rapid laser-assisted focused ion beam processing, our partners
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have access to the most compact machine tooling centre, and the largest flexible film roll-to-roll processing equipment, built on a production scale.We engage with organisations throughout the supply chain for ultra precision equipment and its applications, from large machine producers to small businesses dealing with single-stage processes, and raw materials suppliers. This is increasingly the case, as UK businesses develop their own new products and services, which rely on access to facilities on the scale of what we have developed.
Innovation linksOur educational demonstrator Watch It Made™
is being developed into a self-sustaining
educational experience
Our EPSRC Centre for Doctoral Training in Ultra
Precision is integrated with the National Strategy
Programme and links educational and industrial
outreach activities
We are involved in national networking
events across the UK, including partnering
with the Centre for Process Innovation (CPI),
Manufacturing Technology Centre (MTC) and
High Value Manufacturing (HVM) Catapults
Output from our large roll processing platform
provides sample material for the European
EMPIR metrology programme and EPSRC
metamaterials research projects.
Universities involved:Cranfield University, University of Cambridge, National Physical Laboratory.
Our partners:3DE, Aerotech (UK), Castech Ltd, Double-R Controls Ltd, Fanuc (UK), Gooch & Housego, Heidenhain (UK), Hexagon Metrology, Holford Precision Ltd, Integration Technology Ltd, Loxham PrecisionM-Solv, Poeton Ltd, Qioptiq Ltd, SPI Lasers UK, Timson, Westwind.
Contact:Martin O’Hara, National Strategy Manager, Tel: +44 (0) 1234 752958Email: [email protected] site: www.ultraprecision.orgTwitter: @UPrecisionUK LinkedIn: Ultra Precision UK NetworkFacebook: Ultra Precision UK
Our impactOver 30 businesses have now joined in with our
activities. In addition we have seen:
Over £7 million in added value from industrial
and other non-EPSRC sources
40 papers published, including by our CDT
researchers as well as Centre investigators.
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I am impressed and extremely interested in your reel-to-reel system and welcome the opportunity of being involved. We are a British company manufacturing reel-to reel equipment and have extensive experience in many of the processes; access to a large-scale research platform will help keep the UK ahead in this technology.
Neal Rothwell, Group CEO, Double-R Group
The Ultra Precision networking event at CPI brought together industry and academic experts and enabled us to showcase our facilities. Several interesting projects from the event are being considered and we are now working together with the Ultra Precision and Advanced Metrology centres to develop a roll-to-roll summer school for 2015. This has strengthened the relationship between CPI and the Ultra Precision CIM and we look forward to a very productive relationship moving forward.
Dr Jon Helliwell, Director of Printable Electronics,
Centre for Process Innovation
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