DKM for NKM
Example based on intelligent digitalized design system
Dr. Mingguang ZhengChief Designer, President of SNERDI
Senior Vice President of SNPTC
11 November 2016
上海核工程研究设计院 www.snerdi.com.cn
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DKM Concepts & Purpose
Snerdi DKM Initiative
Intelligent Digitalized Design SystemContents
Summary
DK is the footstone of Nuclear Knowledge Management
Knowledge
R&DV&V
Manufacture
Construction
Commissioning
O&M
Decommission
Big data and
DKM for NKM
Challenges of NKM
Huge quantity created
Collect tacit knowledge
Loss when transferring
Hard to preserve all
Sharing hurdles to cross
Right knowledge to use
Required for safer NPP
Strict Safety Req.
~ 100 years life
Complicated Tech.
Multi stakeholders
Design forms the gene of NPP
DKM Concepts & purpose
Create Acquire categorize Preserve Transfer Share Utilize
Effective & Efficiency DKMplays key role for
NKM and Nuclear Development
K Based Designer creates the knowledge in the process,and K will be used and recreated during the whole life of NPP
Importance to the top design for DKM
1999-2003
From the beginning
DATA Asset collect
As many as possible
2004-2008
Data Center set up
DATA Reconstruction
Establish the attributes and
relationship for each data
2009-NOW
Ali Cloud
Big Data Calculation
Preserving and categorizing to add
data value
Knowledge → DATA → Value added → Provide Solutions for all industries
DKM Concepts & purpose
Snerdi DKM Initiative
Intelligent Digitalized Design SystemContents
Summary
DKM Concepts & Purpose
2008-2014 SNERDI Initiatives of DKMfrom training efficiency and problem of data in service
Project management, Process, R&D, Documentation Management oriented
SNERDI DKM initiatives
DKM Areas to be improved:• Inter-connection • Design margin allocation• Usage efficiency • Share and transfer to
other stakeholders• Integrate process and
management (quality, schedule, manpower)
Digital BIG DATA AI BIM Semantic3D
Printing…
2014-NOW SNERDI DKM focusing and implementing in the Development of IDDS for serialization of design and operation service of life long
SNERDI DKMSolution
SNERDI DKM top requirements
Intelligent DigitalizedDesign
SYS
Base on Modern Tech.
Safety
EconomyPerforma
nce
DKM Concepts & purpose
Snerdi DKM Initiative
Intelligent Digitalized Design SystemContents
Summary
Engineering Design
V&V Operation & Maintenance
Research & Innovation
Manufacturing Construction
Design Quality Management System
DQMS
Big Data Center
Configuration of Intelligent Digitalized Design System
Designer
decommissioning
Research&
Innovation
EngineeringDesign
V&V
Manufacture &
Construction
Operation&
Maintenance
Intelligent Digitalized Design System of R & I to build smart design tools and rules
Process
Knowledge
TASK
DATA
Navigational DKM
in the R & I Platform
Single access
Top-tier Target decompose
General performance
balance and optimization
Benefit
Auto iteration to achieve best design
Process visualized and traceable
DK and information auto accumulated
Research&
Innovation
EngineeringDesign
V&V
Manufacture &
Construction
Operation&
Maintenance
Intelligent Digitalized Design System to do smart design including design and justification
Benefit General improvement including safety,
quality, reliability, and economy
Efficiently customized design
Inter-disciplinary engineer training
Solidify DK flow in design process
Intelligent Engineering Design Platform
Design margin allocation
Design process reconstruction
Integrate codes & standards with
design process
Expert system
Research&
Innovation
EngineeringDesign
V&V
Manufacture &
Construction
Operation&
Maintenance
Intelligent Digitalized Design System V&V by DKM and for DKM
Integrated V&V Platform + Human Factor Lab All Systems integrated to stimulate
operation and accident conditions in
Analysis Calculator
Human Factor Lab for Operator training
and design improvement feedback
Input NPP data to perform real time
safety assessment
Performance V&V Platform
Human Factor Lab
Benefit Design optimization and reliability
improvement
Reduce human error and safety
improvement
DK V&V
冷 冷 1A冷 冷
0.000 B °C
DDS-RSA27-T1
0.000 B °C
DDS-RSA31-T1
0.000 B °C
DDS-RSA33-T1冷 冷 1B冷 冷 冷 冷 2A冷 冷
0.000 B °C
DDS-RSA29-T1
0.000B °C
DDS-RSA35-T1
0.000 B °C
DDS-RSA37-T1冷 冷 2B冷 冷
冷 冷
冷 冷
0.000 B %
PMSA-PWLC-6-MED
0.000 B MPa
RCS-PT191A-MED
RCS-V005A
RCS-V005B
0.000 B °C
CCS-TE264
0.000 B °C
DDS-RSA53-T1
0.000 B A
ECS-EV-41-TCUR
0.000 B mm
DDS-RSA97-Y1
0.000 B °C
CCS-TE260
0.000 B °C
DDS-RSA55-T1
0.000 B A
ECS-EV-51-TCUR
0.000 B mm
DDS-RSA99-Y1
0.000B °C
CCS-TE259
0.000 B °C
DDS-RSA57-T1
0.000B A
ECS-EV-61-TCUR
0.000B mm
DDS-RSA0B-Y1
10
11
13
1216
17
19
18
22
23
24
2534
35
37
36
40
41
43
42
46
47
49
48
冷 冷 冷冷 冷 冷 冷
RCS冷 冷
冷 冷1A / 1B
冷 冷2A /2B
RCP 1A RCP 1B RCP 2A RCP 2B冷 冷 冷 冷 冷 冷 冷 冷 冷
3 9 15 27 33 39 452151
2013-11-11 06:48:15
DROP # CAP1400 2冷 冷
RCS001 1/10
RCS
冷 冷 冷 冷 冷 冷 冷 冷 冷 冷
0.000B MWt
冷 冷 冷
0.000B MWe冷 冷 冷
冷 冷冷 冷 冷 冷
冷 冷 冷 冷 冷冷 冷 冷 冷
54
73
74
2 8 14 20 26 32 38 44
CCS冷 冷
55
RCS-MV-01
冷 冷 冷 冷 冷 冷 冷
冷 冷 冷 冷 冷 冷 冷
冷 冷 1冷 冷 冷 冷 冷 2冷 冷 冷
0.000B %
DDS-PPP07-Y0
0.000 B %
DDS-PPP07-Y1
0.000 B %
DDS-PPP08-Y0
0.000 B °C
PMSA-RCTA-MEDRCS冷 冷 冷 冷
冷 冷 1冷 冷 冷 冷 冷 冷 2冷 冷 冷 冷
0.000 B %
RCS-FT101A-MED
0.000 B %
RCS-FT102A-MED
RCS-MB-01SG 1
M
M
MP-01B
MP-01ARCS-MB-02SG 2
M
M
MP-02A
MP-02B
4
5
7
6
1
冷 冷 1冷 冷 冷 冷 冷 冷 2冷 冷 冷 冷
RCS-MV-02冷 冷 冷
ADSA冷 冷
ADSB冷 冷
冷 冷 冷冷 冷 冷 冷 冷
50
CVS冷 冷
56
ECS冷 冷
57
PSS冷 冷
58
PXS冷 冷
59
RNS冷 冷 冷 冷 冷 冷
60
SGS冷 冷
61
WLS冷 冷
62
F-冷 冷 冷冷 冷
63
F-RCS冷 冷 冷 冷
64
F-RCS冷 冷 冷 冷
65
F-RCS冷 冷冷 冷 冷 冷 冷
66
T-冷 冷冷 冷 冷 冷 冷
67
T-RCS冷 冷/冷 冷 -冷 冷 冷
68
T-RCS冷 冷/冷 冷 -冷 冷 冷
69
T-冷 PZR冷 冷冷 /RCS冷 冷
70
71
72
73
74
76
75
冷 冷 冷 冷
CCS冷 冷 冷 冷
冷 冷 冷 冷 冷
冷 冷
冷 冷 冷 冷 冷
0.000 B °C
CCS-TE26528
0.000 B °C
DDS-RSA51-T129
0.000 B mm
DDS-RSA95-Y130
0.000 B A
ECS-EV-31-TCUR31
RCP 1A RCP 2A RCP 1B RCP 2B
Research&
Innovation
EngineeringDesign
V&V
Manufacture &
Construction
Operation&
Maintenance
Intelligent Digitalized Design System to convert to computerized manufacturing & erection
Manufacture based design System
Holographic 3D design
information share
Acceptance criteria loaded
automatically
Living Construction System
3D+schedule=4D
4D+cost=5D
5D+human resource=6D…
BENIFIT
Knowledge transfer based on single
data source——3D model
Real-time interaction between
designer and manufacturers and
constructors
Benefit DK recommendation and people training
Predictive maintenance to reduce cost
ISI Optimized and LTO support
Decision support
Performance improvement and knowledge
feedback
Online MonitoringLiving AnalysisResearch
&Innovation
EngineeringDesign
V&V
Manufacture &
Construction
Operation&
Maintenance
Intelligent Digitalized Design System for the support of O&M through DKM
Equipment
Systems
Whole Plant
Intelligent DiagnosisSafety Assessment
Simplify Control Performance Evaluation
Intelligent O&M Platform
O&M Stimulation Platform
Research&
Innovation
EngineeringDesign
V&V
Manufacture &
Construction
Operation&
Maintenance
Intelligent Digitalized Design System not only for one NPP
BIGDATA
CENTER
•One Center for Searching
•Mining for Value
•Discover Logic
•Large scale Management
•Tacit to Explicit
•All participants
•Full Life Cycle
•Whole Industry
•Multi Projects
Quality management based on data
DT Solution for knowledge management
DKM Concepts & Purpose
Snerdi DKM Initiative
Intelligent Digitalized Design Systems
Contents
Summary
Summary
1. The platform of Intelligent Digitalized Design System for DKM facilitates
the knowledge cultivation, generation, transferring, sharing and
application from beginning to the end;
2. Data become the most valuable and important asset for all stakeholders;
3. Benefits created from DKM for all stakeholder , to guarantee the safety,
economic competitiveness of nuclear power industry;
4. Data and knowledge based quality management system and related
standards need to be developed, including software, hardware and data
security.
5. DKM for NKM is just in the right time to develop and all of Nuclear Power
Industry including universities need to join together and push her forward.
Progress of the first global AP1000 & CAP1000 development
AP1000 Progress: Hot Functional Test
CAP1000 DevelopmentSanmen #1
CompleteIn Nov,2016
Haiyang #1
CompleteIn Dec,2016
AP1000 Feedbacks from design, safety
review, manufacturing, construction.
Domestic Adaptability design/Optimization
Equipment and material localization
Safety Enhanced after Fukushima Accident
Metric and Imperial conversion
Test for Passive System and equipment
Modification with AP1000 experience feedback
Localization (ig. RCP)
Rector Protection System - Nupac Development
CAP1400 development
CAP1400 FCD Ready
Fuel
RPV
THANK YOU !上海核工程研究设计院 www.snerdi.com.cn
Paris Agreement
• limiting global warming to well below 2℃.
• US and China formally join pact.
WNA AND OECD/NEA
• 1000 gigawatt new nuclear capacity by 2050
• 25% of electricity supply 2050
• To deliver reliable, affordable and clean electricity by nuclear energy
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