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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
AURT366108ACa""% ot a'no!t#(
)"o(e&"e!
AUR30*0+ CERTI,ICATE III IN AUTO-OTI.E -EC/ANICA TEC/NOOGY
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
$
hen moto" 2eh#(le! an& othe" en'#ne&"#2en ma(h#ne"% 4"ea5&own atomot#2e te(hn#(#an! m!t 4e a4le to7
Th#! #! (alle&DIAGNOSIS,
falt nn' o"
t"o4le !hoot#n'9
Th#! #! (alle&
REPAIR.
hat #! :a'no!#!;<
1. Identify the problem.
2. Find the c!"e of thef!lt.
#. Fi$ it.
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
No"mal an& a4no"mal !tate!
Abnormal state Th#n'! a"e NOT wo"5#n'
the wa% the% !hol&
Normal state Th#n'! a"e wo"5#n'the wa% the% !hol&
DiagnosisRepair
<
%
3
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
Re"!lt of!n"fe &or'
prctice"
(o"t"
In="% to a wo"5e"
Pa#n )o!!#4le !a4lement
-e(al (o!t!
o!! of #n(ome
Go2e"nment !afet%
#n!)e(t#on!
In("ea!e& wo"5)la(e#n!"an(e )"em#m!
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2eh#(le
Co!t to the wo"5!ho)
Re&(e& )"ot!
Dama'e& "e)tat#on
Th#n5 !afet%
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
,ollow all O(()at#onal /ealth an&Safet% '#&el#ne!
O4e% all !afet% #n!t"(t#on! f"om %o"
em)lo%e"9
ea" PPE >)e"!onal )"ote(t#2ee?#)ment@7
• e%e )"ote(t#on
• 'lo2e!
• welltt#n' o2e"all!
• !afet% footwea"9
Th#n5 !afet%
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
)*rd +ht cn hppen
Lifting Hurt your back or shoulders.
Exhaust gases Carbon monoxide (CO) in the exhaust can killyou.
Loose clothing Can get caught in moving arts.
o"5!ho) /aa"&!
6
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
)*rd +ht cn hppen
Electricshock
!gnition systems roduce voltages of "#$### to%#$### volts.Can kill you.
&atteries &attery acid 'ill destroy clothing$ burn skin$ andcan cause blindness if it gets in your eyes.
o"5!ho) /aa"&!
B
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
A&2anta'e! of 'oo& a'no!#!
+ho -enet"
The (!tome"
T#me an& mone% not wa!te&
.eh#(le #! o the "oa& fo" m#n#mm amont
of t#me
No "ewo"5 "e?#"e& th"o'h w"on' a'no!#!
The
te(hn#(#an S5#lle& an& e(#ent em)lo%ee! 2ale& an&
"ewa"&e& 4% em)lo%e"
Sat#!fa(t#on of &o#n' a 'oo& =o4
The wo"5!ho) o4 (om)lete& #n !ho"te!t )o!!#4le t#me !o
mo"e =o4! (an 4e (om)lete& #n a &a%
a""ant% (o!t! &own 4e(a!e wo"5 #! h#'h
?al#t%
8
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
Someth#n' that #! a4no"mal
Someth#n' the &"#2e" (an!ee hea" feel o" !mell
The f"ontt%"e! ha2e
wo"n ot 2e"%?#(5l%9
The en'#ne(t! ot atthe t"a(
l#'ht!F
The (lt(hfeel!fnn% 999
It;! ma5#n'a whoo
whoo whoono#!e9
hat #! a !%m)tom<
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
A f!lt / bnorml condition in 0ehicle "y"tem orcomponent9
-a% 4e7
•a ha"&wa"e falt >th#n'! wh#(h a"e 4"o5en wo"n et(@
•a !oftwa"e falt >#n an ele(t"on#( mo&le@9
hat #! a falt<
The (lt(h
feel!fnn% 999
The (lt(h
ma!te"(%l#n&e"m#'ht 4elea5#n' H
Customer noticesa symptom
Symptom iscaused by a fault
10
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
The (lt(hfeel!fnn% 999
The (lt(hma!te"(%l#n&e"m#'ht 4elea5#n' H
Customer noticesa symptom
Symptom iscaused by a fault
hat (a!e& the falt<
What is the cause of the fault?
Contam#nate&(lt(h #& ha!&ama'e& thema!te"(%l#n&e" !eal!9
11
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
All a'no!t#( )"o(e&"e! a"e logical an& systematic.
Th"ee (ommon a))"oa(he! a"e7
T%)e! of a'no!t#( )"o(e&"e!
Ste)$
Ste)3
Ste)1
Ste)+
Ste)6
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Ste)*
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t
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39 Jla(5 JoK
$9 J"an(h#n'
1$
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
Carry outmore tests
3ES
2. Gther informtion
#. (on"ider theinformtion
4. F!lt nd c!"eidentied
5. Repir the f!lt
6. (hec' ll "y"tem" tom'e "!re f!lt i" $ed
1. (onrm the f!lte$i"t"
NO
,ee&4a(5 loo)
13
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 1*
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
Step 17 (onrm the "ymptom"• I! the"e a(tall% a falt<
• A"e %o an& the (!tome" tal5#n' a4ot the !ame th#n'<
Step 27 Gther informtion
• Le!t#on the (!tome"9• Do a Mloo5 an& feel te!t9
• Con!lt !e"2#(e 4llet#n! wo"5!ho) manal! on4oa"&t"o4le (o&e! o" othe" #nfo"mat#on !o"(e!9
Step #7 (on"ider the informtion nd e0idence8thered
• A"e the"e (le! a4ot whe"e the )"o4lem #!<
• hat th#n'! a"e not )o!!#4le an& what th#n'! are )o!!#4le<
The !#K !te)!
1*
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 1+
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
Step 47 octe the f!lt nd c!"e of the f!lt• Do %o nee& to (a""% ot mo"e te!t!<
Step 57 Repir the f!lt
• hat #! the mo!t a))"o)"#ate metho& of "e)a#"<
Step 67 (hec' ll "y"tem" nd conrm the f!lt i"$ed
• Doe! the falt% !%!tem o)e"ate (o""e(tl%<
• Do all "elate& !%!tem! o)e"ate (o""e(tl%<
• /a2e an% new falt! 4een #nt"o&(e&<
The !#K !te)!
1+
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 16
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
Sample Job Card
Job No. Date Time Received ..
Service
Adviser
..
Technician ..
Customer Name & Address...TEL
Year/ a!e/ odeleg. *o.+!* *o..Engine *o.
Customer Concern ,ilometres .
Authorit" to Repair Si#natureDate$/$%/$$%
-ate /ime 0romised TBA
Description o 'or! Carried (ut Time on Time o
)arts Cost
Additional 'or!* Authorit" toRepair
1ignature.
.-ate..2.2
O via /elehone /imereceived...
Email 3ax
Re(o"n' the wo"5
16
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 1B
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
A. Introd!ction
• hat #! the "e)o"t a4ot<
• h% #! #t 4e#n' w"#tten<
-. Proced!re
• hat wa! &one< hat te!t!< hat e?#)ment<
• An% !)e(#al (ont#on!<
(. Re"!lt" of te"t" 9 in0e"ti8tion"
• hat a"e the "e!lt! of an% te!t! %o &<
• hat #! the (ont#on of (om)onent!<
Pa"t! of a "e)o"t
1B
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES 18
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
D. (oncl!"ion
• hat #! the falt<
• hat #! the (a!e<
• /ow & %o "e)a#" #t<
E. Recommendtion"
• Do %o th#n5 an% f"the" a(t#on #! nee&e&<
Pa"t! of a "e)o"t
18
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
1
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
•Somet#me! (alle& a :&e(#!#ont"ee; o" a :t"o4le t"ee;9
• A!5 an& an!we" :%e! o" no;?e!t#on!9
• Somet#me! fon& #n wo"5!ho)
manal!9
NO
NO
Oil le0el
correct
Pre""!recorrect t 25:;
2
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
E(> ?blc'
bo$@
Inp!t 1
Inp!t 2
Inp!t #
Inp!t 4
O!tp!t1
O!tp!t2
O!tp!t#
• U!efl w#th ele(t"on#(all%(ont"olle& !%!tem!9
• Con(ent"ate! on te!t#n'e2e"%th#n' ot!#&e the
4oK9
• -o!t l#5el% a falt% !en!o"o" a(tato" w#ll 4e fon&9
• If all #n)t! ot)t! an&
(onne(t#on! a"e O the)"o4lem m!t l#e w#th#nthe ECU9
Jla(5 JoK D#a'no!#!
$0
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $1
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
• Re)o"t! ele(t"on#(all% when !ometh#n' #! not o)e"at#n'(o""e(tl%9
• Gathe"! #nfo"mat#on f"om !en!o"! an& (om)a"e! #t w#th!to"e& !)e(#(at#on!9
• hen a !)e(#e& falt o(("! the &"#2e" #! ale"te& 4% al#'ht on the &a!h4oa"&9
Malfunction Indicatorlight
On4oa"& a'no!t#(! >OJD@
$1
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $$
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
Ol&e" OJD !%!tem! !e& l#'ht! to a!h ot a D#a'no!t#( T"o4le Co&e >DTC@ nm4e"9 Th#! (o&e nm4e" tol& thete(hn#(#an what the falt wa!9
E$mple7 a .6 /ol&en.N m#'ht '#2e $ a!he!then a )a!e followe&4% 3 a!he! Q D( 2#9 !ashes" pause" #
!ashes
D( 2# Q :-AT Sen!o" >2olta'e h#'h@;9
Now the te(hn#(#an m!t n& what that 2olta'e a(tall% #!an& wh% #t #! h#'h9 Ol&e" !%!tem! )"o2#&e onl% a fa#"l% !mallnm4e" of DTC!9
D#a'no!t#( t"o4le (o&e!
$$
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $*
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
• OJD $ #! a n#2e"!al !%!tem9• In A!t"al#a !#n(e $006 all new (a"!
m!"t ha2e OJD $9
• -on#to"! em#!!#on"elate& !%!tem! an&"e)o"t! falt!9
• A#m! to "e&(e em#!!#on!9
OJD $
$*
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $6
8/17/2019 Diagnostic Procedure and Scan Tool
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
1.?(hec' En8ine@ li8ht• The !%!tem t"n! on the l#'ht to #n(ate a falt9
• The l#'ht ma% 4e t"ne& o a'a#n #f the falt #! a4!entfo" the neKt 3 &"#2#n' (%(le!9
2. ?Free*e Frme@ informtion
hen a falt #! "!t &ete(te& the !%!tem !to"e! a:!na)!hot; of !ome #nfo"mat#on9
,eat"e! of OJD $
$6
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $B
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
#. Redine"" te"tin8• -on#to"! an& te!t! all em#!!#on"elate& (om)onent!
an& !%!tem! &"#n' a &"#2e (%(le9
• Re)o"t! :"ea&%; o" Mnot "ea&%; to a !(an tool9
4. Di8no"tic ro!ble (ode"
• DTC! a"e a (om4#nat#on of lette"! an& * nm4e"!9
• /a2e the !ame mean#n' fo" all 2eh#(le!9
• -anfa(t"e"! (an a&& (o&e! fo" othe" nonem#!!#on! !%!tem! #f the% (hoo!e9
,eat"e! of OJD $
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
$8
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AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES
© Commonwealth of A!t"al#a $011 AURT366108A Ca""% ot a'no!t#( )"o(e&"e!
P : 11 50 #! #t a (o&e "e?#"e& 4%
the 'o2e"nment<
1 o" #! #t a manfa(t"e";!(o&e<
hat OJD $ (o&e! mean
,el an& a#"mete"#n'!%!tem
Coolant Tem)e"at"e(#"(#t
P:115 / En8ine (oolnt empert!re (irc!itBlf!nction
h#(h 2eh#(le !%!tem !et the(o&e<
P )owe" t"a#n
- 4o&% !%!tem
( (Cha!!#! !%!tem
AURT366108A CARRY OUT DIAGNOSTIC PROCEDURES $
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U 366 08 C OU G OS C OC U S
© Commonwealth of A!t"al#a $011
ISJN7 B818B6838300
Th#! &o(ment #! a2a#la4le n&e" a M,"ee fo" E&(at#on l#(en(e fo" e&(at#onal )")o!e! !eehtt)7www9ae!ha"enet9(om9a,fE$ fo" &eta#l!9
Th#! wo"5 #! (o)%"#'ht9 Yo ma% &ownloa& !)la% )"#nt an& "e)"o&(e th#! mate"#al #n whole o" #n )a"t o" #n moe& fo"m>"eta#n#n' th#! not#(e@ fo" %o" )e"!onal non(omme"(#al !e o" !e w#th#n %o" o"'an#!at#on9 If %o !e !)la% o""e)"o&(e th#! mate"#al o" a moe& fo"m of #t #n whole o" #n )a"t w#th#n %o" o"'an#!at#on %o m!t #n(l&e the follow#n'wo"&! #n a )"om#nent lo(at#on w#th#n the mate"#al #n font not le!! than !#e 1$7 :The 2#ew! eK)"e!!e& #n th#! )4l#(at#on &onot ne(e!!a"#l% "e)"e!ent the 2#ew of the -#n#!te" fo" E&(at#on o" the A!t"al#an Go2e"nment9 The A!t"al#an Go2e"nment&oe! not '#2e an% wa""ant% no" a((e)t an% l#a4#l#t% #n "elat#on to the (ontent! of th#! wo"5;9 A)a"t f"om an% !e a!)e"m#tte& n&e" the Co)%"#'ht A(t 168 all othe" "#'ht! a"e "e!e"2e&9 Re?e!t! an& #n?#"#e! (on(e"n#n' "e)"o&(t#on an&"#'ht! !hol& 4e a&&"e!!e& to the Commonwealth Co)%"#'ht A&m#n#!t"at#on Atto"ne% Gene"al;! De)a"tment Ro4e"t Ga""anO(e! Nat#onal C#"(#t Ja"ton ACT $600 o" )o!te& at htt)7www9a'9'o29a((a9
,n&e& n&e" the o"5)la(e En'l#!h an'a'e an& #te"a(% >E@ P"o'"am 4% the A!t"al#an Go2e"nment De)a"tment ofE&(at#on Em)lo%ment an& o"5)la(e Relat#on!9
The 2#ew! eK)"e!!e& #n th#! )4l#(at#on &o not ne(e!!a"#l% "e)"e!ent the 2#ew of the -#n#!te" fo" E&(at#on o" the A!t"al#anGo2e"nment9 The A!t"al#an Go2e"nment &oe! not '#2e an% wa""ant% no" a((e)t an% l#a4#l#t% #n "elat#on to the (ontent! of
th#! wo"59
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