WE-EPM-XX-115 [5]
Emerson Process Emerson Process Management Power & Management Power & Water SolutionsWater SolutionsExecutive OverviewExecutive Overview
Umer Rafique
Technology and engineeringcome together to create solutions that benefit our customers,driven without compromise… for a world in action
[File Name or Event]Emerson Confidential27-Jun-01, Slide 2
WE-EPM-XX-115 [5]
Emerson 2005 ProfileEmerson 2005 ProfileEmerson 2005 ProfileEmerson 2005 Profile
$B
2005 Highlights
Sales $17.3B
OP* $2.6B
OP Margin* 15.0%
EPS $3.40
Mkt. Cap. $29B
• Founded in 1890 in St. Louis, MO
• Operations in over 150 Countries
• 275 Locations Worldwide
• Approximately 47% of Emerson
Sales are Outside the U.S.
• 114K employees (year end)
* Reconciliation to GAAP measure at the end of the presentation; Market Cap as of 9/30/05
St. Louis, MO Headquarters
[File Name or Event]Emerson Confidential27-Jun-01, Slide 3
WE-EPM-XX-115 [5] Appliance & ToolsAppliance & Tools
Process Management
Climate Technologies
Network Power
Industrial Automation
Professional Tools
Storage Solutions
Motor Technologies
Appliance Solutions
Emerson. Creating Technology and Emerson. Creating Technology and Solutions for a Solutions for a World in ActionWorld in ActionEmerson. Creating Technology and Emerson. Creating Technology and Solutions for a Solutions for a World in ActionWorld in Action
[File Name or Event]Emerson Confidential27-Jun-01, Slide 4
WE-EPM-XX-115 [5]
• Rosemount• Saab
Rosemount • Micro Motion• Brooks• Rosemount
Analytical• Daniel
• Fisher• Bettis• El-O-Matic• Shafer
Measurement Valves &Regulators
• Ovation •DeltaV • Industry Centers
•Chemical•Oil & Gas•Refining•Power & Water•Life Sciences•Metals & Mining•Pulp & Paper•Food & Beverage
Systems &Solutions
AssetOptimization
• AMS Suite• Services and Technologies
•RotatingEquipment
•ElectricalSystems
•ProcessEquipment
•Instruments & Valves
Emerson ConfidentialRevised Nov. 2005, Slide 4
[File Name or Event]Emerson Confidential27-Jun-01, Slide 5
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6.4%
FY05 Worldwide Process AutomationFY05 Worldwide Process Automation$24.8 Billion Market$24.8 Billion MarketFY05 Worldwide Process AutomationFY05 Worldwide Process Automation$24.8 Billion Market$24.8 Billion Market
Market ParticipationMarket Participation
16.8%
11.3%
6.7%
5.0%
3.9%
4.9%
1.4%
4.7%
13.4%
8.2%
2.2%
-0.5%
8.8%
6.7%
11.2%
’’04 - ’05 Growth04 - ’05 GrowthSources: ARC. Western Research, Morgan Stanley Global Insights, Lehman Brothers, Internal EstimatesNotes: Re-aligned on Emerson fiscal year. Foreign currencies translated at constant exchange rates.
Invensys
Honeywell
Siemens
Yokogawa
ABB
Endress & Hauser
Rockwell
[File Name or Event]Emerson Confidential27-Jun-01, Slide 6
WE-EPM-XX-115 [5]
Emerson Remains First In Process Control / Automation Systems Since 2002
Rated “Very Good” or better in 18 Service Categories
More than 3-X our closest competitor
First In Services
1st/2nd/3rd Place Finishesfor Process Control Products
Customers Agree – Emerson #1Customers Agree – Emerson #1
19971997 20012001 20022002 20042004 20052005 20062006Honeywell Honeywell Emerson Emerson Emerson Emerson
Siebe Emerson Honeywell Rockwell Rockwell Rockwell
Elsag-Bailey
Rockwell ABB Honeywell / Siemens
Honeywell /Invensys
Honeywell
Emerson Invensys Invensys/Rockwell
ABB Siemens Invensys / Siemens
Emerson 38
Rockwell 16
Honeywell 14
E+H 9
Invensys 9
Yokogawa 4
[File Name or Event]Emerson Confidential27-Jun-01, Slide 7
WE-EPM-XX-115 [5]
26%
31%
0%
10%
20%
30%
40%
1995 2005
Emerson Growth ThroughEmerson Growth ThroughTechnology LeadershipTechnology LeadershipEmerson Growth ThroughEmerson Growth ThroughTechnology LeadershipTechnology Leadership
Engineering & Development Investment ($M)Engineering & Development Investment ($M)Engineering & Development Investment ($M)Engineering & Development Investment ($M) New Products as a Percent of Sales New Products as a Percent of Sales
$354
$469
$0
$100
$200
$300
$400
$500
1995 2005
~
[File Name or Event]Emerson Confidential27-Jun-01, Slide 8
WE-EPM-XX-115 [5]
Strong Balance Sheet and Consistent Financial Performance
Process Industry Expertise–Resources of world leader in
measurement and control
–Global presence
Technology & Products–Process product bundling for
complete solutions
–PlantWeb digital architecture
Emerson ConfidentialRevised 15-Dec-04, Slide 8
Emerson’s brands lead the industryEmerson’s brands lead the industryEmerson’s brands lead the industryEmerson’s brands lead the industry
Engineering Manufacturing
ProjectProject Engineering Assembly & Test
Training Marketing & Sales
Administration
Core Engineering and Manufacturing Functions Core Engineering and Manufacturing Functions Performed at Headquarters Facility in Pittsburgh, PAPerformed at Headquarters Facility in Pittsburgh, PACore Engineering and Manufacturing Functions Core Engineering and Manufacturing Functions Performed at Headquarters Facility in Pittsburgh, PAPerformed at Headquarters Facility in Pittsburgh, PA Ovation $1B in sales Record sales in 2004 #1 North America Power
and Water #1 China Power Strong sales growth in
Europe, Middle East
[File Name or Event]Emerson Confidential27-Jun-01, Slide 10
WE-EPM-XX-115 [5]
New Delhi, India
Global Engineering and Service CapabilityGlobal Engineering and Service CapabilityGlobal Engineering and Service CapabilityGlobal Engineering and Service Capability
Pittsburgh, PA
Berkeley Heights, NJ
Charlotte, NC
Houston, TX
Chicago, IL
San Diego, CA
Warsaw, Poland
Baar, Switzerland
Milan, Italy Prague, Czech Republic
Moscow, Russia
Shanghai, China
Beijing, China
Seoul, South Korea
Singapore
Riverside, CA
870 Employees
[File Name or Event]Emerson Confidential27-Jun-01, Slide 11
WE-EPM-XX-115 [5]Minda 1x110MW
Anqing 2x300
Yangpu 2x390MW
Yaomeng 1x300Puxi 2x300MW
Taichang 2x600
Changzhou 4x600
Wangting 2x390
Ligang 4x600
Yangzhou 2x600
Zhangjiagg 2x390
Beilun 2x600
Yuhuan 4x1000
Zhenghai 2x350
Banshan 3x390
Yuyao 2x390
Shantou 1x600
Shaoguan 1x200
Shanwei 2x600
Dongbu 3x350
Baogang 2x350Caojing 2x390
Luohuang 1x360MW
Jiangyou 2x300MW
Luohuang 2x600MW
Guangan 2x300MW
Tieling 2x300
Dalian 2x300 Fuxin 1x300
Yingkou 2x300
Zhangye 2x300
Jingyuan 1x300
Jiayuguan 2x300
Pingliang 4x300
Qiaotou 2x300
Qujing 2x300
Hancheng 2x600
Gujiao 2x300Yushe 2x300Hejing 2x300
Shengli 2x350Chengdao 1x390
Tuoketuo 8x600 MW
Shangdu 2x600 MW
Ningde 4x600MW
Weihai 2x300
Shiliquan 2x300
Zouxian 2x600
Shiheng 2x300
Zouxian 2x300
Qingdao 2x300
Wangting 2x300
Ligang 2x350
Pengcheng 2x300
Hengshanqiao2x50
Luohe 2x300Huaibei 2x300
Maanshan2x300
Chengre 2x140
Jingyuan 4x300 MW
Xigu 2x300 MW
Dalian 2x350Dandong 2x350Hengshui 2x300
Xibaipo 2x300
Taiyuan 2x300
Baoji 4x300Daliuta 1x300
Anyang 2x300Xiangfan 4x300
Wugang 2x300
Hanchuan 2x300
Shantou 2x300
Nanhai 2x300
Zhujiang 4x300
Shajiao 2x300
Zhanjiang 2x300
Minzhu 1x150
Huangpu 3x300
Emerson is the Leading Supplier to China Power Emerson is the Leading Supplier to China Power Segment – 111,350 MW (30% of Coal Fired Capacity)Segment – 111,350 MW (30% of Coal Fired Capacity)
1. Total 156 Units of Ovation in 63 Plants
2. Total 74 Units of WDPF in 34 Plants
1959 1963 1967 - 1980 1982 1997
Westinghouse PRODAC -- First Digital Computer Control
Westinghouse P50 --First Mini-computer
Westinghouse P250, P2000, W2500 & 7300 Systems
WDPF Distributed Control & Information System
1992
WDPFII -- UNIX Workstations
1998
Ovation Control and Information System
2001
Acquired By Emerson
Named Power Industry Center of Excellence for Emerson
Ovation PlantWeb with AMS Inside
A proud history in the A proud history in the process automation industryprocess automation industryA proud history in the A proud history in the process automation industryprocess automation industry
2002
Brand transition to Emerson
Power & Water Solutions, Inc.
[File Name or Event]Emerson Confidential27-Jun-01, Slide 13
WE-EPM-XX-115 [5]
We offer full-scope project managementWe offer full-scope project managementWe offer full-scope project managementWe offer full-scope project management
Field Audit
Define Project Objectives &
Scope
Procurement
EngineerDesign DCS
Configuration
ProjectImplement.
Field Prep Work
Ship
Field Equipment Installation
DCS Installation
Start-Up
Subsystem Check-OutDCS
Commissioning
Unit Commissioning
Performance Testing &
Acceptance
ProjectCompletion
[File Name or Event]Emerson Confidential27-Jun-01, Slide 14
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Power Industry Focus Power Industry Focus Offering the competitive edgeOffering the competitive edgePower Industry Focus Power Industry Focus Offering the competitive edgeOffering the competitive edge
More than 3500 systems in the field
Experience spans all types of plant configurations and boiler manufacturers
– Babcock & Wilcox, ABB/Combustion Engineering, Foster Wheeler, Pyropower, Riley, Zurn, etc
Turbine control capabilities including mechanicals
– General Electric, Siemens- Westinghouse, ABB
– MHC to EHC replacements
Leading industry supplier of Retrofit and Main Automation Contractor (EPC) solutions
Emerson’s Power SolutionsEmerson’s Power SolutionsEmerson’s Power SolutionsEmerson’s Power Solutions
[File Name or Event]Emerson Confidential27-Jun-01, Slide 16
WE-EPM-XX-115 [5]
Skilled with large & small applications, including water treatment, wastewater treatment, pumping stations, SCADA, remote networking, & simulator technology
Experience includes City of Detroit, City of San Diego, DC WASA, City of Sacramento, and smaller systems, such as the Borough of Ridgway
Benefits include increased automation for complete control, access to real-time data for effective monitoring & control to detect and isolate malfunctions and leaks, and stable maintenance of plant chemistry levels
Water & Wastewater Industry Focus Water & Wastewater Industry Focus Offering the competitive edgeOffering the competitive edgeWater & Wastewater Industry Focus Water & Wastewater Industry Focus Offering the competitive edgeOffering the competitive edge
WE-EPM-XX-115 [5]
Network
Overview
Expert Control TechnologyExpert Control Technology
[File Name or Event]Emerson Confidential27-Jun-01, Slide 18
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Ovation Incorporates Industry Ovation Incorporates Industry Standards at All LevelsStandards at All Levels
AutoCad for Control Builder
Intel PC -basedController
Unix or Windows-based
Workstations
Oracle RelationalDatabase
Non-proprietaryFast Ethernet
CISCO Network
[File Name or Event]Emerson Confidential27-Jun-01, Slide 19
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• Guards against obsolescence caused by fast moving technology
• Lowers long-term life cycle costs
• Leverages other’s R&D investment
• Use of off-the-shelf technology reduces project timeline
• Integrates technology driven by computer industry
Open Computing StandardsOpen Computing StandardsThroughout the SystemThroughout the SystemOpen Computing StandardsOpen Computing StandardsThroughout the SystemThroughout the System
[File Name or Event]Emerson Confidential27-Jun-01, Slide 20
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Ovation Control System ArchitectureOvation Control System ArchitectureOvation Control System ArchitectureOvation Control System Architecture
Operator Station
CISCO Switch
Controller
I/O Module
Engineering Station
WE-EPM-XX-115 [5]
Network
Network
Expert Control TechnologyExpert Control Technology
[File Name or Event]Emerson Confidential27-Jun-01, Slide 22
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Ovation networkOvation networkFast Ethernet implementationFast Ethernet implementationOvation networkOvation networkFast Ethernet implementationFast Ethernet implementation Pure unaltered IEEE 802.3
Ethernet in a fail-safe scheme
Ethernet switches with a buffer for each port — avoids data collisions
Maximum redundancy
– Dual Ethernet switches
– Dual-ported Ethernet NIC cards
– Fast 100 megabit speed
[File Name or Event]Emerson Confidential27-Jun-01, Slide 24
WE-EPM-XX-115 [5]
Flexible, Ovation network Fast Ethernet Flexible, Ovation network Fast Ethernet architecture for multiple unitsarchitecture for multiple units
100 BaseTEthernet
100 BaseTEthernet
100 BaseT
Ethernet 100 BaseTEthernet
100 BaseT
Ethernet 100 BaseT
Ethernet
GigabitEthernet
GigabitEthernet
Unit 1 Unit 2 Unit 3
All communication isfull-duplex —Ethernet switches used toeliminate network collisions
WE-EPM-XX-115 [5]
Controller & I/O System
Expert Control TechnologyExpert Control Technology
[File Name or Event]Emerson Confidential27-Jun-01, Slide 26
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The industry’s most powerful The industry’s most powerful controllercontrollerThe industry’s most powerful The industry’s most powerful controllercontroller
Intel Celeron 400MHz PC processor Redundant processors, power
supplies and communications Originates up to 16,000 points Automatic, bumpless failover to
back-up controllers Off-line simulator capabilities Full 32-bit, preemptive
multi-tasking environment Comprehensive built-in
diagnostics Watchdog functions Passive backplane
– No active components
– Few connections, high reliability
[File Name or Event]Emerson Confidential27-Jun-01, Slide 27
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Standard PC architectureStandard PC architecturefor flexible, low-cost operationfor flexible, low-cost operationStandard PC architectureStandard PC architecturefor flexible, low-cost operationfor flexible, low-cost operation
Industry standard PC architecture with passive PCI bus
Direct interface to I/O products
– Ovation Local and remote I/O
– WDPF Local and remote I/O Supports connection to
field-level devices via PlantWeb Supports connection to
third-party systems using network and standard applications protocols
– Modbus/TCP
– GE Mk V/VI GSM
– A-B DF1
WE-EPM-XX-115 [5]
I/O Modules
Expert Control TechnologyExpert Control Technology
[File Name or Event]Emerson Confidential27-Jun-01, Slide 29
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A full line of analog, digital, A full line of analog, digital, and special-purpose modulesand special-purpose modulesA full line of analog, digital, A full line of analog, digital, and special-purpose modulesand special-purpose modules
Analog•13-bit input, 8 channels•14-bit input, 8 channels•RTD input, 4 channels•Output, 4 channels
Digital•Input, 16 channels•Contact input, 16 channels•SOE, 16 channels•Output, 16 channels•Relay Panels
Special Purpose:• HART• Link controller• Loop interface
Turbine:• Speed detector• Valve positioner• Servo driver
[File Name or Event]Emerson Confidential27-Jun-01, Slide 30
WE-EPM-XX-115 [5]
Modular design simplifies operation and Modular design simplifies operation and maintenancemaintenanceModular design simplifies operation and Modular design simplifies operation and maintenancemaintenance
Electronic Module
Personality Module
Spare Fuse Holders(2 per module)
Automatic InterconnectionOf I/O Bases
Wire StripGauge
Up to 2 I/O modules per base
[File Name or Event]Emerson Confidential27-Jun-01, Slide 31
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ControllerControllerI/O Interface I/O Interface
Local I/O interface capacityLocal I/O interface capacityLocal I/O interface capacityLocal I/O interface capacity
Up to 2 interfaces per controller
Up to 8 branches of I/O per I/O interface
Up to 8 modules per I/O branch
For a total of up to 128 1/O modules per controller
Maximum Local I/O Configuration
[File Name or Event]Emerson Confidential27-Jun-01, Slide 32
WE-EPM-XX-115 [5]
Single-point DIN rail mounting
Built-in connectors eliminate power and communication wiring
Integrated module latching requires no tools
Configurable software -- no jumpers or thumb wheels
Low power consumption and HVAC costs
Surge protection
Color-coding for fast module type identification
Fast installation and configurationFast installation and configurationFast installation and configurationFast installation and configuration
WE-EPM-XX-115 [5]
Microsoft® Windows ® Platform
Expert Control TechnologyExpert Control Technology
[File Name or Event]Emerson Confidential27-Jun-01, Slide 34
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[File Name or Event]Emerson Confidential27-Jun-01, Slide 35
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Standalone or part of the Ovation Developer Studio
Uses AutoCAD 2000
Adheres to standard AutoCAD rules allowing users to develop control with AutoCAD tools such as cut & paste
Improved performance for sheet processing and graphics building
Allows use of multiple sheets inside a single Control Builder session
Easy to customize tool bars and menus
Ovation Developer StudioOvation Developer StudioControl BuilderControl BuilderOvation Developer StudioOvation Developer StudioControl BuilderControl Builder
[File Name or Event]Emerson Confidential27-Jun-01, Slide 36
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Control Builder based on standard Control Builder based on standard AutoCADAutoCADControl Builder based on standard Control Builder based on standard AutoCADAutoCAD
Powerful set of algorithms represented as standard SAMA and Boolean symbols recognized by all I&C personnel
Built-in tracking ensures bumpless transfers
Automatic generation of executable code and documentation
Produces active drawing in graphic format for monitoring, tuning and troubleshooting
Save Time
Save Effort
[File Name or Event]Emerson Confidential27-Jun-01, Slide 37
WE-EPM-XX-115 [5]
Ovation Developer Studio Provides Ovation Developer Studio Provides Powerful Engineering SoftwarePowerful Engineering SoftwareOvation Developer Studio Provides Ovation Developer Studio Provides Powerful Engineering SoftwarePowerful Engineering Software System engineering power tools integrated into
one application Integrated configuration for drops, I/O, database,
security, graphics, alarms, and control Explorer-like interface Interacts with the Ovation System Database
(Oracle 8)
WE-EPM-XX-115 [5]
Ovation ControlOvation Controland Information Technologyand Information TechnologyTurbine Interface
[File Name or Event]Emerson Confidential27-Jun-01, Slide 39
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GE Redundant InterfaceGE Redundant InterfaceGE Redundant InterfaceGE Redundant Interface
Operator Station
CISCO Switch
Controller
I/O Module
Engineering Station
GE Mark V/VI
TCP/IP(100MHz)
RS232(15KHz)
OR
[File Name or Event]Emerson Confidential27-Jun-01, Slide 40
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GE Mark V/VI InterfaceGE Mark V/VI InterfaceGE Mark V/VI InterfaceGE Mark V/VI Interface
[File Name or Event]Emerson Confidential27-Jun-01, Slide 41
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GE Hardware InterfaceGE Hardware InterfaceGE Hardware InterfaceGE Hardware Interface
[File Name or Event]Emerson Confidential27-Jun-01, Slide 42
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Driver ConfigurationDriver ConfigurationDriver ConfigurationDriver Configuration
WE-EPM-XX-115 [5]
Expert Control TechnologyExpert Control Technology
AMS Suite:Intelligent Device ManagerAMS Suite:Intelligent Device Manager
[File Name or Event]Emerson Confidential27-Jun-01, Slide 44
WE-EPM-XX-115 [5]
AMS Suite AMS Suite AMS Suite AMS Suite AMS Suite is a software solution that enables
predictive/proactive maintenance practices and provides maintenance and operational benefits.
AMS Suite can provide:– Reduced Capital and Engineering Costs
– Reduced Maintenance & Operating Costs
– Increased Availability
– Reduced Cost of Safety & Regulatory Compliance
– Reduced Process Variability
[File Name or Event]Emerson Confidential27-Jun-01, Slide 45
WE-EPM-XX-115 [5]
Why Predictive Intelligence? Why Predictive Intelligence? Catch Problems Before They OccurCatch Problems Before They OccurWhy Predictive Intelligence? Why Predictive Intelligence? Catch Problems Before They OccurCatch Problems Before They Occur
Equ
ipm
ent
Hea
lth
0%
100%
Time
advanced warning = time to respond
[File Name or Event]Emerson Confidential27-Jun-01, Slide 46
WE-EPM-XX-115 [5]
Emerson Process Management’s Strategy Emerson Process Management’s Strategy Is to Solve These ProblemsIs to Solve These ProblemsEmerson Process Management’s Strategy Emerson Process Management’s Strategy Is to Solve These ProblemsIs to Solve These Problems
By embedding predictive intelligence throughout the plant, we improve
output, lower cost and make the plant easier and safer to operate
Digital valves tell youof excessive wear,improper installationor process variationsthat may cause serviceinterruption…and tellyou how to correct.
Digital automationand asset managementsystems let you makedecisions to optimizeproduction andavailability.
Asset managementsoftware detectsvibration and provideslube oil analysis todetect prematurewear – helping preventmechanical failure.
Measurement devicescan warn you of aplugged impulse line…with time to correctand avoid a shutdown.
Remote monitoring lets you securely view any aspect of your digital plant, right down to aspecific device.
Embedding predictive intelligencethroughout the plant to improveoutput and lower cost
[File Name or Event]Emerson Confidential27-Jun-01, Slide 47
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Intelligent devices provide aIntelligent devices provide agreat deal of informationgreat deal of informationIntelligent devices provide aIntelligent devices provide agreat deal of informationgreat deal of information
Electronics FailureSensor FailureProcess ConditionConfiguration WarningPlugged Impulse Linesetc...
Electronics FailureSensor FailureProcess ConditionConfiguration WarningRTD DriftRTD Life Estimationetc...
pH Electrode AgingGlass Electrode FailureReference Electrode FailureReference Electrode CoatingReference Electrode Poisoningetc...
ConfigurationStatus / AlertsDiagnosticsCalculations
Electronics FailureSensor FailureReverse FlowEmpty PipeCalibration ErrorProcess ConditionConfiguration Warningetc...
[File Name or Event]Emerson Confidential27-Jun-01, Slide 48
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ValveLink SNAP-ON for Advanced DiagnosticsValveLink SNAP-ON for Advanced DiagnosticsValveLink SNAP-ON for Advanced DiagnosticsValveLink SNAP-ON for Advanced Diagnostics Valve Signature Dynamic Error Band Drive Signal Output Signal Step Response
[File Name or Event]Emerson Confidential27-Jun-01, Slide 49
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Ovation General Architecture:Ovation General Architecture: Conventional and FieldbusConventional and FieldbusOvation General Architecture:Ovation General Architecture: Conventional and FieldbusConventional and Fieldbus
AMS
Conventional and HART
Devices (4-20 mA)
Ovation Controllers
Ovation FOUNDATION Fieldbus Gateway
AMS Station
Fieldbus Devices(H1 Fieldbus)
OperatorStation
Engineer/DeveloperStudio
Fast Ethernet Network
Ovation I/O
WE-EPM-XX-115 [5]
Plant Optimization & Performance Software
[File Name or Event]Emerson Confidential27-Jun-01, Slide 51
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PWS Advanced Process ControlSmart Process - Plant Optimization Software
A New Suite of ProcessOptimization & Advanced Control
Products Designed to ImprovePlant Performance
& Reduce Operating Costs
A New Suite of ProcessOptimization & Advanced Control
Products Designed to ImprovePlant Performance
& Reduce Operating Costs
PLANT OPTIMIZATION SOFTWARE BY EMERSON
[File Name or Event]Emerson Confidential27-Jun-01, Slide 52
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Fleet OptimizerFleet OptimizerNOx / SO2 cap compliance NOx / SO2 cap compliance
Combustion (NOx) OptimizerCombustion (NOx) Optimizer SCR OptimizerSCR Optimizer FGD OptimizerFGD Optimizer Precipitator OptimizerPrecipitator Optimizer
Environmental ManagementEnvironmental Management
Combustion (HR) OptimizerCombustion (HR) Optimizer Sootblowing OptimizerSootblowing Optimizer Cyclone Boiler OptimizerCyclone Boiler Optimizer Fluidized Bed OptimizerFluidized Bed Optimizer
Unit PerformanceUnit Performance
Steam Temperature OptimizerSteam Temperature Optimizer Unit Response OptimizerUnit Response Optimizer
Operational FlexibilityOperational Flexibility
Global Performance AdvisorGlobal Performance Advisor Economic OptimizerEconomic Optimizer
Generation ManagementGeneration Management
SmartProcess Target AreasSmartProcess Target AreasSmartProcess Target AreasSmartProcess Target Areas
[File Name or Event]Emerson Confidential27-Jun-01, Slide 53
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BenefitsBenefitsBenefitsBenefits Improve heat rate improvements 1/2% to 1 1/2% Reduce NOx 15% to 35% Reduce opacity 15% to 30% Increase capacity 1% to 2% 1% of MCR per minute improvement in ramp rate Reduce tube leaks and associated forced
outages Improve fleet management capabilities Optimize plant environmental equipment such as
SCRs and scrubbers
Actual Savings would be specific to the plantAnd would be different for different plants
[File Name or Event]Emerson Confidential27-Jun-01, Slide 54
WE-EPM-XX-115 [5]
AES Alliant Energy Ameren Energy Generating American Electric Power Constellation Power Source Generation Dairyland Power Cooperative Duke Power Dynegy Power Generation Eastman Kodak (Tennessee Eastman) Edison Mission Energy Electric Energy Inc. Elektrownia im. T. Kosciuszki S.A. Elektrownia Kozienice, S.A. Entergy Louisiana Florida Power & Light Grand River Dam Authority Keyspan Energy Korea Electric Power Corporation (KEPCO) MidAmerican Energy Mirant Corporation Nevada Power Panda Energy International PSEG Power Public Service of New Hampshire Saudi Electric Company Seminole Electric Cooperative Sempra Energy Resources Southern California Edison University of Michigan We Energies Xcel Energy Zespol Elektrownia Ostroleka, S.A.
Years of experience in process control design, Years of experience in process control design, implementation, and field installationimplementation, and field installationYears of experience in process control design, Years of experience in process control design, implementation, and field installationimplementation, and field installation
With more than 200 SmartProcess With more than 200 SmartProcess installations on many different installations on many different
control systems, Emerson is the control systems, Emerson is the market leadermarket leader in advanced control. in advanced control.
WE-EPM-XX-115 [5]
Network
Summary
Expert Control TechnologyExpert Control Technology
[File Name or Event]Emerson Confidential27-Jun-01, Slide 56
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Why Emerson Process Management?Why Emerson Process Management?Integrated solutions that keep you competitive!Integrated solutions that keep you competitive!Why Emerson Process Management?Why Emerson Process Management?Integrated solutions that keep you competitive!Integrated solutions that keep you competitive! Ovation designed to track technology Commitment to achieve competitive
advantage for you Financial stability and strength of
Emerson Proven project management capability Innovative performance improvement
software solutions
[File Name or Event]Emerson Confidential27-Jun-01, Slide 57
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Ovation 25-Year Working Ovation 25-Year Working Guideline: Forward CompatibilityGuideline: Forward Compatibility!!Ovation 25-Year Working Ovation 25-Year Working Guideline: Forward CompatibilityGuideline: Forward Compatibility!!
Controllers
Networks
Workstations/PCs Same Ovation Application Software
Same Ovation Application Software
Same Ovation Application Software
Solaris
Windows
Merced 64Bit
PCI PC
Gigabyte Fast Ethernet
Cisco100 Mbyte Fast Ethernet
266 MHZ Micro-Industries
500 MHZ
SUN Blade 150
1.2 GHzUltraSparc III
2 GHZ
[File Name or Event]Emerson Confidential27-Jun-01, Slide 58
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Our Products & Services are Customer Our Products & Services are Customer Proven for PowerProven for PowerOur Products & Services are Customer Our Products & Services are Customer Proven for PowerProven for Power
“One major benefit was dramatically reduced plant commissioning from 4 months to 1 month.” -Hsiu-Chen Wang Consolidated Edison ERRP
• Contributed to reduced startup duration of first truncated combined cycle plant by 3 months
• Educated operators on new technology before startup
• Verified and validated new controls
The Ovation System is fully integrated throughout the units’ processes. The system permits operators in the main control room to control and monitor critical plant processes, while providing data to the plant’s main computer
• Completed plant testing and startup 3 months ahead of schedule
• Lowest Sox, NOx, and dust emissions in all of Korea
• Minimized cable and maintenance costs due to simplified circuitry
“Emerson was the only vendor that provided a total solution that met not only our interface specifications, but our process control goals.” -Steve Lowery Progress Energy, Roxboro
• $3M saved in hardware reuse of I/O
• $1M saved labor by eliminating rewiring
• 3% increase in load dispatch
• +/-5 degree F regulation improved during load ramps
[File Name or Event]Emerson Confidential27-Jun-01, Slide 59
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Our Products & Services are Customer Our Products & Services are Customer Proven for Water and Wastewater Proven for Water and Wastewater Our Products & Services are Customer Our Products & Services are Customer Proven for Water and Wastewater Proven for Water and Wastewater
“Working with Emerson has allowed ALCOSAN to operate our plant more efficiently and do our jobs better.” -Douglas Jackson ALCOSAN
• $1M saved through cost-effective migration path
• 25% reduction in chemical costs
• 40% reduction in process air demands
• Increased reliability for continuous operation since 1992
“When we did an evaluated bid process, Emerson’s technical and training expertise put them over the top.”-Bill Hendrix SRCSD
• 25% under overall project budget
• $5M saved by retaining previous I/O
• $110,000 saved in testing and training costs
• Installed 11 months ahead of schedule
“From day one the Emerson people listened to us; they went the extra mile to get our system implemented.” -Ray Imhof Borough of Ridgway Water Treatment Plant
• 25% reduction in chemical and water usage during backwash
• Improved record keeping by 90%
• Improved communication with reservoir
• Eliminated obsolescence issues
WE-EPM-XX-115 [5]
THANK YOU
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