DC/MKT3, DC-AT/EAT-CN | 01/11/2018 © Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
1
Configuration and commissioning of Turnkey Production Systems ICSM 2018, Shanghai, 02-11-2018
Till Guener Rexroth China, Engineering Assembly Technology
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018
ICSM 2018 | Turnkey Production Systems
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 2
Contradictory Demands
High variability Low invest Low cost Complete automation
Low set up time Short product lifecycle High productivity Full flexibility
DC/MKT3, DC-AT/EAT-CN | 01/11/2018 © Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
3
Vision of the Factory of the Future ICSM 2018 | Turnkey Production Systems
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018 © Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
4
Link of Vision FoF and I4TP
1. Incoming order Quantity: Delivery:
500 pcs. 4 days
2. Provision of equipment 3. Material flow & production Click
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018
ICSM 2018 | Turnkey Production Systems
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 5
Maturity Level of I 4.0
Technology-centered & non customer-centric
Industry 4.0 is a system approach
Unspecific use cases
Solitary products & solutions
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018
ICSM 2018 | Turnkey Production Systems
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 6
Major hurdle for Industry 4.0 - Communication
Visualization / SCADA
control and MES systems
Wascmodu
Trocodul
Tempeur
Gesgkeit
Waschmodu
Trockenmodul
Temperatur
Geschwindigkeit
Wasmodu
Trnmodul
Teur
Geskeit
Abc_23-xy_Vors.
Bbc_24-xy_Tist
? ? ? ? Standardization required
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018
ICSM 2018 | Turnkey Production Systems
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 7
Idea – IoT Gateway
Base Ontology
EDDL
„Common denominator“
Asset Administration Shell XY
Service A Service B …
Operation i
Operation j
Property a
Property b
Event x
Asset Administration Shell AB …
Event y
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018
ICSM 2018 | Turnkey Production Systems
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 8
Idea – IoT Gateway
Asset Administration Shell XY
Service A
Operation i
Property a
Event x
• ID • Type
• Name • Type
Asset Administration Shell and Service can exist as types and instances!
• Name • Parameters (Name+Data type) • Return data type
• Name • Data type • Data value • Properties
(readable, writeable, eventable)
• Name • Data type • Data value
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018
ICSM 2018 | Turnkey Production Systems
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 9
Idea – IoT Gateway Asset Administration Shell
ID = „Actuator001“, Type = „http://example.org/intelligentActuator/v1.0“
Service Name: „Header“
Type: „DF-Header-v1“ Property
Name: „serialnumber“ Data type: string
readable
Property Name: „manufacturer“
Data type: string readable
Service Name: „Submodel Actuator“
Type: „XYZ/actuator“ Operation
Name: „moveOut“ Parameter: none
Return data type: void
Despite the use of only a few descriptive elements, many applications can be implemented!
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018
ICSM 2018 | Turnkey Production Systems
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 10
Idea – IoT Gateway
Based on Java and OSGi-Framework With OSGi dynamic adding of modules at runtime possible Usually sold with a device Responsible as interface between machine
and cloud (reads data and sends it to cloud)
The objective of the joint project I4TP is to fully integrate the IoT Gateway with a
reconfigurable role
Factory of the Future
DC/MKT3, DC-AT/EAT-CN | 01/11/2018
ICSM 2018 | Turnkey Production Systems
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 11
Summary – IoT Gateway
Visualization / SCADA
control and MES systems
Wascmodu
Trocodul
Tempeur
Gesgkeit
Waschmodu
Trockenmodul
Temperatur
Geschwindigkeit
Wasmodu
Trnmodul
Teur
Geskeit
Abc_23-xy_Vors.
Bbc_24-xy_Tist
IoT Gateway IoT Gateway IoT Gateway IoT Gateway
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