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Manufacturing process
of
Presented by
GOPAL.M
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CONTENTS
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Now the unique brand coca cola situated in moreover 200+ counters all over the world.
Under the production it has 3,500 beverageproducts like thumps up, sprite, maaza, kinleyetc.., It has 1.7 billion serves per day
In India there are 27 + 2 factories, for insistencecompany near by is at mangalagiri project value is400 crores.
The head branch of India is at Delhi costs about
more than 900 crores & the second place isMumbai project value is 650 crores
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Now the obtained bottle should undergo tests
before it is filled like impact test, weight, int-ext
rim diameter, thermal shock test appearance,internal pressure, thickness, finishing,
threading, body & final inspection. Then the
processed bottle is sent to the filling company.
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Bottle cleaning
The entered bottles are divided into sections such
that 40 bottles per a set. Then Bottles are
directly shifted to cleaning area by robotic
operation.
The entered bottles has to under go 5 soaking
operations with water, caustic soda, chemical
essence, steam etc.., then the bottles has to pass
throw 3 visual inspections and sent to filling.
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Bottle cleaning
The entered bottles are divided into sections such
that 40 bottles per a set. Then Bottles are
directly shifted to cleaning area by robotic
operation.
The entered bottles has to under go 5 soaking
operations with water, caustic soda, chemical
essence, steam etc.., then the bottles has to pass
throw 3 visual inspections and sent to filling.
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Using the rim of the bottle, it is carried to thefilling machine in which the machine rotates about
its own axis in order to fill the essence.
A bottle should rotate 360 to complete full bottle. Then the essence is pressurized with carbonated
gas in high cooling. Later it is depressurized.
An average filling machine has a capacity of 1000bpmt.
The manufactured bottles are sent to printing
& packing.
FILLING PROCESS
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Now let us see the uniqueFormulae of coca cola
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28g- Caffeine Citrate + 85g- Citric acid + 1 US FL
OZ-vanilla extract + 1US QT-lime juice + 2.5 OZ
flavoring + 30 lb sugar + 4 us fl oz (power extract ofCocaine) + Caramel Sufficient in addition to 80 oil
orange, 40 oil cinnamon, 20 oil coriander etc..,
give
1 US fluid Ounce= 1/128 US gallons
1 US quart = US liquid gallons
1 US gallon= 3.785 liters.
0 C
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The bottles are filled at 20,00,000 glass
bottles/day for an average capacity plant.
The manufactured bottles are sent to packing
area by conveyor belt. Now they are packed in
casing and loaded to storage area.
Packing
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Required bottle is obtained
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P E T B O T T L E
The company receives the pre forms of the pet
bottles and set for bottling purpose.
The forms are inserted in the hopper & by using
the rim of the bottle they are sent to segmentedarea there the high temperature gas is sent into
the pre forms with high pressure. By placing the
bottle die out side, required bottle is obtained.This moldings process is done approx 1000
bottles per min. in a coca cola company.
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Manufactured bottles are made to run on an
air conveyer belt about 3 km with the sourceof air in an air conditioned room. The area is
perfectly customized, as even a minute
partical is not present.
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Filling After their travel, reaches to filling area.
By the same way the filling process is doneand sent to de pressurizing area after
inspection.
An average plant have a capacity of filling 700b bottles per a minute.
now they travel on spiral
c conveyor & reaches thep a c king sec packing section.
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Required bottle is obtained
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TIN
The aluminum rolls are directly feed into theplunging machine in which the die cuts the
sheet of the required tin, bottom cups are
obtained &moved toassembling area.
After they are fixed they moved
to squarlling area in which theyare knurled smoothly such that
the joint becomes perfect &
Invisible.
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By maintaining the high level product quality's
from long standard years, now coca-cola
celebrating 120 years of excellence.
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