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CGE SYSTEMS SDN BHD

COMPANY PROFILE

Industrial

Water and Effluent

Treatments

1

Index 1 Introduction .................................................................................................................................................... 2

2 Local Manufacturing ...................................................................................................................................... 3

3 Corporate Information .................................................................................................................................... 4

4 Project References .......................................................................................................................................... 5

4.1 Projects ................................................................................................................................................... 5

4.1.1 Petronas Chemicals Ethylene Sdn Bhd – Wastewater treatment plant rejuvenation ........................ 5

4.1.2 Petronas Penapisan (Melaka) Sdn Bhd – Penstock refurbishment.................................................... 7

4.1.3 Petronas Chemicals Ethylene Sdn Bhd – Sludge de-watering .......................................................... 8

4.1.4 GS Paper & Packaging Sdn Bhd – Wastewater treatment plant upgrading ...................................... 9

4.1.5 Pascorp Paper Industries Bhd – Wastewater treatment plant upgrading ......................................... 12

4.1.6 Kualiti Alam Sdn Bhd – Leachate treatment plant ......................................................................... 15

4.1.7 Muda Paper Mills Sdn Bhd – Wastewater treatment plant upgrading ............................................ 17

4.1.8 CHH Pacific Paper Sdn Bhd – Wastewater treatment plant ........................................................... 20

4.1.9 Ansell Shah Alam Sdn Bhd – Wastewater treatment plant ............................................................. 23

4.1.10 Perwaja Steel Sdn Bhd – Water recycling plant ......................................................................... 26

4.1.11 Trio Paper Mills Sdn Bhd – Wastewater treatment plant upgrading .......................................... 27

4.1.12 Ansell Malaysia Sdn Bhd – Wastewater treatment plant upgrading .......................................... 29

4.1.13 Muda Paper Mills Sdn Bhd – Raw water treatment plant upgrading ......................................... 31

4.1.14 Vasatech Sdn Bhd – Wastewater treatment plant ....................................................................... 32

4.1.15 Mauri Fermentation (M) Sdn Bhd – Aeration tank upgrading ................................................... 34

4.1.16 Golden Hope Agrotech Consultancy Sdn Bhd – Sludge dewatering equipment ........................ 35

4.2 Completed projects by staff members ................................................................................................... 36

4.2.1 Wastewater treatment plant............................................................................................................. 36

4.2.2 Sewage treatment plant ................................................................................................................... 36

4.2.3 Other treatment plants ..................................................................................................................... 37

4.2.4 Treatability study ............................................................................................................................ 37

4.3 Project reference letters ........................................................................................................................ 41

2

1 Introduction

CGE Systems offers turnkey solutions to environmental pollution problems with

special emphasis on industrial effluent treatment water treatment systems. CGE

Systems has a strong and accomplished team of environmental engineers, many

with tertiary degrees in the field to support local design, construction and system

commissioning. The areas of specialty include:

♦ Engineering services inclusive of pilot studies, detail design, construction,

start up and commissioning of water and wastewater treatment

♦ Existing treatment system upgrades

♦ Made-In-Malaysia water and wastewater treatment equipment

♦ Treatment Plant Operation and Maintenance

The team has gathered experience in these industries:

� Rubber and Latex � Hotel & Resort � Oleochemical

� Food and Beverage � Pulp and Paper � Recycled Paper

� Printing Industry � Chemical Industries � Electronics

� Metals Industries � Textile Industries � Pharmaceutical

3

2 Local Manufacturing

CGE Systems manufactures a range of process equipment and systems in Malaysia.

These treatment elements are customized to the specific project and integrated

within the overall system design.

Equipment offered includes Water and Wastewater Treatment Process units in

reinforced concrete and fabricated modular:

• Center and Peripheral Drive Gravitational Clarifiers

• Complete Dissolved Air Floatation (DAF) Clarifiers

• Biological Activated Sludge System

• Biological Trickling Filter Tower, Submerged Biological Filter Systems

• Biological Anaerobic Treatment Systems

• Sludge de-watering systems

• Mechanical Rotary and, Static Sidehill, Wedgewire Screens

• Mechanical Bar Screens

• Multimedia, Sand, and Activated Carbon Filters

• Physical / Chemical treatment Systems

• Tertiary Treatment systems

4

3 Corporate Information

Business Office B1-22A-1, Dataran Niaga Sungai Besi

Midfields SquareWest,

Jln 11/108C, off Leburaya Sungai Besi,

57100 Kuala Lumpur

Tel: 03-90440041

Fax: 03-90440042

Registration Number 629823-P

Contractor Licenses CIDB

Grade: G7 (B04, CE21, ME15)

Felda Registered Vendor

Field Code: 0102

Description: Mechanical Engineering

Grade: 8

Petronas Registered Vendor

SWEC SC2170200

Civil Maint Service

Industrial waste Mngmt

SWEC PC1090100

Chemical

- Common chemicals

- Commodity chemicals

5

4 Project References

4.1 Projects

The projects listed in this section are in various stages of construction. 4.1.1 Petronas Chemicals Ethylene Sdn Bhd – Wastewater treatment plant

rejuvenation

Wastewater Type Chemical Industry effluent

Location Kerteh, Terengganu

Capacity 1,200 m3/day

Value of Contract > RM 5,000,000

Status Commissioning

Unit Process & Machinery a. CPI/API

b. Equalization System

c. Coagulation and Flocculation

d. DAF Clarification

e. Activated Sludge

f. Secondary Clarifiers

Effluent Parameter Malaysia Standard B

6

Petronas Chemicals Ethylene Sdn Bhd – Dissolved Air Flotation tank

Petronas Chemicals Ethylene Sdn Bhd – Secondary clarifier

7

4.1.2 Petronas Penapisan (Melaka) Sdn Bhd – Penstock refurbishment

Wastewater Type Petroleum Industry effluent


Value of Contract < RM 1,000,000

Status Documentation

Unit Process & Machinery Penstock

8

4.1.3 Petronas Chemicals Ethylene Sdn Bhd – Sludge de-watering

Wastewater Type Chemical Industry effluent - Sludge


Capacity 150 m3


Status Completed

Unit Process & Machinery Filter press


9

4.1.4 GS Paper & Packaging Sdn Bhd – Wastewater treatment plant upgrading

Wastewater Type Recycled Paper Effluent

Location Banting, Selangor



Status Commissioned

Unit Process & Machinery a. Activated Sludge

b. Secondary Clarifiers

c. Sludge Dewatering

Effluent Parameter Malaysia Standard A

10

GS Paper & Packaging Sdn Bhd – Aeration tank

GS Paper & Packaging Sdn Bhd – Secondary clarifiers and Treated water holding tank

11

GS Paper & Packaging Sdn Bhd – Belt press

GS Paper & Packaging Sdn Bhd – Treatment plant overview

12

4.1.5 Pascorp Paper Industries Bhd – Wastewater treatment plant upgrading


Location Bentong, Pahang



Status Commissioned

Unit Process & Machinery a. Mechanical Screens

b. Sidehill Screens

c. Equalization System

d. Coagulation and Flocculation

e. DAF Clarification

f. Activated Sludge

g. Secondary Clarifiers

h. Sludge Dewatering


13

Pascorp Paper Industries Bhd – Static screen

Pascorp Paper Industries Bhd – Dissolved Air Flotation tank

14

Pascorp Paper Industries Bhd – Aeration tank

Pascorp Paper Industries Bhd – Secondary clarifier

15

4.1.6 Kualiti Alam Sdn Bhd – Leachate treatment plant

Wastewater Type Hazardous Landfill Leachate

Location Bukit Nanas, Negeri Sembilan

Capacity 400 m3/day


Status Commissioned

Unit Process & Machinery a. Equalization System

b. Coagulation and Flocculation

c. Primary Clarification

d. Ammonia Removal

e. Activated Sludge with Nitrification

f. Secondary Clarification

g. Tertiary Oxidation

h. Tertiary Adsorption

i. Tertiary Filtration

j. Sludge De-watering


16

Kualiti Alam Sdn Bhd – Nitrification tank and tertiary system

Kualiti Alam Sdn Bhd – Secondary clarifier

17

4.1.7 Muda Paper Mills Sdn Bhd – Wastewater treatment plant upgrading


Location Kajang, Selangor



Status Commissioned

Unit Process & Machinery a. Static screen


c. Dissolved Air Flotation

d. Activated Sludge

e. Secondary Clarifier (RAS/WAS)


18

Muda Paper Mills Sdn Bhd – Static screen

Muda Paper Mills Sdn Bhd – Dissolved air flotation tank

19

Muda Paper Mills Sdn Bhd – Aeration tank

Muda Paper Mills Sdn Bhd – Secondary clarifier

20

4.1.8 CHH Pacific Paper Sdn Bhd – Wastewater treatment plant


Location Bentong, Pahang


Value of Contract RM 1,000,000 – RM 5,000,000

Status Commissioned



c. Dissolved Air Flotation

d. Activated Sludge


f. Sludge Dewatering


21

CHH Pacific Paper Sdn Bhd – Dissolved air flotation tank

CHH Pacific Paper Sdn Bhd – Aeration tank and cooling system

22

CHH Pacific Paper Sdn Bhd – Secondary clarifier

CHH Pacific Paper Sdn Bhd – Office

23

4.1.9 Ansell Shah Alam Sdn Bhd – Wastewater treatment plant

Wastewater Type Latex Manufacturing Wastewater

Location Shah Alam, Selangor



Status Commissioned



c. Primary Clarification

d. Activated Sludge


f. Multi Media Filtration

g. Sludge Dewatering


24

Ansell Shah Alam Sdn Bhd – Equalization tank with Spray cooling system

Ansell Shah Alam Sdn Bhd – Aeration tank

25

Ansell Shah Alam Sdn Bhd – Secondary clarifier

Ansell Shah Alam Sdn Bhd – Filter press

26

4.1.10 Perwaja Steel Sdn Bhd – Water recycling plant

Wastewater Type Iron Ore Sludge

Location Kemaman, Terengganu



Status Commissioned

Unit Process & Machinery a. Coagulation and Flocculation

b. Clarifier

c. Sludge Dewatering System

Perwaja Steel Sdn Bhd - Clarifier

27

4.1.11 Trio Paper Mills Sdn Bhd – Wastewater treatment plant upgrading


Location Simpang Ampat, Pulau Pinang



Status Commissioned

Unit Process & Machinery a. Static Screens

b. Activated Sludge

c. Secondary Clarifier


Trio Paper Mills Sdn Bhd – Static screens

28

Trio Paper Mills Sdn Bhd – Aeration tank

Trio Paper Mills Sdn Bhd – Secondary clarifier

29

4.1.12 Ansell Malaysia Sdn Bhd – Wastewater treatment plant upgrading

Wastewater Type Latex Manufacturing Wastewater

Location Ayer Keroh, Melaka



Status Commissioned



c. Dissolved air flotation

d. Stainless steel coarse bubble diffuser

aeration with air blowers


Ansell Malaysia Sdn Bhd – Equalization tank

30

Ansell Malaysia Sdn Bhd – Dissolved Air Flotation system

Ansell Malaysia Sdn Bhd – Aeration tank

31

4.1.13 Muda Paper Mills Sdn Bhd – Raw water treatment plant upgrading


Location Kajang, Selangor



Status Commissioned

Unit Process & Machinery a. Coagulation and Flocculation

b. Tube settler clarifier

Effluent Parameter Turbidity < 10

Muda Paper Mills Sdn Bhd – Tube settler clarifier

32

4.1.14 Vasatech Sdn Bhd – Wastewater treatment plant

Wastewater Type Formaldehyde and Resin Effluent

Location Batang Berjuntai, Selangor

Capacity 5 m3/day


Status Commissioned



c. Chemical Clarification

d. Anaerobic Reactors

e. Trickling Filter

f. Activated Sludge

g. Secondary Clarifier

h. Tertiary Oxidation

i. Sludge Dewatering


33

Vasatech Sdn Bhd - Trickling Filter Tower

Vasatech Sdn Bhd - Trickling Filter Tower media & Granular Activated Carbon Filter

34

4.1.15 Mauri Fermentation (M) Sdn Bhd – Aeration tank upgrading

Wastewater Type Yeast Fermentation

Location Balakong, Selangor

Capacity 400 m3/day


Status Commissioned

Unit Process & Machinery a. Fine Pore Diffuser System

b. Turnkey Installation and Commissioning

Effluent Parameter Replace Surface Aerators

Mauri Fermentation (M) Sdn Bhd – Fine Pore Diffuser System

35

4.1.16 Golden Hope Agrotech Consultancy Sdn Bhd – Sludge dewatering equipment

Wastewater Type Palm Oil Sludge

Location Banting, Selangor

Capacity 2 m3/day


Status Commissioned

Unit Process & Machinery a. Coagulation & Flocculation

b. Filter Press

Golden Hope Agrotech Consultancy Sdn Bhd – Filter Press

36

4.2 Completed projects by staff members

4.2.1 Wastewater treatment plant

Owner Location Wastewater

source Capacity [m3/day]

Muda Paper Mills Sdn Bhd Kajang, Selangor Recycled paper 15,000

Genting Sanyen Utilities & Services Sdn Bhd

Banting, Selangor Recycled paper 10,000

Pascorp Paper Industries Sdn Bhd

Bentong, Pahang Recycled paper 9,000

Guthrie Medicare Products (Port Dickson) Sdn Bhd

Port Dickson, Negeri Sembilan

Natural latex 1,440

Mediquip Malaysia Sdn Bhd Kangar, Perlis Natural latex 600

Mauri Fermentation (M) Sdn Bhd

Balakong, Selangor Yeast Fermentation 400

Medilaund (M) Sdn Bhd Telok Panglima Garang, Selangor

Laundry 400

Guthrie Medicare Products (Melaka) Sdn Bhd

Alor Gajah, Melaka Natural latex 240

Kenseisha Sdn Bhd Bangi, Selangor Die-casting & Coolant

200

Genting Sanyen Industrial Paper Sdn Bhd

Banting, Selangor Ink & starch 100

Genting Sanyen Industrial Paper Sdn Bhd

Seberang Prai Selatan, Pulau Pinang

Ink & starch 80

Refine Enterprise (M) Sdn Bhd Jenjarom, Selangor Natural latex 80

Kilang Makanan Mamee Sdn Bhd

Petaling Jaya, Selangor Processed food 50

Akzo Nobel (Casco Decor Sdn Bhd)

Klang, Selangor Formaldehyde and resin

36

Sing Mee (Co) Sdn Bhd Mukim Ulu Langat, Selangor

Ceramic effluent 20

Chubb Malaysia Sdn Bhd Subang Jaya, Selangor Metal plating 10

DS Chemport (M) Sdn Bhd Shah Alam, Selangor Chemical 5

4.2.2 Sewage treatment plant

Owner Location Capacity [P.E.] Jabatan Perumahan Negera Kementerian Perumahan Kerajaan Tempatan

Bukit Jalil, Kuala Lumpur 19,500

Daya Niaga Sdn Bhd Batu Caves, Selangor 9,200

Cygal Bhd (Coastal Resort) Lumut, Perak 5,000

UTM (Johor) Skudai, Johor 3,200

Genting Sanyen Industrial Paper Sdn Bhd Banting, Selangor 2,000

Hyatt Regency Hotel Kuantan, Pahang 1,535

Triprise Sdn Bhd Setiawan, Perak 300

37

4.2.3 Other treatment plants

Owner Type Wastewater source Capacity

[m3/day] Muda Paper Mills Sdn Bhd (Kajang, Selangor)

Raw Water Treatment Plant

River water 10,000

Felda Rubber Industries Sdn Bhd (Kuala Pilah, Negeri Sembilan)

Wastewater recycle plant

Natural Latex 600

4.2.4 Treatability study

Owner Wastewater

source Description

Akzo Nobel (Brazil) Urea Formaldehyde and Melamine Formaldehyde

Optimization of resources, resolve design to meet Brazilian discharge standards

Balakong Yew Hup Enterprise Electro plating Wastewater characterization and treatability study

Mapa (Bentong) Sdn Bhd Cetyl Tri-methyl Ammonium Chloride

98% reduction in COD after chemical treatment

Premium Vegetable Oils Sdn Bhd

Vegetable oil a. Recycling of treated effluent and rainwater

b. Utilization of waste heat from boiler

Quality Plating Sdn Bhd Electro plating Wastewater characterization and treatability study

Raza Manufacturing Bhd Pharmaceutical Wastewater characterization and treatability study

SIRIM - a. Determine equipment requirement for research

b. Development program in RO and Nanofiltration

Teknion Furniture Systems Sdn Bhd

Chemical wastewater

Treatability study

38

Muda Paper Mills Sdn Bhd – Trickling Filter tower

Muda Paper Mills Sdn Bhd – Trickling Filter distribution system

39

Muda Paper Mills Sdn Bhd – Secondary clarifiers

Genting Sanyen Industrial Paper Sdn Bhd – Treatment plant

40

Genting Sanyen Utilities & Services Sdn Bhd – Dissolved Air Flotation tank

Daya Niaga Sdn Bhd – Sequencing batch reactor

41

4.3 Project reference letters

Project reference letters are attached in this section: - Muda Paper Mills Sdn. Bhd. - Pascorp Paper Industries Bhd.