MANUAL BUILDER
“We all become builders”
Version 3.02
Website link
BUILDER
BUILDER MANUAL 2
SPECIFICATIONSPRINTING PRINTER
Print technology FDM / FFF Fused Deposition Method Dimensions printer (LxWxH): Solo/Dual: 385x370x400 mm (15.16x14.57x15.75 inch)Big Builder:385x370x900 mm (15.16x14.57x35.43 inch)
Buildvolume (LxWxH): Solo: 210x220x175 mm (8.27x8.66x6.89 inch)Dual: 210x220x164 mm (8.27x8.66x6.46 inch)Big: 210x220x664 mm (8.27x8.66x26.14 inch)
Weight: Solo / Dual Printer: 15 kg Transport: 18 kg Big Builder Printer: 25 kg Transport: 32 kg
Resolution: Low quality: 0.3 - 0.2mmNormal quality: 0.2 - 0.1 mmHigh quality: 0.1 - 0.05 mm
Color frame: Red / black
Printspeed: Solo: 10 - 200 mm/sDual: 10 - 80 mm/s
Print platform: Glass bed, option heated bed
Travelspeed: Solo: 10 - 350 mm/sDual: 10 - 200 mm/s
Certificate: CE certificate
Position accuracy X: 10 micronY: 12.5 micronZ: 2.5 micron
Nozzle diameter: 0.4 mm TEMPERATURE
Filament 1.75 mm PLA/ PVA / Wood-Bronzfill Operating - temp. printer: 15 - 32° C
Operating temp. nozzle Solo: 180 - 250° CDual: 180 - 250° C
Storage - temp.printer:
0 - 35° C
ELECTRONICS SOFTWARE
AC input: 100 – 240V 3A 50/60Hz Software Opensource Repetier (Cura / Kissslicer)
Power: 120 W Operating systems Windows, MAC
Connections: USB, Display Standalone SD card (including) File types STL / OBJ / AMF / DAE
CAUTION: The Builder warranty is only valid when Builder approved material is used.
BUILDER
BUILDER MANUAL 3
CONTENT
SPECIFICATION 2
HARDWARE OVERVIEW BUILDER 5ACCESSOIRES 6UNBOXING 7INSTALLING 8CONTROL 9MONO-EXTRUDER 10-11DUAL-FEED EXTRUDER 12-15FILAMENT 16
PRINT SOFTWARE PRINT SOFTWARE 18-19REPETIER HOST 20-21
PRINTING INTERFACE 23-24LEVELING BED 25-26MAINTENANCE 27TROUBLESHOOT 28-29SAVETY INSTRUCTIONS 30CONTACT INFORMATION 31
HARDWARE
BUILDER
BUILDER MANUAL 5
OVERVIEW BUILDER
Onderdelen:1. USB socket2. Power socket3. Control button4. SD-card slot5. LCD display6. Print head7. Spool holder8. Clipfilamentguide9. Filamentguidetube
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8
9
6
5
4
32
1
Assembly_3Dprinter_V2.1WEIGHT:
A3
SHEET 1 OF 1SCALE:1:10
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
MATERIAL:
DATESIGNATURENAME
DEBUR AND BREAK SHARP EDGES
FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
BUILDER
BUILDER MANUAL 6
ThefollowingpartsareincludedwithyourBuilder3Dprinter.Pleasecheckiftheitemsbelowareinsidethebox.Note: No filament is included.Filamentisavailableindifferentcolorsandcanbefoundinourwebshop.www.3dprinter4u.nl/webshop/.
ACCESSOIRES
BUILD PLATE
1x 1x 1x
1x 1x 1x
SPOOL HOLDER FILAMENT GUIDE TUBE
POWER CORD CLIP FILAMENT GUIDE USB CORD
TAPE
STEEL WIRE CLEANING NOZZLE
1x
1x
PRESSURE PLUG
1x Dual Builder
BUILDER
BUILDER MANUAL 7
UNBOXING
Theproductimagesmaybedifferentthantheactural product
1.Placetheboxonaflatsurface2.OpentheboxandliftuptheBuilderprinterwithbothhands.Whileliftingormovingdonotgrabbelts,rodsortheextruder.3.Uncutandremovetheplastictiewrapthatstraptheaxestogether.Nowremovethefoambyrotatingthez-axis(thespindle).4.AttachthespoolholdertotheframeoftheBuilderbyinsertingthetopofthespoolholderintotheframehole5. Now press down the spool holder until it snaps into place.6.Mountthefilamentspoolontothespoolholder. 7. Place a piece of tape underneath the clip filamentguidethiswillpreventtheclipfromslidingduringprinting.8.AttachtheclipfilamentguideontopoftheBuilder. 9.Pushthefilamentguidetubeinsidetheclipfilamentguide.10. Now you can switch on the Builder by pressingtheon/offbuttonwichislocatedatthe back of the printer.
Note: The Builder can be switched off at any time,itisrecommendedtoonlyturnofftheBuilder when it’s not in use
1. 2. 3.
4. 5. 6.
7. 8. 9.
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BUILDER MANUAL 8
INSTALLING
Place the Builder on a stable surface. MakesurethepowerswitchisintheOffposition.PlugthepowercordintothepowerinputoftheBuilder.Nowplugthepowercord
ofyourprinterintoagroundedoutlet.
BUILDER
BUILDER MANUAL 9
CONTROL
ControlRecomendedistousetheprinterstandalone.
Navigatethroughthedisplaymenubypressingorrotatingthebutton.LocatedinthefrontistheSD-cardslotforstandaloneprinting.PushtheSD-card to eject it.
Thedisplayprovidesinformationabouttheprinterandobjectasshownintheimage.
BUILDER
BUILDER MANUAL 10
MONO-EXTRUDER
GeneralTheBuilderMonoextruderissimple,easy-to-maintainandaeasytouseprinter.Thisprinterisspeciallydesignedforbeginners.FortutorialsabouttheBuilderMonoextrudercheckouttheYouTube channel of “Builder 3D Printers”.
Installing filamentsInsertfilamentmaterialbyfollowingthestepsbelow
• Go to “prepare” and heat up the printheadof your BuilderMono extruder by clicking“preheat 210”
• Opentheprintheadandinsertthefilament
• Pushdownthefilamentuntilsomecomesoutofthenozzle
• Closetheextruderhead.Thefilamentmaterial is installedcorrectlyandtheBuilderMonoextruderisreadytoprint.
Start printingSelectaprintfileontheSD-cardandpressthebuttontostartprinting.
Note: If inserting the filament is difficult, bend it gently until it’s straight or cut the filament at an angle
BUILDER
BUILDER MANUAL 11
Maintain printheadMaintainingyourBuilder3Dprinterisimportanttoachievethebestresult.Afteralotofprinting,thefilamentmaterialfeedingwheelcancontainsmallplasticparts.Forcleaning,followthenextsteps.
• OpentheprintheadofyourBuilderMonoextruder
• Checkthefeedingwheelforstuckprintingmaterial.Removethisbyusingasimplebrushorcompressedair.
• Whencleaningthefeedingwheelishard,youcanchoosetoremovethefeedingwheelfromtheextrudermotor.Removeonlywhenneeded!
• Whenassemblingthefeedingwheel,besurethegrooveisabovethehotendentrance
Cleaning wireWhennotenoughmaterialisreleasedfromthenozzle,somethingcouldbeblockingthenozzle.Cleaningthenozzleisrecommended.
• HeatuptheprintheadofyourBuilderMonoextruder(preheat210)
• OpentheprintheadofyourBuilderMonoextruder
• Insertthesuppliedwirefromthebottom,upwardsthroughthenozzle
• Removethewirewhichcomesoutofthetopoftheprinthead
Printing other materialsAfterprintingwithothermaterialsit ’swisetoextrudesomePLAtopreventjamming.Pushdownthefilamentuntilitcomesout.
MONO-EXTRUDER
BUILDER
BUILDER MANUAL 12
GeneralWiththeDual-FeedsystemfromBuilder3Dprinters,it ’snotneededtocalibrateanymore.Besides,it ’spossibletomixcolors.Checkchapter“Colormixing”forhowtomixcolorswiththeDual-Feedsystem.FortutorialsabouttheDual-FeedsystemcheckouttheYouTubechannelof“Builder3DPrinters”.
Installing filamentsInsertfilamentmaterialbyfollowingthestepsbelow
• HeatuptheprintheadofyourBuilderDual-Feedextruder
• LoadthefilamentsbypushingtheleversofyourBuilderDual-Feedsystem.
• Keeppushingthelevers,thenpushdownthefilamentuntilitcomesoutofthenozzle.Dothiswithbothfilaments.
• Releasethepressureof the levers.Thefilamentsare installedcorrectlyandtheBuilder isready to print.
Start PrintenSelectaprintfileontheSD-cardandpressthebuttontostartprinting.
Attention: Make sure that both filaments are installed inside the Dual-Feed system
DUAL-FEED EXTRUDER
BUILDER
BUILDER MANUAL 13
DUAL-FEED EXTRUDER
Maintain printheadMaintainingyourBuilder3Dprinterisimportanttoachievethebestresult.Afteralotofprinting,thefilamentmaterialfeedingwheelcancontainsmallplasticparts.Forcleaningthisfollowthenextsteps.
• PressdownbothleversoftheDual-Feedsystem
• Usethepressureplugtoremovetheshaftthatisholdingbothleversinplace.
• Takebothleversoutoftheextruderhead
• Checkthefeedingwheelforstuckprintingmaterial.Removethisbyusingasimplebrushorcompressedair.
• Whencleaningthefeedingwheelishard.,youcanchoosetoremovethefeedingwheelfromtheextrudermotor.Removeonlywhenneeded!
• Whenassemblingthefeedingwheelbesurethatthegrooveisabovethehotendentrance
• Aftercleaning,assemblebothleversinplacebypushingtheshaftthrough
BUILDER
BUILDER MANUAL 14
DUAL-FEED EXTRUDERPressure plugIncasethefilamentmaterialgetsjammed,youcanchoosetousethepressureplug.Onlyusethepressureplugwhenthereisnootheroption.
• HeatuptheprintheadofyourBuilderDual-Feedextruder
• PressdownbothleversoftheDual-Feedsystem
• Usethepressureplugtoremovetheshaftthatisholdingbothleversinplace.
• Takebothleversoutoftheextruderhead
• Placethepressureplugintothejammedhole
• Addsomepressuretothepressurepluguntilthejammedmaterialcomesoutofthenozzle.
• Aftercleaning,assemblebothleversinplacebypushingtheshaftthrough
Printing other materialsAfterprintingwithothermaterialsit ’swisetoextrudesomePLAtopreventjamming.Pushdownthefilamentuntilitcomesout.
Caution: When using the pressure plug do not slide it along the feeding wheels. This can damage the printer feeding wheel serious.
BUILDER
BUILDER MANUAL 15
DUAL-FEED EXTRUDER
ColormixingBesidesprintingtwocolorsorsupportmaterialwiththeDual-Feedextrudersystem,it ’spossibletomixtwocolors.Whenusingthecolormixingtool,acolorgradientcanbemade.Alsomanuallyacolorgradientcanbemadeduringprinting.
Colormixing Tool:
• Activatethecolormixapplicationwiththereceivedactivationcode(startswithBP)
• UploadtheGcodefileyouwanttocolorize.Clickbrowsetoupload.
• Choose thegradientby sliding thebars. Thecolorsareanexampleof how theproductshould look like.
• Colorinthemiddleisamixofthetopcolorandbottomcolor.Intheexampleblueandyellowmakesgreen.
• SavethecoloredGcodewhenyouaresatisfiedwiththesettings.
Color mixing manuallyForamanualcolormixingobject,navigatetroughtheLCDmenuasshownbelow.Duringprinting,theflowpercentageofeach(front/rear)extrudercanbeset.Selecttheextruderyouwantandsettheamountofflowyouwant.
BUILDER
BUILDER MANUAL 16
FILAMENT
FilamentBuilder3Dprintersdeliversmanydifferenttypesoffilament.Everyfilamentthatisforsaleistestedonourprinters.Thefollowingtypesareavailableinourwebshop
• Woodfill,woodenlook
• Bronzefill,abronzeappearanceafterpolishing
• PVA,materialwhichdissolveswhenitmakescontactwith water
• PLA
Printing other materialsAfterprintingwithothermaterialsit ’swisetoextrudesomePLAtopreventjamming.Pushdownthefilamentuntilitcomesout.
PRINT SOFTWARE
BUILDER
BUILDER MANUAL 18
PRINT SOFTWARE
RepetierRepetierHostpreparesyourobjectintoafile(gcode)thatcanbereadbytheBuilder3Dprinter.
• DownloadRepetierHostfromourwebsitehttp://3dprinter4u.nl/3d-printer-installatie/.
• RepetierHostisadjustedtothesettingsoftheBuilder3Dprinter
• FormoreinformationaboutRepetierHost,checkchapter“RepetierHost”
Cura (Windows, MAC, Linux)Curaisaopensourceprogramwhichpreparesyourobjectintoafile(gcode)thatcanbereadby the Builder 3D printer.
• Download Cura software
• AfterinstallingCura,selectCustommachineandenterthesizesofyourBuilder
• DownloadtheINI-filesforyourBuilder3Dprinter
• LoadtheINI-filesinCurabyusingtheoption“openprofile”
• Enterthenumberofextrudersinthe“Machinesettings”menu
• Reopenthismenuandsettheextrudersoffset(X-Y)valuestozero.
• FormoreinformationaboutCura,checkthemanual.
BUILDER
BUILDER MANUAL 19
PRINT SOFTWARE
Repetier for MACThefollowingstepsshouldbetakentobeableusingthesettingsof builder in Slic3r.1. Usethefollowinglinkhttp://3dprinter4u.com/3d-printer-installa-
tion.Goaheadtostep2anddownloadtheIni-files2. Start Repetier-Host3. Open the tab Slic3r4. Press“Configure”toactivateSlic3r.5. Choose“LoadConfig”inthefilemenu.
BUILDER
BUILDER MANUAL 20
REPETIER HOSTSlicer
Before the Builder is able to print STL-files they need to be converted to a G-code. This can be done with Slicer. Builder 3D Printers has pre-installed a few settings for you.
Print settings:
• High quality print: this option can be used to print an object in high quality. The layer height of this option is 0.1 mm. the minimum layer height of the Builder is 50 micron.
• Normal quality print: this is the most used option. The normal quality print can be used to print faster with a high quality result. The layer height of this option is 0.2 mm.
• Normal quality print + support: when printing an object with overhangs, support material is needed. With this option the object will be printed with support material which you can remove by
breaking it of the actual object after the print is finished.
• Single wall print (vase): This option can be used when printing a cup or vase. The software will build up the object like a spiral. This will create a single wall. Make sure the object (STL file) is solid. Slicer will create the single wall in the software.
Extruder 1:
• Builder PLA settings: These settings represent the filament diameter and the print temperature of the PLA/filament.
• Extra cooling: When printing a very small object you might need the extra cooling option. This option makes sure the print speed per layer is on its lowest to provide the object with the required cooling.
Solid single wall
G-code editing
With this tab it’s possible to edit the G-code. Editing new commando’s like pause the print, using the other extruder or to recognize any mistakes that are in the G-code.
BUILDER
BUILDER MANUAL 21
1. Section manual control:Thearrowsallowyoutomovetheprintheadtothex,yandzdirections.Whenclickingonthecrosstheprintheadwillmovetoitshomeposition.
2. Section speed mutiply:Feedrate:Thissettingwillchangetheprintingspeed.Theflowratewillautomaticlyincreasewith the speed Flowrate:Thisnumberaffectstheamountextrudedmaterial.Changingthiswillaffectthewall thickness.
3. Section extruder: Preheattheextruderforinsertingthefilament.Extrude: Numberofmm’sthatismanualextrudedbypressingthebutton.Retraction:Numberofmm’sthatisretractedduringprinting(max8mm).
REPETIER HOST
Manual controlAfter the Builder has been connected to the pc or laptop the Builder is able to be controlled with RepetierHost.Thefollowingoptionsareavailable.
1.
2.
3.
PRINTING
BUILDER
BUILDER MANUAL 23
INTERFACELCD screenTheLCDscreenshowsthemostimportantinformation.Fromthisinformationscreenafewsettingscanbechangedwhileprinting.Themostcommonlyusedfunctionsareexplainedinthischapter.
Restore FailsafeWiththeRestoreFailsafefunction,theBuildercanberesettohisfactorysettings.
Warning: Changing parameters in the control menu, except the functions explained below, may change the object drastically. We take no responsibility for the quality of the print when the parameters have been changed.
BUILDER
BUILDER MANUAL 24
Disable SteppersThefunction“DisableSteppers”canbeusedtodisablethesteppermotors.Nowit’spossibletomovetheextruderheadbyhand.Tocheckthebedlevelingforexample
Auto homeThe“Autohome”functionsmovestheextruderheadtohis0position.
Preheat 210Thefunction“Preheat210”heatsuptheextruderheadto210degreesCelsius.Thismaybenecessaryforinsertingfilament.
Move axisUsethefunction“Moveaxis”formovingdeX-YandZaxis.Moveafterselecting,theaxisbyrotatingthebuttonofyourLCDscreen.Extrudersomematerialbyusingtheoptions“Move1mm”and“Move0,1mm”.
TemperatureTheoptions“Nozzle”and“Fanspeed”areshowninthe“Tempa-ture”menu.Temperature:theprinttemperaturecanbeadjustedhereFan speed: The speed of the fan can be adjusted here
INTERFACE
BUILDER
BUILDER MANUAL 25
Bed levelingLevelingtheprintbedisextremelyimportantforagoodqualityprint.FromBuilder3Dprinterstheprintbedisleveledcorrectly.It ’spossiblethatduringshipmenttheheightoftheprintbedhaschanged.Werecommendtochecktheheightbeforeprintingbyfollowingthesesteps
Apply the adhesion layerApplyaadhesionlayertotheprintbed.Werecommendyoutouse:
• Tape(included)• Glue stick• Woodworkersglue
Place the print bedMakesurethefourscrewsfitperfectlyintheprintbed.Ifnecessary,pushontheprintbedtomakesureit ’sstable.Donotturnthescrews.
Home positionMovetheextruderheadtohishomeposition.Afterthisproceedwithlevelingthe print bed.
BED LEVELING
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BUILDER MANUAL 26
Set height• Cleanthenozzle• Preventtheprintbedagainstwobbling,byrotatingthescrews.• Makesurethespacebetweentheheadandbedis0.2-0.3mm.Checkthis
bymovingtheextruderheadacrosstheprintbedmanually.• Adjustwhennecessary,thebedheightbyturningtwoscrewsatthesametime.
ControlCheckthespacebetweenthenozzleandprintbedbyrunningthe“bedlevelling”fromtheSD-card.Thefirstlayerofthisprintsjobhastosticktotheplatformasshownintheimagebelow.Duringprintingitispossibletooptimizetheheightbyrotatingthescrewsoftheprintbed.
LEVELING BED0.2-0.3mm
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BUILDER MANUAL 27
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3
Maintenance Toachievethebestresultsandlifetime,maintainceofyourBuilder3Dprinterisveryimportant.
LubricateLubricationoftherotatingandslidingpartsisimportantforaniceprintsurface.Lubricatetheaxis(X-Y)2and3withoilwhentheprintedobjectsshowssomesignsofvibrations.LubricatetheZaxiswhenthosefeeldry.
Feeder wheels Afteralotofprinting,thefilamentmaterialfeedingwheelcancontainsmallplasticparts.Forcleaning,useatoothbrushorcompressedair.PleasegotothechapterDual-FeedorMonoExtruderforfurtherinstructions.
NozzleDuringprinting,printmaterialcansticktothenozzle.Thisstuckmaterialcanpollutetheobjectwhileprinting.Cleanthenozzlebeforeprinting.Warning:thenozzleishot,210degreesCelsius.Cleaningthenozzlecanbedonebyusingathicktowel.Donotuseanysharpobjectstocleanthenozzle,thiscandamagethenozzle.
MAINTENANCE
Use oil to lubricate point 2 and 3
Usegreasetolubricate point 1
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BUILDER MANUAL 28
TROUBLESHOOTINGThe first layer does not stick to the print bedThisproblemiswellknowninthe3Dprintingworld.Thecolorsubstancesaddedtothefilamentmayinfluencethemeltingpointofthefilament.Tooptimizetheadhesionoffirstlayermakesurethat:• Thespacebetweenthenozzleandprintbedisnotcorrect.Thisshouldbe0.2–0.3mm.• Cleantheprintbed,replacethetapeorusePrittorwoodworkersglue.• Increasethe”firstlayerthickness”forabetteradhesion.• Placea“skirt”aroundtheobject.Theskirtisalinedrawnaroundtheobjectatthefirst
layer.Thishelpsprimeyourextruder.• Extrudematerialbeforeprinting.
Under extrusion • Makesuretheextruderwheelsareclean.Afteralotofprintingthesewheelscanbefullof
dustand/orfilament.Cleanthemwithabrushorcompressedair.• Thereisnotenoughpressureonthefilament.Increasethepressurebytighteningthelever
screws• Theextrusionspeedistoohigh.Decreasetheprintspeed.• Thenozzlegotjammed.CleanthenozzlewiththetoolsprovidedbyBuilder3DPrinters.• Increasethetemperature(250C)forashorttime(max5min).TheBuilderwillmelttheold
materialandextrudethisthroughthenozzle.• ThefilamentspecsaredifferentfromthefilamentdeliveredbyBuilder3DPrinters.Every
filamenthasitsownspecs.Contactthefilamentsupplierformoreinfo.• Thethermalprotectionisactivatedastheextuderheadgottohot.Cooldownthe
extruderhead.AftercoolingdowntheBuilderisreadytoprintagain.• ValueEsteps/mmareincorrect.ChecktheG-codeand/orresettheBuildertothefabric
settingswithLCDmenu(restorefailsafe).
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BUILDER MANUAL 29
No connection with the Builder:TheBuilder3DPrintersarestand-aloneprinters.SimplyusetheSD-cardfortheG-codes.Ifthe Builder is connected to the pc or laptop but the software is unable to identify the printer thismightbetheproblem:• Isthedriverinstalledcorrectly?Useadministratorrights.• ChecktowhichCOMporttheBuilderisconnected.Use“devicemanagement”. Difficulty with inserting the filament• Bendthefilamentstraightandcutthefilamentatanangle.Thismakesiteasiertoinsert
thefilamentintheextruderhead.• Brokenfilamentintheextruderhead.Preheatto210andremovethebrokenfilament.If
thefilamentistooshort,usethepressureplug.• Extruderscrewsaretootight.Turnthemabitlooser.
The 3D printed object doesn’t look good. • Notenoughcooling.Increasethe“minimumlayerheight”• Checkthetensiononthetimingbelts.Increasethetensionifneeded.Checkourofficial
YouTubechannel:https://www.youtube.com/user/builder3dprinters• ThefilamentspecsaredifferentfromthefilamentdeliveredbyBuilder3DPrinters.Every
filamenthasitsownspecs.Contactthefilamentsupplierformoreinfo.
TROUBLESHOOTING
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BUILDER MANUAL 30
SAFETY INSTRUCTIONS
• DoNOTusewaterorfluidliquids,thebottomcontainselectriccomponents.• MinimumageforuseoftheBuilderisage14.• UsetheBuilderinabrightareaandpreferablyin20degreesCelsius.• DoNOTentertheprintingareawithyourhandswhentheprinterisinuse.• MakesuretheBuilderisplacedinaventilatedroom.• Whencleaningthenozzle,useapieceofcloth,butbeware(!!)thenozzleisstillhotafterprinting.• Aftera30hourprint,cleantheroundconductionwithapieceofclothandprovidetheprinterwithnewgrease/oilifnecessary.• TurntheBuilderoffwiththemainswitchonthebackoftheBuilderwhentheprinterneedsmaintenance.• TheBuilderhasbeenextensivelytested,[email protected].• DoNOTopenthebottomside,butleavethistoourcertifiedworkers.• IfyoudecidetoleavetheBuilderunattendedtoprint,makesuretoremoveflammableobjectsneartheprinter.
Warning:Ifyoudonotfollowthesenextinstructions,itwillleadtofire,electricshocksorotherinjuriesordamagetotheBuilderorotherproperties.ReadallsafetyinformationbelowbeforeyoustartusingtheBuilder.
Contact information:Builder 3D Printers HQSmelterij2,2211SHNoordwijkerhoutThe Netherlands
Telephone +31(0)252-346162Email: [email protected] Helpdesk: [email protected]: www.3dprinter4u.com