Download - BUCKET ELEVATORS - Norstar · PDF filenorstar bucket elevators custom design ... up to 20,000 bph (500 metric tons per hour)* ... elevator trunking assembly

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Page 1: BUCKET ELEVATORS - Norstar  · PDF filenorstar bucket elevators custom design ... up to 20,000 bph (500 metric tons per hour)* ... elevator trunking assembly

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Page 2: BUCKET ELEVATORS - Norstar  · PDF filenorstar bucket elevators custom design ... up to 20,000 bph (500 metric tons per hour)* ... elevator trunking assembly

NORSTAR BUCKET ELEVATORS CUSTOM DESIGN

Handling & Storage Systems

ELEVATOR HEAD ASSEMBLY

Norstar Bucket Elevators are designed to provide you with maximum throughput and long lasting performance for a wide variety of bulk material handling applications. At Norstar we build to fit your application and meet your specific needs. Our Bucket Elevators feature custom options including: multiple finishes, distributor models, fall protection and platforms.

UP TO 20,000 BPH (500 METRIC TONS PER HOUR)* *capacities are subject to product and product condition

Combine Norstar bucket elevators, conveyance systems and smoothwall storage solutions to create fully operational handling and storage systems. Our design team is capable of building a system according to your specifications and needs. Contact your Norstar sales rep for more info.

• Heavy-Duty structural frame• Designed to promote minimal product impact• Split hood design for easy access and serviceability• Pulley, crowned face with vulcanized rubber• Dust protection at all shaft openings• Heavy-Duty pillow block bearings• Ball bearings on units with up to 30” pulleys• Double tapered roller bearings on units with 36” pulleys and up• Belt Tensioner with screw adjustment• Inspection ports for belt tracking• UHMW seals at shafts• Shaft-Mounted DODGE Gearbox• Double or Triple Ply GOODYEAR belting

ELEVATOR TRUNKING ASSEMBLY

• Heavy-Duty flanges that are laser aligned and jigged• Service inspection ports with hinged doors• Track welded seams that ensure dust and weather protection• Double legged trunking assemblies• Available in 14 ga, 12 ga and 10 ga material

ELEVATOR BOOT ASSEMBLY

• 3D CAD designed and assembled• Heavy-Duty structural frame• Threaded rod belt adjustment• Winged “easy clean” pulley• Heavy-Duty pillow block bearings• UHMW seals at shafts• Easy cleanout doors to minimize contact with concrete

Finish OptionsNorstar offers a range of finishing options to suit your specific application and provide long lasting protection.

• Powder Coat Paint Finish• Galvanized• Stainless Steel

Norstar also offers custom color options on request.

Buckets• High Density Polyethelene• Urethane• Nylon• Steel• Stainless Steel

• Vented cups available• Low Profile cups available

DistributorsNorstar offers a wide range of Distributor optionsincluding:

• Manual or Electronic Controlled• Multiple outlet models• Spouting sizes from 6” to 20”• Flatback or full-round options• Powder Coat Paint Finish

Fall Protection & PlatformsLADDERS & CAGES

• Available in 5’ and 10’ sections• Sized for easy access• Designed to assemble with work, rest and distributor platforms• Safety cages are standard and built to meet OSHA regulations

PLATFORMS

• Head work platform, distributor platform and rest platforms available.• Work platform hinged manway door• Expanded metal safety grating floor• Includes full handrails• Built to OSHA standards

Support TowersNorstar offers support towers and catwalks for various elevator heights.

Page 3: BUCKET ELEVATORS - Norstar  · PDF filenorstar bucket elevators custom design ... up to 20,000 bph (500 metric tons per hour)* ... elevator trunking assembly

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Combined belt alignment, belt speed, continuous bearing temperature, pulley alignment and plug condition monitor

1 Bearing and Surface Temperature Sensor fits into existing grease zerk fittings on a bearing and is fitted with a grease nipple to allow bearing lubrication without removing the sensor.

2 Speed Switch provides alarm and shutdown signals at 10% and 20% underspeed.

3 Plug Sensor detects level or plug situations for bulk granular solids.

4 Belt Alignment Sensor detects tracking and misalignment problems on belts.

Bucket ElevatorMonitoring System (optional)

Page 4: BUCKET ELEVATORS - Norstar  · PDF filenorstar bucket elevators custom design ... up to 20,000 bph (500 metric tons per hour)* ... elevator trunking assembly

Transitions • Available in Square to Square, Square to Round and Round to Round models • Available from 4” to 24” sizes

Splitter Valves • Available in 2-way, 2-way Offset, and 3-way orientations • Available in 6”, 8”, 10”, 12”, 14” and 16” sizes • Heavy duty over-center spring • Cables also available

Clam Gate • Available in 10” and 12” sizes • Heavy duty over-center spring

Also Available: • 22.5° Round Elbows available from 4” to 24” sizes • Round Clamp Bands available from 4” to 24” sizes

ADDITIONAL ACCESSORIES

Page 5: BUCKET ELEVATORS - Norstar  · PDF filenorstar bucket elevators custom design ... up to 20,000 bph (500 metric tons per hour)* ... elevator trunking assembly

PO Box 119 RR1, Morris, Manitoba R0G 1K0Toll Free: (855) 746-8200 Phone: (204) 746-8200

Fax: (204) 746-8074 e-mail: [email protected]

Distributed By:

Durable Design and Build

Wide Range of Custom Options to Fit Your Application

Up to 20,000 BPH (500 Tons Per Hour)* *capacities are subject to product and product condition

LONG LASTING PERFORMANCE

Series Pulley Dia (“) BPH FPM RPM Bucket

Size (“)Bucket

Spacing (“)Belt

Width (“)Trunking Size (“)

Max Height

Head Shaft Dia

Boot Shaft Dia

Trunking Gauge

(over 150’)

Gauge of Boot / Head

600

6 100 177 115 4 x 3 12 5 7 x 6 100’ 1 1/4 1 1/4 12 10 / 12

6 140 177 115 4 x 3 8 5 7 x 6 100’ 1 1/4 1 1/4 12 10 / 12

6 200 269 175 4 x 3 8 5 7 x 6 100’ 1 1/4 1 1/4 12 10 / 12

6 400 269 175 4 x 3 4 5 7 x 6 100’ 1 1/4 1 1/4 12 10 / 12

8008 500 349 175 4 x 6 12 7 9 x 7 100’ 1 1/2 1 1/4 12 10 / 12

8 700 230 115 4 x 6 6 7 9 x 7 100’ 1 1/2 1 1/4 12 10 / 12

8 1000 349 175 4 x 6 6 7 9 x 7 100’ 1 1/2 1 1/4 12 10 / 12

120012 1000 620 192 5 x 7 12 8 10 x 8 100’ 1 3/4 1 1/4 12 10 / 12

12 1500 565 175 5 x 7 6 8 10 x 8 100’ 1 3/4 1 1/4 12 10 / 12

12 2000 620 192 5 x 7 6 8 10 x 8 100’ 1 3/4 1 1/4 12 10 / 12

160016 2500 413 95 9 x 6 7.75 10 10 x 16 200’ 3 7/16 1 11/16 14 (12) 10 / 10

16 3000 413 95 10 x 6 7 11 10 x 16 200’ 3 7/16 1 11/16 14 (12) 10 / 10

240024 3000 471 73 11 x 6 9.5 12 10 x 16 200’ 3 7/16 2 14 (12) 10 / 10

24 4000 471 73 11 x 6 7 12 10 x 16 200’ 3 15/16 2 14 (12) 10 / 10

24 5000 471 73 11 x 6 LP 5.25 12 10 x 16 200’ 3 15/16 2 14 (12) 10 / 10

300030 4000 537 67 11 x 6 9.5 12 12 x 18 200’ 3 15/16 2 7/16 14 (12) 10 / 10

30 5000 537 67 13 x 6 7.5 14 12 x 18 200’ 4 7/16 2 7/16 14 (12) 10 / 10

30 6000 537 67 13 x 6 LP 5.75 14 12 x 18 200’ 4 7/16 2 7/16 14 (12) 10 / 10

3600

36 6000 614 64 13 x 7 10.5 14 12 x 18 200’ 4 7/16 2 15/16 12 (10) 10 / 10

36 7000 614 64 13 x 7 9 14 12 x 18 200’ 4 7/16 2 15/16 12 (10) 10 / 10

36 8000 614 64 13 x 7 8 14 12 x 18 200’ 4 15/16 2 15/16 12 (10) 10 / 10

36 10000 614 64 14 x 7 LP 6 15 12 x 18 200’ 5 1/2 2 15/16 12 (10) 10 / 10

420042 10000 670 60 16 x 8 12.25 17 14 x 22 200’ 5 1/2 3 7/16 12 (10) 7 / 7

42 12000 670 60 16 x 8 10 17 14 x 22 200’ 5 1/2 3 7/16 12 (10) 7 / 7

480048 15000 713 56 20 x 8 11 21 14 x 26 200’ 6 7/16 3 15/16 10 (10) 7 / 7

48 18000 713 56 20 x 8 9 21 14 x 26 200’ 6 15/16 3 15/16 10 (10) 7 / 7

48 20000 713 56 20 x 8 LP 7.5 21 14 x 26 200’ 6 15/16 3 15/16 10 (10) 7 / 7