Bär Cargolift - Lifting Performance.
Bär Cargolift represents highest quality and reliability. In this context regular service with original spare parts is imperative for a maximum availability. As the manufacturer of your Cargolift, Bär knows each part and may assure an easy change of parts as well as accuracy in fit.
As each repair or exchange of parts starts with the identification of the damaged part, you will find in the following a selection of the most common pieces out of the Bär original spare parts portfolio.
Bär Cargolift original spare parts
Bär Cargolift - Lifting Performance.
With your Bär Cargolift you have decided on a high-performance tail lift. In order to maintain its performance, Bär recommends the utilization of original spare parts. Because you receive original spare parts that comply with the serial part in characteristics and in quality. As manufacturer Bär just delivers proven spare parts. You take advantage from derivatives as well as from the 24 months warranty on original spare parts.With the help of the serial number of your Cargolift Bär provides you with the exactly fitting original
Bär recommends the utilization of the Bär Cargolift WebShop for orders. There you may select
benefit from the additional WebShop discount and the repeal of the packing charge.
As an alternative to the WebShop you may identify the required original spare part with this catalogue and order it by phone, fax or e-mail. Please indicate the serial number of your Cargolift
Bär validates the order by means of the supplied serial number.
In case of questions on the original spare parts and their use the Service parts team may answer.
Service technical team.
Contact data of Bär Cargolift service partners, contact persons at Bär, current information on warranty and order processing (delivery time, dispatch types, etc.) as well as conditions for repair and parts delivery are available on the website www.baer-cargolift.com
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Part identification in catalogue
Consultation Bär
if necessary
Order with serial
number and transmission to Bär
Tel.:0049 7131 2877 752 Fax: 0049 7131 2877 777
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Table of contents
pageElectrics 4
Control elements 5Flashing lights 12Solenoid coils 13Relays & fuses 14Controls 17SmartCharge & BatteryBox 22Other electric parts 25
Mechanics 29Lifting mechanism 30Platform 31Trolley stop 34Sliding mechanism 36Bolts, bearing bushs 37Other mechanical parts 43
Hydraulics 44Power packs 45Electric motors, pumps 46Cylinders, piston rods, sealing kits 48Protective tubes, bellows 52Valves, tubes 54Other hydraulic parts 58
Other hardware 59Warning flags 60Stickers, signs, documents 61
Upgrades 63
Diagnostic software CargoCheck 65
List of abbreviations 66Cargolift type key 67Localisation of serial number 68Order form 69
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Control elements
Flashing lights
Solenoid coils
Relays & fuses
Controls eBC controller Electronic control Central electric circuit
SmartCharge, BatteryBox
Other electric parts
The parts category Electrics includes the following part groups:
Electrics
Control elements
control box with lever switches
control box with lever switches and key switch
material no. material no.101122830 101123448
suitable for suitable forBC S2/S4/Falt BC Standard S2/S4/Falt
lever switch kit left hand side
lever switch kit right hand side
material no. material no.200001951 200001950
function function2 positions 2 positions
lever switch mechanism handle for lever switch
material no. material no.101121079 101121076
function suitable for 2 positions control box (S4, Falt,
Ret/HydFalt)
key switch kit - electric unlocking key kit with ring
material no. material no.101131507 101137986
information suitable for12 / 24 V 101131507
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Control elements
control box with lever switches
Lever switches kit
material no. material no.101132467 101103533
suitable for functionBC R42/H42 right hand traffic
4 positions
cross lever switch left hand side
cross lever switch right hand side
material no. material no.200001952 200001953
function function4 positions 4 positions
lever switch mechanism handle for lever switch
material no. material no.101121081 101121076
function suitable for 4 positions control box (S4, Falt,
Ret/HydFalt)
holder for control box holder for control box Ret/HydFalt
material no. material no.101116340 101125995
measure (mm) measure (mm)220 x 200 x 270 535 x 220 x 240
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Control elements
contact block kit contact block kit
material no. material no.200002938 200002933
information informationKL 31/32/43/44 KL 11/12/23/24
contact block contact block
material no. material no.101127835 101127834
information informationKL 71/72/83/84 KL 51/52/63/64
contact block for lever switch
material no.101103975
informationKL 31/32/43/44
control box handle for control box
material no. material no.101119299 101127965
suitable for suitable for BC S2 control box (S2, A2L)
holder for control box pushbutton plate 3 + 1 button
material no. material no.101117996 101136336
measure (mm) measure (mm)195 x 160 x 60 340 x 100 x 22
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Control elements
foot control triangle shaped buttons S
foot control triangle shaped buttons H
material no. material no.101123953 101123952
information informationcable length 500 mm cable length 500 mm
rubber button S for foot control
rubber button H for foot control
material no. material no.101100942 101101157
suitable for suitable for101123953 101123952
foot control case, cast part
micro switch with superseal plug
material no. material no.101100908 101123674
suitable for information101123952 / 101123953 2 pole / cable length 500
mm
foot control unit kit rubber button foot control unit
material no. material no.101133641 101128024
information suitable forcable length 800 mm 101133641
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Control elements
foot control electronics CAN ARC1
foot control electronics CAN ARC1
material no. material no.101146231 101146324
suitable for BC S2, S4, R2T, R21 with eBC controller
suitable for BC H42 with eBC controller
tilt sensor 0-360° tilt sensor 0-360°
foot control electronics kit
foot control electronics kit
material no. material no.101132926 101144659
suitable for BC A2V / A2L with central electric circuit
suitable for BC S2 / S4 / R21 / R2T with central electric circuit / electronic
tilt sensor 0-90° / 360° tilt sensor 0-90°, 7 pin
foot control electronics kit
foot control electronics kit
material no. material no.101131115 101131117
suitable for BC S4 / R41 / R4S with central electric circuit / electronic
suitable for BC H42 / R42 / Falt with central electric circuit / electronic control
tilt sensor 0-90°, 5 pole tilt sensor 0-180°
foot control electronics kit
material no.101131118
suitable for BC F2 with central electric circuit / electronic control tilt sensor 0-180°
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Control elements
cable remote control kit 2 functions
cable remote control kit 4 functions
material no. material no.101126944 101126055
information informationplug 7 pin plug 7 pin
cable remote control kit emergency operation VanLift
wander lead with 4 functions
material no. material no.101133220 101127132
measure (mm) measure (mm)180 x 62 x 55 x 1800 180 x 62 x 55
pushbutton plate 2 functions
material no.200002911
measure (mm)62 x 84 x 10
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Control elements
SmartControl remote control kit
SmartControl radio remote hand-held
material no. material no.200003097 200002793
consists of measure (mm)200002793 transmitter, 200002794 receiver
128 x 64 x 28
SmartControl radio remote receiver
material no.200002794
measure (mm)82 x 50 x 19
radio remote control hand-held transmitter 4 functions (SafetyPoint)
radio remote control hand-held transmitter 4 functions
material no. material no.101140909 101140502
measure (mm) measure (mm)95 x 45 x 25 95 x 45 x 25
radio remote control receiver 4 functions (SafetyPoint)
radio remote control receiver 4 functions
material no. material no.101140912 101140910
measure (mm) measure (mm)80 x 75 x 55 80 x 75 x 55
For retrofit please see Upgrades
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Flashing lights
flashing light CargoFlash 2.0
flashing light Hula diode with screws
material no. material no.200003006 101118232
information information12 V + 24 V 24 V
extension cable flashing light
protective angle for CargoFlash
material no. material no.101119516 200004233
measure (mm)2 x 0,75 mm² x 2500
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Solenoid coils
solenoid coil with cable 24 V
solenoid coil with cable 12 V
material no. material no.200001359 200001361
suitable for BC with eBC controller
suitable for BC with eBC controller
2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm
bush bearing Molex female pin Molex
material no. material no.101146374 101140837
information information2 pole 0,5 - 0,75 mm²
solenoid coil with cable 24 V
solenoid coil with cable 12 V
material no. material no.101124862 101124893
suitable for BC with central electric circuit / electronic control
suitable for BC with central electric circuit / electronic control
2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm
solenoid coil with adapter from Kostal
cable with Kostal plug, neutral end
material no. material no.101124768 101100895
suitable for BC with central electric circuit / electronic control
suitable for BC with central electric circuit / electronic control
12 V / 24 V - Ø 18 mm 3500 mm
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Relays fuses
power relay with big holder
power relay
material no. material no.101118419 101118417
information information24 V / 100 A 12 V / 100 A
power relay - SACO power relay - SACO
material no. material no.101128055 101128056
information information24 V 12 V
micro relay micro relay
material no. material no.101119161 101119166
information information24 V 12 V
main feed fuse kit cube main feed fuse kit cube
material no. material no.101116696 101115623
information information50 mm² / 200 A 25 mm² / 150 A
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Relays fuses
main feed fuse kit SmartCharge charging system
sealing insert
material no. material no.101126337 101146347
information measure 35 mm² 6 mm² / 50 A content out of 101126337
main feed fuse main feed fuse
material no. material no.101116466 101124251
information information150 A, CF8 100 A, CF8
main feed fuse CF8 - cube main feed fuse
material no. material no.101126338 101129231
information information75 A, CF8 50 A, CF8
fuse holder kit
material no.101136685
suitable forelectronic control 101133251 / 101135629
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Relays fuses
main fuse kit 150A Actros4
main feed fuse MegaFuse
material no. material no.200000441 101113253
information information25 mm² / 150 A 150 A / 12 V, Content out of
200000441
main feed fuse MegaFuse main feed fuse MidiFuse
material no. material no.101116420 101146289
information information200 A / 24 V 50 A
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Controls - eBC controller (from year 2012 on)
eBC controller Maxi eBC controller Mini
material no. material no.101146247 101146246
measure (mm) measure (mm)130 x 150 x 20 130 x 150 x 20+ software update + software update
protection cover USB cover
material no. material no.200003664 200001543
measure (mm) measure (mm)145 x 160,5 x 103,3 26 x 14 x15
eBC controller Bluetooth module
aerial Bluetooth
material no. material no.200001175 200001811
measure (mm) measure (mm)37 x 37 x 8 Ø 7,5 x 28,4
aerial cable Bluetooth adapter Molex control box BED1
material no. material no.200001813 200001377
information measure 2 x 10 x 0,5 mm² x 150 mm
cable length 2000 mm
adapter cable BED3 adapter Molex 6/6/6
material no. material no.200003166 200001380
measure (mm) 6 x 0,5 mm² x 150 mm
measure (mm) 2 x 6 x 0,5 mm² x 150 mm
For retrofit please see Upgrades
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Controls - eBC controller (from year 2012 on)
connector kit eBC controller
bush bearing Molex
material no. material no.200001536 101146376
consists of information1 x 101146376, 3 x 101146375, 10 x 101140835, 14 x 101146374, 96 x 101140837, 1 x 101146480, 2 x 101116927
10 pole
bush bearing Molex bush bearing Molex
material no. material no.101146375 101140835
information information6 pole 4 pole
bush bearing Molex female pin Molex
material no. material no.101146374 101140837
information information2 pole 0,5 - 0,75 mm²
adapter Molex butt connector with heat-shrinkable tube
material no. material no.101146480 101116927
measure (mm) information 2 x 4 x 1,5 mm² x 100 1,5 - 2,5 mm²
extraction tool Molex Minifit jr.
crimp tool - click n crimp - CIMCO
material no. material no.200001542 200003285
measure (mm)348 x 146 x 14
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Controls - electronic control (up to year 2012)
electronic control kit with protection cover
electronic control 12 V + 24 V
material no. material no.101136811 101133251
information 12 V + 24 V content out of 101136811
electronic control kit with protection cover
electronic control 24 V
material no. material no.101138611 101135629
information 24 V content out of 101138611suitable for BC R21/R2T suitable for BC R21/R2T
The material number of your electronic control may differ as it also represents the BC type and its software.
Please mention the material number written on your electronic control when ordering it.
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Controls - central electric circuit (up to year 2012)
central electric circuit central electric circuit
material no. material no.101125284 101125285
information 24 V information 12 Vsuitable for BC S2 and BC 1500F2-L
suitable for BC S2 and BC 1500F2-L
central electric circuit central electric circuit
material no. material no.101119971 101133500
information 24 V information 12 Vsuitable for BC Standard, BC 750SX1 / BC 1000SX1
suitable for BC S2 / A2L
central electric circuit central electric circuit
material no. material no.101123881 101123882
information 24 V information 12 Vsuitable for BC S4 suitable for BC S4
central electric circuit optional equipment
central electric circuit optional equipment
material no. material no.101123311 101131435
information 24 V information 12 Vsuitable for BC S4 suitable for BC S4
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Controls - central electric circuit (up to year 2012)
central electric circuit hinge for central electric circuit
material no. material no.101125548 101118234
information 24 Vsuitable for BC R21/R2T-P2
protection cover for central electric circuit
material no.101118235
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SmartCharge, BatteryBox
SmartCharge charging system kit for tractor
SmartCharge charging system kit for tractor
material no. material no.200001195 200003820
measure 16 mm² x 7,5 m measure 16 mm² x 7,5 mconsists of je 1 x: 200001711 SC tractor, 101131522 socket SC, 101126337 main feed fuse, feedback signal 101127042 + 101123009
suitable for Mercedes-Benz Actros; Consists of 200001195 plus fitment parts + 200003821 instead of 101126337
SmartCharge charging system kit for semitrailer
material no.101127961
consists of 101131179 SC with cable 17 m, main feed fuse 101126337 + 101137414
spiral cable kit for SmartCharge charging system
spiral cable kit adaptor SmartCharge charging system
material no. material no.101127964 101138254
information information7 pin, uncompressed length 3 m
7 pin, small helix, uncompressed length 3 - 4,5 m
SmartCharge charging system kit for truck
SmartCharge charging system truck
material no. material no.200002689 200001710
consists of je 1 x: measure 2 x 16 mm² x 12 m
200001710 SC truck, 200002648 main feed fuse 101127036 cable feedback signal
content out of 200002689
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SmartCharge, BatteryBox
SmartCharge charging system kit for trailer
SmartCharge charging system kit for trailer
material no. material no.101127960 101132255
consists of je 1 x: consists of je 1 x:101131178 SC with cable 12 m, 101131522 socket SC, main feed fuse 101126337 + 101137414
101132256 SC with cable 15 m, 101131522 socket SC, main feed fuse 101126337 + 101137414
plug for SmartCharge charging system
socket SmartCharge charging system
material no. material no.101136998 101136994
information 7 pin information 7 pin
holder for SmartCharge socket
material no.101132417
suitable for 101136994
adapter cable SmartCharge - CEKON
spiral cable kit with CEKON plug
material no. material no.200003253 101126970
measure Ø 55 mm informationuncompressed length 3 m 4 pin
plug CEKON socket 4 pin CEKON
material no. material no.101102864 101102863
information information4 pin 4 pin
Bär recommends the retrofit to SmartCharge! !
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SmartCharge, BatteryBox
BatteryBox kit without batteries
battery case upper part with Bär logo
material no. material no.101130332 101126905
information24 V
battery case on underrun bar without batteries
material no.101138116
suitable forBC S4
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Other electric parts
platform cable bush bearing Molex
material no. material no.200001061 101146375
measure 6 x 0,75 mm² x 3 m
information
suitable for BC Standard with eBC controller
6 pole
platform cable kit platform cable kit
material no. material no.101122682 101122689
measure 7 x 0,75 mm² x 1,5 m
measure 7 x 0,75 mm² x 1,8 m
suitable for BC Standard with central electric circuit / electronic control
suitable for BC Standard with central electric circuit
platform cable kit platform cable kit
material no. material no.101127265 101123722
measure 7 x 0,75 mm² x 2,2 m
measure 7 x 0,75 mm² x 3 m
suitable for BC Standard with central electric circuit
suitable for BC S4 and S2 with central electric circuit
platform cable kit connector plug APD
material no. material no.101124069 101122461
measure 7 x 0,75 mm² x 4 m
information
suitable for BC H42 / R42 with central electric circuit
7 pin
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Other electric parts
socket enclosure APD for counter nut
single conductor sealing
material no. material no.101122865 101122452
information information 7 pin7 pin 1,9-2,1 mm ISOL.DIAM.
blind plug contact bush
material no. material no.101122454 101122462
information information 7 pin 7 pin
connector plug APD red socket enclosure APD
material no. material no.101122476 101122879
information information1 pole 1 pole
contact bush screw-down nut hexagon head - conical
material no. material no.101122477 101124382
information1 pin
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Other electric parts
cable seal cable seal
material no. material no.101124383 101124384
information 1 pole information 1 pole Ø 8 mm Ø 10 mm
connector plug APD blue socket enclosure APD
material no. material no.101122479 101122878
information information1 pole 1 pole
pin contact
material no.101122467
information1 pole
cabin switch push-button cabin switch push-button
material no. material no.101118843 101118840
information information24 V 12 V
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Other electric parts
proximity switch PNP NC angle edging part
material no. material no.200001446 101121694
suitable for BC S4U/R42/H42
measure 30 x 40 x 3 x 40 mm
with eBC controller receiver 200001446 proximity switch
proximity switch PNP NC proximity switch PNP NC magnet
material no. material no.101122297 101130351
measure (mm) measure (mm)M12 x 54; 3 m cable 80 x 35 x 20; 3 m cable
locking cap with magnet
material no.101130355
main feed cable kit battery plus
main feed cable kit battery minus
material no. material no.101122473 101122474
measure (mm) measure (mm)25 mm² x 12000 25 mm² x 12000
pressure switch kit lifting cylinder
plug kit for interior body light
material no. material no.101133987 101122861
measure (mm) information2 x 1 mm² x 3100 plug 4 pole
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Lifting mechanism
Platform
Trolley stop
Sliding mechanism
Bolts, bearing bushs
Other mechanical parts
The parts category Mechanics includes the following part groups:
Mechanics
Lifting mechanism
cover for beam cover for beam
material no. material no.101100376 101123754
measure (mm) measure (mm)174 x 174 x 30 180 x 180 x 25
jubilee clip C7/W4
material no.101112790
measure (mm)230 -250 / 9
closing plug for underrun bar (2=4)
closing plug for underrun bar (2=4)
material no. material no.101128159 101128155
measure (mm) measure (mm)Ø 127 Ø 113,5
closing plug for underrun bar
closing plug for underrun bar
material no. material no.101114900 101116313
measure (mm) measure (mm)Ø 108 120 x 80
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Platform
platform edging right hand side with SideGrip
platform edging left hand side with SideGrip
material no. material no.101133199 101133229
information informationBAplan40VL(L) platform height 1810 mm
BAplan40VL(L) platform height 1810 mm
platform edging right hand side with SideGrip
platform edging left hand side with SideGrip
material no. material no.101133205 101133235
information informationBAplan40VL(L) up to platform height 2110 mm
BAplan40VL(L) up to platform height 2110 mm
platform edging left hand side
platform edging right hand side
material no. material no.101119993 101119994
measure 450 mm measure 450 mmsuitable for AF/PFplan40D suitable for AF/PFplan40D
platform edging right and left hand side
material no.101119992
measure 1620 mmsuitable for AF/PFplan40D
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Platform
platform edging left hand side
platform edging right hand side
material no. material no.101130621 101130618
suitable for suitable forAGplan up to platform height 2510 mm
AGplan up to platform height 2510 mm
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Platform
ground roller ground roller
material no. material no.101125068 101132696
measure (mm) measure (mm)Ø 100 / Ø 30,3 x 50 Ø 100 / Ø 45,4 x 21,5
ground roller clamping piece for ground roller
material no. material no.101117999 101137068
measure (mm) measure (mm)Ø 35,5 x 80 x 46 Ø 55/ Ø 45 x 21
folding joint band notch
material no. material no.200001033 101125140
measure (mm) measure (mm)100 x 3,6 x 1560 26,6 x 5,8 x 80
pressure point for platform
pressure point for platform
material no. material no.101133337 101140844
measure (mm) measure (mm)Ø 60 x 60 60 x 12 x 315
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Trolley stop
flap for trolley stop 2rd flap for trolley stop 2ad
material no. material no.101134141 101131904
measure (mm) measure (mm)750 850
flap for trolley stop Rx flap for trolley stop Ax
material no. material no.101136804 101136800
measure (mm) measure (mm)745 800
flap for trolley stop 2RD flap for trolley stop 2AD
material no. material no.101129762 101126428
measure (mm) measure (mm)850 850
shaft for trolley stop drilled
shaft for trolley stop
material no. material no.101110220 101126434
measure (mm) measure (mm)Ø 12 x 696 Ø 12 x 930
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Trolley stop
shaft for trolley stop drilled
locking bolt for trolley stop
material no. material no.101135601 101126430
measure (mm) measure (mm)Ø 12 x 1100 Ø 12 x 85
leaf spring for trolley stop Rx
leaf spring for trolley stop 2Ax
material no. material no.101125791 101134566
measure (mm) measure (mm)0,7 x Form 40 x 1 x 65
leg spring leg spring
material no. material no.101110222 101126433
measure (mm) measure (mm)Ø 3 Ø 2,2
leg spring pressure spring
material no. material no.101135037 101126432
measure (mm) measure (mm)Ø 1,8 Ø 1,25 / Ø 11 x 22
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Sliding mechanism
guide piece left hand side kit
guide piece right hand side kit
material no. material no.101127260 101127259
suitable for suitable forslides BC H42 slides BC H42
sliding piece sliding piece
material no. material no.101146412 101146413
information informationBG for 12 mm BG for 10 mm
sliding block sliding block
material no. material no.101130202 101108554
measure (mm) measure (mm)52 x 15 x 58 60 x Form
piece of profile piece of profile
material no. material no.101108509 101108510
measure (mm) measure (mm)48 x 15 x 50 50 x 10 x 78
knurled screw with square nut kit
parabolic spring with external thread
material no. material no.101127058 101110039
measure (mm)30 x 36 M8 / 20
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Bolts, bearing bushs
bolt / ground roller kit S4 -A2
bolt attachment kit S4 -A2
material no. material no.101131686 101131685
measure (mm) 2 x Ø 30 / Ø 35 x 140; 2 x Ø 30 x 100; 2 x Ø 100 / Ø 30,3 x 50
suitable for bolt / ground roller BS 101131686
suitable for BC 1000S4 -A2
bolt / ground roller kit bolt attachment kit S4-B/-C
material no. material no.101130274 101130273
measure (mm) 2 x Ø 30 / Ø 35 x 145; 2 x Ø 35 x 112; 2 x Ø 100 / Ø 30,3 x 50
suitable for bolt / ground roller BS 101130274
suitable for AFplan30V/40D
bolt for ground roller bolt for ground roller
material no. material no.101130222 101130197
measure (mm) Ø 30 / Ø 35 x 140
measure (mm) Ø 30 / Ø 35 x 145
suitable for BC 1000S4-A2 eye pin Ø 10
bolt for ground roller bolt
material no. material no.101136852 101118066
measure (mm) Ø 30 / Ø 35 x 156
measure (mm) Ø 30 x 80
suitable for BC S4-B3/-C3/-D3
suitable for BC 1000S4 / BC 1000F2
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Bolts, bearing bushs
bolt with greasing hole bolt with greasing hole
material no. material no.101125926 101136659
measure (mm) Ø 35 x 90 measure (mm) Ø 35 x 102suitable for BC S4-B1/-C1/-D1 / H42 / R42 / R41 / R4S
suitable for BC S4-B3/-C2/-D2
bolt with greasing hole bolt with greasing hole
material no. material no.101125922 101130229
measure (mm) Ø 35 x 110 measure (mm) Ø 35 x 112suitable for BC S4-B1/-C1/-D1 / R41 / R4S
suitable for BC S4 / H42 / R42
bolt with greasing hole conus grease nipple H3 / 90°
material no. material no.101130456 101100847
measure (mm) Ø 40 x 135 measure (mm)suitable for BC S2 / S4 / R2T / R21
20 x 10 x16
conus grease nipple H1 / 180°
conus grease nipple H1 / 180°
material no. material no.101100844 101100846
information measure (mm)AM 6 Ø 10 x 10
protection cap with tongue
material no.101109328
informationEP 985 FORM B
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Bolts, bearing bushs
bolt for mechanical link bolt for mechanical link
material no. material no.101126053 101119453
measure (mm) Ø 40 x 44 measure (mm) Ø 40 x 46suitable for BC S4 suitable for BC S4-B/-C /
S4A / S4U / F2 / F4 / H42
bolt for mechanical link
material no.101115743
measure (mm) Ø 46 / Ø 30 x 43,5suitable for BC 1000S4 / BC 1000F2
bolt bolt
material no. material no.101139061 101131563
measure (mm) Ø 30 x 103 measure (mm) Ø 35 x 82suitable for BC 1000S4-A3 suitable for BC 1000S2 -M3
platform/NZ
bolt bolt
material no. material no.101129965 101126731
measure (mm) Ø 35 x 110 measure (mm) Ø 40 x 130suitable for BC 750S2-R1 suitable for BC 2000R2T-
P2 / BC 1500F2-L1 / BC 1500S2-K1
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Bolts, bearing bushs
slide bearing form S slide bearing
material no. material no.101127492 200001986
measure (mm) measure (mm)Ø 30 / Ø 35 x 40 Ø 35 x Ø 42 x 50
slide bearing form S slide bearing
material no. material no.101122518 200001990
measure (mm) measure (mm)Ø 40 / Ø 45 x 80 Ø 40 x Ø 48 x 50
bearing bush slide bearing form F
material no. material no.101117904 101117064
measure (mm) Ø 35 / Ø 40 x 50
measure (mm)
suitable for BC 1000SX1-E1/-E2
Ø 5 x Ø 7 x 5
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Bolts, bearing bushs
bearing bush sealing ring
material no. material no.101136222 101126454
measure (mm) measure (mm) Ø 40 / Ø 44,5 x 2,8
Ø 40 / Ø 48 x 49 suitable for 101136222
bearing bush with greasing hole
quad-ring perforated
material no. material no.101125935 101126353
measure (mm) Ø 35 / Ø 39 x 50
measure (mm) Ø 34,25 x 5,33
suitable for lifting cylinder 60 / 70
suitable for 101125935
bearing bush o-ring
material no. material no.101125807 101103902
measure (mm) Ø 30 / Ø 36 x 40
measure (mm) Ø 29,87 x 1,78
BC Standard retrofit kit low maintenance bearings
suitable for 101103902
bearing bush sealing ring
material no. material no.101125932 101126455
measure (mm) Ø 42 / Ø 35 x 50
measure (mm) Ø 35 / Ø 39,5 x 3
suitable for BC S4-C1/-B1/-D1 / H42 / R41 / R42
suitable for 101125932
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Bolts, bearing bushs
bush with greasing hole bush with greasing hole
material no. material no.101106376 101103574
measure (mm) Ø 35 x 30 measure (mm)suitable for BC 1000S4 / BC 1000F2 / H42
Ø 35 x 40
quad-ring
material no.101118524
measure (mm) Ø 29,51 x 5,33suitable for 101106376 + 101103574
bush
material no.101126286
measure (mm) Ø 44 x 40suitable for BC S4 / H42 / R42 / R41 / F2 (retrofit)
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Other mechanical parts
gas spring bolt with head form B with splint
material no. material no.101124221 101124387
information measure (mm) Ø 14 x 55G20-40 3000N suitable for BC R42 (gas
spring)
eye for gas spring eye for gas spring
material no. material no.101124403 101124223
measure (mm) measure (mm)20 x 25 x 55 20 x 40 x 75
grasp tension spring type RZ 140 AI
material no. material no.101129048 101100885
measure (mm) measure (mm)8 x Form 2,0 x 18 x 87,4
parabolic spring with external thread
material no.101136007
measure (mm)30 x 36 M8/20
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Power packs
Electric motors, pumps
Cylinders, piston rods, sealing kits
Protective tubes, bellows
Valves, tubes
Other hydraulic parts
The parts category Hydraulics includes the following part groups:
Hydraulics
Power packs
power pack power pack
material no. material no.1XX122218 1XX122216
information information24 V / 2,6 ccm / 2 kW 24 V / 2,0 ccm / 2 kW
power pack power pack
material no. material no.1XX122212 1HA127848
information information24 V / 1,2 ccm / 2 kW 24 V / 1,0 ccm / 1,2 kW
power pack tank with protector for air filter
material no. material no.1HA131492 101118358
information information12 V / 0,61 ccm / 0.,8 kW 5,5 l volume
tank tank
material no. material no.101122334 101121328
information suitable for BC SX15,4 l volume
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Electric motors, pumps
electrohydro pump Haldex
electric motor Hydac
material no. material no.1HA101175 101139284
information information 24 V / 2,0 kW24 V / 2 ccm / 2 kW suitable for BC S2 / S4 /
H42 / R42 / R41 / R2T / R21
electric motor Haldex electric motor Haldex
material no. material no.101121266 101121267
information 24 V / 1,2 kW information 12 V / 0,8 kWsuitable for BC 750SX1 / 751SX1 / BC 1000SX1-E1/-E2
suitable for BC 750S2-R1
electric motor Haldex electric motor Haldex
material no. material no.101122169 101135312
information 24 V / 2,0 kW informationsuitable for BC S4-A/-B/-C/-D
24 V / 2,0 kW
electric motor Haldex
material no.101135311
information12 V / 1,7 KW Ø 112 mm
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Electric motors, pumps
hydraulic pump hydraulic pump
material no. material no.101118422 101135319
information 2,6 ccm measure 2,5 ccmsuitable for BC S-C/-D
hydraulic pump hydraulic pump
material no. material no.101135317 101118421
measure 2,0 ccm measure 2,0 ccmsuitable for BC S4 / F2/4 / R/H4
suitable for BC S-B / S4-B + Haldex
hydraulic pump hydraulic pump
material no. material no.101135315 101118420
measure 1,2 ccm measure 1,2 ccmsuitable for BC S4-A1 / F2-A1 + Haldex
suitable for BC S-B / S4-B + Haldex
hydraulic pump left-turning
hydraulic pump left-turning
material no. material no.101123427 101125582
measure 2,0 ccm measure 1,2 ccmsuitable for BC S4-A1 / F2-A1 + Hydac
hydraulic pump hydraulic pump
material no. material no.101123370 101121269
information informationP 0.97 P 0.61
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Cylinders, piston rods, sealing kits
lifting cylinder lifting cylinder
material no. material no.1WE118380 1XX138578
information informationEZ 50-253 EZ 50-253
lifting cylinder lifting cylinder
material no. material no.1WE114195 1XX114688
information informationEZ 60-285 EZ 60-285
lifting cylinder lifting cylinder
material no. material no.1XX127414 1XX130849
information informationEZ 70-171 EZ 70-231
lifting cylinder lifting cylinder
material no. material no.1XX114687 1WE130823
information informationEZ 70-285 EZ 85-230
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Cylinders, piston rods, sealing kits
piston rod for lifting cylinder
piston rod for lifting cylinder
material no. material no.101120066 101123888
information information EZ 60-285 / EZ 60-280
EZ 50-253 suitable for BC S-12/14/24 / H01-12/HN1-12/HN2-70/HN1-70
piston rod for lifting cylinder
piston rod for lifting cylinder
material no. material no.101120067 101118239
information EZ 60-285 informationsuitable for BC 1500 S4 EZ 70-285
piston rod for lifting cylinder
material no.200003476
informationEZ 85-230
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Cylinders, piston rods, sealing kits
tilting cylinder tilting cylinder
material no. material no.1XX118381 1XX114690
information informationDZ 50/36-200 DZ 60/40-220
tilting cylinder tilting cylinder
material no. material no.1XX127412 1XX121043
information informationDZ 70/40-173 DZ 70/50-30
tilting cylinder
material no.1XX114689
informationDZ 70/50-272
folding cylinder
material no.101110646
informationEZ 32-130
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Cylinders, piston rods, sealing kits
sealing kit sealing kit
material no. material no.101124793 101132207
information informationDZ 50/36-200 EZ 50-253
sealing kit complete tilting cylinder
sealing kit
material no. material no.101116620 200002939
information informationDZ 60/40-220 EZ 60-285
sealing kit complete tilting cylinder
sealing kit lifting cylinder
material no. material no.101126091 200002950
information DZ 70/50-272 informationsuitable for BC 2000 S4 with Pacoma cylinder
EZ 70-171, EZ 70-231, EZ 70-285
sealing kit complete tilting cylinder
sealing kit
material no. material no.101116619 101132484
information DZ 70/50-272 informationsuitable for BC 2000 S4 with Weber cylinder
EZ 85-230/85-285
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Protective tubes, bellows
protective tube for HZ 60-200
protective tube for EZ 50-253
material no. material no.101109190 101127095
measure (mm) measure (mm)Ø 60 x 330 Ø 74 / Ø 50 x 2 x 300
protective tube for EZ 60-285
protective tube for DZ 70/50-30
material no. material no.101127094 101121945
measure (mm) measure (mm)Ø 84 / Ø 59 x 2 x 320 Ø 86 x 2 x 180
101121945
protective tube for EZ 60 protective tube for EZ 70-285/ EZ 70-230
material no. material no.101100400 101127092
measure (mm) measure (mm)Ø 86 x 2 x 320 Ø 94 / Ø 69 x 2 x 310
protective tube for EZ 70 protective tube for EZ 85-230
material no. material no.101100401 101127109
measure (mm) measure (mm)Ø 96 x 2 x 320 Ø 112 / Ø 84 x 2 x 300
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Protective tubes, bellows
bellow and jubilee clip bellow and jubilee clip
material no. material no.101128205 101109669
measure (mm) measure (mm)Ø 70 x 50 Ø 70 x 70
bellow bellow
material no. material no.101127156 101127155
measure (mm) measure (mm)Ø 60-82 inside / Ø 102 outside
Ø 70-50 inside / Ø 102 outside
bellow bellow
material no. material no.101100403 101127508
measure (mm) measure (mm)Ø 73 inside / Ø 109 outside Ø 80 x 50
jubilee clip C6/W1 jubilee clip C7/W2
material no. material no.101100822 101100818
measure (mm) measure (mm)50-70 / 9 60-80 / 9
jubilee clip C7/W4 jubilee clip C7/W4
material no. material no.101100821 101112790
measure (mm) measure (mm)80-100 / 13 230 -250 / 9
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Valves, tubes
solenoid valve kit 24 V solenoid valve kit 24 V
material no. material no.101125167 101125168
information informationdouble locked 2/2 double locked 2/2
solenoid valve kit 24 V 4/2 directional valve - WKM
material no. material no.101125165 101123412
information informationsingle locked 2/2 24 V
4/2 directional valve - WKM
valve insert
material no. material no.101123413 101124863
information function12 V / 24 V 2/2 double locked
valve insert with nut valve insert
material no. material no.101124906 101124770
function information2/2 single locked for WKM valve 4/2 short
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Valves, tubes
shuttle valve flow control valve
material no. material no.101121536 101118105
measure (mm) measure (mm)Ø 13 x 24 Ø 1,3
valve block
material no.101121716
measure (mm)70 x 45 x 92
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Valves, tubes
tube kit for standard S4 tube kit for Ret/HydFalt
material no. material no.101130023 101130643
information information4 x 101116567, 2 x 101114851
6 x 101109141, 1 x 101122089, 1 x 101122090
tube kit for BC 1500 S4L
material no.200004047
information2 x 2000032824 x 200003283, 2 x 200003284
hydraulic hose 2 x DKOL 6L
hydraulic hose DKOL 6L 1x90°
material no. material no.101109419 101122146
measure (mm) measure (mm)DN 2 x 500 DN 4 x 1460
hydraulic hose 2x DKOL 10L
hydraulic hose 2x DKOL 10L
material no. material no.101109141 101116567
measure (mm) measure (mm)DN 6 x 680 DN 6 x 900
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Valves, tubes
hydraulic hose DKOL 10L 1x90°
hydraulic hose 2x DKOL 10L
material no. material no.101109413 101114851
measure (mm) measure (mm)DN 6 x 1100 DN 6 x 1150
hydraulic hose 2x DKOL 10L
hydraulic hose 1 x DKOL 10L 1x90°
material no. material no.101137524 101122090
measure (mm) measure (mm)DN 6 x 1800 DN 6 x 2150
hydraulic hose 2x DKOL 10L
material no.101131784
measure (mm)DN 8 x 1650
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Other hydraulic parts
jack leg hydraulical hydraulic oil
material no. material no.1RI129988 101129052
information informationmax. 300 bar Avilub Fluid BC 15
special additive LS suction filter with air intake and o-ring
material no. material no.101127082 101118431
information200 ml
oil drain plug complete T connection sleeve adjustable
material no. material no.101118432 101105634
information16 x 1,5
pipe fitting straight - OMD
material no.101127545
informationGE 10 LR 1/4 ED
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Warning flags
Stickers, signs, documents
The parts category Other includes the following spare part groups:
Other
Warning flags
warning flags kit warning flags kit
material no. material no.101111585 200002827
information informationwith aluminium holder with plastic holders
warning flags kit
material no.101133294
pointing to the leftsuitable for BC 600 A2V
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Stickers, signs, documents
sticker Bär Cargolift sticker Bär Cargolift
material no. material no.101118567 101123552
measure (mm) measure (mm)248 x 100 163 x 65
sign emergency mode eBC controller
sign emergency operation
material no. material no.101146513 101123317
measure 126 x 62 mm measure (mm)suitable for BC with eBC controller
126 x 134
badge for regular inspection
service badge
material no. material no.101101001 200003089
measure (mm) measure (mm)Ø 65 Ø 65
danger sign tail lift operation VEHH
material no.101142159
measure (mm)210 x 148
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Stickers, signs, documents
type sign load diagram type sign underrun bar
material no. material no.101119847 101119848
measure (mm) measure (mm)137 x 57,5 110 x 26
type sign serial number / QR code
material no.101119849
measure 52 mm x 27 mmsuitable for BC with eBC controller
inspection book Bär Cargolift
material no.101101743
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Upgrades for BCs with eBC controller
Upgrade SmartControl remote control.. .
For BCs with eBC controller Maxi mat. no. 200003097Retrofit time of aprox. 0,5 hours. Content:
mat. no. quantity200002793 1200002794 1200002809 1200002987 2101100738 2101102316 2101101102 3101101099 6101134679 1101127839 1200002798 1101132687 1101146513 1
For BCs with eBC controller MiniRetrofit time of aprox. 0,5 hours. Necessary:
200003097 1101146247 1
Further information on SmartControl remote control is available in the Internet: www.baer-cargolift.com
+ software update
SmartControl remote control kiteBC controller Maxi
counter nut JACOprotection cover for controlcellular rubber 60x5-Mapa-Flexsign emergency mode eBC controller
The SmartControl remote control provides an intuitive operation of all four main functions of your Cargolift. At the same time it is 100% conform to the CE norm.
Easy log in to the Cargolift by double-clickOne terminal for tractor and trailerLocking and unlocking of the Cargolift at the touch of a button or if desired automatically with RadioKey
+ software update
descriptionSmartControl radio remote hand-heldSmartControl radio remote receiverSmartControl holder for receiverhexagon boltplate form Bhexagon nut self-lockingcable strapcable strapcable screwing ST-EX-M
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Upgrades for BCs with eBC controller
Upgrade SmartControl Bluetooth
For BCs with eBC controller MaxiRetrofit time of aprox. 0,5 hours. Necessary:
mat. no. quantity200001175 1200001811 1200001813 1101119849 1
For BCs with eBC controller MiniRetrofit time of aprox. 0,5 hours. Necessary:
200001175 1200001811 1200001813 1101119849 1101146247 1
Further information on SmartControl Bluetooth is available in the Internet: www.baer-cargolift.com
eBC controller Bluetooth module
+ software update
eBC controller Maxi
type sign serial number / QR code
aerial Bluetooth aerial cable Bluetooth type sign serial number / QR code
aerial Bluetooth aerial cable Bluetooth
SmartPackage Bluetooth enables a future-proof Bluetooth 4.0 radio communication via Smartphone and Bär CargoApp. By the connection to the BC you may use the diagnostic function as well as the SmartControl operation.
SmartControlIn order to use the BC by gesture control or by button control.
DiagnoseIn order to display errors and warnings as well as the corresponding instruction.
descriptioneBC controller Bluetooth module
+ software update
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Diagnostic software CargoCheck
Your advantage as qualified Bär Cargolift service partner
Quick and assured fault diagnostics
Signal supervision
CargoMemory with RealTimeClock
PowerMonitoring
New service products
CargoFile
Parameterizing
Upgrades
Standardized system requirements
Standard USB cable
Bär Cargolift stands for optimum functionality and highest efficiency. With innovative technologies we develop practice-oriented solutions for your freight movement.
The diagnostic tool CargoCheck is the key to the economic service of a Bär Cargolift. Because it enables the quick and unerring diagnosis as well as the optimum parameterizing for Cargolifts with eBC controller.
warnings are directly displayed.
CargoMemory documents functional defaults, system warnings and load situations (in combination with CargoWarn) with timestamp.
As power sags lead frequently to subsequent damages at the vehicle and the Cargolift, PowerMonitoring shows the no-load voltage of the vehicle battery as well as the battery voltage during the Cargolift operation.
The laptop is connected to the Cargolift's eBC controller via a standard USB cable.
In the CargoFile the configuration is saved. If required it may be changed during the life cycle or updated within the regular inspection.
Functions like Quickshift and SoftLock can be activated and deactivate with CargoCheck as required.
You may retrofit optional equipment like the SmartControl remote control to the Cargolift by upgrades.
Windows based softwareCargoCheck is a Windows based software that you may download in the Bär Cargolift WebShop. Additional hardware is not necessary.
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List of abbreviations
BC Bär Cargolift
BG assembled kit
BGV professional association's prescriptions
BS kit of pieces
CE CE marking conform to EU regulation 765/2008
DKOL sealing cone with O ring, light version
DZ double-acting cylinder
eBC Bär Cargolift with eBC controller - from sept. 2012 on
EZ single-acting cylinder
HLB tail lift
LS limited Slip
NZ tilting cylinder
SC SmartCharge
SZM tractor
UFS/URB underrun bar
UVV accident prevention regulations
VEHH Verband der in Europa tätigen Hubladebühnenhersteller e.V.
ZA optional equipment
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Cargolift type key
What does BC 2000 S4 mean? Quite simple:
Bär Cargolift with capacity 2000 kg belonging to the product group Standard S4
further abreviations:
A2V Bär VanLift FreeAccess
A2L Bär Cargolift FreeAccess
S2V Bär VanLift Standard
S2 Bär Cargolift Standard S2 with one lifting and one tilting cylinder
S2N Bär Cargolift Standard S2 for trucks with low frame
S4 Bär Cargolift Standard S4 with two lifting and two tilting cylinders
S4A Bär Cargolift Standard S4 for trailer (short overhang)
S4L Bär Cargolift Standard S4 with high pressure technology
S4U Bär Cargolift Standard S4 for deep coupling
F4 Bär Cargolift Falt with two lifting and two tilting cylinders
F2 Bär Cargolift Falt with two lifting cylinders
R21 Bär Cargolift RetFalt, 2 cylinders, 1x folded, for truck
R41 Bär Cargolift RetFalt, 4 cylinders, 1x folded, for truck
R4U Bär Cargolift RetFalt, 4 cylinders, 1x folded, for deep coupling
R2T Bär Cargolift RetFalt, 2 cylinders, 1x folded, for trailer
R4T Bär Cargolift RetFalt, 4 cylinders, 1x folded, for trailer
R4C Bär Cargolift RetFalt, 4 cylinders, 1x folded, for directional trailer
R42 Bär Cargolift RetFalt, 4 cylinders, 2x manually folded
H42 Bär Cargolift HydFalt, 4 cylinders, 2x hydraulically folded
Cargolift systems
FreeAccess Vertically folded platform standing behind panel van / vehicle body in driving position
Standard S2 Standard platform standing behind the vehicle body in driving position, with 2=4 technology
Standard S4 Standard platform standing behind the vehicle body in driving position
Falt Tuck-away: platform 2x manually folded underneath vehicle body in driving position
RetFalt Platform retracted underneath vehicle body in driving position, 1x manually folded
Ret/HydFalt Platform retracted underneath vehicle body in driving position, 2x folded
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Localisation of serial number
You will find the serial number of your Cargolift here:
type sign load diagramYou will find this type sign in general on the main beam underneath the control box. At Cargolifts without main beam (e.g. BC 750 S2) the type sign is fitted at the lifting mechanism always close to the control element.
type sign underrun barThe type sign is fitted to the underrun bar in driving direction on the right hand side.
inspection bookThe inspection book should be placed in the glove locker with the vehicle documentation. The serial number is mentioned on page 4.Valid for Cargolifts until 04/2015.
type sign serial number / QR codeCargolifts with eBC controller dispose of a type sign with QR code at the control box as well as on the eBC controller. The eBC controller is positioned in the main beam in driving direction on the right hand side.
type sign central electric circuit / electronic controlCargolifts with central electric circuit / electronic control (without eBC controller) dispose of a serial number on the hinge of the central electric circuit / electronic control. The central electric circuit or electronic control is positioned in the main beam in driving direction on the right hand side.
The serial number is the key for the identification of the right original spare part. With it, you will find the original list of pieces in the Bär Cargolift WebShop. When ordering via phone, e-mail or fax it serves as a validity check for your spare part selection.
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Order form - Fax: 0049 7131 2877 777
Company Date
Street Customer no.
Post code, city Contact person
Country Order no.
Serial number BC type
Dispatch type Standard Express
Quantity
Date, signature
The original parts list for your serial number, your customer specific parts price and the form for warranty requests are available in the Bär Cargolift WebShop on www.baer-cargolift.com.
Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes for parts order and warranty (further information on www.baer-cargolift.com).
Material no. Description
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Order form - Fax: 0049 7131 2877 777
Company Date
Street Customer no.
Post code, city Contact person
Country Order no.
Serial number BC type
Dispatch type Standard Express
Quantity
Date, signature
Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes for parts order and warranty (further information on www.baer-cargolift.com).
The original parts list for your serial number, your customer specific parts price and the form for warranty requests are available in the Bär Cargolift WebShop on www.baer-cargolift.com.
Material no. Description
www.lifting-performance.com page 70 / 72 - V03/15
Order form - Fax: 0049 7131 2877 777
Company Date
Street Customer no.
Post code, city Contact person
Country Order no.
Serial number BC type
Dispatch type Standard Express
Quantity
Date, signature
The original parts list for your serial number, your customer specific parts price and the form for warranty requests are available in the Bär Cargolift WebShop on www.baer-cargolift.com.
Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes for parts order and warranty (further information on www.baer-cargolift.com).
Material no. Description
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Bär Cargolift - Lifting Performance.
The world of transport and logistics is becoming more and more competitive and complex. In order to work successfully in this business, customer oriented solutions with maximum efficiency are required. And last but not least high performance tail lifts.
Bär considers the tail lift as an integral part of an overall system which is being optimized user specifically to maximum performance. Only with a deep understanding of the various transportation tasks an ideal product solution can be created.
The core competence of Bär Cargolift is the continuous enhancement of the performance of tail lifts.
The customer of Bär Cargolift can be sure to receive a solution that supports his work in an optimal way. He gets supported in all phases of the product life cycle from ordering to mounting
partnership.
Bär Cargolift has shaped the industry over decades with innovative solutions. Solid technology that can be used easily and safely has created the decisive advance versus the competition.
Bär Cargolift - Lifting Performance.
Sub
ject
to c
hang
e. 0
3/20
15
Bär Cargolifts are conform to the norm CE.
Gerd Bär GmbH · Pfaffenstraße 7 · D 74078 Heilbronn Fon +49 7131 2877-752 · Fax -777 · [email protected]
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