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BM 20 with Gear/Gerotor Pump

Parts List P/N 464 845 D- English -

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

��2002 Nordson CorporationAll rights reserved

BM 20 Z/G‐PIssued 08/02

COV_EN_464845D

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2002.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change without

notice.

TrademarksAccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, CanWorks, Century, Clean Coat, CleanSleeve, CleanSpray, Compumelt, Control Coat,Cross‐Cut, Cyclo‐Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo‐Coat, EPREG, ETI, Excel 2000, Flex‐O‐Coat,FlexiCoat, Flexi‐Spray, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso‐Flo, JR, KB30, Little Squirt,Magnastatic, MEG, Meltex, MicroSet, Millenium, Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, Nordson, OmniScan, Opticoat, OptiMix, Package of Values,Patternview, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, PRX, RBX, Rhino, S. design stylized, Saturn, SC5,Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart‐Coat, Spray Squirt, Spraymelt, Super Squirt, Sure Coat, System Sentry, Tela‐Therm,Trends, Tribomatic, UniScan, UpTime, Veritec, Versa‐Coat, Versa‐Screen, Versa‐Spray, Walcom, Watermark, When you expect more. are registered trademarks- ® - of Nordson Corporation.

ATS, Aerocharge, Auto‐Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, Colormax, Control Weave, Controlled Fiberization, Coolwave, CPX, DryCure, E‐Nordson, EasyClean, Eclipse, Equi=Bead, Fill Sentry, Fillmaster, Gluie, Heli‐Flow, Ink‐Dot, Iso‐Flex, Kinetix, Lacquer Cure, Maxima, MicroFin, Minimeter,Multifil, Origin, PermaFlo, PluraMix, Powder Pilot, Powercure, Primarc, Process Sentry, PurTech, Pulse Spray, Ready Coat, Select Series, Sensomatic, Shaftshield,SheetAire, Spectral, Spectronic, Spectrum, Summit, Sure Brand, Sure Clean, Sure Max, Swirl Coat, Tempus, Tracking Plus, Trade Plus, Universal, Vista, Web Cure,2 Rings (Design) are trademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Table of Contents I



P/N 464845D

Table of Contents

1. Notes 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Assembly Overview 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Assemblies 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roll assembly 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switch Rod 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motor Flange 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Energy Chain 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protection Cover 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Shell (Drum Jacket) 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device (Drum Inserted Inquiry) 22. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating Punch (Melt Platen) 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Melting Plate and Drum Seal 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pump Assembly, Gerotor 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Aeration Valve (P/N 413397) 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Aeration Valve (P/N 203136) 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air‐relief Valve (Deaeration Valve) 36. . . . . . . . . . . . . . . . . . . . . . . . . .

Bypass Valve (Safety Valve) 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Hood 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Cabinet 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Complete 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Compl. (Pneumatic Diagram) 46. . . . . . . . . . . . . . . . . . . .

Indication Signs 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electric Complete (Electr. Cabinet) Mounting Plate 50. . . . . . . . . . .

Other Electrical Components 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Kits 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII



P/N 464845D

BM 20 with Gear / Gerotor Pump 1



P/N 464845D

NOTE: The valid configuration code for the delivered system is describedin the document index.

NOTE: Parts without a P/N are not spare parts and can not be ordered.

The electrical components are labeled in accordance with DIN 40 719,part 2. The label corresponds to the designation in the current flowdiagram and is located on or near the component.

The component designation contains information on the component (e.g. relay, fuse), including an identifying letter.

002631

Circuit of corresponding page of current flow diagram

Designating letter (Refer to table)

Page in current flow diagram

‐ 5 F 1

Fig. 1 Example: fuse designation

A Assemblies, subassemblies

B Converters from elect. to non‐electrical quantities or vice versa

E Miscellaneous, e.g. lighting devices, heating devices

F Protective devices

H Signal devices

K Relays, conductors

M Motors

N Amplifiers, controllers

Q Power switchgears

R Resistors

S Switches, dials

T Transformers

X Terminals, plugs, sockets

Y Electrically operated mechanical devices

1. Notes

BM 20 with Gear / Gerotor Pump2



P/N 464845D

002632B

1

2

3

4

5

6

7

8

9

10

11

12, 13

14

15

Fig. 2 Assembly overview (part 1)

2. Assembly Overview




P/N 464845D

Item Part Description Fig. Quantity Box Code

1 783154 Frame Nordson‐Blue complete 4 1 ‐ ‐

2 428178 Roll assembly 5 1 ‐ ‐

3 414917 Device (switch rod) 6 1 ‐ ‐

4 427974 Motor flange PR/PU complete 7 1 ‐ ‐

5 457090 Energy chain complete 8 1 ‐ ‐

6 785732 Drive WS0370/shaft joint 9 1 ‐ ‐

7 785634 Protection cover complete L627 10 1 5 11 ‐ 13

785635 Protection cover complete L610 5 14

785636 Protection cover complete L595 5 31

8 406916 Drum shell (drum jacket) complete H130 RAL9005

11 1 4 K

264396 Drum shell (drum jacket) complete H130 RAL9005

4 N

9 457963 Device (Drum inserted inquiry) 12 1 ‐ ‐

10 785737 Heating punch (melt platen) PR D274 1SAS complete

13 1 57

11 ‐ 141

785738 Heating punch (melt platen) PR100 D274 1SAS complete

57

311

783418 Heating punch (melt platen) PR D274 2SAS complete

57

311

783419 Heating punch (melt platen) PR100 D274 2SAS complete

57

11 ‐ 142

11 785575 Melting plate smooth VX D274 complete 14 1 24

GK

783425 Melting plate smooth VX D274 complete 24

GN

785573 Melting plate axial VX D274 complete 24

AK

783423 Melting plate axial VX D274 complete 24

AN

12 256015 Gear pump PR6m1 15 1 5 11

254316 Gear pump PR12m1 5 12

254247 Gear pump PR12m2 5 13

259601 Gear pump PR25m2 5 14

13 785666 Gerotor pump GER19 16 1 5 31

14 413397

203136

Aeration valve VX until March 2002

Aeration valve VX beginning March 2002

17

18

1 ‐ ‐

Continued on next page




P/N 464845D

002633B

20

19

21

17

18

15

16

Fig. 3 Assembly overview (part 2)

2. Assembly Overview(contd.)




P/N 464845D

Item Part Description Fig. Quantity Box Code

15 414926 Air‐relief valve (deaeration) 19 1 ‐ ‐

16 314210 Bypass valve (safety valve) 70 bar MX 20 1 ‐ ‐

17 279782 Pressure sensor (Refer to Other Electrical Components)

‐ 1 79

1D

18 255399 Hose connection fitting ‐ 1

2

7

7

1

2

19 460753 Exhaust hood (accessory) 21 1 2 G

20 444884 Pneumatic cabinet 22 1 ‐ ‐

21 421401 Pneumatic complete 23 1 ‐ ‐

‐ 449711 Pneumatic complete w/o cabinet (pneumatic diagram)

24 1 ‐ ‐

‐ 785886 Indication sign pneumatic complete 25 1 ‐ ‐

‐ 460888 Electric complete (electr. cabinet) mounting plate

26, 27 1 ‐ ‐

‐ ‐ Further electrical parts 28 ‐ 30 1 ‐ ‐

NOTE To identify the configurable components/parts, the configuration code (box/code, located in thedocument index and on the ID plate) must be considered.




P/N 464845D

783154B.01

20

19

21

4

5

7

6

6

13

15

16

17

1811

10

12

4

4

9

8

3

14

Fig. 4 Frame

3. Assemblies

Frame




P/N 464845D

Item Part Description Quantity Box Code

— 783154 Frame BM 20 Nordson‐Blue complete 1 ‐ ‐

1 256853 � Washer D8,4 DIN125, type B 2 ‐ ‐

2 250079 � Allan head cap screw M8x12/12.9 DIN912 2 ‐ ‐

3 ‐ � Protection shield 1 ‐ ‐

4 250077 � Allan head cap screw M5x8 DIN912 niro 5 ‐ ‐

5 ‐ � Protection shield 1 ‐ ‐


7 ‐ � Base plate 1 ‐ ‐

8 ‐ � Spacer Da255 H10 1 ‐ ‐


10 ‐ � Cylinder pipe frame rh 2 ‐ ‐

11 254277 � O‐ring 155x3 2 ‐ ‐

12 267234 � Circlip bore D160 DIN472 2 ‐ ‐

13 280552 � Washer 21,0 mm dia. DIN125 2 ‐ ‐

14 279034 � Hexagon nut, self‐locking, M20 DIN985 2 ‐ ‐

15 253616 � Piston compl. TDUO160‐12 2 ‐ ‐

16 ‐ � Piston rod L820 2 ‐ ‐

17 253648 � Sliding bearing 40x44x50 Permagl. P11 4 ‐ ‐

18 448008 � Rod guide 2 ‐ ‐

19 253617 � Bar seal 2 ‐ ‐

20 253618 � Scraper AUASOB40‐6 2 ‐ ‐





P/N 464845D

428178.00

4

3

4

3

1 2

Fig. 5 Roll assembly

Roll assembly




P/N 464845D


— 428178 Roll assembly 1 ‐ ‐

1 444629 � Castor 2 ‐ ‐

2 319851 � Fixed castors F= 200KG/D100/B35/H128 2 ‐ ‐







P/N 464845D

414917B.01

1 2

3

4

5

4

3

7

6

8

10

1 9

11

11

12 13

1514

1718

16

Fig. 6 Switch rod

Switch Rod




P/N 464845D


— 414917 Device (switch rod) 1 ‐ ‐


2 ‐ � Mounting plate 90x15x100 1 ‐ ‐

3 259202 � Hexagon nut M10 DIN934 2 ‐ ‐

4 251375 � Washer D=10,5 DIN125, type B 2 ‐ ‐


6 ‐ � Contact maker bar 1 ‐ ‐


8 ‐ � Guide pipe 1 ‐ ‐


10 ‐ � Guide rod 1 ‐ ‐

11 458560 � Level switch w/ connection cable 3m 3 ‐ ‐

411671 � � Microswitch (Refer to Other Electrical Components)

1 ‐ ‐


1 ‐ ‐


1 ‐ ‐

411672 � � Cover for microswitch 3 ‐ ‐


13 424649 � Set screw M6x10 / 45H DIN915 3 ‐ ‐

14 250141 � Hexagon nut M 4 DIN934 6 ‐ ‐

15 250092 � Washer 4,3 mm dia. DIN125 6 ‐ ‐








P/N 464845D

427974.00

1

1

2

29

9

7

65

8

4

3

3

4

17

17

10

10

12

11

13

14

12

11

16

20

415

19

18

Fig. 7 Motor flange

Motor Flange




P/N 464845D


— 427974 Motor flange PR/PU compl. 1 5 11 ‐ 31

1 255239 � Hexagon head screw M20x120 DIN931 niro 2 5 11 ‐ 31

2 280552 � Washer 21,0mm dia. DIN125 2 5 11 ‐ 31

3 250031 � Allan head cap screw M8x20 DIN912 niro 4 5 11 ‐ 31

4 256853 � Washer D8,4 DIN125, type B 6 5 11 ‐ 31

5 430160 � Clamp 23mm type:605/23 1 5 11 ‐ 31

6 250092 � Washer 4,3mm dia. DIN125 2 5 11 ‐ 31


8 ‐ � Pipe 1 5 11 ‐ 31

9 785618 � Plug 70x70x3 2 5 11 ‐ 31

10 272888 � Cap, end, vinyl 2 5 11 ‐ 31

11 983111 � Spring lock washer #8, split, STL, ZN 2 5 11 ‐ 31

12 981069 � Screw, skt, 8‐32X .500, ZN 2 5 11 ‐ 31

13 984111 � Nut, hex, mach, #8‐32, STL, ZN 2 5 11 ‐ 31

14 272887 � Spring compression, 19.400x3.846ODX.19 1 5 11 ‐ 31


16 273550 � Weldment, hose hanger 1 5 11 ‐ 31

17 ‐ � Pull rod 4 5 11 ‐ 31

18 ‐ � Hose / Gun plug #1(Refer to Other Electrical Components)

1 7 1

19 ‐ � Hose / Gun plug #2(Refer to Other Electrical Components)

1 7 2

20 ‐ � Traverse complete 1 5 11 ‐ 31





P/N 464845D

457090B.01

1

4

5

3

3

67

2

Fig. 8 Energy chain

Energy Chain




P/N 464845D


— 457090 Energy chain complete 1 ‐ ‐

1 449738 � Distance block 1 ‐ ‐

2 421435 � Link 36 ‐ ‐

3 421436 � Link 2 ‐ ‐

4 785831 � Flat head screw M5x80 DIN965 2 ‐ ‐

5 254693 � Flat head screw M5x12 DIN7991 4 ‐ ‐

6 255264 � Washer 5,3mm dia. DIN125 4 ‐ ‐

7 254713 � Hexagon nut M5 DIN934 4 ‐ ‐





P/N 464845D

785732.00

6

5 5

5

3

4

1

2

Fig. 9 Drive

Drive




P/N 464845D


— 785732 Drive WS0370/shaft joint 1 5 11 ‐ 31

1 785866 � Motor WS370 GCRB4B28‐UD71XH‐4G V1(Refer to Other Electrical Components)

1 5 11 ‐ 31

2 ‐ � Blind plug metal PG16 1 5 11 ‐ 31


4 250095 � Washer 6,4mm dia. DIN125 4 5 11 ‐ 31

5 256834 � Set screw M6x8 / 45H DIN913 3 5 11 ‐ 31

6 425354 � Shaft joint 1 5 11 ‐ 31





P/N 464845D

785634.00

2

3

3

2

2

32

3

2

3

2

3

3

2

32

1

1

Fig. 10 Protection cover

Protection Cover




P/N 464845D


— 785634 Protection cover complete 1 5 11 ‐ 13

— 785635 Protection cover complete 1 5 14

— 785636 Protection cover complete 1 5 31

1 448305 � Protection cover RAL9005 2 ‐ ‐

2 259432 � Allan head cap screw M5x10 DIN 912 niro 8 ‐ ‐

3 255264 � Washer 5,3mm dia. DIN125 8 ‐ ‐





P/N 464845D

264396B.01 u.406916B.01

2 2 2

2

23

35

5

4

6

4

1

Fig. 11 Drum shell (drum jacket)

Drum Shell (Drum Jacket)




P/N 464845D


— 406916 Drum shell (drum jacket) compl. H130 RAL9005

1 4 K

— 264396 Drum shell (drum jacket) compl. H130 RAL9005

1 4 N

1 401014 � Drum shell 1 4 K

1 436421 � Drum shell 1 4 N


3 256843 � Flat head screw M5x16 DIN7991 niro 6 ‐ ‐

4 319317 � Locking jig 1 ‐ ‐

5 250142 � Hexagon nut M5 DIN934 6 ‐ ‐

6 415010 � Clamping stirrup 1 ‐ ‐





P/N 464845D

457963B.01

2 3

1

4 5

6

7

8

10

9

12

11

Fig. 12 Drum inserted inquiry device

Drum Inserted Inquiry Device




P/N 464845D


— 457963 Drum inserted inquiry device 1 ‐ ‐

1 ‐ � Mounting plate VX‐2018/10 1 ‐ ‐



4 ‐ � Adapter block VX‐2018/10 1 ‐ ‐

5 783265 � Cover VX2018/10 1 ‐ ‐


7 417717 � Compression spring 1,5 x 20, 5 x 50, 7 1 ‐ ‐

8 ‐ � Piercer VX 1 ‐ ‐

9 283056 � Quick thread‐in fitting ‐G‐d03‐G1/8‐0000 2 ‐ ‐


11 319180 � Roll lever valve RS‐3‐1/8 1 ‐ ‐

12 315541 � Silencer R1/8 1 ‐ ‐





P/N 464845D

785737.00 u. 783418.00

32

3

2

1

15

14

12

11

5

67

4

13

8

9

9

8

9

8

8 10

16

Fig. 13 Heating punch (melt platen)

Heating Punch (Melt Platen)




P/N 464845D


— 785737 Heating punch (melt platen) compl.PR D274 1SAS

1 57

11 ‐ 141

— 785738 Heating punch (melt platen) compl.PR100 D274 1SAS

1 57

311

— 783418 Heating punch (melt platen) compl.PR D274 2SAS

1 57

11 ‐ 142

— 783419 Heating punch (melt platen) compl.PR100 D274 2SAS

1 57

312


2 250092 � Washer 4,3mm dia. DIN125 17 ‐ ‐


4 427972 � Electric cover 105x70x3 VX CE 1 ‐ ‐

5 415487 � Hexagon head screw M8x140 DIN931 1 ‐ ‐

6 259409 � Sealing ring 24x30 DIN7603 form A 1 ‐ ‐

7 421396 � Angle connection metal 90� PG16 1 ‐ ‐

8 250306 � Screw plug 3/8 NPTx10mm 2 57

11‐14,311

4 57

11‐14,312

9 250302 � Screw plug 1/8 NPTx7,5mm black 3 ‐ ‐

10 783366 � Heating punch (melt platen) PR D274 1SAS VX

1 57

11 ‐ 141

783417 � Heating punch (melt platen) PR100 D274 1SAS VX

1 57

311

783415 � Heating punch (melt platen) PR D274 2SAS VX

1 57

11 ‐ 142

783416 � Heating punch (melt platen) PR100 D274 2SAS VX

1 57

312


12 415662 � Hexagon head screw M8x70/10.9 DIN931 4 ‐ ‐

13 411177 � Seal electric cover 105x70x0,8 1 ‐ ‐

14 250141 � Hexagon nut M4 DIN934 13 ‐ ‐


16 251041 � Luster terminal ceramic 2p. 2 ‐ ‐

— 265197 � Serrated lock washer D4,3 DIN6798 7 ‐ ‐

— 251722 � Cylinder 6 ‐ ‐

— 251723 � Cylinder 6 ‐ ‐

NOTE To identify the configurable components/parts, the configuration code (box/code, located in the documentindex and on the ID plate) must be considered.




P/N 464845D

785475.00 u. 783425.00

1

3

3

3

3

3

42

5

785573.00 u. 783423.00

Fig. 14 Melting plate and drum seal

Melting Plate and Drum Seal




P/N 464845D


— 785575 Melting plate smooth D274 VX compl. 1 24

GK

— 785573 Melting plate axial D274 VX compl. 1 24

AK

— 783 425 Melting plate smooth D274 VX compl. 1 24

GN

— 783423 Melting plate axial D274 VX compl. 1 24

AN

1 276986 � Seal, T.E.S, Model 500 1 4 K

274380 � Seal, T.E.S, Model 500 1 4 N

2 250290 � O‐Ring 10x2 PTFE 1 ‐ ‐

3 ‐ � Thread Insert M8x15 type: RAMPA 5 ‐ ‐

4 292484 � O‐Ring 22x2 PTFE 1 ‐ ‐

5 785572 � Melting plate axial D274 VX. 1 24

AK

785574 � Melting plate smooth D274 VX. 1 24

GK

783422 � Melting plate axial D274 VX. 1 24

AN

783424 � Melting plate smooth D274 VX. 1 24

GN





P/N 464845D

254316.00

1 2

3

4

5

6

7

8

19

18

17

16

15

14

12

12

13

10 911

Fig. 15 Gear pump

Gear Pump




P/N 464845D


— 254316 Gear pump PR12m1 1 5 12

1 250172 � Feather key 4x4x10 DIN6885 1 5 12

2 ‐ � Gear A PR12m1 1 5 12

3 253631 � Parallel pin 12x40 1 5 12

4 ‐ � Gear B PR12m1 1 5 12

5 ‐ � Pump block 1 5 12

6 ‐ � End block PR6‐12m1 1 5 11,12

7 252595 � O‐ring 10x1,5 1 5 12

8 ‐ � Pump shaft PR 12 compl. 1 5 12

9 ‐ � Notched taper pin 1,7x4 DIN1476 2 5 12

10 ‐ � ID. TAG 1 5 12

11 ‐ � Front block PR6‐12m1 1 5 11,12

12 253322 � Allan head cap screw M8x60/10.9 DIN912 4 5 12

13 250129 � Parallel pin 8m6x50 DIN6325,hdn. 2 5 12

14 253843 � O‐ring 18x1,5 1 5 12

15 253814 � Bushing PR D12,7 1 5 12

16 253813 � Sealing ring 12,5x18,5x6 1 5 12

17 250623 � Washer 1 5 12

18 250162 � Compression spring 2x15,2x13 1 5 12

19 253874 � Packing screw SW24 nickel 1 5 12





P/N 464845D

785666.03

1

2

3

4

5

6

7

8

9

11

11

12

13

15

16

10

7

17

18

Fig. 16 Pump assembly, gerotor (gerotor pump)

Pump Assembly, Gerotor




P/N 464845D


— 785666 Pump assembly, gerotor GER19 1 5 31

1 253359 � Packing screw SW30 nickel 1 5 31

2 253148 � Spring 1 5 31

3 255321 � Washer 1 5 31

4 253812 � Sealing ring 15,8x23x6 1 5 31

5 255319 � Bushing PR D16,3 1 5 31

6 252250 � O‐ring 22x2 1 5 31

7 318361 � Allan head cap screw M8x35 DIN912 niro 4 5 31

8 ‐ � Pump shaft 1 5 31

9 271087 � Key, woodruff, 1/8x1/2 1 5 31

10 ‐ � Gerotor set, 6 teeth, .750 THK 1 5 31

11 256880 � Parallel pin 2 5 31

12 ‐ � Ring 1 5 31

13 ‐ � End block 1 5 31

15 ‐ � Front block 1 5 31

16 ‐ � ID. tag 1 5 31

17 ‐ � Notched taper pin 1,7x4 DIN1476 2 5 31

18 253843 � O‐ring 18x1,5 1 5 31





P/N 464845D

NOTE: Until March 2002.

413397C.03

1

23

4

5

1

2

3

6

78

9

10

11

15

14

13

12

25

1

2

3

6

22

6

3

23

24

18

16

17

19

20

21

Fig. 17 Aeration valve

Aeration Valve (P/N 413397)




P/N 464845D


— 413397 Aeration valve VX 1 ‐ ‐

1 253624 � Hose clamp 3 ‐ ‐

2 283061 � Tail end aR1/8 Di=6 L37 Ms 3 ‐ ‐

3 267233 � Sealing ring R1/8 4 ‐ ‐

4 ‐ � Cover D50 H18 1 ‐ ‐


6 252452 � Connection piece aR1/8‐iRp1/8 90� 3 ‐ ‐

7 250267 � O‐ring 32x2 1 ‐ ‐

8 250143 � Hexagon nut M6 DIN934 1 ‐ ‐

9 ‐ � Piston VX 1 ‐ ‐

10 ‐ � Nozzle Stem aeration VX 1 ‐ ‐

11 ‐ � Parallel pin 2m6x8 DIN6325, hdn. 2 ‐ ‐

12 250247 � O‐ring 6x1,5 1 ‐ ‐


14 ‐ � Sleeve PUR VX 1 ‐ ‐

15 428055 � Nozzle aeration VX 1 ‐ ‐

16 251982 � O‐ring 20x2,5 1 ‐ ‐

17 ‐ � Flange aeration VX 1 ‐ ‐



20 785873 � Hexagon nut M16 VX 1 ‐ ‐

21 251764 � O‐ring 14x2 1 ‐ ‐

22 455979 � T‐piece 1 ‐ ‐

23 455980 � Reducer aG1/8‐iG1/4 L60 1 ‐ ‐

24 785733 � Bypass valve 1,0bar 1/4 1 ‐ ‐

25 ‐ � Cylinder VX 1 ‐ ‐





P/N 464845D

NOTE: Beginning March 2002.

7

6

5

2

8

24

1

23

25

26

27

28

29

31

34

203136.00

9

16

17

17

18

19

21

22

17

12

10

11

11

13

14

15

30

14

15

20

Fig. 18 Aeration valve

Aeration Valve (P/N 203136)




P/N 464845D


— 203136 Aeration valve VX 1 ‐ ‐

1 251982 � O-Ring 20x2,5 1 ‐ ‐

2 ‐ � Flange aeration VX 1 ‐ ‐

3 250021 � Allan head cap screw M5x16 DIN912 3 ‐ ‐

4 252122 � O-Ring 13x2,5 1 ‐ ‐

5 ‐ � Needle seat VX 1 ‐ ‐

6 254154 � O-Ring 8x1 1 ‐ ‐

7 ‐ � Sleeve VX 1 ‐ ‐

8 268015 � Circlip shafts D22 DIN471 1 ‐ ‐

9 ‐ � Air connection 1 ‐ ‐

10 285878 � Screw plug G1/4 DIN908 1 ‐ ‐

11 250300 � Sealing ring R1/4 type: PDR-14 3 ‐ ‐

12 785733 � Bypass valve 1,0bar 1/4 1 ‐ ‐

13 255143 � Reducer aR1/4-iRp1/8 L11 1 ‐ ‐

14 201973 � Hose nozzle aR1/8 Di6 SW12 3 ‐ ‐

15 253624 � Hose clamp D10-16/9 DIN3017 3 ‐ ‐

16 418645 � O-Ring 13x2 1 ‐ ‐

17 250259 � O-Ring 18x2 3 ‐ ‐

18 ‐ � Modular cartridge 1 ‐ ‐

19 251983 � O-Ring 6,07x1,78 1 ‐ ‐

20 251984 � Turcon-Stepseal D5 inside seal 1 ‐ ‐

21 252043 � Washer 5,1x12x2 EP 1 ‐ ‐

22 252133 � Circlip bore D12 DIN472 1 ‐ ‐

23 ‐ � Nozzle stem 1 ‐ ‐

24 ‐ � Needle extension 1 ‐ ‐

25 316848 � O-ring 17-0,5+0x2,5+max.0,16-0 1 ‐ ‐

26 ‐ � Piston 1 ‐ ‐


28 789741 � Compression spring 1,25x12,5x27 1 ‐ ‐

29 ‐ � Cylinder 1 ‐ ‐

30 410182 � Set screw M3x4/45H DIN915 1 ‐ ‐






P/N 464845D

414926.00

8

7

2

365

4

1

1

Fig. 19 Air‐relief valve (deaeration valve)

Air‐relief Valve (Deaeration Valve)




P/N 464845D


— 414926 Air‐relief valve (deaeration valve) 1 ‐ ‐

1 259425 � Ball valve 2 ways iR1/4‐iR1/4 DN6 PN30 VX 1 ‐ ‐

2 ‐ � Extension L=705 RAL9005 1 ‐ ‐

3 427571 � Drip pan VX DG22/BM20 2 ‐ ‐

4 269172 � Double nipple aR1/4‐aR1/4 1 ‐ ‐


6 250169 � Expansion pin 3x20 DIN1481 1 ‐ ‐


8 ‐ � Stop RAL9005 1 ‐ ‐





P/N 464845D

314210.00

1

6

6

5

4

3

2

7

Fig. 20 Bypass valve (safety valve)

Bypass Valve (Safety Valve)




P/N 464845D


— 314 210 Bypass valve (safety valve) 70 bar MX 1 ‐ ‐

1 291460 � Set screw M4x6 / 45H DIN915 1 ‐ ‐

2 401 608 � Set screw “blue“ MX max. 70 bar 1 ‐ ‐

3 250 165 � Compression spring 2x7,5x3 1 ‐ ‐

4 252 665 � Piston safety valve 1 ‐ ‐

5 250 283 � O‐ring 16x2 Viton 1 ‐ ‐

6 250 252 � O‐Ring 11x2 2 ‐ ‐

7 401850 � Valve element bypass MX 1 ‐ ‐





P/N 464845D

The exhaust hood can be supplied as an accessory. When processingPUR a smooth melting plate is needed in addition.

460753.00

1

4

3

2

3

2

Fig. 21 Exhaust Hood

Exhaust Hood




P/N 464845D


— 460753 Exhaust hood 1 2 G

1 460755 � Exhaust hood, 5 1 2 G

2 254714 � Hexagon nut M8 DIN934 niro 2 2 G

3 256853 � Washer D8,4 DIN125 type B 2 2 G

4 460745 � Bracket, exhaust hood 1 2 G





P/N 464845D

444884.00

1

2

3

4

5

6

7

6

7

6

7

6

7

8

8

Fig. 22 Pneumatic cabinet

Pneumatic Cabinet




P/N 464845D


— 444884 Pneumatic cabinet 1 ‐ ‐

1 ‐ � Door pneumatic cabinet 1 ‐ ‐

2 284879 � Panel key 3KT 8mm, type A 1 ‐ ‐

3 318088 � Turnbuckle 1 ‐ ‐

4 291624 � Rubber 1 ‐ ‐

5 ‐ � Housing pneumatic cabinet 1 ‐ ‐

6 250095 � Washer 6,4mm dia. DIN125 4 ‐ ‐


8 422339 � Hinge AE 2 ‐ ‐





P/N 464845D

421401.00

9

10

11

7

7

8

8

54

16

15

14

1

32

13

6

12

Fig. 23 Pneumatic complete (pneumatic unit)

Pneumatic Complete




P/N 464845D


— 421401 Pneumatic complete 1 ‐ ‐

1 461350 � Pressure control valve 0‐7bar 2 ‐ ‐

2 461352 � Shuttle valve, pneu. OS‐6/3‐3.3 1 ‐ ‐

3 461351 � Shuttle valve, pneu. ZK‐6/3‐3.3 1 ‐ ‐

4 461348 � Pneumatic valve 3/2ways VL/0‐3‐3.3 1 ‐ ‐

5 461347 � Solenoid 3/2ways 24V flange(Refer to Other Electrical Components)

1 ‐ ‐

6 256439 � Non‐return valve iG1/4‐aG1/4 NW4,2 2 ‐ ‐

7 289811 � Base valve 3/2ways SV‐3‐M5 2 ‐ ‐

8 289716 � Push button T‐22‐S black 2 ‐ ‐

9 412011 � Pressure control valve 0,5‐7bar G1/8 1 ‐ ‐

10 416747 � Pressure gage 0‐10bar G1/4‐back D40 1 ‐ ‐

11 285708 � Selector switch NR‐22‐Sx2 1 ‐ ‐

12 285709 � Base valve 3/2ways SV‐3‐PK‐3x2 1 ‐ ‐

13 461353 � Filter LF‐1/4‐D‐MINI 1 ‐ ‐

14 269266 � Pressure gage 0‐2,5bar G1/4‐back D50 2 ‐ ‐

15 461349 � Pneumatic valve 5/2ways VL‐5/2‐5.0‐B 5 ‐ ‐

16 290287 � Two hand control block ZSB‐1/8 1 ‐ ‐





P/N 464845D

449711.00

Fig. 24 Pneumatic compl. (pneumatic diagram)

Pneumatic Compl. (Pneumatic Diagram)




P/N 464845D


— 449711 Pneumatic compl. (pneumatic diagram) w/o cab.ME‐PSB

1 ‐ ‐

1 269261 � Bypass valve 2bar 1/4 2 ‐ ‐

2 401203 � Bypass valve 7,5bar 1/4 1 ‐ ‐

4 251938 � Fast air‐relief valve SEU‐1/4 2 ‐ ‐

5 314361 � Connection piece aR1/4‐iRp1/4 90� 1 ‐ ‐

6 255164 � Male air coupling aR1/4 NW7,2 L33 1 ‐ ‐

7 436182 � Hose connection T‐PK‐6 NW5,3 2 ‐ ‐

8 412416 � Screw plug R1/8 DIN908 niro 2 ‐ ‐

9 253495 � Quick thread‐in fitting ‐G‐d06‐G1/4‐0000 4 ‐ ‐

10 283057 � Quick thread‐in fitting ‐W‐d03‐G1/8‐TURN 2 ‐ ‐

11 255167 � Sealing ring R1/8 type: PDR‐18 2 ‐ ‐

15 283060 � Air‐operated hose D4,3/d2,9 PUR 4 ‐ ‐

16 283063 � Air‐operated hose D8,3/d5,9 PUR 8 m ‐ ‐

17 253671 � Hose 7,5 m ‐ ‐

19 253624 � Hose clamp 3 ‐ ‐

20 283061 � Tail end aR1/8 Di=6 L37 Ms 3 ‐ ‐

21 250323 � Hollow screw 1single G1/8 L27 3 ‐ ‐

22 419926 � Fitting G1/8 1xiG1/8 3 ‐ ‐

23 253494 � Quick thread‐in fitting ‐W‐d06‐G1/4‐TURN 2 ‐ ‐

24 460815 � Cord set BM20 pneumatic 1 ‐ ‐





P/N 464845D

785886.00

Fig. 25 Indication signs

Indication Signs




P/N 464845D


— 785886 Indication sign BM20 pneumatic complete 1 ‐ ‐

1 755885 � Sign “max. 1,0bar” 1 ‐ ‐

2 417709 � Sign 1 ‐ ‐

3 417710 � Sign 4 ‐ ‐

4 290080 � Sign 2 ‐ ‐

5 290081 � Sign 1 ‐ ‐

6 405494 � Sign 1 ‐ ‐

7 290083 � Sign “dangerous voltage” 1 ‐ ‐

8 290518 � Rivet 5 ‐ ‐





P/N 464845D

002635

‐61N3

‐9F1

‐5F1

‐5N1

‐5N4

‐5N2

‐11N2

‐12N2

‐11N6

‐12N6

‐13N2‐13N6

‐14N2‐14N6

‐15N2‐15N6

‐15F2

‐14F2

‐13F2

‐12F2

‐11F2

‐76T1

‐76T3

‐81A1

‐91A1

‐1R7

‐1F1

‐1F3

‐61F3

Fig. 26 Electric complete (Electr. cabinet) Mounting plate (part 1)

Electric Complete (Electr. cabinet) Mounting Plate




P/N 464845D


‐1F1 256143 Main circuit breaker, 25 A / 3 pole 1 3 3 ‐ 5

254244 Main circuit breaker, 50 A / 3 pole 3 1 + 2

‐1F3 254251 Circuit breaker, 10 A / 2 pole 1 ‐ ‐

‐1R7 250532 Varistor 1 ‐ ‐

‐5F1 455501 Circuit breaker, 16 A / 3 pole 1 ‐ ‐

‐5N1/‐5N2

‐5N4

254203 Solid state relay 20 A 2 3 1 + 2

3 3 3 ‐ 5

‐11F2 455491 Circuit breaker, 10 A 1 3 3 ‐ 5

455493 Circuit breaker, 10 A / 2 pole 3 1 + 2

‐11N2

‐11N6

254202 Solid state relay 10 A 2 ‐ ‐

‐12F2 455491 Circuit breaker, 10 A 1 37

3 ‐ 52

455493 Circuit breaker, 10 A / 2 pole 37

1 + 22

‐12N2

‐12N6

254202 Solid State Relay 10 A 2 7 2

‐13F2

‐14F2

‐15F2

455491 Circuit breaker, 10 A 3 311

3 ‐ 56

455493 Circuit breaker, 10 A / 2 pole 311

1 + 26

‐13N2/‐13N6

‐14N2/‐14N6

‐15N2/‐15N6

254202 Solid state relay 10 A 6 11 6

‐61F3 456986 Circuit breaker, 16 A 1 3 3 ‐ 5

408303 Circuit breaker, 16 A / 2 pole 1 3 1 + 2

‐61N3 783276

‐

Frequency converter, speed control

� Ferrite for drive

1

1

‐ ‐

785780

‐

Frequency converter, pressure control

� Ferrite for drive

1

1

9 D

‐76T1

‐76T3

403986 Power supply, 24 VDC / 75 W 2 ‐ ‐

‐81A1 411838 CS20 Temperature control module

� Fuse 1 A (Refer to Kits)

1

2

‐ ‐


NOTE Refer to Notes in this section for position information.





P/N 464845D

002635

‐XLWZ

‐XL9‐XL10

‐XLS1

‐XL8

‐XLWT

‐161K6

‐82A1

‐111A2

‐121A2

‐XL0

‐XL12‐XL11

‐81B1

Fig. 27 Electric complete (Electr. cabinet) Mounting plate (part 2)

Electric Complete (Electr. cabinet) MountingPlate (contd.)




P/N 464845D

NOTE: Refer to Notes in this section for position information.

Position P/N Designation Qty. Box Code

‐81B1 411841 CS20 Reference temperature sensor 1 ‐ ‐

‐82A1 411838

‐

CS20 Temperature control module


1

2

11 6

‐91A1 783413 CS20B Central processing unit, standard

� Fuse 6,3 A (Refer to Kits)


1

2

3

‐ ‐

783495 CS20B Central processing unit, PROFIBUS

� Fuse 6,3 A (Refer to Kits)


1

2

3

10 P

‐111A2 292287

‐

CS20 Analog module, pressure control


1 9 D

‐121A2 400816 CS20 Motor module


1

2

‐ ‐

‐161K6 414100 Main contactor, 35 A 1 3 3 ‐ 5

316454 Slave contactor for 414100

‐ Free‐wheel diode

256703 Main contactor, 55 A 1 3 1 + 2

‐XL0 ‐

‐

‐

‐

Terminal‐clamp ZDU 6

Terminal‐clamp ZPE 16

X

X

3 3 ‐ 5

Terminal‐clamp ZDU 6

Terminal‐clamp ZPE 16

X

X

3 1 + 2

‐XL8

‐XL9/‐XL10

‐XL11/‐XL12

‐XLS1

‐XLWT

‐XLWZ

‐

‐

Terminal‐clamp ZDK 2,5 / 1,5

Terminal‐clamp ZDK 2,5 / 1,5 PE

Warning light kit compl. (P/N 785730)

Seven day timer/clock kit (P/N 406409)

X

X

‐

‐

‐

‐

— 290184 CS20 Termination plug 2 ‐ ‐

— 290185 Ribbon Cable, 110 mm 1

1

9

11

D

6

— 290186 Ribbon Cable, 200 mm 1 ‐ ‐

— 290187 Ribbon Cable, 800 mm 1 ‐ ‐

— 318899 Ribbon Cable, 1600 mm 1 ‐ ‐






P/N 464845D

‐61M5

‐5B6

‐133S2‐133S4‐133S5

‐161S4

‐1Q1

‐1E5

‐95A1

‐95A4

‐134S3

‐134H5

002636B

‐76K7

‐2T3

‐1E5

‐1E5

Fig. 28 Other Electrical Components (part 1)

Other Electrical Components




P/N 464845D


‐1E5 316453 Fan, compl. 1 ‐ ‐

464644 � Filter element 4

‐1Q1 253639 Main switch, 3 x 32 A 1 3 3 ‐ 5

252794 Main switch, 3 x 63 A 3 1 + 2

‐2T3 785743 Transformer 200/240 V 20KVA 1 3 1

785744 Transformer 400 V 20KVA 1 3 4 ‐ 5

‐5B6 120167 Platen RTD sensor 1 ‐ ‐

‐76K7 406409 Seven day timer/clock kit 1 Accessory

‐95A1 292273 CS20 Control panel, 1 pump


1

2

‐ ‐

‐95A4 411842 CS20 Temperature control panel


1

1

‐ ‐

‐ 458560 Level switch, compl. 1 ‐ ‐

‐133S2 411671 � Microswitch (Refer to Switch Rod) 1



‐ 411672 � Cover for microswitch 3

‐134H5 ‐ Indicator light, PROFIBUS 1 10 P

460767 � Lamp holder front side

460768 � Mounting adapter

460771 � Led lamp white

‐134S3 ‐ Key lock switch, PROFIBUS 1 10 P

460766 � Key lock switch

460768 � Mounting adapter

460769 � Contact block, NO

460770 � Contact block, NC

‐61M5 785866 AC Drive motor / gear box (Refer to Drive) 1 ‐ ‐

‐161S4 271936 Over temp thermostat 150°C/300°F ‐ 6 L

271929 Over temp thermostat 177°C/350°F ‐ 6 M

271937 Over temp thermostat 230°C/450°F ‐ 6 H







P/N 464845D

‐XS5

‐192B2

‐XS2a

‐XS2

‐XS10

‐XS11

002636B

‐164H1

Fig. 29 Other electrical components (part 2)

Other Electrical Components(contd.)




P/N 464845D

Pos. Teile‐Nr. Designation Qty. Box Code

‐164H1 785730 Warning light kit compl. ‐ Accessories

267834 � Indicator lamp 4W 24V BA15D 4

400181 � Indicator lamp red 1

400182 � Indicator lamp green 1

400183 � Indicator lamp clear 1

408456 � Indicator lamp yellow 1

‐ � Adaptor and cover 1

‐ � Foot 1

‐192B2 279782 Pressure sensor, 100 bar 1 9 D

291430 Pressure sensor cable 1

285344 � Cable socket

‐XS2 ‐ XS2 Plug 1 ‐ ‐

400620

251409

253360

254895

� Cable housing

� Plug insert pin 1 ‐ 16

� Plug insert pin 17 ‐ 32

� Conduit fitting

261481 Socket housing 1

251454 Socket insert pin 1 ‐ 16 1

261480 Socket insert pin 17 ‐ 32 1

‐XS2a 418760 Cable housing 1 10 P

254979 Socket housing

‐XS5 ‐ XS5 tacho electrical plug 1 10 P

252296 � Cable plug 3+E pin 7 1

252289 � Socket 3+E pin 7 1

‐XS10 ‐ Hose / Gun plug #1 1 7 1

319912 � Socket housing 1

255606 � Socket insert 1

‐ � Conduit fitting 1

‐ � Crimp contacts 11

‐XS11 ‐ Hose / Gun plug #2 1 7 2



‐ � Conduit fitting 1



NOTE Refer to Notes in this section for position information





P/N 464845D

‐XS12

‐XS13

‐XS14

002636

‐Y3

key

Fig. 30 Other electrical components (part 3)

Other Electrical Components(contd.)




P/N 464845D

Pos. Teile‐Nr. Designation Qty. Box Code

‐XS12

‐XS13

‐XS14

‐ Plug for add. temperature channels ‐ 11 6




‐Y3 461347 Solenoid pneumatic (Refer to PneumaticComplete)

1 ‐ ‐

key 785797 Key for control box 1 ‐ ‐


NOTE Refer to Notes in this section for position information




P/N 464845D


— 464651 Spare parts kit CS20 fuses 1 ‐ ‐

— ‐ � Fuse 6.3 A 5

— ‐ � Fuse 1 A 10

Kits