Download - Airframe MRO and Modification - Israel Aerospace … · airframe mro engines mro components ... test flight b727 capabilities ... atlas, virgin atlantic, klm, air france, , gecas,

GENERAL OVERVIEW AIRFRAME MRO ENGINES MRO COMPONENTS

MRO AIRCRAFT

CONVERSIONS SPECIAL MISSION

AIRCRAFT

BEDEK Aviation Group Our Comprehensive Solutions-Your Air Ability

This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd UNCLASSIFIED

Over 60 years of proven experience

MRO of wide and narrow-body aircraft; Boeing, Airbus,

Lockheed and others

Modification and upgrading programs from individual

aircraft to entire fleets (Structure, Interior, Avionics)

Leading worldwide cargo conversion house with

over 35 years of experience

Modification of aircraft to Multi-Mission Tanker

Transport (MMTT) programs

1

Airframe MRO and Modification


MRO AIRCRAFT


AIRCRAFT



BEDEK Aviation Group - Organization Chart

Senior V.P. of Marketing & Business

Development J. Gaber

Senior Assistant

Human Resources &

Administration R. Garor

Security

Y. Nissan

Finance & Economics

J. Vistanetzky

Quality Management

S. Ifergan

Components Division

S. Pritas

Aircraft Programs Division

Z. Genisher

Aircraft Division

J. Shiran

Engines Division

I. Birkenfeld

Subsidiaries

PSF Conversions

M&B

AMS

Executive V.P. & General Manager

Y. Melamed

S. Haver

2


MRO AIRCRAFT


AIRCRAFT



Aircraft Division Organization GENERAL MANAGER

J. Shiran

QUALITY MANAGEMENT

M. Solomon

FINANCE

R. Bargil

SUPPLY & LOGISTICS

H. Shish

INDUSTRIAL ENGINEERING

E. Yehuda

SALES & CONTRACTS

M. Kaufman

ENGINEERING SUPPORT

R. Tal

NARROW BODY

M. Tibi

LINE MAINTENANCE

S. Amrani

WIDE BODY

M. Starodvorsky

ACT INTERIORS &

SUPPORT M. Yair

ISRAELI A/F PROGRAMS

D. Polak

DEPUTY G.M. QUALITY &

INFRASTRUCTURE T. Segev

DEPUTY G.M. OPERATIONS

SOUTH PROJECTS

D. Schur

NEVATIM SITE

3


MRO AIRCRAFT


AIRCRAFT



Aircraft MRO Capabilities Full Service Provider (FSP) for Maintenance of wide range of Aircraft Modification and Upgrade Center for:

A320, A330 & A340 Series

B777, B767, B757, B747, B737, B727, B707, DC-10, MD-11, MD-80

L-382, C-130

G100/G150/G200 Series, Challenger Cl600 Series

Boeing (Douglas)

Airbus

Lockheed

Business/Executive Jets

4


MRO AIRCRAFT


AIRCRAFT



Thousands MRO Events Since 1953

5


MRO AIRCRAFT


AIRCRAFT


This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd UNCLASSIFIED 6

Thousands MRO Events Since 1953


MRO AIRCRAFT


AIRCRAFT



BEDEK offers conversion programs for an entire family of A/C Dozens of aircraft have already been converted

The Leading World Wide Cargo Conversion House

7

7 B777BDSF B737NG BDSF Under Development B747-400BDSF B747-400BDSF B737-300BDSF - 9G Net/RB/QC B737-400BDSF - RB B767-200BDSF B767-300BDSF - 9G Net/RB Actual Conversion Programs


MRO AIRCRAFT


AIRCRAFT



Engineering Capabilities

8

Design and Development Structure & Systems; Avionics & Electrical; Stress Substantiation; Loads,

Flutter, Fatigue

Aircraft Programs Cargo Aircraft Conversions

Multi-Mission Tanker Transport

Avionic Upgrade Programs

Maintenance Aircraft, Engines, Components Maintenance;

Ageing Aircraft and Life Extension Programs;

Salvaging of Structural Elements;

Continuous development of hi-tech repairs,

approved by FAA & EASA


MRO AIRCRAFT


AIRCRAFT



Conversion programs Conversion into Electronic Warfare Mission Configuration

Conversion into Warning/Intelligence Mission Configuration

Conversion into Air-to-Air Refueling through all Configurations, including Flying Boom and Wing Pods configuration

Avionic Upgrade

Interior Reconfiguration & Refurbishment

B707 Capabilities

MAIN CUSTOMERS: IAF, RAAF, CAF AND MANY OTHER ARMED FORCES AND CARGO CARRIERS

9


MRO AIRCRAFT


AIRCRAFT



Total Maintenance & Backup Support All Spectrum of Maintenance Checks

Full Backup Support Capabilities Components Overhaul

APU Overhaul

JT8 Series Engine Overhaul

Test Flight

B727 Capabilities

MAIN CUSTOMERS: GECAS, IBERIA, AZAL, FEDEX, SAFAIR, SONAIR

10


MRO AIRCRAFT


AIRCRAFT



All spectrum of airframe checks Back Shops Support CFM56 Series Engine Overhaul Components Overhaul APU Overhaul Landing Gear Overhaul Flight Operations (Ferry & Test Flights)

Modification programs Accident repair Interior reconfiguration & refurbishment B737-300/-400 Freighter Conversion STC

B737 Classic / NG Series Capabilities

MAIN CUSTOMERS:

11

EL-AL, LUFTHANSA, TRANSAERO, AEROLINEAS ARGENTINAS, TAAG, GECAS, TRAVEL SERVICE, BMI, COMAIR, UTAIR


MRO AIRCRAFT


AIRCRAFT



All spectrum of maintenance checks Ageing aircraft modification programs including full Sec.- 41 modification Nacelle strut & wing structure modifications, Tension Ties modifications and others Total maintenance & backup support JT9D & PW4000 Series Engine Overhaul Components Overhaul APU Overhaul Maintenance Monitoring Test Flights

Accident Repair Interior reconfiguration & refurbishment Cargo conversions (Owner of FAA STCs for 747-400)

MAIN CUSTOMERS:

B747 Capabilities

12

EL-AL, LUFTHANSA, ATLAS, VIRGIN ATLANTIC, KLM, AIR FRANCE, SAA, GECAS, CAL, CORSAIR, AIR PULLMANTUR, AIR ATLANTA, AIR BRIDGE CARGO


MRO AIRCRAFT


AIRCRAFT



All spectrum of maintenance checks

Components Overhaul

APU Overhaul

Maintenance Monitoring

Total maintenance & backup support Interior

reconfiguration & refurbishment

Pylon modification

Built to Print Cargo Conversion

B757 Capabilities

MAIN CUSTOMERS:

13

EL-AL, BOEING, IBERIA, BRITISH AIRWAYS, CHINA SOUTHWEST, TURKMENISTAN,

AZERBAIJAN AIRLINES, EURO ATLANTIC, MONARCH, DHL


MRO AIRCRAFT


AIRCRAFT



Total maintenance & backup support

JT9D & PW4000 Series Engine Overhaul

Pylon modification (SIP Mod.)

Conversion to Multi-Mission Tanker Transport (MMTT)

APU Overhaul

Interior reconfiguration & refurbishment

B767-200 Pax to Special Freighter Conversion STC

B767-300 FAA STC from Pax to Special Freighter configuration

B767 Capabilities

MAIN CUSTOMERS:

14

EL-AL, ABX AIR, AIR CANADA, UIA, GECAS, TAMPA, STAR, ICELANDAIR, BELLVIEW, TRANSAERO, MONARCH, EUROATLANTIC, KENYA AIRWAYS, SMART LYNX, GAP, ATSG


MRO AIRCRAFT


AIRCRAFT






Cabin Modifications

Pax Cabin interior reconfiguration

Crew rest compartment installation

B777 Capabilities

MAIN CUSTOMERS: ALITALIA, EL-AL

15


MRO AIRCRAFT


AIRCRAFT



Heavy maintenance checks



Avionic modifications & standardization


DC10 Capabilities

MAIN CUSTOMERS: CONTINENTAL AIRLINES, OMNI, IBERIA, AIR LIB, MONARCH, TRANSAERO, CONDOR, WORLD AIRWAYS

16


MRO AIRCRAFT


AIRCRAFT



Heavy maintenance checks


PW4000 Series Engine Overhaul

Freighter conversion (under Boeing’s STC)


MD11 Capabilities

MAIN CUSTOMERS: BOEING, CHINA EASTERN, TOMB0, GEMINI, WORLD AIRWAYS

17


MRO AIRCRAFT


AIRCRAFT



“C” & “D” Checks


Avionics modifications

Full backup support capabilities

JT8D-200 Series Engine Overhaul

Components Overhaul

APU Overhaul

MD80 Capabilities

MAIN CUSTOMERS: CHINA NORTHERN AIRLINES, SPIRIT AIRLINES

18


MRO AIRCRAFT


AIRCRAFT





CFM56 Series & V2500 Engine Overhaul

Components Overhaul

APU Overhaul


Airbus A-320 Series Capabilities

MAIN CUSTOMERS: EL-AL / ISRAIR, IBERIA, ADRIA, GERMAN WINGS, CYPRUS AIRWAYS, BRITISH MIDLAND, SMART LYNX, DONBASSAERO

19


MRO AIRCRAFT


AIRCRAFT






Airbus A-330 Series Capabilities

MAIN CUSTOMERS: ALITALIA, CORSAIR, HIFLY

20


MRO AIRCRAFT


AIRCRAFT




Total maintenance & back up support


Airbus A-340-200/-300 Capabilities

MAIN CUSTOMERS: IBERIA, HIFLY

21


MRO AIRCRAFT


AIRCRAFT



Manpower Total manpower: 1216 employees (All BEDEK: 2241) 114 Engineers (Supported by IAI H/Q Engineering Division) 63 Logistics 87 Quality Assurance 796 Production 156 Management

Average gained experience (years) 10 years 323 employees 10-20 years 311employees 20-30 years 135 employees 30-40 years 267 employees 40+ years 180 employees

22


MRO AIRCRAFT


AIRCRAFT



Airframe MRO management

23

Preplanning Process Receipt of work scope from customer Checking routine cards and Additional Work (AD’s, SB’s, etc.) Preparation of initial work plan, determination of critical path Determination of the turnaround time for check Manpower allocation (Integrated with commercial quotation) No. of mechanics per skill Lead mechanics

Other resources allocation GSE Special tools

Staff meeting - project requirements presentation Fine tuning of the above along with final work package from customer Perform consumable parts list for order for the check Special tool list needed for the check Staff meeting - project requirements presentation


MRO AIRCRAFT


AIRCRAFT



Airframe MRO management (Cont.)

12 Stage Process Aircraft Receiving and hangaring / Induction checks

Cleaning / Stripping

Docking, Jacking, Interior Removals

CDP (Condition Determination Phase), Initial Inspection, Removals

Servicing / Replacement / Repairs, Drop 1

Installations, Drop 2

Interior Installations, Lubrications

Operational Checks

Finals / Leak Checks / Gear Retractions

Line Checks, Engine Run-ups, Compass Swing

Test Flight

Departure

24


MRO AIRCRAFT


AIRCRAFT



Airframe MRO management (Cont.)

A/C Division Management

Sales & Contracts

Contract Manager

Production Directorate

Project Manager

Customer

On a “Need Basis” Customer/Vendor Communication

Regular Customer/Vendor Communication

IAI-BEDEK Organization Subordination

Communication

25


MRO AIRCRAFT


AIRCRAFT



Special Structural Processes experience

26

Scribe Marks in the Fuselage Lap Joint area

IAI/BEDEK has all the necessary manpower and technologies for the process:

SDMS (Surface Deformation Measurement System) laser based technology

for measuring depth of the scribe marks

Phased Array Ultrasonic System to enable the inspections to be carried

out in a shorter length of time and higher level of accuracy

Experienced Engineering, QA, NDT and structural mechanics


MRO AIRCRAFT


AIRCRAFT



MRO Support Capabilities

27

NDT Level 3 (in all five major categories)

Liaison Engineering

Flight Operations: Ferry and test flight capability

Airport ground handling

Advanced composite material repairs

Interior & Completion: Galleys, Lavatories & Seats Overhaul Side Wall & Ceiling Panel Relining

Machine shop

Sheet metal shop

Strip and paint


MRO AIRCRAFT


AIRCRAFT



Logistic Support

28

Over 1,200m2 of storage specifically for MRO materials

Support of consignment warehouse

Israeli Customs quick clearance & release procedure

Pre-draw / 100% replacement material inventory

24/7 inbound and outbound AOG Service

Experience working with all major couriers (DHL, UPS, FDX, TNT)


MRO AIRCRAFT


AIRCRAFT



Information Technology SAP - ERP

Integrative Corporate-wide system Integrative MRO management Uniquely tailored for BEDEK

Project Management Financials Logistics Operations Shop-Floor control

TOC based Project management System Project Management Resource Management Critical Chain Identification

29


MRO AIRCRAFT


AIRCRAFT



Main Customers AIRLINES

30

ABX AIR INC ADRIA AIRWAYS AEROHANDLING AEROLINEAS ARGENTINAS AEROSPACE FINANCE AERSALE AIR ATLANTA ICELANDIC AIR BERLIN AIR BRIDGE CARGO AIR CANADA AIR CARGO GLOBAL AIR CASTLE AIR CHINA (Cargo) AIR EUROPA AIR FRANCE AIR INDIA AIR MOBILITY COMMAND AIR NAMIBIA AIR PULLMANTUR AIR TANZANIA AIRBUS INDUSTRIE ALASKA AIR ALITALIA ARMADA DE LA MEXICO ARGENTINIAN AIR FORCE ARKIA ARMSCOR ASIANA AST (Airborne Surviellance Testbed) ATLAS AIR ATSG AZAL BABCOCK & BROWN

BELAVIA BELLVIEW BLUEBIRD CARGO BMI BABY BOEING BRAVIA BRITISH AIRWAYS BUSINESS AIR C.A.L CARGO AIR LINES CAM (Aircraft Cargo Management) CARGO JET CHI CHILEAN AIR FORCE CHINA EASTERN AIRLINES CHINA POSTAL CHINA SOUTHERN CIT COLOMBIAN AIR FORCE CORSAIR CSA CYPRUS AIRWAYS DHL DONBASSAERO DVB BANK EL AL ESTAFETA EUROATLANTIC EVAAIR FEDERAL EXPRESS FINOVA FUERZA AEREA MEXICANA GECAS GERMAN WINGS

GLOBAL SUPPLY SYSTEMS GUGGENHEIM GULFSTREAM HIFLY IAF (Israeli Air Force) IBERIA ICELANDER ILFC INDIAN AIR FORCE ISRAEL MINISTRY OF DEFENSE JAT AIRWAYS JET2 JETAIRFLY JET MANAGEMENT JETSCAPE JORDAN AVIATION KLM LOT LUFTHANSA MERIDIANA MISTRAL AIR MITSUI MONARCH AIRLINES NATIONAL AIRLINES NEOS OAI - OMNI AIR INTERNATIONAL POLAR AIR CARGO PSF (Conversions) QANTAS RAAF (Royal Australian Air Force) RABOBANK SAA & SAT SAAF (South African Air Force)

SAFAIR SAS SKYNET SMARTLYNX SONAIR SOUTH ATLANTIC AIRLINES SOUTHERN AIR SPANISH AIR FORCE STAR AIR SUN EXPRESS TAAG (Angola) TAP (Air Portugal) TAROM THOMSON FLY TNT TRANSAERO AIRLINES TRANSAVIA AIRLINES TRAVEL SERVICE TRITON TURKISH AIRLINES TURKMENISTAN AIRWAYS UKRAINE INTERNATIONAL UNITED UPS USAF (AMC) UTAIR VIRGIN ATLANTIC VOLGA DNEPR AIRLINES WORLD AIRWAYS YANGZE RIVER EXPRESS


MRO AIRCRAFT


AIRCRAFT



Customers Around the World

Iberia

Atlas Air

Thomson

Turkish A/L

GECAS

Alitalia Transaero

Asiana

China Post

Polar Air

SAA Aerolineas Argentinas

Colombian A/F

Air India

China Eastern

Bluebird Cargo

Azal

Air China

Turkmenistan

Jet Airways

Omni

Ryanair

31


MRO AIRCRAFT


AIRCRAFT



Approvals & Certifications Israel Civil Aviation Administration (CAA) # 01

International Standards Organization ISO 9001, 14000 AS 9100

Israel Standard 18000

United States Federal Aviation Administration (FAA) # MK1Y325K

European Aviation Safety Agency - Ref. EASA .145.0029

China Civil Aviation Administration (CAAC) # F97200221

India Director General of Civil Aviation # 5-1107/2000-AI(2)

South Africa Civil Aviation Authority # 283

Argentina Direccion Nacional de Aeronavegabilidad (DNA) # 1-B-130

And many others ...

32


MRO AIRCRAFT


AIRCRAFT



Total BEDEK Aviation Group -104 acres / 422,000 m2

BEDEK Group roofed working

Area: 40.42 acres/ 164,000 m2

Aircraft division hangars:

7 W.B. hangars (5 X B747 or A340 or B777

+ 3 X B767/MD11 A/C bays)

5 N.B. hangars

(10 A/C bays plus supporting shops)

Working Area

33


MRO AIRCRAFT


AIRCRAFT



Professional Skilled Workforce; Experience and Legacy

Extensive Infrastructures

Back-shop Capabilities (Incld. Comp. & Eng.)

High Engineering and Technical Capabilities

Sole Independent Supplier of Cargo/Tanker Conversions

Why Choose The Aircraft Division?

Strong IAI Corp., IATA Strategic Partner & ICH Member

34


MRO AIRCRAFT


AIRCRAFT



Thank You! 35