‘Agri-food’ parallel session
Moderator: Dieter BRIGITTA
BBI JU
Types of actions
Research & Innovation Actions (RIAs)
• Horizon 2020 definition vs. BBI JU• “Activities aiming to establish new knowledge and/or to
explore the feasibility of a new or improved technology, product, process, service or solution.”
• Translated to bio-based industries: tackling a challenge in part of or in the whole value chain (biomass → processing → end products)
• Agri-food sector• Very long chain → ‘from farm to fork / flush’
• First 3 RIA presentations (LIBBIO, PROMINENT andCARBOSURF): challenges in whole value chain
LIBBIO
Lupinus mutabilis for Increased Biomass from marginal lands and value for BIOrefineries
14 partners from
8 countries
The work includes:• Breeding• Cropping• Pre-processing development• Application development• Sustainability, technical and
economic viability assessment
Contributing to European bio-economy development
This project has received funding from the Bio Based Industries Joint Undertaking under the European
Union’s Horizon 2020 research and innovation programme under grant agreement No 720726.
PROMINENT
09/01/2018 909/01/2018 9
Motivation: valorize protein in side-streams
New
protein
ingredients
Pathway to novel protein ingredients
Side-streams as new protein souces
Enrichment andmodification technologies
Techno-functional andsensory quality
Applicability in food products
Techno-economical evaluation of concept
LCA and socio-economic effects
PROMINENT – in a nutshell...
Objectives:
Disintegrate, fractionate and extract: bioprocessing, dry and wet milling, air classification, novel extraction solvents, membrane separation, expanded bed adsorption
Improve techno-functional and sensory properties: Enzymatic and thermo-mechanical methods
Apply in food products: pasta, biscuits, cakes, yoghurt and beverages
Assess: quality, techno-economic feasibility, sustainability and market potential
Design: strategies for marketing, dissemination, and exploitation of innovations
Budget: 3.1m€
Duration: 3 years 2015-2018
Consortium:
Südzucker AG, Germany
VTT Ltd, Finland (coordinator)
AB Enzymes, Germany
Upfront Chromatography, Denmark
United Biscuits, UK
Barilla, Italy
Olvi, Finland
LUKE, Finland
Bridge2Food, The Netherlands
CARBOSURF
CARBOSURF: New processes for the fermentative production of sialylated
carbohydrates and glycolipid biosurfactants
- BBI.VC3.R6 (RIA)
- 5,7 M € total; 3 M € in kind
- 36 months (aug 2015 – aug 2018)
- 11 partners from 4 European countries
• 3 research institutes
• 1 technology provider (SME)
• 4 SME
• 3 big industry
- Products: Specialty CARBOhydrates (siallylated oligosaccharides) and bioSURFactants
(rhamnolipids, xylolipids, new-to-nature sophorolipids and mannosylerythritollipids (MELs)) from 2G
substrates
- Adressed markets: detergent, cosmetic & personal care, nutraceutical, food, pharma, ….
Second generation technology
CARBOSURF: New processes for the fermentative production of sialylated
carbohydrates and glycolipid biosurfactants
- 2G sugar technology: acetic/formic acid organosolv
- Provide sugar syrups to consortium: evaluation for biosurfactant
production
- Optimize the process parameters for efficiency & environmental
impact
Strain technology/engineering
Fermentation
Purification (DSP)
Second generation technology
CARBOSURF: New processes for the fermentative production of sialylated
carbohydrates and glycolipid biosurfactants
- Strain engineering and optimization for product specs and efficiency
- Development and optimization of industrial production processes
(fermentation and purification) on 1G and 2G substrates.
- Integrated Process design approach
Strain technology/engineering
Fermentation
Purification (DSP)
Scale up = sample
generation + TEA/LCA
Second generation technology
CARBOSURF: New processes for the fermentative production of sialylated
carbohydrates and glycolipid biosurfactants
- Sample generation for application development/market interaction
and ‘spec’ determination
- Techno-economic (TEA) and life cycle analysis (LCA): further
optimization towards clean and profitable processes
Strain technology/engineering
Fermentation
Purification (DSP)
Scale up = sample
generation + TEA/LCA
Second generation technology
CARBOSURF: New processes for the fermentative production of sialylated
carbohydrates and glycolipid biosurfactants
- Feedback from market & (exploratory) application testing
Strain technology/engineering
Fermentation
Purification (DSP)
Scale up = sample
generation + TEA/LCA
Second generation technology
CARBOSURF: New processes for the fermentative production of sialylated
carbohydrates and glycolipid biosurfactants
-Draft valorization plan
Research & Innovation Actions (RIAs)
• Horizon 2020 definition vs. BBI JU• “Activities aiming to establish new knowledge and/or to
explore the feasibility of a new or improved technology, product, process, service or solution.”
• Translated to bio-based industries: tackling a challenge in part of or in the whole value chain (biomass → processing → end products)
• Agri-food sector• Very long chain → ‘from farm to fork / flush’
• Next RIA presentation (EnzOx2): mostly (not exclusively) focused on challenges in part of the value chain
EnzOx2
“New enzymatic oxidation/oxyfunctionalization
technologies for added value bio-based products"
Project: H2020-BBI-PPP-2015-2-1-720297
Topic: BBI.R10-2015 (“Innovative efficient biorefinery technologies”)
Budget (EC Contribution): 5 M€ (3 M€)
Duration: 3 years (start date: 1-Nov-2016)
Contact:
Angel T. Martínez (Project Coordinator) Marta Pérez-Boada (Project Manager)
CIB-CSIC, Madrid (Spain) CIB-CSIC, Madrid (Spain)
E-mail: [email protected] E-mail: [email protected]
1. To provide biomass-derived sugar and lipid substrates for the enzymatic technologies proposed in the subsequent objectives, and evaluate some separation/pre-treatment technologies.
2. To provide the most adequate enzymatic biocatalysts (new or engineered oxidative enzymes) for development of the bio-chemical technologies proposed in the subsequent objectives.
3. To develop an enzymatic technology for the production of FDCA as a renewable polymer building block derived from HMF.
4. To develop new enzymatic technologies for the selective hydroxylation of biomass-derived lipid components in the manufacture of F&Fingredients, APIs and other added value products.
5. To optimize the above enzymatic (or chemo-enzymatic) technologies in terms of biocatalyst stability, substrate concentration, reaction medium, co-substrate supply (when required) and downstream processing.
6. To evaluate the technical, economic and environmental feasibility (LCA analysis) of the enzymatic processes, compared with chemical processes for the production of the same or similar compounds.
The overall aim is to develop new bio-chemical technologies based on the use of oxidative enzymes, largely unexplored at the industrial level, to provide innovative solutions in the production of some added value compounds from biomass components to substitute others of petrochemical origin. The potential of oxidative enzymes in such biotransformations include several oxidation and oxyfunctionalization reactions catalyzed by different types of fungal oxidoreductases (such as oxidases and peroxygenases).
In this context, EnzOx2 plans to develop a 100% enzymatic conversion of bio-based 5-hydroxymethylfurfural (HMF) into diformylfuran, a platform chemical, and 2,5-furandicarboxylic acid (FDCA), a plastic building-block to be used in substitution of pterphthalic acid. On the other hand, highly selective hydroxylation of plant lipids (such as fatty acids, terpenes and steroids) will be optimized for cost-effective production of flavour and fragrance (F&F) ingredients, active pharmaceutical ingredients (APIs) and others.
Project Concept
Objectives
www.enzox2.eu
Research & Innovation Actions (RIAs)
• The ‘budget line’ approach• All proposals submitted under the same ‘budget line’
compete for the same budget
• For one topic: 0, 1 or more projects can be funded
• Main advantage of ‘budget line’ approach: only the best (highest-scoring) proposals are funded
• Call 2016• Topic R5: “Advanced biomaterials for smart food packaging”
• Next 3 RIA presentations (BioBarr, BIOSMART and REFUCOAT): all funded under the same topic
BIOBARR
New bio-based food packaging materials
with enhanced barrier properties
This project (2017-2021) has received funding from the Bio Based Industries Joint Undertaking
under the European Union’s Horizon 2020 research and innovation programme
under grant agreement No 745586
Research and Innovation Action
June 2017 – May 2021
Development of a new bio-based,
biodegradable and high-
performances food packaging
material by enhancing barrier
functionalities to the biopolymer
PHAs and by validating the new
packaging material in a food industry
environment
Contact Information (Project Co-ordinator):
Mrs. Marianna Faraldi – [email protected]
T: (+39) 02 67077370
BIOSMART
biosmart-project.eu
REFUCOAT
@SciFoodHealth - #RefuCoat – refucoat.eu
REFUCOAT has received funding from the Bio-Based Industries Joint Undertaking under theEuropean Union’s Horizon 2020 Research and Innovation programme under grant agreement 74591.
DEVELOPING BIO-BASED FULLY-RECYCLABLE FOOD PACKAGING FOR LONGER SHELF-LIFE &
LESS WASTE
Contacts:Elodie [email protected]
Coordinator: [email protected]
Dissemination manager: [email protected]
Current context
• Global high barrier packaging film consumption: ca. 1.76 million tonnes in 2014 (€12 billion) expected to grow by 5% between 2014 and 2019.
• A number of barrier technologies preserve and protect food, beverages and pharma products, optimize their shelf life, reduce the need for preservatives and provide transparency and gloss.
• Bio-based polymers give a competitive advantage (sustainability, greener image) but are not ideal as a single film for food packaging applications due to high price & limited barrier properties
Limitations of commercialbarrier technology:
• Lack of biodegradation• Complex and
expensiveRecycling
Metallised films Multilayer films
waste
Bio-MEG
Mcl PHA
PGAHybrid barriercoating (sol-gel)
Available biopolymers
Improved conservation Improved end of life
Coated films & trays
Natural Antioxidant& antimicrobial
RefuCoat will deliver bio-based packages as alternative to current metallised and modified atmosphere (MAP) packages using polyhydroxyalkanoate (PHA) and polyglycolic acid (PGA)-based high oxygen/water hybrid barrier & active coatings
Refucoat goals
Innovation Actions (IA) - DEMOs
• Horizon 2020 definition vs. BBI JU• “A ‘demonstration or pilot’ aims to validate the technical and
economic viability of a new or improved technology, product, process, service or solution in an operational (or near to operational) environment, whether industrial or otherwise, involving where appropriate a larger scale prototype or demonstrator.”
• Translated to bio-based industries: tackling a challenge in the whole (not only part of) a value chain (biomass → processing → end products)
• Call 2015.2• ‘Budget line’ approach also applicable • Topic D5: “Valorisation of agricultural residues and side streams
from the agro-food industry”• First 3 DEMO presentations (Agrimax, FUNGUSCHAIN and
GreenProtein): all funded under topic D5
Agrimax
Agrimax:
To demonstrate the technical and economicfeasibility of combined flexible biorefineryprocesses for valorising crops & food processingwastes.
To maximise the economic and environmentalsustainability of the EU agricultural and foodsectors while providing new products to thefood, packaging and agriculture sectors
This project has received funding from the Bio Based Industries Joint Undertaking under the EuropeanUnion’s Horizon 2020 research and innovation programme under grant agreement No. 720719.
2 pilot biorefineries
Two pilot plants are going to be designed and will run on a cooperative base to prove the viability of the proposed approach
This project has received funding from the Bio Based Industries Joint Undertaking under the EuropeanUnion’s Horizon 2020 research and innovation programme under grant agreement No. 720719.
The final products
Safe and environmentally friendly Bio-Packaging (bioplastic flexible and rigid packaging, active and barrier packaging, biobased coatings for metal packaging, biocomposites, as well as secondary packaging).
Healthier and functional Food products(additives, ingredients, coatings, microorganisms used in production, enhanced food products)
Bio-based Agriculture products (bioplastics embedding fertilisers based solutions for biodegradable mulching films and pots as well as biofertilisers with biostimulant and biocontrol properties)
This project has received funding from the Bio Based Industries Joint Undertaking under the EuropeanUnion’s Horizon 2020 research and innovation programme under grant agreement No. 720719.
FUNGUSCHAIN
43
FUNGUSCHAIN Project – GA 720720
FUNGUSCHAIN
Valorisation of mushroom agro-wastes to obtain high value products
Bart van der Burg, BDS, coordinator
This project has received funding from the Bio Based Industries Joint Undertaking under the European Union‘s Horizon2020 research and innovation programme
44
FUNGUSCHAIN Project – GA 720720
Key facts
• Starting with mushroom residues
• we are creating a complete value chain that
includes 7 potential business cases
• Key activity: building a demo biorefinery by
Monaghan Mushrooms
• Further information : www.funguschain.eu
orhttps://www.facebook.com/funguschain/
https://www.linkedin.com/company/funguschain
https://www.youtube.com/channel/UCzN83X0hSQEC
MIQrUuthi2g
45
FUNGUSCHAIN Project – GA 720720
Partners
• 16 partners:
• 25% RTDs and academics,
• 75% industry partners
– 50% are SMEs
– 25% large industries
GreenProtein
Valorisation of vegetable processing industry remnants into high-value
functional proteins and other food ingredients
Call: Bio Based Industries Joint
Undertaking. VC3. D5-2015.
Total Budget: 5.5 M€
Duration: 54 months (Sept.’16 - Feb.’21)
Work-plan: 9 work-packages
Consortium: 8 partners from five different
countries (ES,NL, FR, RS).
This project has received funding from the Bio Based IndustriesJoint Undertaking under the European Union’s Horizon 2020research and innovation programme under Grant Agreement No720728.
Paulus Kosters
Project [email protected]
Irene Paredes
Dissemination [email protected]
Groups > GreenProtein
@GreenProtein_EU
www.greenproteinproject.eu
Key facts Contact
This project has received funding from the Bio Based IndustriesJoint Undertaking under the European Union’s Horizon 2020research and innovation programme under Grant Agreement No720728.
The Issue
To harness green residues from the agri-food industry to obtain RuBisCo protein
Our approach
This project has received funding from the Bio Based IndustriesJoint Undertaking under the European Union’s Horizon 2020research and innovation programme under Grant Agreement No720728.
GREENPROTEIN general goal is to
establish a DEMO plant for the
extraction and purification of RuBisCo
protein from green residues. It will be an
easy replicable plug-and-play system
installed within a marine container.
Each plant will be able to process
yearly 4,000 tn. of green residues and
obtain 521,000 kg. of functional protein
gel at 12.5% RuBisCo.
The Consortium Project goal
Innovation Actions (IA) - DEMOs
• Horizon 2020 definition vs. BBI JU• “A ‘demonstration or pilot’ aims to validate the technical and
economic viability of a new or improved technology, product, process, service or solution in an operational (or near to operational) environment, whether industrial or otherwise, involving where appropriate a larger scale prototype or demonstrator.”
• Translated to bio-based industries: tackling a challenge in the whole (not only part of) a value chain (biomass → processing → end products)
• Last 2 DEMO presentations• LIPES• Pulp2Value
LIPES
LIFE INTEGRATED PROCESS for ENZYMATIC
SPLITTING of TRIGLYCERIDES
TYPE OF ACTION : DEMO PLANT
VALUE CHAIN : VC3 – AGRO-BASED
START/END DATES : 09/2016 – 08/2021
BBI JU CONTRIBUTION : € 4,295,153.67
INTERACTIONS BETWEEN PARTNERS
PARTNERS
DISCLAMER
© European Union, 2017 Responsibility for the information and views
set out in this presentation lies entirely with the authors
PROJECT OBJECTIVES
INTERACTIONS BETWEEN WORKS PACKAGESTo perform the scale-up to pre-industrial level
of a new environmentally friendly alternative to
traditional splitting routes of triglycerides
producing free fatty acids and glycerol
To enzymatically produce selected commercially
important fatty acids at an overall lower variable
cost than current processes and to showcase their
use as intermediates
To contribute to reaching the EC goals on waste
reduction by elaborating and evaluating new value
chains for making use of agricultural co-products
PROJECT IMPACTS
Competitive biotech pathway compared to conventional processes
* 45% water consumption
* 70% enzyme consumption
* >50% waste water cost
* of variable costs
Green process for high quality
products
* 80% of energy consumption
* Full recycling of hydrolysis waters
* of by-products generation & suppression of salts formation for
reactive oils
European economic benefits
* Pioneering industry with new clean & green products to face growing Asian competition
* Job creations for industrialisation and sales
* Technology licensing
NEW PRODUCTS
High quality FA & Zero trans FA
for food application
New grade of dimer acids
(C36 and C44)
New grade of Co-polyesters
PULP2VALUE
PULP2VALUE project
Coordination: Royal CosunGerald van Engelen, [email protected]
Royal Cosun
Food and Biobased Researchpart of Wageningen UR
Division of Human Nutrition Wageningen University part of Wageningen UR
Orineo bvba
Bio Base Europe Pilot Plant
Refresco Gerber UK Limited
nova-Institut für politische und ökologische Innovation GmbH
1
2
3
4
5
6
7
Demonstration project in the BBI JU Call 2014.
7 participating organisations from the EU countries: Belgium, Germany, the Netherlands and United Kingdom
Budget: Total cost: 11.4 million Euro. Funding: 6.6 million EuroDuration: July 1, 2015 – June 30, 2019
BACKGROUND
VALORISATION of SUGAR BEET PULP
Sugar beet pulp is a major residual stream from the sugar beet industry, which is currently valorised as low value feed and/or green gas. In Europe sugar beet pulp accounts for a production volume of approx. 13 million tonnes per year.
Microcellulose fibres, arabinose and galacturonic acid contained in sugar beet pulp can be used for a great variety of applications such as rheology modifiers, food & flavour applications as well as personal care.
OBJECTIVES and GOAL
PULP2VALUE builds upon developments already achieved by the project partner Cosun.
The project’s two main objectives are:
1. To optimize, scale up and integrate processes for the production of microcellulose fibres, arabinose and galacturonic acid.
2. To build long lasting value chains for microcellulose fibres, arabinose and galacturonic acid.
The ultimate goal is to set up a demonstration plant which refines sugar beet pulp in an integrated and cost-effective cascading biorefinery.
For more information, please visit our website: www.pulp2value.eu
Innovation Actions (IA) - Flagships
• BBI JU-specific type of action• “A ’flagship’ action aims to support the first application /
deployment in the market of an innovation that has already been demonstrated but not yet applied/deployed in the market due to market failure/barriers to uptake.”
• FIRST2RUN
FIRST2RUN
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FIRST2RUN
CECILIA GIARDI
BBI Stakeholder Forum - Day 1
06/12/2017
www.novamont.com
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63
‘Agri-food’ parallel session
Moderator: Dieter BRIGITTA
BBI JU
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