QuickSpecs
Upgraded circuitry gives you finer TIG outputadjustment with the remote foot or fingertipcontrol. If you need more output while usingthe remote control, simply increase thesetting of the front panel amperage control.
Econotig® Arc WeldingPower Source
Issued April 2003 • Index No. AD/1.2
AC output for superior aluminum weldingand DC output for mild and stainless steel.
Four-position polarityand range selectorswitch offers two ACcurrent ranges, DCelectrode (–) for TIG,and DC electrode (+) for Stick.
Special arc startingcircuitry eliminateshigh- frequency starts.
Built-in arc assist starterfor DC TIG.
Built-in arc assist stabilizerfor AC TIG on aluminum.
Process switch automaticallysets machine for TIG or Stick.
Unique “flow-through” shieldinggas TIG torch connection allowsremoval of torch without tools.
The Power of Blue®.
Power source is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA
Web Sitewww.MillerWelds.com
International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125
Light Industrial ApplicationsFarmRanchHobby
ProcessesTIG (GTAW)Stick (SMAW)
Input Power 1-Phase Power
Rated Output at 20% Duty Cycle TIG: 150 A at 15 VDC, 150 A at 15 VACStick: 130 A at 25 VDC, 150 A at 25 VAC
Amperage Range AC High AC Low DCTIG: 50 –165 20–50 30–160
Stick: 35 –165 20–50 25–130
Max. Open-Circuit Voltage 78
Weight 140 lb (64 kg)
Comes Complete With:Power source with primary cord(plug provided on 230 V model)DB1712RDI TIG torch with backcap,ceramic gas cup, 3/32 in (2.4 mm)collet and collet body, and 2%thoriated tungstenInternational-style quick-connect torch12 ft (3.7 m) work cable and clampStick electrode holder with 15 ft (4.6 m) cableRFCS-14 foot-operated remotecontrol with 20 ft (6 m) cordGas regulator, flowmeter and 12-1/2 ft (3.8 m) shielding gas hose“How-To” DVD (in English andSpanish)
Preset automatic postflow timer protectstungsten tip, workpiece and torch.
Automatic high temperature shutdown.
CompletePackage!
Just supply Argon gas,stick electrodes, filler rod,gloves and helmet andyou are ready to weld!
200
150
100
60
80
15 20 25 30 40 50 7060 80 90 100
WEL
DING
AM
PERE
S
% DUTY CYCLE
DUTY CYCLE CHART1
2
4
3
5
7
6
2
Control Panel Performance Data
Specifications (Subject to change without notice.)
1. Range/Polarity Switch2. Process Switch3. Amperage Control4. High Temp Light 5. Remote Receptacle6. Power Switch7. International Flow-
Through Receptacle
Rated Output at 20% Duty Cycle
TIG: 150 A at 15 VDC 150 A at 15 VAC
Stick:130 A at 25 VDC 150 A at 25 VAC
Welding Amperage RangeAC High AC Low DC
TIG Welding Range50–165 20–50 30–160
Stick Welding Range35–165 20–50 25–130
Max. Open-Circuit Voltage
78
Input Amps at Rated Output
200 V 60 A230 V 52 A460 V 33 A380 V 39 A415 V 36 A
Dimensions
H: 18 in (457 mm)W: 13 in (330 mm)D: 25-1/2 in (648 mm)
Net Weight
140 lb (64 kg)
Process and Material Thickness Guide
Material and Weld Output
22 ga0.033 in0.8 mm
Steel orStainless Steel
Aluminum
20 ga0.036 in0.9 mm
18 ga0.048 in1.2 mm
16 ga0.06 in1.5 mm
14 ga0.07 in1.8 mm
12 ga0.1 in
2.5 mm
11 ga0.125 in3.2 mm
10 ga0.14 in3.6 mm
6 ga0.186 in4.8 mm
2 ga0.25 in6.3 mm
—0.25+ in6.3+ mm
Material Thickness
Electrode NegativeDCEN TIG (GTAW)
TIG(GTAW)
Stick(SMAW)
AC
NotRecommended
WithDCEPOutput
Difficult
TIG (GTAW)
Recommended
3
Genuine Miller Accessories
Universal Carrying Cart and Cylinder Rack#042 934This cart adds convenience to the Econotigpackage. The power source mounts securelyto the top, and a cylinder rack supports theargon cylinder. The bottom tray can holdelectrode leads or welding hood, gloves,etc. Cylinder rack will accommodate 6 – 9 in(152 – 228 mm) diameter, and 24 – 56 in(610 –1422 mm) high cylinders. The cartalso supports five standard TIG filler metaltubes and one Stick welding rod tube. Netshipping weight is 69 lbs (31 kg).
RCC-14 Remote Contactor and CurrentControl #151 086Comes standard with 50 Hz units. A fingertip control can be used instead ofthe supplied remote foot control. Usefulwhen welding where a foot control cannotbe used.
Side-to-side rotary-motion fingertip controlfastens to TIG torch using two Velcro®
straps. Includes 28 ft (8.5 m) control cord.Great for production or contractors thatneed quick ramp-up.
RCCS-14 Remote Contactor and Current Control #043 688North and South rotary-motion fingertipcontrol fastens to TIG torch using twoVelcro® straps. Includes 28 ft (8.5 m)control cord. Great for applications thatrequire a finer amperage control.
RHC-14 Hand Control #129 340Miniature hand control for remote currentand contactor control. Dimensions: 4 in(102 mm) x 4 in (102 mm) x 3-1/4 in (82 mm). Includes 20 ft (6 m) cord and 14-pin plug.
RFCS-14 Foot Control #043 554Comes standard with 60 Hz units. Foot current and contactor control.Includes 20 ft (6 m) cord and 14-pin plug.
Replacement TorchesNote: Torches are available through your localwelding distributor.
DB1712RDI12 ft (3.7 m), 150 A air-cooled, flow thruTIG torch
DI-917F #194 722Flow thru connector
Torches are equipped with “quick-connect”International-style connector. “Flow-through”shielding gas TIG torch connection allowscomplete removal of torch without usingany tools.
Litho in USA
Distributed by:
Power Source Stock No. Description Qty. Price
Econotig® #903 422 60 Hz, 200 V#903 367 60 Hz, 230 V#903 368 60 Hz, 460 V#903 423 50 Hz, 380 V, CE#902 424 50 Hz, 415 V, CE
AccessoriesUniversal Carrying Cart and Cylinder Rack #042 934RCC-14 #151 086 Fingertip controlRCCS-14 #043 688 Fingertip controlRHC-14 #129 340 Hand controlRFCS-14 #043 554 Foot controlReplacement Torches See pg 3
Date: Total Quoted Price:
Ordering Information
60 Hz models are certified by Canadian Standards Association to both Canadian and U.S. requirements.
50 Hz models come with RCC-14 fingertip control instead of RFCS-14 foot control, and include 25 ft (7.6 m) TIG torch instead of 12-1/2 ft (3.8 m) model. Gas regulator not included.
ProcessesTIG (GTAW) WeldingStick (SMAW) WeldingPulsed TIG (GTAW-P) Welding
Input Power Requires 1-Phase Power
Amperage Range 5 – 200 A
Rated Output 150 A at 26 V, 40% Duty Cycle
Weight Base Model: 238 lb (108 kg)Runner: 271 lb (123 kg)
Light Industrial ApplicationsLight Metal FabricationMaintenance/Repair OperationsLight ManufacturingAutomotive RepairVocational TrainingHobbyist
QuickSpecs
Syncrowave® 200 TIG/Stick Welding Power Source
Issued November 2005 • Index No. AD/4.4
The Power of Blue®.
NEW! Dual digital meters with alpha-numericdisplays allow for quick and easy viewing andpreset values for voltage, amperage and otherkey variables. Allows for greater accuracy andrepeatability in the welding procedure.
NEW! Runner has low cylinder rack to eliminate the need for lifting when changing gas cylinders.
NEW! 115 V auxiliary power receptacle isconveniently located on the front panel,allowing for operation of a Coolmate™ torchcoolant system or other small tools.
Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA
Web Sitewww.MillerWelds.com
International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125
NEW! Syncro Start™ allows the operatorto choose from three different startingconditions to optimize the application(Soft/Standard/Hot).
Arc hour/cycle counter records actual weldingtime and number of arc starts.
DIG control allows the arccharacteristics to be changed forspecific applications and electrodes.Lower the DIG setting for smoothrunning electrodes like E7018 andincrease the DIG setting for stiffer, more penetrating electrodes like E6010.
Squarewave output with AC balance control featuresadjustable penetration and cleaning action while increasing arcstability on various aluminum alloys, and helps eliminatetungsten spitting and arc rectification.
Power source is warranted for 3 years, parts and labor.Original main power rectified parts are warranted for 5 years.
Syncrowave 200 Runner
NEW! Built-in pulse control enhances weldbead and puddle control for improvedappearance and quality — reduce burnthrough, coordinate the addition of fillermaterial, and reduce the warping effects ofdistortion by reducing the average heat input.
NEW! Cable management system usesdual cable hangers and foot control storageconveniently attach to the power sourceside panels to allow all weld cables and theremote foot control to be neatly stored,preventing torch, cable or remote damage.
NEW! Auto-Postflow protects the weld endzone and electrode by optimizing postflowtime based on welding amperage — foradequate shielding every time without wasteand no need for adjustment.
Adaptive Hot Start™ for Stick arc starts automatically increases the output amperage at the start of a weld should the startrequire it. Prevents the electrode fromsticking and creating an inclusion.
Fan-On-Demand™ improves powerefficiency and reduces noise andmaintenance by lessening the amountof airborne contaminants pulledthrough the machine.
NEW! Weldcraft® WP1712SFDI50 TIG torch. 150 A, air-cooled torchfeatures super flex (SF) braided nylonpower cable for maximum flexibility.
200
150
100
5010 20 30 40 50 60 70 80 90 100
% DUTY CYCLE
DUTY CYCLE CHART
WEL
D AM
PS
VOLT/AMP CURVES – DC MODEVOLT/AMP CURVES – AC MODE
AMPERES AMPERES
VOLT
S
VOLT
S
0
10
0 50 100 150 200
20
30
40
50
60
70
AC TIG Max
AC Stick MaxAC Stick MaxAC Stick Max
AC TIG Min
AC Stick Min
DC Stick Max (Max DIG)
DC TIG Max
DC TIG Min
DC Stick Min (Max DIG)
0 50 100 150 200 250 300 3500
10
20
30
40
50
60
70
Performance Data
2
Control Panel
Rated Output at 40% Duty Cycle
150 A at 26 V
InputPower
208-230 V
460 V
575 V
Max. Open-Circuit Voltage
80
Welding Amperage Range
5–200 A
Amps Input at Rated Output, 50/60 Hz
54
27
22
KW
6.0
6.0
6.0
KVA
12.3
12.52
12.35
Net Weight
238 lb (108 kg)
Dimensions
H: 30-1/8 in (765 mm)W: 21-1/8 in (537 mm)D: 21-1/2 in (546 mm)
Specifications (Subject to change without notice.)
5
6
7
8
9
4
3
2
1 1. Balance/DIG Pushbutton Control2. Process Pushbutton Control3. Power Switch4. Polarity Switch5. Voltmeter and Parameter Adjust6. Ammeter and Parameter Adjust7. Encoder Adjustment Control8. Main Amps Pushbutton
(Amperage Control)9. Pulse Pushbutton Control
Certified to both the Canadian and U.S. Standards for welding equipment.
3
Runner® PackageSyncrowave® 200 Runner #907 308-01-1 208 – 230 V, 50/60 Hz#907 309-01-1 460/575 VAC, 50/60 Hz Includes Syncrowave 200, No. 39 runninggear, 150 amp WP1712SFDI Weldcrafttorch with quick-connect, 12 ft (3.7 m)work cable with clamp and quick-connect,electrode holder with quick-connect, RFCS-14 remote foot control with 20 ft (6 m) cord, gas regulator and gas hose.Primary cord is included with 208 – 230 Vmodel only.
Remote ControlsRFCS-14 HDFoot Control#194 744For all Millersolid-statepower sourcesafter serial
number JK674521. This new designincreases stability with a larger base anddurability with a heavier cord. Maximumflexibility is accomplished with a recon-figurable cord that can exit the front, back oreither side of the pedal. Foot pedal providesremote current and contactor control.Includes 20 ft (6 m) cord and 14-pin plug.
RCCS-14 Remote Contactor and CurrentControl #043 688 14-pin plug For all Miller solid-state power sourcesafter serial number JK674521. North/southrotary-motion fingertip control fastens toTIG torch using two Velcro® straps. Greatfor applications that require a finer amperagecontrol. Includes 26.5 ft (8 m) control cord.
RCC-14 Remote Contactor and CurrentControl #151 086 14-pin plugFor all Miller solid-state power sourcesafter serial number JK674521. Side-to-side(east/west) rotary-motion fingertip controlfastens to TIG torch using two Velcro®
straps. Great for production or contractorsthat need quick ramp-up. Includes 26.5 ft (8 m) control cord.
RMLS-14 Switch #129 337For all Miller solid-state power sourcesafter serial number JK674521. Momentary-and maintained-contact rocker switch forcontactor control. Push forward formaintained contact and backward formomentary contact. Includes 26.5 ft (8 m)cord and 14-pin plug.
RMS-14 On/Off Control #187 208For all Miller solid-state power sourcesafter serial number JK674521. Momentary-contact switch for contactor control.Rubber-covered pushbutton dome switchideal for repetitive on-off applications.Includes 26.5 ft (8 m) cord and 14-pin plug.
RHC-14 Hand Control#129 340Miniature hand controlfor remote current andcontactor control.Dimensions:
4 x 4 x 3-1/4 in (102 x 102 x 82 mm).Includes 20 ft (6 m) cord and 14-pin plug.
Water Coolant SystemsFor more information, see the Miller CoolantSystems literature sheet, Index No. AY/7.2.
Coolmate™ 3 #043 007 115 VACFor use with water-cooled torches rated upto 500 amps. Unique paddle-wheelindicator, external filter and easy-fill spout.
Low-Conductivity Coolant #043 810Sold in cases of four 1-gallon recyclableplastic bottles. Miller coolants contain abase of ethylene glycol and deionized waterto protect against freezing to -37˚F (-38˚C)or boiling to 227˚F (108˚C). Also contains acompound that resists algae growth.
Running Gear and Covers
No. 39 Running Gear #300 009Includes low cylinder rack, two 8 in (203 mm) wheels and two 4 in (102 mm)casters. Two compartments have been integrated for filler materials and willaccommodate one gas cylinder up to 60 in (152 cm) high measuring 9 in (23 cm) in diameter.
Protective Cover #300 059Heavy-duty, water- and mildew-resistant.Protects and maintains the finish of the welder.
TIG (GTAW) Torches
Weldcraft® TIG TorchesThe Weldcraft line of TIG torches complements the most popular TIG power source line available today. The Weldcrafttorch line includes both air-cooled andwater-cooled models. Available withgenuine Weldcraft parts.
Water-Cooled Torch #WP2025RMRequires adapter #195 380.
Water-Cooled TIG Torch Adapter #195 380
TIG (Gas Tungsten Arc Welding) Handbook#170 555To order, call the Miller LiteratureDistribution Center at 1-920-751-2120, orFAX 1-920-751-2121. A comprehensive, text on all aspects of the TIG process.
Genuine Miller Accessories
Litho in USA
Distributed by:
Equipment and Options Stock No. Description Qty. Price
Syncrowave® 200 #907 308 208-230 V, 50/60 Hz#907 309 460/575 VAC, 50/60 Hz
Syncrowave® 200 Runner #907 308-01-1 208-230 V, 50/60 Hz#907 309-01-1 460/575 VAC, 50/60 Hz
Running Gear and CoversNo. 39 Running Gear #300 009Protective Cover #300 059
Remote ControlsRFCS-14 HD #194 744 Heavy-duty foot controlRCCS-14 #043 688 North/south fingertip controlRCC-14 #151 086 Side-to-side fingertip controlRMLS-14 #129 337 Momentary/maintained rocker controlRMS-14 #187 208 Momentary rubber dome switchRHC-14 #129 340 Miniature hand control
Coolant SystemsCoolmate™ 3 #043 007 115 VAC coolant systemLow-Conductivity Coolant #043 810Coolant System Hoses
TIG AccessoriesWater-Cooled Torch #WP2025RM Requires adapter #195 380
Water-Cooled TIG Torch Adapter #195 380Air-Cooled Torch #WP1712SFM 12 ft (3.7 m) replacement torch
#WP1725SFM 25 ft (7.6 m) replacement torch
Flow-Thru Air-Cooled TIG Torch Adapter #194 722Consumables, TungstenGas Cylinder
Stick AccessoriesStick Electrodes
Educational ResourcesTIG (Gas Tungsten Arc Welding) Handbook #170 555TIG Calculator #171 086
Date: Total Quoted Price:
Ordering Information
Package ComponentsComplete
Packages!
Gas Regulatorand Hose
Electrode Holder with Quick-Connect
150 A WP1712SFDI50 TIG Torch with Quick-Connect
12 ft (3.7 m) WorkCable with Clampand Quick-Connect
RFCS-14 FootControl with 20 ft (6 m) Cord
Gas Regulatorand Hose
Electrode Holder with Quick-Connect
150 A WP1712SFDI50 TIG Torch with Quick-Connect
12 ft (3.7 m) WorkCable with Clampand Quick-Connect
RFCS-14 FootControl with 20 ft (6 m) Cord
Power Source with 8 ft (2.4 m)Primary Cord(Cord included with 208 – 230 V model only)
No. 39 Running Gear
Power Source with 8 ft (2.4 m)Primary Cord(Cord included with 208 – 230 V model only)
Syncrowave200
Syncrowave 200 Runner
Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA
Web Sitewww.MillerWelds.com
International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125
ProcessesTIG (GTAW)Pulsed TIG (GTAW-P) with DX ModelStick (SMAW)
Input Power Requires 3- or 1-Phase Power
Amperage Range 1 – 200 A
Max. Open-Circuit Voltage 80
Weight 45 lb (20.5 kg)
Heavy Industrial ApplicationsPetro/Chem FabricationAerospaceFood/Beverage IndustryMechanical ContractorsShipboard Installation/RepairDairy Industry
QuickSpecs
Dynasty® 200 Series TIG/Stick Welding Power Source
Issued July 2004 • Index No. AD/4.8
The Power of Blue®.
Inverter-based, AC/DC powersource has state-of-the-art operatorinterface allowing the user extra set-up capabilities in a compactmachine. Features more precisecontrol of output parameters.
Lift-Arc™ start for TIG arc startingwithout the use of high frequency.
Superior arc performance even ondifficult to run electrodes like E6010.
HF start for non-contact arc startingthat eliminates tungsten or materialcontamination.
Advanced Squarewave arc for improved weldability onaluminum and magnesium using low power. Continuoushigh-frequency is NOT needed because of the advancedSquarewave arc, and extended balance control allowsyou to fine-tune the duration of the electrode negativeportion of the cycle from 30 to 90%. This providesprecise cleaning control and prolonged tungsten life.
Power source is warranted for 3 years, parts and labor.Original main power rectified parts are warranted for 5 years.
Dynasty 200 DXDynasty 200 SD
Programmable HF start parametersallows the operator to independentlyset HF starting conditions basedupon process or application.
Available in Two Models:SD — Provides the basic features that are required for most AC/DC TIG or Stick welding applications.DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
background amperage, initial amperage, initial slope time, final slope time and final amperage control.
Easy installation — Auto-Line™ providesstate-of-the-art flexibility to the end user. TheAuto-Line circuitry automatically connects to 120–460 VAC, single- or three-phase powerwithout removing the covers to relink the powersource. No longer is there a concern if you havethe correct machine for shop or the job site.
AC frequency control range of 20–250 Hz providescontrol for a focused arc, resulting in better directionalcontrol to help produce desired arc/weld beadcharacteristics.
Portable in the shop or at the job site— at 45 lb the Dynasty 200 is easilymoved from location to location.
NEW! Low OCV Stick is a simpledesign that reduces the open-circuitvoltage to 12–16 volts when thewelding power source is not in use.This built-in circuit design eliminatesthe need for add-on voltage reducers.
Extended Balance Control range (30–90% EN)allows precise cleaning control and prolongedtungsten life.
2
Control Panels
1. Voltmeter2. Ammeter3. Polarity Control4. Process Control5. Output Control6. Encoder Control7. Amperage Control8. AC Waveshape Control9. Adjust Control
10. Sequencer Controls11. Pulser Control
1
2
3
45
6
7
89
1
2
3
45
6
7
8910
1
2
3
45
6
7
891011
1
2
3
45
6
7
891011
Dynasty 200 SD Dynasty 200 DX
Control Panel Parameter ValuesA. Preflow (s) 0.0 – 25B. Initial Amperage (A) 5 – 200C. Initial Slope Time (s) 0.0 – 25D. Weld Amperage (A) 5 – 200
E. AC Frequency (Hz) 20 – 250F. Balance Control (%EN) 50 – 90G. Background Amperage (%) 0 –100H. Pulse Frequency (Hz) 0.1 – 500I. Peak Percent Time (%) 5 – 95
J. Final Slope Time (s) 0.0 – 25K. Final Amperage (A) 5 – 200L. Postflow Time (s) 0.0 – 50
M. Dig (%) 0 – 100
Dynasty 200 SD (CE) Dynasty 200 DX (CE)
WeldingMode
TIG(GTAW)
Stick(SMAW)
Rated Output
200 A at 18 V, 20% Duty Cycle
150 A at 16 V, 60% Duty Cycle
150 A at 16 V, 60% Duty Cycle
140 A at 15.6 V, 40% Duty Cycle
100 A at 14 V,100% Duty Cycle
200 A at 28 V,20% Duty Cycle
130 A at 25.2 V,60% Duty Cycle
130 A at 25.2 V,60% Duty Cycle
100 A at 24 V,60% Duty Cycle
90 A at 23.6 V,100% Duty Cycle
WeldingAmperage Range
120 VAC1–150 A
200–460 VAC1–200 A
120 VAC1–105 A
200–460 VAC1–200 A
InputPower
3-Phase
1-Phase
3-Phase
1-Phase
Max. Open-Circuit Voltage
80 VDC
12 –16**
80 VDC
12 –16**
Net Weight
45 lb(20.5 kg)
Specifications (Subject to change without notice.)
Amps Input at Rated Load Output, 50/60 Hz 120 V 230 V 400 V 460 V KVA KW
— 13.7 8.7 6.9 5.5 5.2— 0.16* 0.24* 0.25* 0.06* 0.03*
— 9.4 6.0 4.7 3.8 3.6— 0.16* 0.24* 0.25* 0.06* 0.03*
— 15.8 — 7.9 3.6 3.6— 0.23* — 0.25* 0.05* 0.02*
31.0 — — — 3.6 3.50.42* — — — 0.05* 0.03*
20.7 — — — 2.3 2.30.42* — — — 0.05* 0.03*
— 20.8 13.0 10.2 8.1 7.8— 0.16* 0.24* 0.25* 0.06* 0.03*
— 12.3 7.6 6.0 4.8 4.6— 0.16* 0.24* 0.25* 0.06* 0.03*
— 20.0 — 10.0 4.7 4.7— 0.23* — 0.25* 0.05* 0.03*
31.3 — — — 3.6 3.60.42* — — — 0.05* 0.03*
27.6 — — — 3.2 3.20.42* — — — 0.05* 0.03*
Dimensions
H: 13-1/2 in (343 mm)
W: 7-1/2 in (191 mm)
D: 21-1/2 in (546 mm)
Certified by Canadian Standards Association to both Canadian and U.S. Standards. Conforms to European standards.
*While idling. **Sense voltage for Stick and Lift-Arc™ TIG. Note: Duty cycle limitations on units with 115 V input power are due to the input power cord supplied with the unit.
3
Performance Data
0
20
40
60
80
100
120
140
0 50 100 150 200 250
0
20
40
60
80
100
120
140
0 50 100 150 200 250
AMPERES
VOLT
S TIG MAX
STICK MAX
DUTY CYCLE CHART
0
50
100
150
200
250
10 100
% DUTY CYCLE
OUTP
UT A
MPE
RES
STICK
TIGTIG (115 V INPUT)
20 30 40 50 60 70 80 90
115 VAC INPUT / AC OUTPUT
AMPERES
VOLT
S
3-PHASE VOLTAGE INPUT / AC OUTPUT
STICK/TIG MIN
TIG MAX
STICK MAX
STICK/TIG MIN
0
20
40
60
80
100
120
140
0 50 100 150 200 250
AMPERES
VOLT
S
230 VAC SINGLE-PHASE INPUT / AC OUTPUT
TIG MAX
STICK MAX
STICK/TIG MIN
0
20
40
60
80
100
120
140
0 50 100 150 200 250
0
20
40
60
80
100
120
140
0 50 100 150 200 250
AMPERES
VOLT
S TIG MAX
STICK MAX
115 VAC INPUT / DC OUTPUT
AMPERES
VOLT
S
3-PHASE VOLTAGE INPUT / DC OUTPUT
STICK/TIG MIN
DIG MAX
TIG MAX
STICK MAX
STICK/TIG MIN DIG MAX
0
20
40
60
80
100
120
140
0 50 100 150 200 250
AMPERES
VOLT
S
230 VAC SINGLE-PHASE INPUT / DC OUTPUT
TIG MAX
STICK MAX
STICK/TIG MIN DIG MAX
STICK (115 V INPUT)
*
*
*
*
*
*
*DIG setting must be reduced to obtain currents less than those shown in Volt-Ampere curves.
Included AccessoriesNon-CE SD/DX Models Include:
(1) DA-917F air-cooled torch adapter(2) International-style connectors 35/50
CE SD/DX Models Include:
(2) International-style connectors 35/50(1) 14-pin amphenol with clamp(1) 3/8 in - 19 BSPP gas fitting
Litho in USA
Distributed by:
Equipment and Options Stock No. Description Qty. Price
Power Source
Dynasty® 200 SD #907 099 Basic controls for TIG/Stick, 120 – 460 VAC#907 100 Basic controls for TIG/Stick, 120 – 460 VAC, CE
Dynasty® 200 DX #907 099-01-1 Full feature controls for TIG/Stick, 120 – 460 VAC#907 100-01-1 Full feature controls for TIG/Stick, 120 – 460 VAC, CE
TIG AccessoriesTIG Torch Adapters #194 720 DA-917F
#190 219 DA-1820L#194 724 DA-26R
Contractor Kits #195 055 150 A TIG/Stick with RCCS-14 fingertip control#195 054 150 A TIG/Stick with RFCS-14 HD foot control
Diamondback™ TIG Torches See Diamondback TIG Torch Selector GuideConsumables, Tungsten See Parts GuideGas Cylinder, Gas Hose and Fittings
Stick AccessoriesStick Electrodes
Remote ControlsRFCS-14 HD #194 744 Heavy-duty foot controlRFCS-14 #043 554 Foot controlRCCS-14 #043 688 North/south fingertip controlRCC-14 #151 086 Side-to-side fingertip controlRMLS-14 #129 337 Momentary/maintained rocker controlRMS-14 #187 208 Momentary rubber dome switch
Educational ResourcesGas Tungsten Arc (TIG) Welding Book #170 555TIG Fundamentals Welding CD #196 567
Coolant SystemsCoolmate™ 3 #043 007 115 VAC
#043 007-01-2 115 VAC, CE#043 008 230 VAC#043 008-01-2 230 VAC, CE
Coolmate™ V3 #043 009 115 VAC#043 009-01-2 115 VAC, CE
Coolmate™ 4 #042 288 115 VAC#042 288-01-5 115 VAC, CE
Low-Conductivity Coolant #043 810 Recommended for TIG welding and HF applicationsCooling System Hoses
International-Style ConnectorsInternational-Style Connector Kit #042 418 50 mmExtension Kit for International-Style #042 419 50 mmInternational/Tweco® Adapter #042 465 A one-piece adapter with International-style male plugInternational/Cam-Lok Adapter #042 466 A one-piece adapter with International-style male plug
Additional AccessoriesMachine Cover #195 322 Water and mildew-resistant. Protects machine finish
Date: Total Quoted Price:
Ordering Information
ProcessesTIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW)
Input Power 208 – 575 V, 3- or 1-PhaseAmperage Range 350: 5 – 350 A
700: 5 – 700 ARated Output 350: 300 A at 32 V, 60% Duty Cycle
700: 600 A at 44 V, 60% Duty CycleWeight 350: 135.5 lb (61 kg)
700: 198 lb (90 kg)
Industrial ApplicationsPrecision FabricationHeavy FabricationPipe and Tube FabricationAerospaceAluminum Ship RepairAnodized Aluminum Fabrication
QuickSpecs
Dynasty® 350 and 700 TIG/Stick Welding Power Source
Issued March 2008 • Index No. AD/5.0
The Power of Blue®.
Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA
Web Sitewww.MillerWelds.com
International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125
Power source is warranted for 3 years, parts and labor.Original main power rectifier parts are warranted for 5 years.
Allows for anyinput voltage
hookup (208–575 V) with no manual linking,providing convenience in any job setting.Ideal solution for dirty or unreliable power.
120 V auxiliary power receptacle forcooling system or small tools.
Wind Tunnel Technology™ protects internalelectrical components from airbornecontaminants, extending the product life.
Fan-On-Demand™ power source coolingsystem operates only when needed,reducing noise, energy use and the amountof contaminants pulled though the machine.
TIGRunner® packages feature a 3.5 gallon (13.2 L) cooling system. The cart is equipped with cylinder carryingcapabilities, filler rod holder, foot pedalholder, torch and cable holders. A pulloutdrawer provides additional storage for torchconsumables and tools. See page 6.
Programmable start parameters allowindependent starting conditions based on process and memory selections(amperage, time and polarity).
Program memory features 9 independent program memories that maintain/save your parameters.
High-frequency arc starter for non-contact arc initiation.
Lift-Arc™ start provides AC or DC arcstarting without the use of high frequency
Auto-Postflow calculates the length ofpostflow time based on the amperagesetting. This eliminates the need toindependently set the postflow time fordifferent amperages. This feature preservesyour tungsten and prevents porosity.
Stick Features (AC/DC) Tailored arc control (DIG) allows the arc characteristic to be changed for specific applications and electrodes.Smooth running 7018 or stiffer, more penetrating 6010.
Hot Start™ adaptive control provides positive arc startswithout sticking.
AC frequency control adds additional stability when Stickwelding in AC for smoother welds.
AC TIG FeaturesIndependent Amplitude/AmperageControl allows EP and ENamperages to be set independentlyto precisely control heat input to thework and electrode.Extended AC balance (30–99%)controls the amount of oxidecleaning (amperage time in EN)which is essential for high qualitywelds on aluminum.AC frequency (20–400 hz) controlsthe width of the arc cone and theforce of the arc.
AC WaveformsAdvance Squarewave, fastfreezing puddle, deep
penetration and fast travel speeds.Soft Squarewave for a softbuttery arc with maximum
puddle control and good wetting action.Sine wave for customers that like a traditional arc.
Quiet with good wetting.Triangular wave reduces theheat input and is good on
thin aluminum. Fast travel speeds.
DC TIG FeaturesExceptionally smooth and precisearc for welding exotic materials.High-Speed DC TIG Pulse ControlPulse frequency capable of pulsing5000 pulses per second. Pulsingadds arc stability, reduces heat inputand warpage and can increase travelspeeds. Other parameters includepeak amperage, peak time andbackground amperage.
Dynasty 700
Dynasty 350
2
Control Panel
InputPower
Three-Phase
Single-Phase
Three-Phase
Single-Phase
Rated Output
250 A at 30 V, 100% Duty Cycle
300 A at 32 V, 60% Duty Cycle
180 A at 27.2 V, 100% Duty Cycle
225 A at 29 V,60% Duty Cycle
500 A at 40 V,100% Duty Cycle
600 A at 44 V, 60% Duty Cycle
360 A at 34 V, 100% Duty Cycle
450 A at 38 V, 60% Duty Cycle
WeldingAmperage Range
5 – 350 A
5 – 350 A
5 – 700 A
5 – 700 A
Model
Dynasty350
Dynasty700
Max. Open-Circuit Voltage
75 VDC10–15 VDC*
75 VDC10–15 VDC*
75 VDC10–15 VDC*
75 VDC10–15 VDC*
Net Weight
135.5 lb (61 kg)
withTIGRunner®
308 lb (140 kg)
198 lb (90 kg)
withTIGRunner®
370 lb (168 kg)
Specifications (Subject to change without notice.)
Amps Input at Rated Load Output, 50/60 Hz 208 V 230 V 400 V 460 V 575V KVA KW
29 26 15 13 10 10.3 9.9
35 32 18 16 13 12.7 12.1
35 32 — 15 12 7.4 6.8
47 43 — 21 17 9.8 9.1
75 68 39 34 27 27 26
97 88 51 44 35 35 34
82 74 — 37 30 17 16
115 104 — 52 42 24 22
Dimensions
H: 24-3/4 in (629 mm)W: 13-3/4 in (349 mm)D: 22 in (559 mm)
with TIGRunner®
H: 45-1/8 in (1146 mm)W: 23-1/8 in (587 mm)D: 43-3/4 in (1111 mm)
H: 34-5/8 in (879 mm)W: 13-3/4 in (349 mm)D: 22 in (559 mm)
with TIGRunner®
H: 55-1/8 in (1400 mm)W: 23-1/8 in (587 mm)D: 43-3/4 in (1111 mm)
Conforms to European standards.Certified to both the Canadian and U.S. Standards for welding equipment.
*Indicates sense-voltage for Lift-Arc TIG and Low OCV Stick.
1. Memory 36 Combinations(9 AC TIG)(9 AC Stick)(9 DC TIG)(9 DC Stick)
2. Polarity AC/DC3. Process/ TIG: HF Impulse, Lift Arc
Arc Starting STICK: Adaptive Hot Start4. Output Control Standard Remote,
2T Trigger Hold, Output ON
5. Pulser ControlPulses per Second DC: 0.1– 5000 PPS
AC: 0.1–500 PPSPeak Time 5 – 95%Background Amps 5 – 95%
6. Sequencer ControlInitial Amps Dynasty 350: 5 –350 A
Dynasty 700: 5– 700 AInitial Slope 0.0 – 50.0 SecondsFinal Slope 0.0– 50.0 SecondsFinal Amps Dynasty 350: 5 –350 A
Dynasty 700: 5– 700 A
7. Gas/DIG Preflow 0.0– 25.0 SecondsPostflow Auto Postflow,
Adjust 0.0–50 SecondsDIG 0–100%
8. AC WaveshapeEN Amperage 5–350 A/5– 700 AEP Amperage 5–350 A/5 – 700 ABalance 30 – 99%AC Frequency 20– 400 Hz
9. Amperage Control10. Encoder Control11. Ammeter Display 12. Voltmeter Display
Additional Setup Parameter ValuesProgrammable StartsAmperage 5– 200 ATime 1– 200 MillisecondsPolarity EP, ENAdditional Triggers 3T, 4T, Mini Logic,
4T MomentaryWaveshapes Advance Squarewave,
Soft Squarewave, Sine Wave, Triangular wave
Amplitude Lock EN EP Same, EN EP Independent
Spot/Weld Timer 0.0 – 999 SecondsOCV Low OCV, Normal OCVLockouts Four levelsArc Timer 0.0– 9999 Hours
and 0–59 MinCycle Counter 0– 999,999 Cycles
f
13 10
9
1112
1
2 3 64 5 7 8
Control Panel Parameter Values
UPGRADE
UPGRADE
UPGRADE
UPGRADE
UPGRADE
UPGRADE
UPGRADE
UPGRADE
1/2 in Aluminum
Continuous HF
Fixed at 60 Hz
Soft Squarewave
496 lbManual Links208/230/460 VSingle-Phase
110 A at 230 V Single-Phase
Some Digital Controls
Maximum Thickness Capacity
High Frequency Arc Starting
Frequency ControlAC Output Control
AC Waveforms
Weld Aluminum with Pointed Tungsten
Portability
Power Draw at 300 Amps
Precise Controls
Increases aluminum thickness.
Start Only limits HF interference issues.
Higher frequencies provide better arc control and faster travel speeds.
Advanced Squarewave=Travel faster
Soft Squarewave= Maximum puddle control
Sine Wave= Traditional characteristics
Triangular Wave= Reduced heat input
Waveshaping controls maintain the point. The benefits are: reduced heat input into your part, smaller weld beads, better starting and more control of the arc.
Easier to move because of size and weight. Auto-Line™ allows the unit to operate on any voltage. Single- or three-phase. Even generators!
Power requirement to operate is much less. Smaller electrical service needed, smaller breaker/fuses and power cord.
Accuracy and repeatability with all digital controls.
5/8 in Aluminum
Start Only
Variable 20–400 Hz
Advanced Squarewave Soft Squarewave
Sine Wave Triangular Wave
135 lbAuto-Line™208–575 VSingle-Phase or Three-Phase
32 A at 230 V Three-Phase
All Digital Controls
Why Upgrade? Syncrowave 350 Dynasty 350 Dynasty 350 Benefits
3
TIG Upgrade Chart
% DUTY CYCLE
OUTP
UT A
MPE
RES
DUTY CYCLE CHART800
700
600
500
400
300
200
100
010 20 30 40 50 60 70 80 90 100
Dynasty 700, 3-Phase
Dynasty 700, 1-Phase
Dynasty 350, 3-Phase
Dynasty 350, 1-Phase
Performance Data
$-
$200
$400
$600
$800
$1,000
$1,200
$1,400
$1,600
50 100 150 200 250 300 350
ANNUAL POWER COST OF OPERATION
AMPERAGE
Annual power costs based on one 8 hour shift (40 hrs/wk). Power cost of $0.08/kWh.
25% ARC ON= 2 HOURS/SHIFT50% ARC ON= 4 HOURS/SHIFT75% ARC ON= 6 HOURS/SHIFT
D= Dynasty T= Traditional
D TD T
D T
D T
DT
D
DT
T
Which Machine is Right for You?
4
AC Waveshape ControlsFeature Waveform Effect on Bead Effect on Appearance
0
Curr
ent
EN –
EP+
Time
0
Curr
ent
EN –
EP+
Time
Independent AC Amperage Control Allows the EN and EP amperage values to be set independently. Adjusts the ratio of EN to EP amperage to precisely control heat input to the work and the electrode. EN amperage controls the level of penetration, while EP amperage dramatically effects the arc cleaning action along with the AC Balance control. More current
in EP than EN: Shallower penetration
More current inEN than EP:Deeper penetration and faster travel speeds
Cleaning
Narrow bead, with novisible cleaning
No Visible Cleaning
Bead
Wider bead andcleaning action
Bead
Cleaning
Wider bead andcleaning action
Bead
AC Frequency Control Controls the width of the arc cone. Increasing the AC Frequency provides a more focused arc with increased directional control.
Note: Decreasing the AC Frequency softens the arc and broadens the weld puddle for a wider weld bead.
Narrower bead for fillet welds and automated applications
Wider bead, good penetration —ideal for buildup work
Cleaning
Narrower bead andcleaning action
Bead
AC Balance ControlControls arc cleaning action. Adjusting the % EN of the AC wave controls the width of the etching zone surrounding the weld.
Note: Set the AC Balance control for adequate arc cleaning action at the sides and in front of the weld puddle. AC Balance should be fine tuned according to how heavy or thick the oxides are.
Increases balling action of the electrode
Reduces balling action and helps maintain point
Cleaning
Narrow bead, with novisible cleaning
No Visible Cleaning
Bead
Wider bead andcleaning action
Bead
0
Ampe
rage
% EN
% EP
% EN
% EP
Time (1 AC Cycle)
Time (1 AC Cycle)
0Am
pera
ge
30 – 50% EN
51 – 99% EN
Deep, narrow penetration
Shallowpenetration
0
Ampe
rage
% EN
% EP
% EN% EN
%EP
%EP
0
Ampe
rage
120 Cycles per Second
60 Cycles per Second
Time (1 AC Cycle)
Time (1 AC Cycle)
5
SINEWAVE TRIANGULAR WAVE
ADVANCED SQUAREWAVE SOFT SQUAREWAVE
AC Waveform Selection Select from four different AC waveforms to optimize the arc characteristic for your application. Choose from:
High Speed DC TIG-Pulse Controls • PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS / AC = 0.1 – 500 PPS • % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.) • Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
Fast transitions for responsive and dynamic arc.
0 Amps
Time (1 AC Cycle)
Square transitions eliminate the need for continuous HF, while the sinewave peaks soften the arc.
0 Amps
Unconventional wave provides the punch of the peak amperage, while reducing overall heat input. Quick puddle formation reduces weld time — limiting heat input and reducing weld distortion, especially on thin materials.
0 Amps
All the benefits of advanced square, fine tuned to provide a smooth, soft arc with maximum puddle control and good wetting action.
0
(+)
(–)
(+)
(–)
(+)
(–)
(+)
(–)
Amps
CONVENTIONAL PULSED TIG HIGH SPEED PULSED TIG
Typically from 1 to 10 PPS. Provides a heating and cooling effect on the weld puddle and can reduce distortion by lowering the average amperage. This heating and cooling effect also produces a distinct ripple pattern in the weld bead. The relationship between pulse frequency and travel speed determines the distance between the ripples. Slow pulsing can also be coordinated with filler metal addition and can increase overall control of the weld puddle.
Peak Amps
Background Amps
(% of Peak)
In excess of 40 PPS, Pulsed TIG becomes more audible than visible — causing increased puddle agitation for a better as-welded microstructure.
Pulsing the weld current at high speeds — between a high Peak and a low Background amperage — can also constrict and focus the arc. This results in maximum arc stability, increased penetration and increased travel speeds (Common Range: 100 – 500 PPS).
The Arc-Sharpening effects of high speed pulsing are expanded to new dimensions. The ability to pulse at 5,000 PPS further enhances arc stability and concentration potential — which is extremely beneficial to automation where maximum travel speeds are required.
Time (1 AC Cycle) Time (1 AC Cycle)
Time (1 AC Cycle)
Pulse Cycle
Peak Time % Peak Amps
Background Amps
(% of Peak)
Pulse Cycle
Peak Time %
AC Waveshape Controls (Continued)
Pulse TIG Controls
Dynasty® Power Sources
TIGRunner® Packages
TIGRunner® Complete Packages
6
Packages and Torch Kits
Dynasty® 350 #907 204 (CSA)(Auto-Line™ 208–575 VAC)
Dynasty® 350 #907 204-01-2 (CE)(Auto-Line™ 380–575 VAC)
8 ft (2.4 m) primary cord, (2) international(Dinse 50) connectors, and CD-ROM Setupand Simulator.
Note: TIG torch adapter must be ordered separately.
Dynasty® 700 #907 101 (CSA)(Auto-Line™ 208–575 VAC)
Dynasty® 700 #907 101-01-2 (CE)(Auto-Line™ 380–575 VAC)
(2) thread lock weld cable connectors(#225 029), (1) water-cooled thread locktorch adapter (#225 028) for #18 or #20torches, and CD-ROM Setup and Simulator.Note: Primary cord and TIG torch must be orderedseparately.
Dynasty 350 TIGRunner®
#907 204-01-1 (CSA)
Completely assembled.Package includes:
Dynasty® 350 (#907 204)RFCS-14 HD foot controlCoolmate™ 3.5 Coolant SystemCart with the following features: single cylinder rack, foot pedal holder,(3) cable/torch holders, (2) TIG electrodefiller holders and a convenient drawer for tungsten and consumable storage
Note: Torch package and coolant must be orderedseparately.
Dynasty 700 TIGRunner®
#907 101-01-1 (CSA)
Completely assembled.Package includes:
Dynasty® 700 (#907 101)RFCS-14 HD foot controlCoolmate™ 3.5 Coolant SystemCart with the following features: single cylinder rack, foot pedal holder,(3) cable/torch holders, (2) TIG electrodefiller holders and a convenient drawer for tungsten and consumable storage
Note: Torch package and coolant must be orderedseparately.
Dynasty 350 TIGRunner® Complete#951 074 (CSA)
Completely assembled.Package includes:
Dynasty® TIGRunner® (#907 204-01-1)25 ft (7.6 m) Weldcraft CS310 water-cooled torchTorch cable coverCS310AKC torch accessory kit includesshielding cups, collets, collet bodies, and 2% cerium tungsten electrodes(1/16, 3/32, and 1/8 in)Smith regulator/flowmeter HM2051A-58012 ft (3.7 m) rubber gas hose (regulatorto machine)Water-cooled Dinse torch adapter15 ft (4.6 m) 1/0 weld lead with clamp(work or ground lead) and Dinseconnector4 gallons of pre-mixed low-conductivitycoolant (#043 810)
Dynasty 700 TIGRunner® Complete#951 075 (CSA)
Completely assembled.Package includes:
Dynasty® 700 TIGRunner (#907 101-01-1)25 ft (7.6 m) Weldcraft WP18SC water-cooled torchTorch cable coverAK18C Torch Accessory Kit includesshielding cups, collets, collet bodies and2% cerium tungsten electrodes (3/32,1/8 and 5/32 in)Smith regulator/flowmeter H1954D-58012 ft (3.7 m) rubber gas hose (regulatorto machine)Water-cooled thread lock torch adapter12 ft (3.7 m) 4/0 weld lead with clamp(work or ground lead)4 gallons of pre-mixed low-conductivitycoolant (#043 810)
Runner Cart #300 244Designed to accom -modate the Dynasty®
or Maxstar® 350 or700 power sourcesand the Coolmate™
3.5 Cooler. Cartfeatures: singlecylinder rack, foot pedal holder, (3) cable/torch
holders, (2) TIG electrode filler holders and a convenient drawer for tungsten andconsumable storage.
Coolmate™ 3.5#300 245Designed to integratewith the Dynasty®
and Maxstar® 350and 700 power
sources. For use with water-cooled torchesrated up to 600 amps. 3.5 gallon capacity.
TIG Coolant #043 810Sold in multiples of4. Pre-mixed low-conductivity Millercoolant containsethylene glycol and
deionized water to protect from freezingand boiling -37˚ to 227˚F (-38˚ to 108˚C).Coolant contains 2.4% algae growthinhibitor. 1-gallon plastic recyclable bottles.
Water-Cooled Dinse #195 377 Used to adapt WP20, WP18, and CS310 todinse-style connector.
TIG Welding Gloves#227 813 Small #227 815 Large#227 814 Medium #227 816 X-LargeMade from soft grain goatskin. Sewn withKevlar® thread.
Automation Interface Kit #195 516Field Includes automation PC board, 28-pinsocket receptacle with harness, 28-pin plugconnector. Provides required and advancedautomation controls.
Weld Current Sensor #300 179Detects when work clamp is not connectedand prevents expensive damage todisconnect devices and input power cordand wiring.
Educational MaterialsTo order these items, distributors can call the Miller Literature Distribution Center at 1-920-735-4356, or FAX 1-920-735-4011.
Gas Tungsten Arc (TIG) Welding Book#170 555CD-ROM #233 558Simulator and setup video (included withmachine).
TungstenTungsten is 7 in length and available in pkgs of 10.2% Ceriated (orange) for AC/DC applications#WC040X7 .040 in, 10– 80 A #WC116X7 1/16 in, 70– 150 A #WC332X7 3/32 in, 140– 250 A#WC018X7 1/8 in, 225– 400 A #WC532X7 5/32 in, 300– 500 A
1.5% Lanthanum (gold) for AC/DC applications#WL040X7 .040 in, 10– 80 A #WL116X7 1/16 in, 70– 150 A #WL332X7 3/32 in, 140– 250 A#WL018X7 1/8 in, 225– 400 A #WL532X7 5/32 in, 300– 500 A
Remote Controls and SwitchesRCCS-14 RemoteContactor and CurrentControl #043 688
14-pin plug. North/south rotary-motionfingertip control fastens to TIG torch usingtwo Velcro® straps. Includes 26.5 ft (8 m)control cord.
RFCS-14 HD FootControl #194 744Maximum flexibility isaccomplished with areconfigurable cord that
can exit the front, back or either side of thepedal. Foot pedal provides remote currentand contactor control. Includes 20 ft (6 m)cord and 14-pin plug.RHC-14 Hand Control #129 340Miniature hand control for remote currentand contactor control. Dimensions: 4 x 4 x3-1/4 in (102 x 102 x 83 mm). Includes 20 ft (6 m) cord and 14-pin plug.
RMLS-14 Switch#129 337Momentary-
and maintained-contact rocker switch forcontactor control. Push forward formaintained contact and backward formomentary contact. Includes 26.5 ft (8 m)cord and 14-pin plug.
MS-14 On/Off Control#187 208
Momentary-contact switch for contactorcontrol. Rubber-covered pushbutton domeswitch ideal for repetitive on-offapplications. Includes 26.5 ft (8 m) cordand 14-pin plug.
Extension Cords for 14-Pin Remote Controls#122 973 25 ft (7.6 m)#122 974 50 ft (15.2 m)#122 975 75 ft (23 m)
Genuine Miller AccessoriesTorch Kits250 A Water-Cooled Torch Kit #300 185
25 ft (7.6 m) Weldcraft® WP20 torchTorch cable coverAK4C torch accessory kit includesshielding cups, collets, collet bodies and 2% cerium tungsten electrodes(1/16, 3/32 and 1/8 in)Smith® regulator/flowmeter HM2051A-58012 ft (3.7 m) rubber gas hose (regulator to machine)Water-cooled Dinse torch adapter15 ft (4.6 m) 1/0 weld lead with clamp(work or ground lead) and Dinse connector
300 A Water-Cooled Torch Kit #300 183Recommended for Dynasty 350
25 ft (7.6 m) Weldcraft® CS310 torchTorch cable coverCS310AKC torch accessory kit includesshielding cups, collets, collet bodies and 2% cerium tungsten electrodes(1/16, 3/32 and 1/8 in)Smith® regulator/flowmeter HM2051A-58012 ft (3.7 m) rubber gas hose (regulator to machine)Water-cooled Dinse torch adapter15 ft (4.6 m) 1/0 weld lead with clamp(work or ground lead) and Dinse connector
400 A Water-Cooled Torch Kit #300 186Recommended for Dynasty 700
25 ft (7.6 m) Weldcraft® WP18SC torchTorch cable coverAK18C torch accessory kit includesshielding cups, collets, collet bodies and 2% cerium tungsten electrodes(3/32, 1/8 and 5/32 in)Smith® regulator/flowmeter H1954D-58012 ft (3.7 m) rubber gas hose (regulator to machine)Water-cooled thread lock torch adapters12 ft (3.7 m) 4/0 weld lead with clamp(work or ground lead)
7
Litho in USA
Distributed by:
Equipment and Options Stock No. Description Qty. Price
Dynasty® 350 #907 204 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord
Dynasty® 350 TIGRunner® #907 204-01-1 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord. Requires coolant
Dynasty® 350 TIGRunner® Complete #951 074 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord.
Dynasty® 350 International #907 204-01-2 Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE. 8 ft primary cord
Dynasty® 700 #907 101 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA.
Dynasty® 700 TIGRunner® #907 101-01-1 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. Requires coolant
Dynasty® 700 TIGRunner® Complete #951 075 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA.
Dynasty® 700 International #907 101-01-2 Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE.
TIG Torch Kits
Weldcraft® 250 A Water-Cooled Torch Kit #300 185 See page 7
Weldcraft® 300 A Water-Cooled Torch Kit #300 183 See page 7. Recommended for Dynasty 350
Weldcraft® 400 A Water-Cooled Torch Kit #300 186 See page 7. Recommended for Dynasty 700
Consumables and Tungsten Distributor: See Miller Parts Catalog
Gas Cylinder, Hose and Fittings
Remote Controls
RCCS-14 #043 688 North/south fingertip control
RFCS-14 HD #194 744 Heavy-duty foot control
RHC-14 #129 340 Hand control
RMLS-14 #129 337 Momentary/maintained rocker switch
RMS-14 #187 208 Momentary rubber dome switch
Extension Cords #122 973 25 ft (7.6 m)#122 974 50 ft (15.2 m)#122 975 75 ft (22.9 m)
Accessories
Runner™ Cart #300 244 See page 7
Coolmate™ 3.5 #300 245 Requires coolant
TIG Coolant #043 810 Sold in multiples of 4. 1-gallon plastic bottles.
Automation Interface Kit #195 516 Field. Provides required automation connections
Weld Current Sensor #300 179 Field. Installation required.
Gas Tungsten Arc (TIG) Welding Book #170 555 Contact your distributor
CD-ROM #233 558 Setup and simulator video (included with machine)
Torch Adapters Supplied with power source and torch kits
Water-Cooled Dinse #195 377 Used to connect water-cooled torch to Dinse terminal machine.For WP20, WP18 and CS310 (adapter included in Complete Package)
Water-Cooled Thread Lock #225 028 Used to connect water-cooled torch to Dynasty/Maxstar 700
Cable Connectors Supplied with power source and torch kits
Dinse Connector 50 mm (1 male) #042 418 Used to connect weld lead to Dinse terminal machine
Thread Lock Connectors (2 male) #225 029 Used to connect weld lead to Dynasty 700 or Maxstar 700
Dinse Connector 50 mm (1 male, 1 female) #042 419 Used to extend weld cables
Tweco Terminal Adapter #042 465 Male Dinse to female Tweco
Cam-Lok Terminal Adapter #042 466 Male Dinse to female Cam-Lok
Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet
Date: Total Quoted Price:
Ordering Information
ProcessesTIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW)
Input Power 208 – 575 V, 3- or 1-PhaseAmperage Range 350: 5 – 350 A
700: 5 – 700 ARated Output 350: 300 A at 32 V, 60% Duty Cycle
700: 600 A at 44 V, 60% Duty CycleWeight 350: 135.5 lb (61 kg)
700: 198 lb (90 kg)
Industrial ApplicationsPrecision Metal FabricationTube MillsPipe and Tube FabricationTool and DieExotic Material FabricationPressure Vessel Fabrication
QuickSpecs
Maxstar® 350 and 700 TIG/Stick Welding Power Source
Issued March 2008 • Index No. DC/24.0
The Power of Blue®.
Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA
Web Sitewww.MillerWelds.com
International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125
Power source is warranted for 3 years, parts and labor.Original main power rectifier parts are warranted for 5 years.
Maxstar 700
DC TIG FeaturesExceptionally smooth andprecise arc for welding exoticmaterials.
High-Speed DC TIG PulseControl — pulse frequencycapable of pulsing 5000pulses per second. Pulsingadds arc stability, reducesheat input and warpage andcan increase travel speeds.Other parameters includepeak amperage, peak timeand background amperage.
High-frequency arc starterfor non contact arc initiation.
Lift-Arc™ start provides arcstarting without the use ofhigh frequency.
DC Stick FeaturesTailored arc control (DIG)allows the arc characteristicto be changed for specificapplications and electrodes.Smooth running 7018 orstiffer, more penetrating6010.
Hot Start™ adaptive controlprovides positive arc startswithout sticking.
Maxstar 350
Program memory features 9 independent program memoriesthat maintain/save your parameters.
Allows forany input
voltage hookup (208–575 V) with nomanual linking, providing conveniencein any job setting. Ideal solution fordirty or unreliable power.
120 V auxiliary power receptacle forcooling system or small tools.
Wind Tunnel Technology™ protectsinternal electrical components fromairborne contaminates, extending the product life.
Fan-On-Demand™ power sourcecooling system operates only whenneeded, reducing noise, energy useand the amount of contaminatespulled though the machine.
TIGRunner® Packages feature a 3.5 gallon (13.2 L) cooling system.The cart is equipped with cylindercarrying capabilities, filler rod holder,foot pedal holder, torch and cableholders. A pullout drawer providesadditional storage for torchconsumables and tools. See page 5.
Programmable start parametersallow independent starting conditionsbased on process and memoryselections (amperage and time).
Auto-Postflow calculates the lengthof postflow time based on theamperage setting. This eliminatesthe need to independently set thepostflow time for different amperages.This feature preserves your tungstenand prevents porosity.
2
Specifications (Subject to change without notice.)
Performance Data
Conforms to European standards.Certified to both the Canadian and U.S. Standards for welding equipment.
*Indicates sense-voltage for Lift-Arc TIG and Low OCV Stick.
InputPower
Three-Phase
Single-Phase
Three-Phase
Single-Phase
Rated Output
250 A at 30 V, 100% Duty Cycle
300 A at 32 V, 60% Duty Cycle
180 A at 27.2 V, 100% Duty Cycle
225 A at 29 V, 60% Duty Cycle
500 A at 40 V, 100% Duty Cycle
600 A at 44 V, 60% Duty Cycle
360 A at 34 V, 100% Duty Cycle
450 A at 38 V, 60% Duty Cycle
WeldingAmperage Range
5 – 350 A
5 – 350 A
5 – 700 A
5 – 700 A
Model
Maxstar350
Maxstar700
Max. Open-Circuit Voltage
75 VDC10–15 VDC*
75 VDC10–15 VDC*
75 VDC10–15 VDC*
75 VDC10–15 VDC*
Net Weight
135.5 lb (61 kg)
withTIGRunner®
308 lb (140 kg)
198 lb (90 kg)
Amps Input at Rated Load Output, 50/60 Hz 208 V 230 V 400 V 460 V 575V KVA KW
27 24 14 12 9 9.7 9.3
33 30 17 15 12 12 11.5
32 16 — 14 11 6.4 6
41 37 — 19 15 8.6 8.2
67 60 35 30 24 24 23
89 80 46 40 32 32 31
77 70 — 35 28 16 15
106 96 — 48 38 22 21
Dimensions
H: 24-3/4 in (629 mm)W: 13-3/4 in (349 mm)D: 22 in (559 mm)
with TIGRunner®
H: 45-1/8 in (1146 mm)W: 23-1/8 in (587 mm)D: 43-3/4 in (1111 mm)
H: 34-5/8 in (879 mm)W: 13-3/4 in (349 mm)D: 22 in (559 mm)
% DUTY CYCLE
OUTP
UT A
MPE
RES
DUTY CYCLE CHART800
700
600
500
400
300
200
100
010 20 30 40 50 60 70 80 90 100
Maxstar 700, 3-Phase
Maxstar 700, 1-Phase
Maxstar 350, 3-Phase
Maxstar 350, 1-Phase
3
10
11 8
7
9
1
2 53 4 6
Maxstar® 350 and 700 Control Panel
1. Memory 18 Combinations(9 DC TIG)(9 DC Stick)
2. Process/ TIG: HF Impulse, Lift ArcArc Starting STICK: Adaptive Hot Start
3. Output Control Standard Remote, 2T Trigger Hold, Output ON
4. Pulser ControlPulses per Second DC: 0.1– 5000 PPS Peak Time 5 – 95%Background Amps 5 – 95%
5. Sequencer ControlInitial Amps Maxstar 350: 5 –350 A
Maxstar 700: 5– 700 AInitial Slope 0.0 – 50.0 Seconds
Final Slope 0.0– 50.0 SecondsFinal Amps Maxstar 350: 5 –350 A
Maxstar 700: 5– 700 A
6. Gas/DIG Preflow 0.0– 25.0 SecondsPostflow Auto Postflow,
Adjust 0.0–50 SecondsDIG 0–100%
7. Amperage Control8. Encoder Control9. Ammeter Display
10. Voltmeter Display11. Memory Display
Additional Setup Parameter ValuesProgrammable StartsAmperage 5– 200 ATime 1– 200 Milliseconds
Additional Triggers 3T, 4T, Mini Logic, 4T Momentary
Spot/Weld Timer 0.0 – 999 Seconds
OCV Low OCV, Normal OCV
Lockouts Four levels
Arc Timer 0.0– 9999 Hours and 0–59 Min
Cycle Counter 0– 999,999 Cycles
Control Panel Parameter Values
4
High Speed DC TIG-Pulse Controls • PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS • % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.) • Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
CONVENTIONAL PULSED TIG
HIGH SPEED PULSED TIG
Typically from 1 to 10 PPS. Provides a heating and cooling effect on the weld puddle and can reduce distortion by lowering the average amperage. This heating and cooling effect also produces a distinct ripple pattern in the weld bead. The relationship between pulse frequency and travel speed determines the distance between the ripples. Slow pulsing can also be coordinated with filler metal addition and can increase overall control of the weld puddle.
Peak Amps
Background Amps (% of Peak)
In excess of 40 PPS, Pulsed TIG becomes more audible than visible — causing increased puddle agitation for a better as-welded microstructure.
Pulsing the weld current at high speeds — between a high Peak and a low Background amperage — can also constrict and focus the arc. This results in maximum arc stability, increased penetration and increased travel speeds (Common Range: 100 – 500 PPS).
The Arc-Sharpening effects of high speed pulsing are expanded to new dimensions. The ability to pulse at 5,000 PPS further enhances arc stability and concentration potential — which is extremely beneficial to automation where maximum travel speeds are required.
Pulse Cycle
Peak Time %
Peak Amps
Background Amps (% of Peak)
Pulse Cycle
Peak Time %
Pulse TIG Controls
5
Maxstar® Power Sources
TIGRunner® Package
Packages
Maxstar® 350 #907 334 (CSA)(Auto-Line™ 208–575 VAC)
Maxstar® 350 #907 334-01-2 (CE)(Auto-Line™ 380–575 VAC)
8 ft (2.4 m) primary cord, (2) international(Dinse 50) connectors, and CD-ROM Setupand Simulator.
Note: TIG torch adapter must be ordered separately.
Maxstar® 700 #907 103 (CSA)(Auto-Line™ 208–575 VAC)
Maxstar® 700 #907 104 (CE)(Auto-Line™ 380–575 VAC)
(2) thread lock weld cable connectors(#225 029), (1) water-cooled thread locktorch adapter (#225 028) for #18 or #20torches, and CD-ROM Setup and Simulator.Note: Primary cord and TIG torch must be orderedseparately.
Maxstar 350 TIGRunner®
#907 334-01-1 (CSA)
Completely assembled.Package includes:
Maxstar® 350 (#907 334)RFCS-14 HD remote foot controlCoolmate™ 3.5 Coolant SystemCart with the following features: single cylinder rack, foot pedal holder,(3) cable/torch holders, (2) TIG electrodefiller holders and a convenient drawer for tungsten and consumable storage
Note: Torch package and coolant must be orderedseparately.
TIGRunner® Complete PackageMaxstar 350 TIGRunner® Complete#951 073 (CSA)
Completely assembled.Package includes:
Maxstar® 350 TIGRunner® (#907 334-01-1)25 ft (7.6 m) Weldcraft CS310 torchTorch cable coverCS310AKC torch accessory kit includesshielding cups, collets, collet bodies and 2% cerium tungsten electrodes(1/16, 3/32, and 1/8 in)Smith regulator/flowmeter HM2051A-580 12 ft (3.7 m) rubber gas hose (regulatorto machine)Water-cooled Dinse torch adapter 15 ft (4.6 m) 1/0 weld lead with clamp(work or ground lead) and Dinse connector4 gallons of pre-mixed low-conductivitycoolant (#043 810)
6
TIG Welding Gloves#227 813 Small#227 814 Medium#227 815 Large#227 816 X-LargeMade from soft graingoatskin. Sewn with Kevlar®
thread.
Automation Interface Kit #195 516 FieldIncludes automation PC board, 28-pinsocket receptacle with harness, 28-pin plugconnector. Provides required and advancedautomation controls.
Weld Current Sensor #300 179Detects when work clamp is not connectedand prevents expensive damage todisconnect devices and input power cordand wiring.
Educational MaterialsTo order these items, distributors can call the Miller Literature Distribution Center at 1-920-735-4356, or FAX 1-920-735-4011.
Gas Tungsten Arc (TIG) Welding Book#170 55586 pages — 8-1/2 x 11 in. A comprehensivetext on all aspects of the GTAW process.
Filled with figures and tables to illustrateprocess technique and equipment setup.Glossary of TIG terms also provided.CD-ROM #233 558Simulator and setup video (included withmachine).
TungstenTungsten is 7 in length and available in pkgs of 10.
2% Ceriated (orange) for AC/DC applications#WC040X7 .040 in, 10– 80 A #WC116X7 1/16 in, 70– 150 A #WC332X7 3/32 in, 140– 250 A#WC018X7 1/8 in, 225– 400 A #WC532X7 5/32 in, 300– 500 A
1.5% Lanthanum (gold) for AC/DC applications#WL040X7 .040 in, 10– 80 A #WL116X7 1/16 in, 70– 150 A #WL332X7 3/32 in, 140– 250 A#WL018X7 1/8 in, 225– 400 A #WL532X7 5/32 in, 300– 500 A
2% Thoriated (red) for DC applications only#WT040X7 .040 in, 10– 80 A #WT116X7 1/16 in, 70– 150 A #WT332X7 3/32 in, 140– 250 A#WT018X7 1/8 in, 225– 400 A #WT532X7 5/32 in, 300– 500 A
Runner Cart#300 244Designed toaccommodatethe Dynasty®
or Maxstar®
350 or 700powersources andthe Coolmate™
3.5 Cooler.Cart features:single cylinderrack, foot
pedal holder, (3) cable/torch holders, (2)TIG electrode filler holders and aconvenient drawer for tungsten andconsumable storage.
Torch Kits
250 A Water-Cooled Torch Kit #300 18525 ft (7.6 m) Weldcraft® WP20 torchTorch cable coverAK4C torch accessory kit includesshielding cups, collets, collet bodies and2% cerium tungsten electrodes (1/16,3/32 and 1/8 in)Smith® regulator/flowmeter HM2051A-58012 ft (3.7 m) rubber gas hose (regulator to machine)Water-cooled Dinse torch adapter15 ft (4.6 m) 1/0 weld lead with clamp(work or ground lead) and Dinse connector
300 A Water-Cooled Torch Kit #300 183Recommended for Maxstar 350
25 ft (7.6 m) Weldcraft® CS310 torchTorch cable coverCS310AKC torch accessory kit includesshielding cups, collets, collet bodies and2% cerium tungsten electrodes (1/16,3/32 and 1/8 in)Smith® regulator/flowmeter HM2051A-58012 ft (3.7 m) rubber gas hose (regulator to machine)Water-cooled Dinse torch adapter15 ft (4.6 m) 1/0 weld lead with clamp(work or ground lead) and Dinse connector
400 A Water-Cooled Torch Kit #300 186Recommended for Maxstar 700
25 ft (7.6 m) Weldcraft® WP18SC torchTorch cable coverAK18C torch accessory kit includesshielding cups, collets, collet bodies and2% cerium tungsten electrodes (3/32, 1/8 and 5/32 in)Smith® regulator/flowmeter H1954D-58012 ft (3.7 m) rubber gas hose (regulator to machine)Water-cooled thread lock torch adapters12 ft (3.7 m) 4/0 weld lead with clamp(work or ground lead)
Genuine Miller Accessories
RCCS-14 Remote Contactor and Current Control #043 688 14-pin plug North/south rotary-motion fingertip controlfastens to TIG torch using two Velcro®
straps. Great for applications that require afiner amperage control. Includes 26.5 ft (8 m) control cord.
RFCS-14 HDFoot Control#194 744Maximumflexibility isaccomplishedwith a recon -
figurable cord that can exit the front, back oreither side of the pedal. Foot pedal providesremote current and contactor control.Includes 20 ft (6 m) cord and 14-pin plug.
RHC-14 Hand Control#129 340Miniature hand control for remote current and contactor control.Dimensions: 4 x 4 x 3-1/4 in (102 x 102 x
83 mm). Includes 20 ft (6 m) cord and 14-pin plug.
RMLS-14 Switch #129 337Momentary- and maintained-contact rockerswitch for contactor control. Push forwardfor maintained contact and backward formomentary contact. Includes 26.5 ft (8 m)cord and 14-pin plug.
RMS-14 On/Off Control #187 208Momentary-contact switch for contactorcontrol. Rubber-covered pushbutton domeswitch ideal for repetitive on-offapplications. Includes 26.5 ft (8 m) cordand 14-pin plug.
Extension Cords for 14-Pin Remote Controls#122 973 25 ft (7.6 m)#122 974 50 ft (15.2 m)#122 975 75 ft (23 m)
7
Genuine Miller Accessories (continued)
Remote Controls and Switches
Coolmate™ 3.5 #300 245Designed to integrate with the Dynasty® andMaxstar® 350 and 700 power sources. Foruse with water-cooled torches rated up to600 amps. 3.5 gallon capacity.
TIG Coolant #043 810 Sold in multiples of 4. Pre-mixed low-conductivity Miller coolant containsethylene glycol and deionized water toprotect from freezing and boiling -37˚ to227˚F (-38˚ to 108˚C). Coolant contains2.4% algae growth inhibitor. 1-gallonplastic recyclable bottles.
Water-Cooled Dinse #195 377 Used to adapt WP20, WP18, and CS310 todinse-style connector.
Litho in USA
Distributed by:
Equipment and Options Stock No. Description Qty. Price
Maxstar® 350 #907 334 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord
Maxstar® 350 International #907 334-01-2 Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE. 8 ft primary cord
Maxstar® 350 TIGRunner® #907 334-01-1 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord. Requires coolant
Maxstar® 350 TIGRunner® Complete #951 073 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord.
Maxstar® 700 #907 103 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA
Maxstar® 700 International #907 103-01-2 Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE
TIG Torch Kits
Weldcraft® 250 A Water-Cooled Torch Kit #300 185 See page 6
Weldcraft® 300 A Water-Cooled Torch Kit #300 183 See page 6. Recommended for Maxstar 350
Weldcraft® 400 A Water-Cooled Torch Kit #300 186 See page 6. Recommended for Maxstar 700
Consumables and Tungsten Distributor: See Miller Parts Catalog
Gas Cylinder, Hose and Fittings
Remote Controls
RCCS-14 #043 688 North/south fingertip control
RFCS-14 HD #194 744 Heavy-duty foot control
RHC-14 #129 340 Hand control
RMLS-14 #129 337 Momentary/maintained rocker switch
RMS-14 #187 208 Momentary rubber dome switch
Extension Cords #122 973 25 ft (7.6 m)#122 974 50 ft (15.2 m)#122 975 75 ft (22.9 m)
Accessories
Runner™ Cart #300 244 See page 6
Coolmate™ 3.5 #300 245 Requires coolant
TIG Coolant #043 810 Sold in multiples of 4. 1-gallon plastic bottles.
Automation Interface Kit #195 516 Field. Provides required automation connections
Weld Current Sensor #300 179 Field. Installation required.
Gas Tungsten Arc (TIG) Welding Book #170 555 Contact your distributor
CD-ROM #233 558 Simulator and setup video (included with machine)
Torch Adapters Supplied with power source and torch kits
Water-Cooled Dinse #195 377 Used to connect water-cooled torch to Dinse terminal machine.For WP20, WP18 and CS310 (adapter included in Complete Package)
Water-Cooled Thread Lock #225 028 Used to connect water-cooled torch to Dynasty/Maxstar 700
Cable Connectors Supplied with power source and torch kits
Dinse Connector 50 mm (1 male) #042 418 Used to connect weld lead to Dinse terminal machine
Thread Lock Connectors (2 male) #225 029 Used to connect weld lead to Dynasty 700 or Maxstar 700
Dinse Connector 50 mm (1 male, 1 female) #042 419 Used to extend weld cables
Tweco Terminal Adapter #042 465 Male Dinse to female Tweco
Cam-Lok Terminal Adapter #042 466 Male Dinse to female Cam-Lok
Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet
Date: Total Quoted Price:
Ordering Information
ProcessesLift-Arc™ TIG (GTAW)Stick (SMAW)
Input Power 1-Phase Power
Amperage Range 115 VAC: 5 – 150 A (DC TIG)20 – 100 A (DC Stick)
230 VAC: 5 – 150 A (DC TIG)20 – 150 A (DC Stick)
Max. Open-Circuit Voltage 90
Weight 13.7 lb (6.2 kg)
Light Industrial ApplicationsProcess PipingDairy IndustryFood/Beverage IndustryRestaurant/Kitchen RepairExperimental AircraftShipboard Installation/RepairMaintenance Repair
Maxstar® 150 STL TIG/Stick Welding Power Source
Issued February 2008 • Index No. DC/27.1
The Power of Blue®.
Portable in the shop or at the job site — at 13.7 lb the shoulder strapallows the end user to easily movefrom location to location.
Full function remote control forprecise amperage control for criticalwelds on thin materials (6-pin fingertipor foot control available.)
Fan-On-Demand™ power sourcecooling system operates only whenneeded, reducing noise, energy useand the amount of contaminantspulled through the machine.
Inverter-based, DC power source hasa simple-to-use operator interfaceproviding only the necessarycontrols in a compact machine.
Lift-Arc™ start provides TIG arc startingwithout the use of high frequency.
Thermal overload protection withindicator light helps prevent machinedamage if the duty cycle is exceededor airflow is blocked.
Single amperage range allowsoperator to accurately set amperageon both 115 or 230 V primary power.
QuickSpecs
Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA
Web Sitewww.MillerWelds.com
International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125
Power source is warranted for 3 years, parts and labor.Original main power rectifiers are warranted for 5 years.
Adaptive Hot Start™ for Stick arcstarts automatically increases theoutput amperage at the start of aweld should the start require it.Prevents the electrode fromsticking and creating an inclusion.
Low OCV Stick is a simple designthat reduces the open-circuitvoltage to 12–16 V when thewelding power source is not in use.This circuit design is now built intothe Maxstar 150 STL eliminatingthe need for add-on voltage reducers.
Built-in gas solenoid eliminates theneed for bulky torch with a gas valve.
Auto-Line™ provides state-of-the-artflexibility to the end user. The Auto-Line circuitry automatically connectsto 115–230 VAC, single-phase powerwithout removing the covers to relinkthe power source. No longer is there a concern if you have the correctmachine for the shop or job site.
Miller’s exclusivemulti-voltage plug(MVP™) allowsconnection to 115 or 230 V receptacleswithout tools —
choose the plug that fits the receptacleand connect it to the power cord.
TIG/Stick Package (#907 135-01-7) comes complete with:Maxstar 150 STL10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)X-CASE™ provides protection in transport and storageRemote fingertip controlWeldcraft® WP1712RD125 TIG torch with adapter13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorSmith® regulator with gas hoseAK-2C accessory kitShoulder strap
Best in class Stick arc character -istics for those demanding jobs.
Power Factor Corrected (PFC) foroptimum performance especiallyon 115 V — reduces nuisancebreaker tripping.
Improved! New Case andMVP Plugs!
2
3
2
4
5
1
7
8
96
1. Amperage Adjustment Control2. Remote TIG Selector Light3. TIG Selector Light4. Stick Selector Light5. Process Selector Touch Pad6. Positive Weld Output Receptacle7. Ready Light8. Overtemperature Light 9. Negative Weld Output Receptacle
with Flow Thru
Control Panel
Performance Data
Specifications (Subject to change without notice.)
*Sense voltage for Stick and Lift-Arc TIG.Certified by Canadian Standards Association to both Canadian and U.S. Standards.
VOLT/AMP CURVES
AMPS
VOLT
S
0
20
40
60
80
100
0 50 100 150 200
115 V TIG/Stick Max
230 V TIG/Stick Max
TIG Min
Stick Min
DUTY CYCLE CHART
10 20 40 60 80 100
% DUTY CYCLE
OUTP
UT A
MPE
RES
0
50
100
150
200
250
Stick (230 V)
Stick (115 V 20 A)
TIG/Stick (115 V 15 A)
TIG (115 V 20 A & 230 V)
Input Power
115 VAC Stick 15 A
115 VAC TIG 15 A
115 VAC Stick 20 A
115 VAC TIG 20 A
230 VAC Stick
230 VAC TIG
Rated Welding Output
70 A at 22.8 VDC, 100% Duty Cycle
100 A at 14.0 VDC, 100% Duty Cycle
70 A at 22.8 VDC, 100% Duty Cycle
100 A at 24.0 VDC, 35% Duty Cycle
100 A at 14.0 VDC, 100% Duty Cycle
150 A at 16.0 VDC, 30% Duty Cycle
100 A at 24.0 VDC, 100% Duty Cycle
150 A at 26.0 VDC, 30% Duty Cycle
100 A at 14.0 VDC, 100% Duty Cycle
150 A at 16.0 VDC, 30% Duty Cycle
WeldingAmperage Range
20 –70 A
5–100 A
20–100 A
5–150 A
20–150 A
5–150 A
Max. Open-Circuit Voltage
90, 12–16 V*
90, 12–16 V*
90, 12–16 V*
90, 12–16 V*
90, 12–16 V*
90, 12–16 V*
Weight
13.7 lb (6.2 kg)
Amps Input at Rated Output, 50/60 Hz
17.4
18.4
17.4
26.4
18.4
28.0
13.1
21.6
8.3
14.2
KVA atDuty Cycle
2.0
2.1
2.0
3.0
2.1
3.4
3.0
4.9
2.0
3.2
KW
1.9
2.1
1.9
3.0
2.1
3.1
2.8
4.7
1.9
3.1
Dimensions
H: 9 in (229 mm)
W: 5-1/2 in (140 mm)
D: 13-1/4 in (337 mm)
3
Maxstar® 150 STL PackagesPackagesStandard Package #907 135Package includes:
Maxstar 150 STL10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorInternational flow-thru adapterShoulder strap
TIG/Stick Package #907 135-01-6TIG/Stick Package with Remote Fingertip Control #907 135-01-7Package includes:
Maxstar 150 STLRemote fingertip control (#195 184) (#907 135-01-7 Package only)10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)X-CASE™ — provides protection in transport and storageWeldcraft® WP1712RD125 TIG torch with adapter13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorSmith® regulator with gas hoseAK-2C accessory kitShoulder strap
Maxstar Travel Paks™
Travel Pak™ with Accessories #907 135-01-5Travel Pak™ with Remote Control and Accessories #907 135-01-4Package includes:
Maxstar 150 STLRemote fingertip control (#195 184) (#907 135-01-4 Package only)10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)Softside travel case with wheels, telescoping handle and carrying strapsWeldcraft® WP1712RD125 TIG torch with adapter13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorSmith® regulator with gas hoseAK-2C accessory kit and Stick electrode boxShoulder strap
Travel Pak™ with Remote Control, Accessories and Hand Tools #907 135-01-3Package includes:
Maxstar 150 STLRemote fingertip control (#195 184)10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)Softside travel case with wheels, telescoping handle and carrying strapsWeldcraft® WP1712RD125 TIG torch with adapter13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorSmith® regulator with gas hoseAK-2C accessory kit and stick electrode boxShoulder strapKline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushesMini MagLite flashlight, and 1-in diameter inspection mirror
Litho in USA
Distributed by:
Ordering InformationPower Source and Options Stock No. Description Qty. Price
Maxstar® 150 STL Standard Package #907 135 Maxstar 150 STL with electrode holder, work clamp, and MVP cord and plugsMaxstar® STL TIG/Stick Package #907 135-01-6 Includes #907 135 PLUS X-CASE™, TIG torch, gas regulator with hose, and
AK-2C accessory kit#907 135-01-7 Includes #907 135-01-6 PLUS remote fingertip control
Maxstar® 150 STL Travel Pak™ #907 135-01-5 Includes #907 135 PLUS Travel Pak™ case, TIG torch, gas regulator with hose, and AK-2C accessory kit
#907 135-01-4 Includes #907 135-01-5 PLUS remote fingertip control#907 135-01-3 Includes #907 135-01-4 PLUS side cutter, file, brushes, and flashlight
AccessoriesX-CASE™ (only) #300 184 Carrying case for Maxstar 150 STLTravel Pak™ Case (only) #300 249 Softside travel case with wheels, telescoping handle and carrying strapsRCCS-6M #195 184 13.25 ft (4 m) remote fingertip control
#195 503 26.5 ft (8 m), remote fingertip controlRMS-6M #195 269 26.5 ft (8 m) remote on/off controlRFCS-6M #195 183 13.25 ft (4 m) remote foot control
#195 504 20 ft (6 m) remote foot controlWeldcraft TIG Torch See Accessories section aboveInternational-Style Flow Thru Adapter #195 234 25 mm adapter for TIG torch connectionAdapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Maxstar 240 V plugMVP™ Adapter Plugs See Accessories section above
Date: Total Quoted Price:
X-CASE™ #300 184Sturdy case providesultimate protection fortransport and storage.Also features
convenient top carrying handle and siderecessed hand grips. Store the Maxstar 150,accessories and gear in this generous caseto be ready to go at any time. Dimensions:13 in H x 10-1/2 in W x 30-5/8 in D (330 x 267 x 778 mm).
Travel Pak™ Case #300 249If you are already usingthe Maxstar 150 andwant the portability andconvenience to take
everything you need — purchase the bagand customize with your own tools.
Adapter Cord, Full KVA #300 158 FieldNEMA 14-50P to NEMA 6-50R. Adaptsengine drive 120/240 V plug to Maxstar240 V plug.
Remote Controls
RCCS-6M (6-pin plug)#195 184 13.25 ft (4 m) cord#195 503 26.5 ft (8 m) cordNorth/south rotary-motion fingertipcurrent/contactor control fastens to TIGtorch using two Velcro® straps. Great forapplications that require a finer amperagecontrol. Includes cord and plug.
RFCS-6M (6-pin plug)#195 183 13.25 ft (4 m) cord#195 504 20 ft (6 m) cordFoot pedal current/contactor
control. Includes cord and plug.
RMS-6M (6-pin plug) #195 269Momentary-contact switch for contactorcontrol. Rubber-covered pushbutton dome switch ideal for repetitive on-offapplications. Includes 26.5 ft (8 m) cordand plug.
TIG (GTAW) Torch PackagesThe Weldcraft lineof TIG torches
complements the most popular TIG powersource line available today. The Weldcrafttorch line includes both air-cooled andwater-cooled models. Available with genuineWeldcraft parts.Air-Cooled Torches #WP1712RDI25 150 A, 12 ft (3.7 m) air-cooled torch with flow-thru adapter#WP1725RDI25 150 A, 25 ft (7.6 m) air-cooled torch with flow-thru adapter
MVP™ Adapter Plugs Order from Miller Service Parts.
#219 258 For Power Cable 6-50P (230 V/50 A). Included with machine.
#219 261 For Power Cable 5-15P(115 V/15 A). Included with machine.
#219 259 For Power Cable 5-20P (115 V/20 A). Optional.
Genuine Miller Accessories
FemaleReceptacle
ProcessesTIG (GTAW)Pulsed TIG (GTAW-P)Stick (SMAW)
Input Power1-Phase Power
Amperage Range 115 VAC: 5 – 150 A (DC TIG)20 – 100 A (DC Stick)
230 VAC: 5 – 150 A (DC TIG)20 – 150 A (DC Stick)
Max. Open-Circuit Voltage 90
Weight 13.7 lb (6.2 kg)
Light Industrial ApplicationsProcess PipeDairy IndustryFood/Beverage IndustryRestaurant/Kitchen RepairExperimental AircraftShipboard Installation/RepairMaintenance Repair
Maxstar® 150 STH TIG/Stick Welding Power Source
Issued February 2008 • Index No. DC/27.2
The Power of Blue®.
QuickSpecs
Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA
Web Sitewww.MillerWelds.com
International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125
Power source is warranted for 3 years, parts and labor.Original main power rectified parts are warranted for 5 years.
Selectable trigger configuration allowsthe operator to choose standard or 2Ttrigger method to meet the application.
Built-in pulsing capabilities allow theoperator to select from four fixed pulsefrequencies to satisfy the application.
HF start for non-contact arc startingthat eliminates tungsten or materialcontamination.
Portable in the shop or at the job site — at 13.7 lb the shoulder strapallows the end user to easily movefrom location to location.
Full function remote control forprecise amperage control for criticalwelds on thin materials (6-pin fingertipor foot control available.)
Fan-On-Demand™ power sourcecooling system operates only whenneeded, reducing noise, energy useand the amount of contaminantspulled through the machine.
Inverter-based, DC power source hasa simple-to-use operator interfaceproviding only the necessarycontrols in a compact machine.
Lift-Arc™ start provides TIG arc startingwithout the use of high frequency.
Thermal overload protection withindicator light helps preventmachine damage if the duty cycle isexceeded or airflow is blocked.
Single amperage range allowsoperator to accurately set amperageon both 115 or 230 V primary power.
Adaptive Hot Start™ for Stick arcstarts automatically increases theoutput amperage at the start of aweld should the start require it.Prevents the electrode fromsticking and creating an inclusion.
Low OCV Stick is a simple designthat reduces the open-circuitvoltage to 12–16 volts when thewelding power source is not in use.This circuit design is now built intothe Maxstar 150 STH eliminating theneed for add-on voltage reducers.
Built-in gas solenoid eliminates theneed for bulky torch with a gas valve.
Auto-Line™ provides state-of-the-artflexibility to the end user. The Auto-Line circuitry automatically connectsto 115–230 VAC, single-phase powerwithout removing the covers to relinkthe power source. No longer is there aconcern if you have the correctmachine for the shop or job site.
Miller’s exclusivemulti-voltage plug (MVP™) allowsconnection to 115 or 230 V receptacleswithout tools —
choose the plug that fits the receptacleand connect it to the power cord.
TIG/Stick Package (#907 136-01-7) comes complete with:Maxstar 150 STH10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)X-CASE™ provides protection in transport and storageRemote fingertip controlWeldcraft® WP1712RD125 TIG torch with adapter13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorSmith® regulator with gas hoseAK-2C accessory kitShoulder strap
Improved! New Case andMVP Plugs!
Best in class Stick arc character -istics for those demanding jobs.
Power Factor Corrected (PFC) foroptimum performance especiallyon 115 V — reduces nuisancebreaker tripping.
2
4
1
2
5
3
8
9
107
6
1. TIG HF Impulse Selector Light2. Pulsed TIG Selector Light3. Amperage Adjustment Control4. TIG Selector Light5. Stick Selector Light6. Process Selector Touch Pad7. Positive Weld Output Receptacle8. Ready Light9. Overtemperature Light
10. Negative Weld Output Receptacle with Flow Thru
Control Panel
Performance Data
Specifications (Subject to change without notice.)
VOLT/AMP CURVES
AMPS
VOLT
S
0
20
40
60
80
100
0 50 100 150 200
115 V TIG/Stick Max
230 V TIG/Stick Max
TIG Min
Stick Min
DUTY CYCLE CHART
10 20 40 60 80 100
% DUTY CYCLE
OUTP
UT A
MPE
RES
0
50
100
150
200
250
Stick (230 V)
Stick (115 V 20 A)
TIG/Stick (115 V 15 A)
TIG (115 V 20 A & 230 V)
Input Power
115 VAC Stick 15 A
115 VAC TIG 15 A
115 VAC Stick 20 A
115 VAC TIG 20 A
230 VAC Stick
230 VAC TIG
Rated Welding Output
70 A at 22.8 VDC, 100% Duty Cycle
100 A at 14.0 VDC, 100% Duty Cycle
70 A at 22.8 VDC, 100% Duty Cycle
100 A at 24.0 VDC, 35% Duty Cycle
100 A at 14.0 VDC, 100% Duty Cycle
150 A at 16.0 VDC, 30% Duty Cycle
100 A at 24.0 VDC, 100% Duty Cycle
150 A at 26.0 VDC, 30% Duty Cycle
100 A at 14.0 VDC, 100% Duty Cycle
150 A at 16.0 VDC, 30% Duty Cycle
WeldingAmperage Range
20 –70 A
5–100 A
20–100 A
5–150 A
20–150 A
5–150 A
Max. Open-Circuit Voltage
90, 12–16 V*
90, 12–16 V*
90, 12–16 V*
90, 12–16 V*
90, 12–16 V*
90, 12–16 V*
Weight
13.7 lb (6.2 kg)
Amps Input at Rated Output, 50/60 Hz
17.4
18.4
17.4
26.4
18.4
28.0
13.1
21.6
8.3
14.2
KVA atDuty Cycle
2.0
2.1
2.0
3.0
2.1
3.4
3.0
4.9
2.0
3.2
KW
1.9
2.1
1.9
3.0
2.1
3.1
2.8
4.7
1.9
3.1
Dimensions
H: 9 in (229 mm)
W: 5-1/2 in (140 mm)
D: 13-1/4 in (337 mm)
*Sense voltage for Stick and Lift-Arc TIG.Certified by Canadian Standards Association to both Canadian and U.S. Standards.
3
Maxstar® 150 STH PackagesPackagesStandard Package #907 136Package includes:
Maxstar 150 STH10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorInternational flow-thru adapterShoulder strap
TIG/Stick Package #907 136-01-7Package includes:
Maxstar 150 STHRemote fingertip control (#195 184)10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)X-CASE™ — provides protection in transport and storageWeldcraft® WP1712RD125 TIG torch with adapter13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorSmith® regulator with gas hoseAK-2C accessory kitShoulder strap
Maxstar Travel Paks™
Travel Pak™ with Remote Control and Accessories #907 136-01-6Package includes:
Maxstar 150 STHRemote fingertip control (#195 184)10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)Softside travel case with wheels, telescoping handle and carrying strapsWeldcraft® WP1712RD125 TIG torch with adapter13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorSmith® regulator with gas hoseAK-2C accessory kit and stick electrode boxShoulder strap
Travel Pak™ with Remote Control, Accessories and Hand Tools #907 136-01-5Package includes:
Maxstar 150 STHRemote fingertip control (#195 184)10 ft (3 m) MVP™ power cordMVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)Softside travel case with wheels, telescoping handle and carrying strapsWeldcraft® WP1712RD125 TIG torch with adapter13 ft (4 m) Stick electrode holder with 25 mm Dinse connector10 ft (3 m) work clamp with 25 mm Dinse connectorSmith® regulator with gas hoseAK-2C accessory kit and stick electrode boxShoulder strapKline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushesMini MagLite flashlight, and 1-in diameter inspection mirror
Ordering Information
Litho in USA
Distributed by:
Power Source and Options Stock No. Description Qty. Price
Maxstar® 150 STH Standard Package #907 136 Maxstar 150 STH with electrode holder, work clamp, and MVP cord and plugsMaxstar® 150 STH TIG/Stick Package #907 136-01-7 Includes #907 136 PLUS X-CASE™, TIG torch, gas regulator with hose, with Remote Fingertip Control AK-2C accessory kit, and remote fingertip controlMaxstar® 150 STH Travel Pak™ #907 136-01-6 Includes #907 136 PLUS Travel Pak™ case, TIG torch, gas regulator with hose,
AK-2C accessory kit, and remote fingertip control#907 136-01-5 Includes #907 136-01-6 PLUS side cutter, file, brushes, and flashlight
AccessoriesX-CASE™ (only) #300 184 Carrying case for Maxstar 150 STLTravel Pak™ Case (only) #300 249 Softside travel case with wheels, telescoping handle and carrying strapsRCCS-6M #195 184 13.25 ft (4 m) remote fingertip control
#195 503 26.5 ft (8 m), remote fingertip controlRMS-6M #195 269 26.5 ft (8 m) remote on/off controlRFCS-6M #195 183 13.25 ft (4 m) remote foot control
#195 504 20 ft (6 m) remote foot controlWeldcraft TIG Torch See Accessories section aboveInternational-Style Flow Thru Adapter #195 234 25 mm adapter for TIG torch connectionAdapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Maxstar 240 V plugMVP™ Adapter Plugs See Accessories section above
Date: Total Quoted Price:
X-CASE™ #300 184Sturdy case providesultimate protection fortransport and storage.Also features
convenient top carrying handle and siderecessed hand grips. Store the Maxstar 150,accessories and gear in this generous caseto be ready to go at any time. Dimensions:13 in H x 10-1/2 in W x 30-5/8 in D (330 x 267 x 778 mm).
Travel Pak™ Case #300 249If you are already usingthe Maxstar 150 andwant the portability andconvenience to take
everything you need — purchase the bagand customize with your own tools.
Adapter Cord, Full KVA #300 158 FieldNEMA 14-50P to NEMA 6-50R. Adaptsengine drive 120/240 V plug to Maxstar240 V plug.
Remote Controls
RCCS-6M (6-pin plug)#195 184 13.25 ft (4 m) cord#195 503 26.5 ft (8 m) cordNorth/south rotary-motion fingertipcurrent/contactor control fastens to TIGtorch using two Velcro® straps. Great forapplications that require a finer amperagecontrol. Includes cord and plug.
RFCS-6M (6-pin plug)#195 183 13.25 ft (4 m) cord#195 504 20 ft (6 m) cordFoot pedal current/contactor
control. Includes cord and plug.
RMS-6M (6-pin plug) #195 269Momentary-contact switch for contactorcontrol. Rubber-covered pushbutton dome switch ideal for repetitive on-offapplications. Includes 26.5 ft (8 m) cordand plug.
TIG (GTAW) Torch PackagesThe Weldcraft lineof TIG torches
complements the most popular TIG powersource line available today. The Weldcrafttorch line includes both air-cooled andwater-cooled models. Available with genuineWeldcraft parts.Air-Cooled Torches #WP1712RDI25 150 A, 12 ft (3.7 m) air-cooled torch with flow-thru adapter#WP1725RDI25 150 A, 25 ft (7.6 m) air-cooled torch with flow-thru adapter
MVP™ Adapter Plugs Order from Miller Service Parts.
#219 258 For Power Cable 6-50P (230 V/50 A). Included with machine.
#219 261 For Power Cable 5-15P(115 V/15 A). Included with machine.
#219 259 For Power Cable 5-20P (115 V/20 A). Optional.
Genuine Miller Accessories
FemaleReceptacle
Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA
Web Sitewww.MillerWelds.com
International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125
ProcessesTIG (GTAW) Pulsed TIG (GTAW-P)
with DX and LX ModelsStick (SMAW)
Input Power Requires 1- or 3-Phase Power
Amperage Range 1 – 200 A
Max. Open-Circuit Voltage 80
Weight 37 lb (16.8 kg)
Heavy Industrial ApplicationsPetro/Chem FabricationAerospaceFood/Beverage IndustryMechanical ContractorsShipboard Installation/RepairDairy Industry
Maxstar® 200 Series TIG/Stick Welding Power Source
Issued August 2007 • Index No. DC/32.0
Auto-Line™ provides state-of-the-art flexibility to the end user. TheAuto-Line circuitry automaticallyconnects to 120 – 460 VAC, single-or three-phase power withoutremoving the covers to relink thepower source. No longer is there aconcern if you have the correctmachine for shop or the job site.
The Power of Blue®.
Available in Three Models:SD — Provides the basic features that are required for most TIG or Stick welding applications.DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
background amperage, initial amperage, initial slope time, final slope time and final amperage control.LX — Automation made simple. With the Automation Interface Connector, the integrator can quickly
interface to the output disable, weld start/stop, gas start/stop inputs; valid arc, pulse lock out, andend of weld sequence outputs.
Portable in the shop or at the job site — at 37 lbthe Maxstar 200 is easily moved from location to location.
Superior TIG/Stick arc performance on all inputvoltages. Even on the difficult to run electrodes like E6010.
Inverter-based, DC power sourcehas state-of-the-art operatorinterface allowing the user extraset-up capabilities in a compactmachine. Features more precisecontrol of output parameters thantraditional knobs and switches.
HF arc starting provides non-contact arc startingthat eliminates tungsten or material contamination.
Lift-Arc™ start provides TIG arc starting withoutthe use of high frequency.
Programmable HF start parametersallows the independently set HF starting conditions based uponprocess or application.
NEW! Low OCV Stick is a simpledesign that reduces the open-circuitvoltage to 13 volts when the weldingpower source is not in use. Thisbuilt-in circuit design eliminates theneed for add-on voltage reducers.
Maxstar 200 DX Maxstar 200 LX Maxstar 200 SD
Power source is warranted for 3 years, parts and labor.Original main power rectified parts are warranted for 5 years.
QuickSpecs
2
WeldingMode
TIG(GTAW)
Stick(SMAW)
Rated Output
175 A at 17 V, 60% Duty Cycle
175 A at 17 V, 60% Duty Cycle
150 A at 16 V, 70% Duty Cycle
125 A at 15 V,100% Duty Cycle
150 A at 26 V,60% Duty Cycle
150 A at 26 V,60% Duty Cycle
125 A at 25 V,50% Duty Cycle
90 A at 24 V,100% Duty Cycle
WeldingAmperage Range
115 VAC,1–140 A
200–460 VAC,1–200 A
115 VAC,1–90 A
200–460 VAC,1–200 A
InputPower
3-Phase
1-Phase
3-Phase
1-Phase
Max. Open-Circuit Voltage
75 VDC
9 –14 VDC**
75 VDC
Net Weight
37 lb(16.8 kg)
Specifications (Subject to change without notice.)
Control Panel
Amps Input at Rated Load Output, 50/60 Hz, 115 V 200 V 230 V 400 V 440 V 460 V KVA KW
— 12.1 10.5 6.0 5.3 5.2 4.2 4.0— 0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
— 19.9 17.4 — — — 4.0 4.0— 0.25* 0.23* — — — 0.05* 0.02*
29.7 — — — — — 3.4 3.40.42* — — — — — 0.05* 0.03*
23.0 — — — — — 2.6 2.60.42* — — — — — 0.05* 0.03*
— 14.7 13.1 7.4 6.6 6.4 5.2 5.0— 0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
— 24.9 21.7 — — — 5.0 5.0— 0.25* 0.23* — — — 0.05* 0.02*
34.1 — — — — — 4.0 3.80.42* — — — — — 0.05* 0.03*
25.0 — — — — — 4.0 3.80.42* — — — — — 0.05* 0.03*
Dimensions
H: 13-1/2 in (343 mm)
W: 7-1/2 in (191 mm)
D: 17-1/2 in (445 mm)
CSA approval. Models with CE specifications are available and manufactured according to the Standards IEC-974-1 and EN-60974-1.
*Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG.
5
6
743
2
1 5
6
7894
3
2
1
5
6
789
43
2
15
6
784
3
2
1
1. Voltmeter2. Ammeter3. Process Control4. Output Control5. Encoder Control6. Amperage Control7. Adjust Control8. Sequencer Controls9. Pulser Controls
Maxstar 200 SD Maxstar 200 DX/LX
Maxstar 200 SD (CE) Maxstar 200 DX (CE)
Control Panel Parameter ValuesA. Preflow (s) 0.0 – 25B. Initial Time (s) 0.0 – 25 (LX only)C. Initial Amperage (A) 1 – 200D. Initial Slope Time (s) 0.0 – 25E. Weld Amperage (A) 1 – 200
F. Pulse Frequency (Hz) 0.1 – 500G. Background Amperage (%) 0 – 100H. Peak Percent Time (%) 5 – 95I. Final Slope Time (s) 0.0 – 25 J. Final Amperage (A) 1 – 200
K. Final Time (s) 0.0 – 25 (LX only)L. Postflow Time (s) 0 – 50.0M. Dig (%) 0 – 100
3
Performance Data
STICK MAX.
AMPERES*
115 VAC INPUT
VOLT
S TIG MAX.
STICK/TIG MIN.
DIG MAX.
0
20
40
60
80
100
120
140
0 50 100 150 200 250
140
120
100
60
80
40
20
00 50 100 150 200 250
AMPERES*
OTHER INPUT VOLTAGES
VOLT
S
*Amperage setting must be reduced to obtain currents less than highlighted data point.
STICK MAX.
TIG MAX.
STICK/TIG MIN. DIG MAX.
TIG
STICKTIG (115 V INPUT)
STICK(115 V INPUT)
10 20 30 40 50 60 70 80 90 100
% DUTY CYCLE
DUTY CYCLE CHART250
200
150
100
50
0
OUTP
UT A
MPE
RES
Included AccessoriesNon-CE SD/DX Models Include:
(2) International-style connectors 35/50(1) DA-917F torch adapter tointernational-style connector (#194 720)
Non-CE LX Model Includes:(2) International-style connectors 35/50(1) 14-pin amphenol with clamp(1) 10-pin amphenol with clamp(1) 5/8 in - 18 gas fitting
CE SD/DX Models Include:(2) International-style connectors 35/50(1) 14-pin amphenol with clamp(1) 5/8 in - 18 gas fitting(1) 3/8 in BSPP gas fitting
Power Source and Options Stock No. Description Qty. Price
Maxstar® 200 SD #903 701 Basic controls for TIG/Stick, 120 – 460 VAC#903 768 Basic controls for TIG/Stick, 120 – 460 VAC with CE
Maxstar® 200 DX #903 701-01-1 Full-feature controls for TIG/Stick, 120 – 460 VAC#903 768-01-1 Full-feature controls for TIG/Stick, 120 – 460 VAC with CE
Maxstar® 200 LX #903 701-01-2 Full-feature controls with the required automation connections, 120 – 460 VAC
TIG AccessoriesTIG Torch Adapters #194 720 DA-917F
#190 219 DA-1820L#194 724 DA-26R
Contractor Kits #195 055 150 A TIG/Stick with RCCS-14 fingertip control#195 054 150 A TIG/Stick with RFCS-14 HD foot control
Diamondback™ TIG Torches See Diamondback TIG Torch Selector GuideConsumables/Tungsten See Parts GuideGas Cylinder/Hose and Fittings
Remote ControlsRFCS-14 HD #194 744 Heavy-duty foot controlRCCS-14 #043 688 North/south fingertip controlRCC-14 #151 086 Side-to-side fingertip controlRMLS-14 #129 337 Momentary/maintained rocker controlRMS-14 #187 208 Momentary rubber dome switchExtension Cords
Coolant SystemsCoolmate™ 3 #043 007 115 VAC
#043 007-01-2 115 VAC with CE#043 008 230 VAC#043 008-01-2 230 VAC with CE
Coolmate™ V3 #043 009 115 VAC#043 009-01-2 115 VAC, 50/60 Hz with CE
Coolmate™ 4 #042 288 115 VAC#042 288-01-5 115 VAC with CE
Low-Conductivity Coolant #043 810
International-Style ConnectorsInternational-Style Connector Kit #042 418 Dinse, (1) male plug - 50 mm Extension Kit for International-Style #042 419 Dinse, (1) plug and (1) receptacle - 50 mm International/Tweco® Adapter #042 465 A one-piece adapter with International-style male plugInternational/Cam-Lok Adapter #042 466 A one-piece adapter with International-style male plug
Date: Total Quoted Price:
Ordering Information
Litho in USA
Distributed by:
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