- 1 -

- 2 -

Ø 16

PH 2

Ø 3

PZ 2

3 mmAllen Key

TOOLS REQUIRED

If you follow carefully these instructions for the assembly and installationprocess your life will be easier!A pair of tressles are very useful when assembling the frames.Some parts may have sharp edges so use gloves and be careful when handling the parts.

All products are fully inspected and tested before they leave the factory.

i

- 3 -

2 xa

b

2 x

d

1 x

c

g

1 x

h

1 x

2 x

f

e

1 x

m

n

8 x

72 x

14 x

l

i

2 x

o

8 x

SX - LEFT

DX - RIGHT

4.2 X 9.5

5.0 X 40

3.5 X 25

M5 X 12

4.5 X 35

p

8 x

q

1 x

r

s

t

4 x

1 x

1 x

1 x

HINGE WITH COVER

JIG

JIG INSERT

JIG INSERT

COMPONENTS

DOOR SEAL

- 4 -

a

d

c

e

f

g

h

POSITIONING OF COMPONENTS

b

a

c

e

h

- 5 -

1

Hei

ght

Width

The standard system is adaptable for wall thickness from 88 to 102 mm (including plasterboard). *However extensions are available for wider finished wall thicknesses from 113 to 127 mm and on

request even wider walls. If using metal studwork then the opening for the frame needs to be lined with wood (min 40 mm)

to allow for the hinge cutouts (see page 8).

finished floorlevel

Width Height

OPENING REQUIRED IN WALL

726 x 2040

1409

826 x 2040926 x 2040

686 x 1981762 x 1981838 x 1981

Doorpanel:

15611713148916891889

2001

2060

2001

2060

2001

2060

SINGLE DOOR

88 -

102

mm

Fini

shed

Wal

l Thi

ckne

ssFinishedWall *:

88 to 10288 to 10288 to 10288 to 10288 to 10288 to 102

DoorThickness:

444444444444

a

- 6 -

3

g

2

clickclick

a

f g

f i i

- 7 -

click

click

b

i

i

4

i

i

5

i

6

IMPORTANTIt is absolutely essential that afterinstalling the distance pieces the

dimension X is 8 mm wider than yourdoor and dimension Y 8 mm higher than

your door. Dimensions +/- 1 mm.

X

iY

finished floorlevel

X

Y

h

h

b

e

e

e

- 8 -

Be careful to position the assembled part of theframe on the flush side of the wall at finished

floor level.

135

40

15

Cut outs required in stud work.

7

=

=

finished floor level

FLUSHSIDE

FLUSHSIDE

FLUSHSIDE

FLUSHSIDE

FLUSHSIDE

13540

15

FLUSH

SIDE

- 9 -

Please note the assembled part of the frame is inserted into the side you want to be flush with thewall with the secondary parts (ref d and e on the other side).

iTWO PEOPLE ARE

NEEDED TO PERFORMTHIS TASK TO AVOIDTHE RISK THAT THEFRAME WILL FALL

8

FLUSHSIDE

FLUSHSIDE

finished floor level

FLUSHSIDE

FLUSHSIDE

- 10 -

c

d

It is very important that the frame is perfectly plumb and so please check a number of times BEFOREfixing the frame and during the operation.9

FIXING THE FRAME TO THE WALL

90°

90°90°

90°

finished floor level

c

d

c c

- 11 -

First screw the flush side of the frame to the wall then the opposite side using the screws (n)at 200 mm intervals. Use QUADRUPLE SCREWS at the hinge and corner points. Thendouble check the frame is still plumb and true, if not adjust until it is.

X

Y

IMPORTANTit is essential you measure the dimensions x and y BEFORE AND AFTER installation of

the frame and they MUST be your door width + 8 mm and your door height + 8 mm.Dimensions +/- 1 mm.i

finished floorlevel

X

m

m

m

m

m

finished floor level

Y

- 12 -

After installing the frame insert the screws (m) above and below the hinge positions beingcareful not to tighten too much, the frame should not be bent or warp by this action.10

Remove the distance pieces.11 Remove the distance pieces.

e

i

ei

Ø 3

l

l

- 13 -

Use PVA on the metal edges that are to be plastered, fit fibre plastering tape all around the frame doublingup over corners and the hinge points and, when the PVA is tacky apply the plaster up to the stop bead. Use

metal primer on the remaining metal surface return and when dry it is paint ready.

Plastering in and painting12

- 14 -

Very carefully clean the metal surfaces making sure it is completely free of dirt andespecially traces of oil which will inhibit the adherence of the door seals.13

Applying the door seals (p) to the frame.

"A"

"B" "B

"

"A"

"B"

"B"

"A"

45°45°

45°

45°

p

p

p

p

14

- 15 -

Install the hinges to the frame.

door

door

q

n

n

15

Route the door to accept the hinges using the jig (ref s, t and u) and a 16mm dia routercutter and a 27 mm template guide.

r

r

r

Flush to wallside of door

r

218

s

16

2x

- 16 -

Ø 27

Ø 16

7

iNOT SUPPLIED

Ø 16

30

i

s t

Ø 16

Making the first routing on your door.

Making the second routing on your door.

2x

2x

r

Repeat for the other hinge.

- 17 -

i t

r

s

218

Removing the jig.

2x

2x

- 18 -

Installing the door.

o

o

17

door

- 19 -

18 Adjusting the hinges to fine tune the door panel position.

Adjusting the X axis - door panel right/left

Adjusting the Z axis - door panel up/down

Adjusting the Y axis - door panel in/out

3 mmAllen Key

3 mmAllen Key

3 mmAllen Key

X

ZY

09/2

019

0415

.00