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XEROXKit Installation Instructions Global Knowledge and Language Services
Product(s): Xerox 4110/4590 Family Date: 09/11/2006 Page: 1 of 4
Title: OHCF Enablement Kit Kit part #: 498K15380
Instruction #: 604E30810 Tag/MOD #: 2 Classification code: O
Purpose To enable the installation of the Oversize HCF on a Xerox4110/4590 Family machine. This optional Tray is an optionto the dual HiCap Feeder accessory, and increases the4110/4590’s oversize paper stock handling capacity.
Kit Contents
Check the components contained in the kit.
Item Description Quantity
1 Blower Assembly 2
2 Upper Duct 2
3 Lower Duct 2
4 Screws 8
5 Ferrite Core 1
6 Installation Instructions 1
PrerequisitesSystem Software V3.0 (Plus OHCF Patch):# 701P45842 or higher
Procedure
Read the entire procedure before you start theremoval activity.
WARNING
Copy or Print must be fully completed. Checkthat “Online” and “ Job in Memory” lamps areOFF before turning OFF the power. After turn ingOFF the copier, turn OFF the circuit breaker and
unplug the power cord. Install the Lockout Tagdevice.
__ 1. Attach the OHCF to the Xerox 4110/4590(Refer to the Installation Section in EDOC).
__ 2. Release the (2) rail locks and pull the PaperTray out to the Service Position. (Figure 1)
Rail Lock
Figure 1
__ 3. Remove the following; (Figure 2)
a) Top Rear Bracket (remove 2 screws)
b) Front Safety Cover (remove 1 screw)
c) Rear Safety Cover (remove 1 screw)
Figure 2
a)
c)b)
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XEROXKit part #: 498K15380 Instruction #: 604E30810 Date: 09/11/2006 Page: 2 of 4
__ 4. Remove the Feeder Assembly.(Figure 3)
a) Disconnect the (2) feeder connectors
b) Remove (4) screws
Figure 3
__ 5. Remove the (2) screws and the CenterCover. (Figure 4)
Figure 4
__ 6. Release the wire harness from the (3)clamps. (Figure 5)
b)b)
Figure 5
__ 7. Release the (4) wide re-usable wire cableties by actuating the tab; remove anddiscard.
__ 8. Un-plug (Figure 6) the (2) small (pictured)connectors on the wire harness, then removethe (2) wire loop jumpers with the doubleplug (male-to-male). These jumpers andplugs are NOT re-used.
__ 9. Secure the wire harness back into the (3)clamps (see figure 5) leaving the connectorsaccessible.
Figure 6
a)
b)
b)
a)
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XEROXKit part #: 498K15380 Instruction #: 604E30810 Date: 09/11/2006 Page: 3 of 4
__ 10. Install the Front and Rear Blower Assembliesfrom this kit using (2) self-tapping screwsprovided in the kit. Connect both front andrear blower connectors (released in step 8)
to the plugs on the fan assemblies. (circled inFigures 7 & 10)
CAUTION:
Do not trap wiring behind the blower
Figure 7
__ 11. Position the Lower Ducts on the detents andsecure with (1) screw provided in the kit.(Figure 8)
Figure 8
__ 12. Install the (2) Upper Ducts on the Feeder Assembly using (2) screws each. Use (2) ofthe screws removed with the Center Cover(this cover is NOT re-used). (Figure 9)
Figure 9
Re-install the Feeder Assembly.
__ 13. Re-install the following:
a) Rear Safety Cover (make sure the coveris secured on the tab on the frame, seefigure 10). Install only one screw; thesecond one is installed in Step c)
b) Front Safety Cover (make sure the coveris secured on the tab on the frame, seefigure 10)
c) Top Rear Bracket
Note: The Center Cover is not re-installed and canbe discarded.
Figure 10
(1) Screw
Tab
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XEROXKit part #: 498K15380 Instruction #: 604E30810 Date: 09/11/2006 Page: 4 of 4
__ 14. If a DFE exists, and the Copier Interfacecable does NOT have a ferrite core attached,install the Ferrite Core from this Kit on thecable, near the IOT connection, as shown in
Figure 11.
Figure 11
__ 15. Mark Off OHCF Tag 2.
Verifying Operation
__ 1. Remove the Lockout Tag device. Reconnectthe Power Cord and Power ON the machine.
__ 2. Verify System operation.
__ 3. Perform Call Closeout Procedure
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