2016 RL1500 4X4 Parts ManualPLEASE REFER TO THIS PARTS MANUAL FOR ORDERING SPARE PARTS AND PACKAGED KITS.
Vehicle shown with optional equipment
FOR OFF-ROAD USE ONLY: This vehicle is designed and manufactured for off-road use only. It does not conform to federal motor vehiclesafetly standards. Operation on public streets, roads or highways is illegal.
1
Engine
2
# Q # Q
Kit 1
EngineKits & Individual Parts Reference Items Only
Item # Description Item # Description
SQR477F Complete 1500cc Engine Assy
3
Cooling System
4
# Q # Q
Kit 1 1 1
Kit 1 2 1
1 1 3 1
3 1 4 1
4 1 5 1
5 1 6 1
7 1 7 1
8 1 8 1
9 1 9 1
17 1 10 4
11 1
12 3
13 3
14 2
15 2
16 2
17 1
Cooling SystemKits & Individual Parts Reference Items Only
Item # Description Item # Description
311-0056 Water Pump Kit (3,4) 473H-1306056 Thermostat Gasket
311-0057 Thermostat Kit (1,2,5,6) 477F-1306030 Thermostat Main Housing
473H-1306056 Thermostat Gasket 477F-1307010 Water Pump
477F-1307010 Water Pump 477F-1307041 Water Pump Gasket
477F-1307041 Water Pump Gasket 481H-1306020 Thermostat
481H-1306020 Thermostat 481H-1306021AC Thermostat Lower Housing
A11-1303421 Discharging Air Pipe Block A11-1303421 Discharging Air Pipe Block
A13-1303310BA Cooling Water Pipe Assy A13-1303310BA Cooling Water Pipe Assy
A13-1303515FA Breather Pipe A13-1303515FA Breather Pipe
S21-3617011FA Water Temperature Sensor AQ60114 Clamp
CQ1601010 Hexagon Head Bolt
Q1241026 Stud Bolt
Q1840660 Hexagon Flange Bolt M6x60
Q1841035 Hexagon Flange Bolt
Q1841040 Hexagon Flange Bolt M10x40
Q1841045 Hexagon Flange Bolt M10x45
S21-3617011FA Water Temperature Sensor
5
Cylinder Head
6
# Q # Q
Kit 1 27 1
Kit 1 34 1
Kit 1 35 1
Kit 1 36 1
Kit 1 37 1
1 1 38 1
2 1 39 1
3 1 40 1
4 1
5 1
6 1
8 1
11 1
13 1
14 1
15 1
18 1
19 1
23 1
24 1
25 1
26 1
Cylinder HeadKits & Individual Parts Individual Parts
Item # Description Item # Description
311-0058 Head Bolt Kit (12,29) 477F-1007080 Exhaust Rockshaft
311-0059 Valve Guide Kit (6,34) 481H-1007020 Valve Seal
311-0060 Intake Valve Kit (2,20,22,32-34) A11-3707110CA Single Spark Plug
311-0061 Exhaust Valve Kit (2,21,22,32-34) Q5500516 Crankshaft Woodruff Key
311-0062 Cam Shaft Seal Kit (1,11) 477F-1007030BA Oil Tappet Assy
372-1003066BA Camshaft Oil Seal 477F-1007240BA Right Intake Rocker Arm Assy
473H-1007015 Valve Retainer 477F-1007250BA Left Intake Rocker Arm Assy
477F-1003010FA Cylinder Head Assy 477F-1007260BA Exhaust Rockerarm Assy
477F-1003021 Intake Valve Seal
477F-1003022 Exhaust Valve Seal
477F-1003023 Valve Guide Kit (6,34)
477F-1003088 Cam Tower Bolt
477F-1003032 Half Circle Cam
477F-1003064 Spark Plug Sleeve
477F-1003074 Intake Block Rocker Arm
477F-1003080 Cylinder Head Gasket
477F-1006020 Camshaft Assy
477F-1006023 Camshaft Reluctor Wheel
477F-1007040BA Right Intake Rocker Arm
477F-1007050BA Left Intake Rocker Arm
477F-1007060BA Exhaust Rocker Arm
477F-1007070 Intake Rockshaft
7
# Q # Q
1 1 23 4
2 16 24 4
3 1 25 4
4 8 26 1
5 8 27 1
6 16 28 2
7 10 29 10
8 10 30 15
9 2 31 1
10 2 32 16
11 1 33 32
12 10 34 16
13 4 35 4
14 4 36 1
15 1 37 1
16 1 38 1
17 1 39 1
18 1 40 1
19 1
20 8
21 8
22 16
Cylinder HeadReference Items Only Reference Items Only
Item # Description Item # Description
372-1003066BA Camshaft Oil Seal 477F-1007040BA Right Intake Rocker Arm
473H-1007015 Valve Retainer 477F-1007050BA Left Intake Rocker Arm
477F-1003010FA Cylinder Head Assy 477F-1007060BA Exhaust Rocker Arm
477F-1003021 Intake Valve Seal 477F-1007070 Intake Rockshaft
477F-1003022 Exhaust Valve Seal 477F-1007080 Exhaust Rockshaft
477F-1003023 Valve Guide Kit (6,34) 480-1003081 Locating Pin
477F-1003063 Locating Pin 480-1003083 Flat Washer
477F-1003088 Cam Tower Bolt 480-1008025 Double End Studs
480-1003017 Freeze Plug 480ED-1008022 Double End Studs
480-1007161 Hexagon Flange Bolt 481H-1007014BA Valve Spring
477F-1003032 Half Circle Cam 481H-1007018 Valve Spring Retainer
477F-1003051 Cylinder Head Bolt 481H-1007020 Valve Seal
477F-1003064 Spark Plug Sleeve A11-3707110CA Single Spark Plug
477F-1003074 Intake Block Rocker Arm Q5500516 Crankshaft Woodruff Key
477F-1003080 Cylinder Head Gasket 477F-1007030BA Oil Tappet Assy
477F-1003086BA Front Lifting Lug 477F-1007240BA Right Intake Rocker Arm Assy
477F-1003087 Back Lifting Lug 477F-1007250BA Left Intake Rocker Arm Assy
477F-1006020 Camshaft Assy 477F-1007260BA Exhaust Rockerarm Assy
477F-1006023 Camshaft Reluctor Wheel
477F-1007011 Intake Valve
477F-1007012 Exhaust Valve
477F-1007013 Lower Valve Spring Shim
8
9
Crankshaft
10
# Q # Q
Kit 1 17 1
Kit 1 18 1
Kit 1 19 1
Kit 1
Kit 1
Kit 1
Kit 1
1 1
2 1
3 1
4 1
5 1
7 1
8 1
9 1
10 1
11 1
12 1
13 1
14 1
15 1
16 1
CrankshaftKits & Individual Parts Individual Parts
Item # Description Item # Description
311-0063 Crankshaft Kit (8,9,11-13,15-18) 477F-BJ1004030 Piston Ring Assy
311-0064 Piston Kit (1,4,17) 480EJ-BJ1005012 Crankshaft Bearing Standard
311-0065 Piston Kit +0.25mm 480EJ-BJ1005012BA Crankshaft Bearing -0.25mm
311-0066 Piston Kit +0.50mm
311-0067 Lower End Bearing Kit Std (13,16,18)
311-0068 Lower End Bearing Kit Under (14,16,19
311-0069 Crankshaft Seal Kit (8,9,12)
475E-1004031 Piston Pin
475E-1004110 Connecting Rod Assy
477F-1002050 Piston Cooling Jet Assy
477F-1004015AD Piston
477F-1014016 Oil Deflector Crankcase Ventilation
480-1005021 Rear Oil Seal Bracket
480-1005030BA Rear Oil Seal
480-1005031 Sealing Gasket
480-1005041 Hexagon Flange Bolt
480-1005062 Woodruff Key
480-1011020 Oil Seal
480EJ-BJ1004121 Connecting Rod Bearing Standard
480EJ-BJ1004121BA Connecting Rod Bearing -0.25mm
480EJ-1005011 Crankshaft Assy
480EJ-1005015 Crankshaft Thrust Bearing
11
# Q # Q
1 4
2 4
3 4
4 4
5 1
6 1
7 1
8 1
9 1
10 8
11 1
12 1
13 1
14 1
15 1
16 2
17 1
18 1
19 1
CrankshaftReference Items Only Reference Items Only
Item # Description Item # Description
475E-1004031 Piston Pin
475E-1004110 Connecting Rod Assy
477F-1002050 Piston Cooling Jet Assy
477F-1004015AD Piston
477F-1014016 Oil Deflector Crankcase Ventilation
480-1002025 Studs
480-1005021 Rear Oil Seal Bracket
480-1005030BA Rear Oil Seal
480-1005031 Sealing Gasket
480-1005041 Hexagon Flange Bolt
480-1005062 Woodruff Key
480-1011020 Oil Seal
480EJ-BJ1004121 Connecting Rod Bearing Standard
480EJ-BJ1004121BA Connecting Rod Bearing -0.25mm
480EJ-1005011 Crankshaft Assy
480EJ-1005015 Crankshaft Thrust Bearing
477F-BJ1004030 Piston Ring Assy
480EJ-BJ1005012 Crankshaft Bearing Standard
480EJ-BJ1005012BA Crankshaft Bearing -0.25mm
12
13
Intake, Exhaust, Fuel Rail
14
# Q # Q
Kit 1 1 1
Kit 1 2 1
1 1 3 1
2 1 4 1
3 1 5 1
4 1 6 1
5 1 7 8
6 1 8 8
12 1 9 6
13 1 10 3
11 1
12 1
13 1
Intake, Exhaust, Fuel RailKits & Individual Parts Reference Items Only
Item # Description Item # Description
357-0010 Intake Manifold Kit (1,2,4,13) 477F-1008010BA Intake Manifold Assy
311-0070 Exhaust Manifold Kit (3,5) 477F-1008082BA Intake Manifold Lower Bracket
477F-1008010BA Intake Manifold Assy 477F-1008111 Exhaust Manifold Assy
477F-1008082BA Intake Manifold Lower Bracket 477F-1008126 Intake Manifold Upper Bracket
477F-1008111 Exhaust Manifold Assy 477F-1008130 Exhaust Manifold Gasket
477F-1008126 Intake Manifold Upper Bracket 477F-1112001BA Fuel Injection Rail Assy
477F-1008130 Exhaust Manifold Gasket 480-1008023 Hexagon Flange Lock Nut
477F-1112001BA Fuel Injection Rail Assy 480-1008024 Hexagon Lock Nut
477F-1008017 Sealing Gasket 480-1008121 Flat Washer
477F-1008018BA Sealing Gasket 480EE-1008081 Hexagon Flange Bolt
A11-3724111 Ribbon
477F-1008017 Sealing Gasket
477F-1008018BA Sealing Gasket
15
Valve Cover & Crankcase Vent
16
# Q # Q
Kit 1 1 1
Kit 1 2 1
1 1 3 1
2 1 4 1
3 1 5 1
5 1 6 1
7 1
8 1
9 2
10 2
11 12
12 1
13 2
Valve Cover & Crankcase VentKits & Individual Parts Reference Items Only
Item # Description Item # Description
311-0071 Valve Cover Set (1-3) 477F-1003030BA Valve Cover Set (1-3)
311-0072 PCV Kit (4-7) 477F-1003041 Valve Cover Gasket
477F-1003030BA Valve Cover Set (1-3) 477F-1003050 Oil Filler Cap
477F-1003041 Valve Cover Gasket 477F-1014011CA Flexible Hose
477F-1003050 Oil Filler Cap 477F-1014040AB PCV Valve
477F-1014040AB PCV Valve 477F-1014041 Rubber Hose
477F-1014051CA Flexible Hose
480-1014012BA Connecting Tube
AQ60116 Elastic Hoop
AQ60124 Elastic Hoop
Q1460625 Hexagon Bolt
Q1460640 Bolt M16x25
Q1840616 Hexagon Flange Bolt
17
Cylinder Block, Oil Pan, Flywheel
18
# Q # Q
Kit 1 5 1
Kit 1 6 1
Kit 1 7 1
Kit 1 12 1
Kit 1 17 1
Kit 1 19 1
Kit 1 20 1
Kit 1 23 1
25 1
28 1
29 1
31 1
32 1
Cylinder Block, Oil Pan, FlywheelKits Individual Parts
Item # Description Item # Description
311-0073 Cylinder Block Kit (1-4) 477F-1009010 Oil Pan
311-0074 Freeze Plug Kit (2,3) 477F-1009021 Oil Pan Gasket
311-0075 Clutch Kit (25,29,34) 477F-1011030BA Oil Pump Assy
311-0076 Oil Pump Kit (7,11,12,15-18) 480-1010021 Oil Pump Pickup Tube Gasket
311-0077 Oil Pan Kit (4,5,33) 480-1011061 Oil Pump Gasket
311-0078 Oil Plug (37,38) 480-1012010 Oil Filter
311-0079 Dipstick Tube Kit (22,23) 480-1012021 Oil Filter Tube
311-0080 Engine Backing Plate Kit (26,27) 480E-1009130BA Oil Pump Assy
A11-1601030AD Clutch Disc
A13-1303519FA Exhaust Pipe Assy
A13-1601020 Pressure Plate
A15-1005110CA Flywheel Assy
A11-1005113 Flywheel Ring Gear
19
# Q # Q
1 1 22 1
2 3 23 1
3 1 24 1
4 9 25 1
5 1 26 1
6 1 27 1
7 1 28 1
8 6 29 1
9 2 30 2
10 2 31 1
11 1 32 1
12 1 33 14
13 1 34 4
14 1 35 6
15 2 36 1
16 1 37 1
17 1 38 1
18 6 39 1
19 1
20 1
21 6
Cylinder Block, Oil Pan, FlywheelReference Items Only Reference Items Only
Item # Description Item # Description
477F-1002010BA Cylinder Block 480E-1009121BA Oil Dipstick Tube
480-1002017 Freeze Plug 480E-1009130BA Oil Pump Assy
480-1002018 Freeze Plug 480EF-1002031 Socket Head Tapered Plug
480-1002024 Bolt A11-1601030AD Clutch Disc
477F-1009010 Oil Pan A11-1700111 Upper Engine Backing Plate
477F-1009021 Oil Pan Gasket A11-1700113BA Lower Engine Backing Plate
477F-1011030BA Oil Pump Assy A13-1303519FA Exhaust Pipe Assy
477F-1601111 Bolt A13-1601020 Pressure Plate
480-1002031 Socket Head Tapered Plug A13-3724181 Bracket
480-1002042 Locating Sleeve A15-1005110CA Flywheel Assy
480-1010010 Oil Strainer Assy A11-1005113 Flywheel Ring Gear
480-1010021 Oil Pump Pickup Tube Gasket FQ1460630TF6 Hexagon Bolt Assy
480-1010022 Hexagon Lock Nut FQ2380630F6 Socket Head Bolt Assy
480-1010023 Flat Washer S11-1601101 Bolt M16x25
480-1010026 Socket Head Bolt w/ Spring Washer 477F-1009012 Oil Baffle Plate
480-1010027 Hexagon Flange Bolt 481H-1002041 Drain Plug Gasket
480-1011061 Oil Pump Gasket 484J-1009014 Drain Plug
480-1011062 Hexagon Flange Bolt Q5220826 Locating Pin
480-1012010 Oil Filter
480-1012021 Oil Filter Tube
480E-1008053 Hexagon Flange Bolt
20
21
Ignition System, Electronic Control Components
22
# Q # Q
Kit 1 1 1
2 1
4 1
5 1
6 1
7 1
15 1
16 1
18 1
20 1
22 1
23 1
24 1
36 1
Ignition System, Electronic Control ComponentsKits Individual Parts
Item # Description Item # Description
311-0081 Spark Plug Wire Set (4-10) 371F-3611011 Camshaft Position Sensor
371F-3611015 MAP Sensor
477F-3707130 Spark Plug Wire #1
477F-3707140 Spark Plug Wire #2
477F-3707150 Spark Plug Wire #3
477F-3707160 Spark Plug Wire #4
A11-1005120BA Speed Sensor
A11-1208210BA Fuel Vapor Purge Valve
A11-3705110EA Ignition Coil
A11-3810011 Oil Pressure Switch
A15-3708110CA Starter
A21-1129010DA Throttle Body
A21-3611031 Knock Sensor
A21-2AN1129110DA Throttle Body Step Motor
23
# Q # Q
1 1 23 1
2 1 24 1
3 1 25 1
4 1 26 2
5 1 27 4
6 1 28 1
7 1 29 1
8 1 30 1
9 1 31 1
10 1 32 1
11 1 33 1
12 1 34 1
13 2 35 1
14 4 36 1
15 1
16 1
17 1
18 1
19 1
20 1
21 1
22 1
Ignition System, Electronic Control ComponentsKits Individual Parts
Item # Description Item # Description
371F-3611011 Camshaft Position Sensor A21-1129010DA Throttle Body
371F-3611015 MAP Sensor A21-3611031 Knock Sensor
477F-1130015 Solenoid Valve Bracket CQ1500616 Bolt M16x25
477F-3707130 Spark Plug Wire #1 CQ1611035 Hexagon Bolt
477F-3707140 Spark Plug Wire #2 Q1840645 Hexagon Flange Bolt
477F-3707150 Spark Plug Wire #3 477F-3708012 Starter Solenoid
477F-3707160 Spark Plug Wire #4 A11-1GD3708110 Front Bearing
477F-3707171 Wire Loom #1 A11-1GD3708120 Brush Rack Assy
477F-3707172 Wire Loom #2 A11-1GD3708130 One-Way Clutch Assy
477F-3707173 Wire Loom #3 A11-1GD3708140 Internal Gear Assy
480ED-1002061 Hexagon Flange Bolt A11-1GD3708150 Starter Solenoid
480EE-1008045 Cross Head Screw A11-1GD3708160 Rotor Assy
480EE-1008081 Hexagon Flange Bolt A11-1GD3708170 Stator Assy
480EE-1107053 Hexagon Flange Bolt A21-2AN1129110DA Throttle Body Step Motor
A11-1005120BA Speed Sensor
A11-1208210BA Fuel Vapor Purge Valve
A11-1208211 Purge Valve Rubber Cover
A11-3705110EA Ignition Coil
A11-3724861BA Speed Sensor Bracket
A11-3810011 Oil Pressure Switch
A13-1208219 Fuel Vapor Purge Valve Hose
A15-3708110CA Starter
24
25
Timing Gear
26
# Q # Q
Kit 1 1 1
Kit 1 2 1
1 1 3 1
2 1 4 1
5 1 5 1
6 1 6 1
7 1 7 1
8 1 8 1
10 1 9 1
14 1 10 1
15 1 11 2
12 2
13 6
14 1
15 1
Timing GearKits & Individual Items Reference Items Only
Item # Description Item # Description
311-0082 Timing Belt Sprocket Cover Kit (3,4) 477F-1005070 Crankshaft Balancer Pully
311-0083 Timing Belt Set (2,10) 477F-1007073 Timing Belt
477F-1005070 Crankshaft Balancer Pully 477F-1007110 Top Timing Cover Assy
477F-1007073 Timing Belt 477F-1007140 Bottom Timing Cover Assy
480-1005051BA Crankshaft Timing Gear 480-1005051BA Crankshaft Timing Gear
480-1005061 Gasket 480-1005061 Gasket
480-1005081 Washer 480-1005081 Washer
480-1006042 Washer 480-1006042 Washer
480-1007050 Timing Belt Tensioner 480-1006043 Hexagon Bolt
480E-1006041BA Crankshaft Timing Sprocket 480-1007050 Timing Belt Tensioner
A11-1005203 Hexagon Bolt 480-1007072 Hexagon Flange Bolt
480-1007131 Hexagon Flange Bolt
480-1007161 Hexagon Flange Bolt
480E-1006041BA Crankshaft Timing Sprocket
A11-1005203 Hexagon Bolt
27
Engine Electrical
28
# Q # Q
1 1
2 1
3 2
4 1
5 1
Engine ElectricalIndividual Items Reference Items Only
Item # Description Item # Description
A13-3724180FB Engine Harness
A13-3605010FA ECU
S18-3611065 Oxygen Sensor
S11-1208210JA Carbon Can PCV
B11-3802020CA Electronic Odometer Sensor Assy
29
Alternator, Belt, Tensioners
30
# Q # Q
2 1 1 1
3 1 2 1
4 1 3 1
5 1 4 1
5 1
Alternator, Belt, TensionersIndividual Items Reference Items Only
Item # Description Item # Description
S11-3901211BA Alternator S11-3901110BA Alternator Bracket
S11-1001815BA V-Ribbed Belt Wheel S11-3901211BA Alternator
S11-3701415 Tensioner Pully S11-1001815BA V-Ribbed Belt Wheel
S11-3701913 V-Ribbed Belt S11-3701415 Tensioner Pully
S11-3701913 V-Ribbed Belt
31
Transmission Case & External Parts
32
# Q # Q
Kit 1 1 1
Kit 1 2 1
Kit 1 6 1
9 1
11 1
12 1
13 1
16 1
31 1
32 1
33 1
Transmission Case & External PartsKits Individual Parts
Item # Description Item # Description
KN102040000 Transmission Assy 515MHA-1701100CA Gearbox Housing Assy
325-0001 Drain Plug Kit (29,30) 515MHA-1701101CA Gearbox Housing
311-0080 Engine Backing Plate Kit (26,27) QR523-1701203 Output Shaft Seal
515MHA-1701201 Clutch Housing
513MHA-1701202 Wear-Resistant Bushing
QR523-1701206 Input Shaft Oil Seal
515MHA-1701200 Clutch Housing Assy
A15-1602043 Bracket
QR523-1701204 Blanking Cap
QR523-1701220 Magnetic Patch Assy
QR523-3802505 Odometer Blanking Cap
33
# Q # Q
1 1 23 10
2 1 24 10
3 1 25 10
4 2 26 10
5 1 27 5
6 2 28 10
7 1 29 10
8 1 30 10
9 1 31 10
10 2 32 5
11 2 33 10
12 5
13 1
14 5
15 2
16 5
17 5
18 10
19 10
20 10
21 10
22 10
Transmission Case & External PartsReference Items Only Reference Items Only
Item # Description Item # Description
515MHA-1701100CA Gearbox Housing Assy Q1860840 Bolt
515MHA-1701101CA Gearbox Housing Q1860845 Bolt
515MHA-1701105 Oil Groove Q1841040 Hexagon Flange Bolt M10x40
Q5210510 Locating Pin Q1841045 Hexagon Flange Bolt M10x45
519MHA-1702522 Linear Bearing 519MHA-1703521 Lifting Hook
QR523-1701203 Output Shaft Seal 519MHA-1703522 Bolt
513MHA-1701202 Wear-Resistant Bushing QR523-1701102 Drain Plug
513MHA-1701205 Oil Conduit QR523-1701103 Drain Plug Flat Washer
515MHA-1701201 Clutch Housing QR523-1701204 Blanking Cap
Q5211020 Locating Pin QR523-1701220 Magnetic Patch Assy
513MHA-1701202 Wear-Resistant Bushing QR523-3802505 Odometer Blanking Cap
QR523-1701206 Input Shaft Oil Seal
515MHA-1701200 Clutch Housing Assy
A11-1700111 Upper Engine Backing Plate
A11-1700113BA Lower Engine Backing Plate
A15-1602043 Bracket
FQ185C1050T1F3A Bolt
Q1241026 Stud Bolt
Q1840820 Hexagon Flange Bolt
Q1840820T1F2 Flange Bolt
Q1840825 Hexagon Flange Bolt
Q1841035 Hexagon Flange Bolt
34
35
Transmission Output Shaft Assy
36
# Q # Q
Kit 1 1 1
Kit 1 2 1
5 1 3 2
8 1 4 1
17 1 5 1
6 1
7 1
8 1
9 1
10 1
11 1
12 1
13 1
14 1
15 1
16 1
17 1
Transmission Output Shaft AssyKits & Individual Parts Reference Items Only
Item # Description Item # Description
325-0002 Bearing Kit (1,15) 513MHA-1701402 Bearing
325-0003 Countershaft Assy (1-17) 515MHC-1701401 Output Shaft
513MHA-1701420BA Synch. Assy - 1st & 2nd Gear 513MHA-1701403 Needle Bearing - 1st & 2nd Gear
513MHA-1701450 Synch. Ring Assy - 2nd Gear 513MHA-1701410 Driven Gear Assy - 1st Gear
513MHA-1701440 Synch. Ring Assy - 1st Gear 513MHA-1701420BA Synch. Assy - 1st & 2nd Gear
513MHA-1701304 Front Snap Ring
513MHA-1701432 Washer
513MHA-1701450 Synch. Ring Assy - 2nd Gear
513MHA-1701430 Driven Gear Assy - 2nd Gear
513MHA-1701404 Driven Gear Assy - 3rd Gear
513MHA-1701405 Shaft Sleeve
513MHA-1701406 Driven Gear Assy - 4th Gear
513MHA-1701407 Driven Gear Assy - 5th Gear
513MHA-1701308 Rear Snap Ring
513MHA-1701409 Bearing
513MHA-1701408 Adjusting Washer
513MHA-1701440 Synch. Ring Assy - 1st Gear
37
Transmission Input Shaft Assy
38
# Q # Q
Kit 1 1 1
Kit 1 2 1
5 1 3 2
6 1 4 1
9 1 5 2
17 1 6 1
7 1
8 1
9 1
10 1
11 1
12 1
13 1
14 1
15 2
16 1
17 1
18 1
19 1
Transmission Input Shaft AssyKits & Individual Parts Reference Items Only
Item # Description Item # Description
325-0004 Bearing Kit (1,18) 513MHA-1701302 Bearing
325-0005 Input Shaft Assy (1-19) 513MHA-1701301BA Input Shaft
513MHA-1701327 Synch. Gear Ring - 3rd & 5th Gear 513MHA-1701303 Needle Bearing - 3rd & 4th Gear
513MHA-1701320BA Synchronizer - 3rd & 4th Gear 513MHA-1701310 Driving Gear Assy - 3rd Gear
513MHA-1701325 Synch. Ring Assy - 3rd-5th Gear 513MHA-1701327 Synch. Gear Ring - 3rd & 5th Gear
513MHA-1701350BA Synch. Gear Ring - 5th Gear 513MHA-1701320BA Synchronizer - 3rd & 4th Gear
513MHA-1701304 Front Snap Ring
513MHA-1701432 Washer
513MHA-1701325 Synch. Ring Assy - 3rd-5th Gear
513MHA-1701330 Driving Gear Assy - 4th Gear
513MHA-1701305BA Gear Washer
513MHA-1701307BA Gear Washer Ring
513MHA-1701309 Needle Bearing - 5th Gear
513MHA-1701308 Rear Snap Ring
513MHA-1701306 Steel Ball
513MHA-1701340BA Driving Gear Assy - 5th Gear
513MHA-1701350BA Synch. Gear Ring - 5th Gear
QR523-1701411 Bearing
513MHA-1701353 Adjusting Washer
39
Shifting Fork, Shifter Control
40
# Q # Q
Kit 1
14 1
22 1
23 1
25 1
35 1
40 1
42 1
43 1
44 1
Shifting Fork, Shifter ControlKits & Individual Parts Reference Items Only
Item # Description Item # Description
325-0006 Forks/Shaft(1,2,4-11,13,17,28-31,33,37
515MHA-1702400BA Shift Mechanism Assy
QR523-1702402 Oil Seal
QR523-1702403 Dustproof Boot
515MHA-1702430BA Gear Shift & Bracket Assy
515MHA-1702500 Disengaging Shaft & Shift Assy
QR512-1602101BA Release Bearing Assy
519MHA-1701130 Locating Pin - 1st & 2nd Gear
519MHA-1701140 Locating Pin - 3rd-5th Gear
QR523-1702320 Fork Shaft Locating Pin Assy
41
# Q # Q
1 1 23 1
2 1 24 1
3 3 25 1
4 1 26 2
5 2 27 1
6 1 28 1
7 1 29 1
8 1 30 1
9 1 31 1
10 1 32 1
11 1 33 1
12 3 34 2
13 1 35 1
14 1 36 1
15 1 37 1
16 1 38 1
17 1 39 1
18 2 40 1
19 1 41 1
20 1 42 1
21 1 43 2
22 1 44 1
Shifting Fork, Shifter ControlReference Items Only Reference Items Only
Item # Description Item # Description
513MHA-1702102 Fork Shaft - 1st & 2nd Gear QR523-1702403 Dustproof Boot
513MHA-1702200 Shift Fork Assy - 3rd & 4th Gear 515MHA-1702410 Gear Shift Assy
Q5280526F9 Elastic Cylindrical Pin 515MHA-1702430BA Gear Shift & Bracket Assy
513MHA-1702302 Fork Shaft - 5th Gear Q1840820 Hexagon Flange Bolt
513MHA-1702305 Interlock Pin Q5280522 Spring Pin
513MHA-1702306 Fork Shaft Gear Spring - 5th Gear 519MHA-1702511 Selector Shaft
513MHA-1702307 Retaining Spring - Reverse Gear 519MHA-1702512 Gear Shift Chain
513MHA-1702310 Support Crossing - 5th Gear 519MHA-1702514 Locking Plate
515MHA-1702100 Shift Fork Assy - 1st & 2nd Gear 519MHA-1702515 Reverse Switch Top Block
515MHA-1702101 Shift Fork - 1st & 2nd Gear 519MHA-1702516 Gear Shift Sliding Block
515MHA-1702304 Pin - Reverse Gear 519MHA-1702560 Return Spring Assy - 1st & 2nd Gear
Q436120 Split Washer QR523-1702425 Pin
QR513MHA-1702301 Shift Fork - 5th Gear 515MHA-1702500 Disengaging Shaft & Shift Assy
515MHA-1702400BA Shift Mechanism Assy 515MHA-1702510 Disengaging Shift Fork Assy
015301473AA Gas Guide Tube 515MHA-1702520 Disengaging Shaft Assy
015301474AA Gas Guide Tube Cap Q43660 Split Washer
519MHA-1702550BA Return Spring Assy - 5th Gear QR512-1602101 Release Bearing Assy
Q1840820T1F2 Flange Bolt QR512-1602101BA Release Bearing Assy
519MHA-1702521 Shift Mechanism Housing 513MHA-1702505 Bolt
519MHA-1702522 Linear Bearing 519MHA-1701130 Locating Pin - 1st & 2nd Gear
519MHA-1702530 Locking Mech. Assy - Reverse Gear 519MHA-1701140 Locating Pin - 3rd-5th Gear
QR523-1702402 Oil Seal QR523-1702320 Fork Shaft Locating Pin Assy
42
43
Reverse Gear
44
# Q # Q
Kit 1 1 1
2 1 2 1
3 1
4 1
5 1
6 1
7 1
8 1
9 2
10 1
11 1
Reverse GearKits & Individual Parts Reference Items Only
Item # Description Item # Description
325-0007 Shift Arm Linkage Kit (3,4,8,9) 015301244AA Washer
015301960AA Back-Up Lamp Switch Assy 015301960AA Back-Up Lamp Switch Assy
513MHA-1702415 Drive Pin
Q43660 Split Washer
513MHA-1701600 Idler Assy
513MHA-1701602 Idler Shaft
519MHA-1701804 Plain Washer
519MHA-1702410 Shifting Fork Assy
Q1840820T1F2 Flange Bolt
519MHA-1702515 Reverse Switch Top Block
QR523-1701607 Plain Washer
45
Transmission Differential
46
# Q # Q
Kit 1 1 2
1 1 2 8
4 1 3 1
4 1
Transmission DifferentialKits & Individual Parts Reference Items Only
Item # Description Item # Description
325-0008 Transmission Differential Assy (1-4) QR519MHA-1701703 Bearing
QR519MHA-1701703 Bearing QR523-1701708 Bolt
515MHC-1701505 Output Shaft Assy 515MHC-1701501 Driven Gear
515MHC-1701505 Output Shaft Assy
47
Frame & Roll Cage
48
# Q # Q
Kit 1 1 1
Kit 1 2 1
Kit 1 3 1
Kit 1 4 1
Kit 1 5 1
Kit 1 6 1
Kit 1 7 1
8 1
9 1
10 1
11 1
12 24
13 8
14 9
15 4
16 4
17 16
18 20
19 4
Frame & Roll CageKits & Individual Parts Reference Items Only
Item # Description Item # Description
200-B339 Front Guard Plate (2,14,18) KO101020000 Frame
200-B389 Front Differential Mount (3,4,12) 50170-BDH0-0000 Front Guard Plate
200-B429 Engine Guard Plate (5,14) KN101360000 Front Differential Mount 1
200-B409 Rear Differential Mount (6,7,12) KN101370000 Front Differential Mount 2
200-B259 Rear Storage Rack (8,16-18) KN101400000 Engine Guard Plate
800-2500 Spare Tire Mount (8,13,18) KN101380000 Rear Differential Mount 1
200-B059 Complete Roll Cage (10-12,15,17,18) KN101390000 Rear Differential Mount 2
KN101190000 Rear Storage Rack
KN101280000 Spare Tire Mount
KN101050000 Left Roll Cage
KN101060000 Right Roll Cage
GB/T70-86 M8×25 Socket Head Bolt M8x25
GB/T16674-1996 M8×2 Flange Bolt M8x25
GB/T16674-1996 M8×2 Flange Bolt M8x20
GB/T16674-1996 M8×6 Flange Bolt M8x60
GB/T16674-1996 M8×4 Flange Bolt M7x45
KN108530000 Washer M8
GB/T6187.1-2000 M8 Flange Nut M8
KN103190000 Rear Fender Mount Rubber
49
Engine Mount
50
# Q # Q
Kit 1 1 1
Kit 1 2 1
Kit 1 3 1
3 1 4 1
4 1 5 1
5 1 6 6
10 1 7 18
8 6
9 12
10 1
11 6
12 1
13 2
14 2
15 3
16 3
Engine MountKits & Individual Parts Reference Items Only
Item # Description Item # Description
260-B150 Front Engine Mount (3,6-12) SQR477F Complete 1500cc Engine Assy
260-B151 Rear Engine Mount (4-9,11,15,16) KN102040000 Transmission Assy
200-L019 Engine Rubber Mounts (6,7,9) KO101180000 Front Left Engine Mount
KO101140000 Front Left Engine Mount KO101150000 Rear Left Engine Mount
KO101150000 Rear Left Engine Mount KN101160000 Rear Right Engine Mount
KN101160000 Rear Right Engine Mount KN003090000 Engine Rubber Mounts
KN101170000 Transmission Mount Right GB/T6187.1-2000 M12 Flange Nut M12
GB/T70-86 M10×1.5×2 Socket Head Bolt M10x1.5x25
GB/T16674-1996 M12× Flange Bolt M12x30
KN101170000 Transmission Mount Right
GB/T93-87 10 Lock Washer 10
GB/T16674-1996 M10× Flange Bolt M10x1.5x45
GB/T16674-1996 M10× Flange Bolt M10x1.25x100
GB/T6187.1-2000 M10 Flange Nut M10
GB/T16674-1996 M8×5 Flange Bolt M8x50
GB/T6187.1-2000 M8 Flange Nut M8
51
Exhaust System
52
# Q # Q
Kit 1 1 1
Kit 1 2 1
2 1 3 3
7 1 4 1
9 2 5 1
6 1
7 1
8 3
9 2
Exhaust SystemKits & Individual Parts Reference Items Only
Item # Description Item # Description
200-Q033 Muffler (1-3,5,6) KO102030100-1 Muffler
260-Q040 Exhaust Tailpipe (2-4,7-9) KO102030200-1 Muffler Gasket
KO102030200 Muffler Gasket GB/T16674-1996 M8×2 Flange Bolt M8x25
KO102030300 Exhaust Tailpipe Gasket KO102030300-1 Exhaust Tailpipe
S18-3611065 Oxygen Sensor GB/T16674-1996 M12× Flange Bolt M12x30
GB/T6187.1-2000 M12 Flange Nut M12
KO102030400-1 Exhaust Tailpipe Gasket
GB/T70-86 M10×1.25× Socket Head Bolt M10x1.25x25
S18-3611065 Oxygen Sensor
53
Gear Shift Mechanism
54
# Q # Q
Kit 1 2 1
Kit 1 3 1
Kit 1 4 1
Kit 1 9 1
Gear Shift MechanismKits Individual Items
Item # Description Item # Description
200-G019 Gear Shift Assy (1-4,14,15,22) KN003170000 Gear Shift Lever Cover
200-D110 Shift Cable 1 (5,16,17) KN105150200 Shifter Boot
200-D120 Shift Cable 2 (6,16,17) KN105150300 Shifter Knob
200-B200 Shift Arm Kit (7-9,19,26) KN101140030 Gearshift Bracket Support Assy
55
# Q # Q
1 1 23 2
2 1 25 1
3 1 26 2
4 1
5 1
6 1
7 1
8 1
9 1
10 1
11 2
12 2
13 1
14 4
15 4
16 6
17 6
18 1
19 3
20 1
21 1
22 3
Gear Shift MechanismReference Items Only Reference Items Only
Item # Description Item # Description
KN105150100 Gear Shift Lever KN101120030 Pull Rod
KN003170000 Gear Shift Lever Cover GB/T16674-1996 M8×3 Flange Bolt M8x30
KN105150200 Shifter Boot GB/T16674-1996 M10× Flange Bolt M10x1.25x20
KN105150300 Shifter Knob
KN106030000-2 Shift Cable 1
KN106040000-2 Shift Cable 2
KN101100040 Gearshift Bracket 1
KN101090040 Gearshift Bracket 2
KN101140030 Gearshift Bracket Support Assy
KN101110040 Adjustable Bolt M8
KN101180030 Rod End Bearing
KN101240030 Rod End Bearing
KN101110030 Adjustable Bolt M8
GB/T16674-1996 M6×2 Flange Bolt M6x20
GB/T96-85 6 Washer 6
GB/T91-2000 1.6×16 Cotter Pin 1.6x16
GB/T96-85 8 Washer 8
GB/T16674-1996 M8×3 Flange Bolt M8x35
GB/T6187.1-2000 M8 Flange Nut M8
GB/T41-2000 M8 Nut M8
GB/T41-2000 M8 Nut M8
GB/T16674-1996 M8×1 Flange Bolt M8x16
56
57
Steering Assy
58
# Q # Q
Kit 1 1 1
Kit 1 4 1
Kit 1 12 1
Kit 1 14 1
Kit 1 15 1
Steering AssyKits Individual Items
Item # Description Item # Description
200-D019 Steering Wheel Kit (1-3,16,18) KL003310000 Steering Wheel
200-E019 Steering Column Kit (4-7,17,19-23) KN004080000 Ignition Switch
200-D059 Universal Steering Rod Kit (8,24,25) 5324A-BDH0-0001 Tie Rod
200-D069 Steering Rack Kit (9-11,13,14,21,26-28) 53250-BCA0-0000 Rubber Steering Box Boot
200-D099 Tie Rod End Kit (12,15,29) 5324A-BDH0-0002 Rod End
59
# Q # Q
1 1 23 2
2 1 24 2
3 1 25 2
4 1 26 4
5 1 27 2
6 1 28 2
7 1 29 2
8 1 30 1
9 2
10 1
11 2
12 2
13 2
14 2
15 2
16 6
17 1
18 1
19 1
20 2
21 6
22 2
Steering AssyReference Items Only Reference Items Only
Item # Description Item # Description
KL003310000 Steering Wheel GB/T6187.1-2000 M10 Flange Nut M10
KN106090000 Steering Column Assy GB/T70-86 M8×25 Socket Head Bolt M8x25
KN103180000 Rubber Steering Column Cover GB/T93-87 8 Lock Washer 8
KN004080000 Ignition Switch GB/T70-86 M8×30 Socket Head Bolt M8x30
KN006010000 Bearing 61803 GB/T41-2000 M16 Nut M16
KN101410000 Integrated Ignition Switch Bracket GB/T41-2000 M12 Nut M12
KN006020000 Bearing 61902 GB/T41-2000 M12 Nut M12
KN106100000-1 Steering Gear Shaft KL003320000 Plastic Steering Wheel Cover
KN101350000 Steering Box Plate
53210-BDH0-0000 Steering Box
53220-BCA0-0000 Cardan Joint
5324A-BDH0-0001 Tie Rod
53210-BDH0-0001 Clamp
53250-BCA0-0000 Rubber Steering Box Boot
5324A-BDH0-0002 Rod End
GB/T70-86 M6×12 Socket Head Bolt M6x12
GB/T893.1-86 26 Snap Ring 26
GB/T894.1-86 15 Snap Ring 15
GB/T893.1-86 28 Snap Ring 28
GB/T16674-1996 M8×1 Flange Bolt M8x16
GB/T6187.1-2000 M8 Flange Nut M8
GB/T16674-1996 M10× Flange Bolt M10x20
60
61
Foot Controls & Parking Brake Assy
62
# Q # Q
Kit 1 47 1
Kit 1 48 1
Kit 1 50 1
Kit 1 52 1
Kit 1 54 1
Kit 1
Kit 1 1 1
Kit 1 2 1
Kit 1 3 1
4 1 4 3
8 1 5 6
9 1 6 1
10 1 7 3
11 1 8 1
16 1 9 1
19 1 10 2
32 1 11 1
38 1 12 1
39 1 13 1
40 1 14 2
41 1 15 2
42 1 16 2
Foot Controls & Parking Brake AssyKits & Individual Parts Individual Parts
Item # Description Item # Description
200-B030 Throttle Pedal Kit (1,4,5,7,24,25) KN004021000 Neutral Safety Switch
200-B040 Brake Pedal Kit (2,4,5,7,20-25) KN101250000 Rear Clutch Cylinder Bracket
200-B050 Clutch Pedal Kit (3-5,23-25,57,58) KN105200100 Master Clutch Cylinder Assy
200-K070 Pedal Hardware Kit (5,7,19,26) KN105200300 Clutch Reservoir
200-G029 Parking Brake Handle Assy (13,26,27) KN105200500 Rear Clutch Cylinder Assy
200-B319 Differential Lock Handle Kit (14-16,27) Reference Items Only
200-G031 Brake Pad Kit (17,18) KN101020000-1 Throttle Pedal
200-G050 Hydraulic Clutch Assy (50-54) KN101030000-1 Brake Pedal
200-G040 Hydraulic Brake Kit (32-41) KN101040000-1 Clutch Pedal
KN103230000 Rubber Pedal Cover KN103230000 Rubber Pedal Cover
KN106060000-2 Throttle Cable 53331-BCA0-0000 Nylon Bushing
KN101240000 Pedal Assy Support KN101230000 Pedal Bracket
KN106050000-1 Parking Brake Cable 53392-BCA0-0000 Torsion Spring
KN106080000-1 Rear Differential Lock Cable KN106060000-2 Throttle Cable
KN103240000 Differential Lock Handle Boot KN101240000 Pedal Assy Support
KN108510000 Pedal Bolt M8x370 KN106050000-1 Parking Brake Cable
KN105160100 Master Cylinder Assy KN106080000-1 Rear Differential Lock Cable
KN105160700 Front Left Floating Caliper KN105160000-1 Four Caliper Hydraulic Brake Assy
KN105160800 Front Right Floating Caliper 53180-BDA0-0010 Parking Brake Handle Assy
KN105160900 Rear Left Floating Caliper KN101300030 Differential Lock Handle
KN105161000 Rear Right Floating Caliper KN103170000 Differential Lock Handle Knob
KN106110000 Front Differential Lock Cable KN103240000 Differential Lock Handle Boot
63
# Q # Q
17 6 39 1
18 2 40 1
19 1 41 1
20 1 42 1
21 2 43 1
22 4 44 1
23 4 45 4
24 3 46 1
25 3 47 1
26 11 48 1
27 4 49 1
28 2 50 1
29 2 51 1
30 2 52 1
31 1 53 1
32 1 54 1
33 1 55 2
34 1 56 6
35 1 57 1
36 2 58 1
37 1 59 2
38 1
Foot Controls & Parking Brake AssyReference Items Only Reference Items Only
Item # Description Item # Description
KN105161100 Brake Pad (Thick) KN105160800 Front Right Floating Caliper
KN105161200 Brake Pad (Thin) KN105160900 Rear Left Floating Caliper
KN108510000 Pedal Bolt M8x370 KN105161000 Rear Right Floating Caliper
KN108540000 Master Cylinder Rod KN106110000 Front Differential Lock Cable
GB/T882-86 6X30 Roll Pin 6x30 KN101430000 Front Differential Lock Bracket
GB/T96-85 6 Washer 6 KN101110000-1 Rear Differential Lock Bracket
GB/T91-2000 1.6×16 Cotter Pin 1.6x16 GB/T16674-1996 M6x1 Flange Bolt M6x16
GB/T41-2000 M8 Nut M8 GB/T41-2000 M10 Nut M10
GB/T16674-1996 M8x5 Flange Bolt M8x55 KN004021000 Neutral Safety Switch
GB/T6187.1-2000 M8 Flange Nut M8 KN101250000-1 Rear Clutch Cylinder Bracket
GB/T16674-1996 M8x2 Flange Bolt M8x20 KN105200000-1 Hydraulic Clutch Assy
GB/T882-86 6x20 Roll Pin 6x20 KN105200100 Master Clutch Cylinder Assy
GB/T70-86 M5x16 Socket Head Bolt M5x16 KN105200200 Front Clutch Line
GB/T96-85 5 Washer 5 KN105200300 Clutch Reservoir
GB/T6187.1-2000 M5 Flange Nut M5 KN105200400-1 Rear Clutch Line
KN105160100 Master Cylinder Assy KN105200500 Rear Clutch Cylinder Assy
KN105160200-1 Front Left Brake Tube GB/T16674-1996 M12x Flange Bolt M12x30
KN105160300-1 Front Right Brake Tube GB/T16674-1996 M8x3 Flange Bolt M8x30
KN105160400-1 Center Brake Tube GB/T882-86 8X25 Roll Pin 8x25
KN105160500 Rear Brarke Tube GB/T96-85 8 Washer 8
KN105160600 Brake Distribution Block GB/T70-86 M8×16 Socket Head Bolt M8x16
KN105160700 Front Left Floating Caliper
64
65
Suspension
66
# Q # Q
Kit 1 3 1
Kit 1 4 1
Kit 1 5 1
Kit 1 6 1
Kit 1 7 2
Kit 1 8 2
9 2
17 2
19 4
20 4
24 8
25 12
SuspensionKits & Individual Parts Individual Parts
Item # Description Item # Description
200-B080 Fr Left Upper Susp Arm (1,9-12,23,25) 5120A-BDH0-0001 Front Left Lower Suspension Arm
200-B090 Fr Right Upper Susp Arm (2,9-12,23,25) 5140A-BDH0-0001 Front Right Lower Suspension Arm
200-B071 Front Suspension Bushing Kit (10-14) KN101070000-2 Left Rear Swing Arm
S01-1086 Front Shock Bolt Kit (15,30) KN101080000-2 Right Rear Swing Arm
S01-1085 Rear Shock Bolt Kit (15,16,30) 408-1000 Front Shock Absorber
200-B112 Rear Suspension Bushing Kit (17-22) 408-2000 Rear Shock Absorber
5110A-BDH0-0101 Rod End Bearing M18
KN108570000-1 Rear Swing Arm Bolt
91201-BDA0-0000 Oil Seal 25x40-7
96100-30203 Bearing 30203
KN103200000 Rear Swing Arm Rubber Plug
KN004090000 Grease Fitting
67
# Q # Q
1 1 24 8
2 1 25 12
3 1 26 4
4 1 27 4
5 1 28 4
6 1 29 4
7 2 30 8
8 2 32 2
9 2 33 2
10 8 34 2
11 16 35 2
12 16 36 2
13 8 37 1
14 8 38 1
15 8
17 2
18 4
19 4
20 4
21 2
22 2
23 4
SuspensionReference Items Only Reference Items Only
Item # Description Item # Description
5110A-BDH0-0001 Front Left Upper Suspension Arm KN103200000 Rear Swing Arm Rubber Plug
5130A-BDH0-0001 Front Right Upper Suspension Arm KN004090000 Grease Fitting
5120A-BDH0-0001 Front Left Lower Suspension Arm KN004100000 Washer
5140A-BDH0-0001 Front Right Lower Suspension Arm KN001860000 Clamp 13
KN101070000-2 Left Rear Swing Arm GB/T16674-1996 M6x2 Flange Bolt M6x20
KN101080000-2 Right Rear Swing Arm GB/T6187.1-2000 M6 Flange Nut M6
408-1000 Front Shock Absorber GB/T6187.1-2000 M12 Flange Nut M12
408-2000 Rear Shock Absorber 5140A-BDH0-0101 Gasket
5110A-BDH0-0101 Rod End Bearing M18 5140A-BDH0-0201 Nylon Bushing
5110A-BDH0-0002 Front Suspension Arm Steel Bushing 5140A-BDH0-0301 Ball Joint Socket
5110A-BDH0-0003 Front Suspension Arm Nylon Bushing 5140A-BDH0-0401 Circlip
5110A-BDH0-0004 Suspension Arm Washer 5140A-BDH0-0501 Rubber Cover
GB/T16674-1996 M10x Flange Bolt M10x65 5120A-BDH0-0601 Front Left Lower Suspension Arm
GB/T6187.1-2000 M10 Flange Nut M10 5140A-BDH0-0601 Front Right Lower Suspension Arm
GB/T16674-1996 M12x Flange Bolt M12x1.25x70
KN108570000-1 Rear Swing Arm Bolt
KN108600000 Rear Swing Arm Bushing
91201-BDA0-0000 Oil Seal 25x40-7
96100-30203 Bearing 30203
GB/T6178-86 M16 Slotted Nut M16
GB/T91-2000 3.2×32 Cotter Pin 3.2x32
GB/T16674-1996 M6x1 Flange Bolt M6x12
68
69
Driveline
70
# Q # Q
Kit 1 1 1
Kit 1 2 1
Kit 1 3 1
Kit 1 4 1
Kit 1 5 1
Kit 1 6 1
Kit 1 17 1
Kit 1 23 1
Kit 1 24 1
Kit 1 25 1
Kit 1 26 2
Kit 1 27 1
Kit 1 28 1
Kit 1 29 1
Kit 1 30 1
Kit 1 31 1
Kit 1 44 1
Kit 1 45 1
DrivelineKits Individual Parts
Item # Description Item # Description
200-F019 Front Wheel Assy (1,3) KN105130000 Front Tire 27x8-14
200-F029 Rear Wheel Assy (2,4) KN105140000 Rear Tire 27x11-14
200-F130 Front Drive Shaft Assy (15,37,38,43,48) KN105110000 Front Wheel 14x6
200-F140 Rear Drive Shaft Assy (16,43,47,51) KN105120000 Rear Wheel 14x8
200-F089 FL CV Axle Shaft Assy (17,18,21,22) KN105070000 Front Differential
200-F099 FR CV Axle Shaft Assy (17,19,21,22) KN105080000 Rear Differential
200-F120 RR CV Axle Shaft Assy (17,20-22) KN105010200 Axle Shaft Snap Ring
200-F110 RL CV Axle Shaft Assy (17,22,22,41) KN105170100 Front Left Hub Housing
S07-1017 Castle Nut / Cotter Pin (21,22) KN105180100 Front Right Hub Housing
200-F169 FL Hub Assy (22,23,25,27-37,50) KN105180200 Dust Shield
200-F179 FR Hub Assy (22,24,25,27-37,50) KN105100100 Rear Hub Housing
N01-1100 Front Hub Bushing Kit (22,34-37) KN105090200 Brake Disc
200-F189 Rear Hub Assy (25-33,39,40,42,50) KN105090300 Wheel Hub
200-F190 Front/Rear Hub Assy (27-33,50) KN105090400 Oil Seal 44x62-15
N01-0141 Wheel Stud Kit (44,50) KN105090500 Bearing 6007
S01-1061 Brake Rotor Bolt Kit (32,33) KN105090600 Wheel Hub Bushing
N01-1120 Rear Hub Bushing Kit (39,40,42) KN108520000 Wheel Lug Nut M12x1.25 (4pk)
S01-1087 Differential Mouting Kit (52,53) 42706-BDH0-0000 Wheel Hub Cap
71
# Q # Q
1 2 23 1
2 2 24 1
3 2 25 4
4 2 26 2
5 1 27 4
6 1 28 4
7 1 29 4
8 1 30 8
9 1 31 4
10 1 32 16
11 1 33 16
12 1 34 2
13 1 35 2
14 1 36 2
15 2 37 4
16 1 38 1
17 4 39 4
18 1 40 8
19 1 41 1
20 1 42 4
21 4 43 2
22 4 44 16
DrivelineReference Items Only Reference Items Only
Item # Description Item # Description
KN105130000 Front Tire 27x8-14 KN105170100 Front Left Hub Housing
KN105140000 Rear Tire 27x11-14 KN105180100 Front Right Hub Housing
KN105110000 Front Wheel 14x6 KN105180200 Dust Shield
KN105120000 Rear Wheel 14x8 KN105100100 Rear Hub Housing
KN105070000 Front Differential KN105090200 Brake Disc
KN105080000 Rear Differential KN105090300 Wheel Hub
KN105010000 FL CV Axle Shaft Assy KN105090400 Oil Seal 44x62-15
KN105020000 FR CV Axle Shaft Assy KN105090500 Bearing 6007
KN105030000-1 RL CV Axle Shaft Assy KN105090600 Wheel Hub Bushing
KN105040000-1 RR CV Axle Shaft Assy GB/T5782-2000 M10x Bolt M10x25
KN105170000 FL Hub Assy GB/T93-87 10 Lock Washer 10
KN105180000 FR Hub Assy GB/T6178-86 M16 Slotted Nut M16
KN105090000 RL Hub Assy KN108610000 Front Hub Housing Bushing 23x17x10
KN105100000 RR Hub Assy GB/T16674-1996 M10x Flange Bolt M10x50
KN105050000-1 Front Drive Shaft Assy GB/T6187.1-2000 M10 Flange Nut M10
KN105060000-1 Rear Drive Shaft Assy KN101341000-1 Front Drive Shaft Mount
KN105010200 Axle Shaft Snap Ring GB/T16674-1996 M14x Flange Bolt M14x115
KN105010100 FL CV Axle Shaft KN108630000 Rear Hub Housing Bushing
KN105020100 FR CV Axle Shaft KN105030100-1 RL CV Axle Shaft
KN105040100-1 RR CV Axle Shaft GB/T6187.1-2000 M14 Flange Nut M14
GB/T6178-86 M18 Slotted Nut M18 KN105060100 Output Shaft Snap Ring
GB/T91-2000 3.2×32 Cotter Pin 3.2x32 KN108520000 Wheel Lug Nut M12x1.25 (4pk)
72
# Q # Q
45 4
47 1
48 2
50 16
51 1
52 6
53 6
54 1
55 2
DrivelineReference Items Only Reference Items Only
Item # Description Item # Description
42706-BDH0-0000 Wheel Hub Cap
GB/T70-86 M8×55 Socket Head Bolt M8x55
6006-2RSE1 Bearing 6006
KN105180300 Wheel Bolt M12x30
GB/T6187.1-2000 M8 Flange Nut M8
GB/T16674-1996 M12x Flange Bolt M12x115
GB/T6187.1-2000 M12 Flange Nut M12
KN107070000 2-4WD Conversion Motor
GB/T91-2000 2.5×30 Cotter Pin 2.5x30
73
Fuel System, Fuel Tank, Air Intake
74
# Q # Q
Kit 1 3 1
Kit 1 13 1
Kit 1 14 1
Kit 1 15 1
Kit 1 16 1
Kit 1 17 1
Kit 1 18 1
19 1
20 1
21 1
22 1
23 1
24 1
25 1
26 1
27 1
28 1
29 1
Fuel System, Fuel Tank, Air IntakeKits Individual Parts
Item # Description Item # Description
200-H019 Fuel Tank Assy (1,3) KN002010100 Fuel Tank Cap
200-E219 Fuel Pump Assy (6,7,23,38) S11-1208210JA Carbon Can PCV
200-B299 Fuel Tank Mounting Kit (5,8,9,33,34) KN103250000 Vacuum Hose 1 8x16
200-H129 Fuel Pressure Adjuster (4,10,36,37) KN103020000 Fuel Hose 1 8x16
200-H089 Fuel Filter (11,34,35) KN103030000 Fuel Hose 2 8x16
200-T019 Carbon Canister (12,23,36,38) KN103260000 Vacuum Hose 2 8x16
200-Q059 Air Filter Assy (27-31,34,35) KN103040000 Fuel Hose 3 8x16
KN103270000 Vacuum Hose 3 5x9
KN103050000 Fuel Hose 4 8x16
KN103280000 Vacuum Hose 4 16x24
KN103300000 Fuel Hose 5 8x16
GB/T96-85 6 Washer 6
KN001820000 Hose Clamp 13-15
KN001830000 Hose Clamp 20-32
KN001840000 Hose Clamp 9
KN002120000 Air Filter Rubber Sleeve
KN002050100 Air Filter Clamp
KN002050000 Air Filter
75
# Q # Q
1 1 23 8
2 1 24 14
3 1 25 1
4 1 26 4
5 2 27 1
6 1 28 2
7 1 29 1
8 2 30 1
9 2 31 1
10 1 32 4
11 1 33 4
12 1 34 6
13 1 35 2
14 1 36 3
15 1 37 1
16 1 38 8
17 1
18 1
19 1
20 1
21 1
22 1
Fuel System, Fuel Tank, Air IntakeReference Items Only Reference Items Only
Item # Description Item # Description
KN002010000 Fuel Tank GB/T96-85 6 Washer 6
KN101220000 T-Hose Connector 1 KN001820000 Hose Clamp 13-15
KN002010100 Fuel Tank Cap KN001830000 Hose Clamp 20-32
KN001850000 Fuel Pressure Adjuster Clamp KN001840000 Hose Clamp 9
KN103160000 Fuel Tank Rubber KN002120000-1 Air Filter Rubber Sleeve
KN004060000 Fuel Pump KN002050100 Air Filter Clamp
KN101200030 Fuel Pump Plate KN002050000 Air Filter
KN101290030 Upper Fuel Tank Bracket KN002050100 Air Filter Clamp
KN101150030 Lower Fuel Tank Bracket KN002130000-1 Air Filter Bracket
KN004070000 Fuel Pressure Adjuster GB/T70-86 M8×20 Socket Head Bolt M8x20
KL002080000 Filter GB/T16674-1996 M8x3 Flange Bolt M8x30
KN002090000 Carbon Canister GB/T6187.1-2000 M8 Flange Nut M8
S11-1208210JA Carbon Can PCV GB/T16674-1996 M8x1 Flange Bolt M8x16
KN103250000-1 Vacuum Hose 1 8x16 GB/T6187.1-2000 M6 Flange Nut M6
KN103020000-1 Fuel Hose 1 8x16 GB/T16674-1996 M6x2 Flange Bolt M6x20
KN103030000-1 Fuel Hose 2 8x16 GB/T16674-1996 M6x1 Flange Bolt M6x16
KN103260000-1 Vacuum Hose 2 8x16
KN103040000-1 Fuel Hose 3 8x16
KN103270000-1 Vacuum Hose 3 5x9
KN103050000-1 Fuel Hose 4 8x16
KN103280000-1 Vacuum Hose 4 16x24
KN103300000-1 Fuel Hose 5 8x16
76
77
Radiator, Cooling System
78
# Q # Q
Kit 1 1 1
Kit 1 2 1
Kit 1 5 1
6 1
7 1
8 1
9 1
10 1
11 1
12 1
13 1
14 1
20 1
21 1
22 1
23 1
24 1
Radiator, Cooling SystemKits Individual Parts
Item # Description Item # Description
200-Q079 Coolant Overflow Tank Assy (3,15,18,1 KN102060000-1 Radiator
200-B350 Radiator Bracket Kit (4,16,19) KN002080000-1 Radiator Fan
S01-1022 Coolant Overflow Tank Bolt Kit (18,19) KN101210030-1 T-Hose Connector
KN103080000-1 Lower Radiator Hose 1
KN103090000-1 Lower Radiator Hose 2
KN103100000-1 Upper Radiator Hose 1
KN103110000-1 Upper Radiator Hose 2
KN103130000-1 Bypass Hose 1
KN103140000-2 Bypass Hose 2
11263-SCC0-2000 Hose Clamp 25-40
KN101210030-2 T-Hose Connector
KN001830000 Hose Clamp 20-32
KN001820000 Hose Clamp 13-15
KN103120000-1 Bypass Hose 3
KN103330000-1 Bypass Hose 4
KN103340000-1 Bypass Hose 2
KN101220000 T-Hose Connector 1
79
# Q # Q
1 1 23 1
2 1 24 1
3 1 25 2
4 2
5 1
6 1
7 1
8 1
9 1
10 1
11 1
12 8
13 1
14 4
15 1
16 6
17 1
18 3
19 5
20 6
21 1
22 1
Radiator, Cooling SystemReference Items Only Reference Items Only
Item # Description Item # Description
KN102060000-1 Radiator KN103340000-1 Bypass Hose 2
KN002080000-1 Radiator Fan KN101220000 T-Hose Connector 1
KN002070000 Coolant Overflow Tank Assy KN101650000 Radiator Fan Net
KN101320000-1 Radiator Bracket
KN101210030-1 T-Hose Connector
KN103080000-1 Lower Radiator Hose 1
KN103090000-1 Lower Radiator Hose 2
KN103100000-1 Upper Radiator Hose 1
KN103110000-1 Upper Radiator Hose 2
KN103130000-1 Bypass Hose 1
KN103140000-2 Bypass Hose 2
11263-SCC0-2000 Hose Clamp 25-40
KN101210030-2 T-Hose Connector
KN001830000 Hose Clamp 20-32
KN002070100 Coolant Overflow Tank Cap
GB/T16674-1996 M6x1 Flange Bolt M6x18
SQR477F Complete 1500cc Engine Assy
GB/T16674-1996 M6x1 Flange Bolt M6x16
GB/T6187.1-2000 M6 Flange Nut M6
KN001820000 Hose Clamp 13-15
KN103120000-1 Bypass Hose 3
KN103330000-1 Bypass Hose 4
80
81
Plastic Body Parts
82
# Q # Q
Kit 1 1 1
Kit 1 2 1
Kit 1 3 1
Kit 1 4 1
Kit 1 5 1
Kit 1 6 1
Kit 1 9 1
Kit 1 10 1
14 1
15 1
22 1
23 1
24 1
25 1
26 1
28 1
Plastic Body PartsKits Individual Parts
Item # Description Item # Description
200-R079 Instrument Cluster Plate Kit (7,8) 50199-BDH0-0000 Front Hood
200-N029 Side Mirror Kit (9,10,38) 50195-BDE0-0000 Front Left Fender
200-A059 Tool Kit (11,16,37) 50196-BDE0-0000 Front Right Fender
200-A039 ECU Cover (12,37,39) 50197-BDE0-0000 Rear Left Fender
200-X049 Soft Top / Rear Net Kit (14,15) 50198-BDE0-0000 Rear Right Fender
200-S030 Trailer Ball Assy (17-21) 50334-BDE0-0000 Instrument Cover
200-S089 Rearview Mirror (26,37,39) 88110-BDE0-E000 Right Side Mirror
800-1005 Windshield Assy (27,29-33) 88120-BDE0-E000 Left Side Mirror
88131-BDH0-0001 Rear Protection Net
88131-BDH0-0002 Soft Roof
KN003190000 Right Side Fender
KN003180000 Left Side Fender
KN003210000 Front Firewall Cover
KN003200000 Front Upper Decorative Sheet
88130-BDHO-0000 Rearview Mirror
KN003150000 Plastic Roof
83
# Q # Q
1 1 22 1
2 1 23 1
3 1 24 1
4 1 25 1
5 1 26 1
6 1 27 1
7 1 28 1
8 1 29 4
9 1 30 8
10 1 31 8
11 1 32 8
12 1 33 8
13 1 34 23
14 1 35 45
15 1 36 19
16 2 37 30
17 3 38 4
18 1 39 8
19 1
20 1
21 1
Plastic Body PartsKits Individual Parts
Item # Description Item # Description
50199-BDH0-0000 Front Hood KN003190000 Right Side Fender
50195-BDE0-0000 Front Left Fender KN003180000 Left Side Fender
50196-BDE0-0000 Front Right Fender KN003210000 Front Firewall Cover
50197-BDE0-0000 Rear Left Fender KN003200000 Front Upper Decorative Sheet
50198-BDE0-0000 Rear Right Fender 88130-BDHO-0000 Rearview Mirror
50334-BDE0-0000 Instrument Cover 50203-BDJ0-0000 Windshield
50201-BDH0-0000 Instrument Plate KN003150000 Plastic Roof
50202-BDJ0-0000 Plastic Plate 50203-BDJ0-0001 Windshield Plate
88110-BDE0-E000 Right Side Mirror 50203-BDJ0-0002 Windshield Rubber
88120-BDE0-E000 Left Side Mirror KN108650000 Nut M8
50340-BDH0-0000 Tool Kit KN108660000 Windshield Bushing
KN003160000 ECU Cover GB/T16674-1996 M8x2 Flange Bolt M8x25
88131-BDH0-0000 Soft Top / Rear Net KN108580000 Cross Head Screw M6x16
88131-BDH0-0001 Rear Protection Net KN103310000 Fender Rubber Ring
88131-BDH0-0002 Soft Roof KN108590000 Cross Head Screw M6x25
GB/T16674-1996 M6x2 Flange Bolt M6x25 GB/T6187.1-2000 M6 Flange Nut M6
GB/T16674-1996 M10x Flange Bolt M10x25 GB/T16674-1996 M6×1 Flange Bolt M6x14
KL008060000 Trailer Ball GB/T16674-1996 M6x1 Flange Bolt M6x16
GB/T93-87 16 Lock Washer 16
GB/T5782-2000 M16x Bolt M16x25
89401-BDA0-0000 Trailer Ball Bracket
84
85
Electrical
86
# Q # Q
Kit 1 1 2
Kit 1 2 2
Kit 1 3 1
4 1
5 1
8 1
9 1
10 1
11 1
14 1
15 1
18 1
19 1
20 1
21 1
22 2
23 2
30 1
ElectricalKits Individual Parts
Item # Description Item # Description
200-E189 Instrument Cluster 33130-BDH0-E000 Low Beam Headlight
200-K059 Battery Terminals 33120-BDH0-E000 High Beam Headlight
200-E129 Rear License Plate Light 33450-BDH0-E002 Front Right Turn Signal
33450-BDH0-E001 Front Left Turn Signal
KN104070000 2-4WD Controller
38110-BCA0-E000 Horn
KN104010900 Horn Switch
35900-BDE0-0000 Cigarette Lighter
3510A-BDH0-0000 Triple Switch
KN104020000-3 Wire Harness
A13-3724180FB Engine Harness
KN104080000 Flasher Relay
KN004040000 Main Relay
KN004010000 Battery
50329-BDE0-0000 Battery Rubber Strap
33701-BDH0-E000 Tail Light / Brake Light
33450-BDH0-E000 Rear Turn Signal
A13-3605010FA ECU
87
# Q # Q
1 2 23 2
2 2 24 1
3 1 25 10
4 1 26 8
5 1 27 14
6 1 28 1
7 1 29 1
8 1 30 1
9 1 31 2
10 1 32 2
11 1 33 1
12 1 34 1
13 1 35 1
14 1 36 1
15 1 37 3
16 1 38 1
17 1 39 1
18 1 40 1
19 1 41 4
20 1
21 1
22 2
ElectricalKits Individual Parts
Item # Description Item # Description
33130-BDH0-E000 Low Beam Headlight 33450-BDH0-E000 Rear Turn Signal
33120-BDH0-E000 High Beam Headlight 33200-BCA0-E010 Rear License Plate Light
33450-BDH0-E002 Front Right Turn Signal GB/T845-85 ST4.2×12 Tapping Screws ST4.2x12
33450-BDH0-E001 Front Left Turn Signal GB/T6187.1-2000 M5 Flange Nut M5
KN104070000 2-4WD Controller GB/T818-2000 M5×20 Bolt M5x20
33132-BDH0-E000 Front Right Headlight Bracket GB/T16674-1996 M6x1 Flange Bolt M6x16
33131-BDH0-E000 Front Left Headlight Bracket GB/T6187.1-2000 M6 Flange Nut M6
38110-BCA0-E000 Horn A13-3605010FA ECU
KN104010900 Horn Switch GB/T16674-1996 M8x2 Flange Bolt M8x20
35900-BDE0-0000 Cigarette Lighter GB/T6187.1-2000 M8 Flange Nut M8
3510A-BDH0-0000 Triple Switch KL008070000 Winch Assy
KN104050000 Speedometer KL008070100 Winch Controller
KN104050100 Speed Sensor Cable KL008070200 Winch
KN104020000-3 Wire Harness KL008070300 Winch Switch
A13-3724180FB Engine Harness KN004030000 Relay
KN001290100 Anode Battery Clip KN006030000 Fuse 30A
KN001290200 Cathode Battery Clip KN006040000 Fuse 20A
KN104080000 Flasher Relay KN006050000 Fuse 10A
KN004040000 Main Relay KN006060000 Fuse 15A
KN004010000 Battery
50329-BDE0-0000 Battery Rubber Strap
33701-BDH0-E000 Tail Light / Brake Light
88
89
Seats & Safety Belts
90
# Q # Q
Kit 1 1 2
1 1 2 2
2 2 3 2
4 2
5 8
6 8
7 8
Seats, Safety BeltsKits & Individual Parts Reference Items Only
Item # Description Item # Description
200-J012 Seat Track Assy (3-7) 77210-BDH0-0000 Seat
77210-BDH0-0000 Seat 77220-BCC0-E000 4-Point Safety Harness
77220-BCC0-E000 4-Point Safety Harness 77210-BDH0-0001 Track with Release Lever
77210-BDH0-0002 Track without Release Lever
GB/T16674-1996 M8x6 Flange Bolt M8x70
GB/T6187.1-2000 M8 Flange Nut M8
KN101150000 Steel Bush 8.5x20x50
91
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