M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 1
1.0 EXECUTIVE SUMMARY
M/s. Kalyani Corporation is located at Plot No. 906/23, GIDC Panoli, Ankleshwar-393002,
District: Bharuch, Gujarat. The unit has valid CCA No. 62500 which is valid till 07.02.2019 for
manufacturing of Inorganic Chemical. The unit has decided to manufacture API Intermediates.
Total existing production capacity is 190.0 MT/Month. After expansion, total proposed production
capacity will be 538 MT/Month.
The proposed products by the unit fall in the Schedule attached to the EIA Notification, i.e. Project
No. 5(f), Synthetic Organic Chemicals. The site is situated in notified industrial estate, Panoli,
Dist: Bharuch so, it is categorized as category A.
The details of products are given below Table 1.
TABLE: 1
LIST OF EXISTING AND PROPOSED PRODUCTS
Sr.
No.
Product Name Existing as per
CCA AWH-
62500 Quantity
MT/M
Proposed
Quantity
MT/M
Total Quantity
after proposed
expansion
MT/M
1. Ammonium Chloride 190 0 190
2. Sodium 2 ethyl Hexanoate 0 10 10
3. Cocamidopropyl Betanine 0 50 50
4. Glycerol Monostearate 0 50 50
5. Sorbiton Monooleate 0 50 50
6. 1 H 1,2,4 Triozole 0 10 10
7. 4 Amino 1,2,4 Triozole 0 10 10
8. Sorbiton Monostearate 0 50 50
9. Sulphanilic Acid 0 100 100
Total 190 330 520
By Products
1. Titanium Dioxide 8 10 18
Total 198 340 538
1.1COST OF PROJECT
The expansion will be carried out at existing plot in GIDC Panoli .The expected cost of project is
Rs. 110 Lacks.
1.2 LAND
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 2
The total plot area of the unit is 780 sq. mtr. The green belt area will be 111 sq.mtr.
1.3 FUEL CONSUMPTION
As per CCA
As per CCA, the unit is using 100 Nm3/Day of Natural Gas for IBR boiler.
Proposed scenario
The unit has proposed one Natural Gas or LDO/FO based boiler of 1 TPH, Natural Gas or
LDO/FO based TFH 2, 50,000 Lack K Cal and one D.G set of 100 KVA. Natural Gas & LDO/FO
consumption for proposed boiler will be 33NM3/hr & 25 lit/hr respectively. Natural Gas
consumption for proposed Thermic Fluid Heater will be 33 NM3/Hr.
1.4 ELECTRICITY CONSUMPTION
The unit have electricity from Daxin Gujarat Vij Company Ltd. The existing electricity
consumption is 45 KVA. Proposed electricity consumption is 35 KVA. After expansion total
electricity consumption will be 80 KVA.
1.5 WATER CONSUMPTION
As per CCA
The source of water is GIDC water supply system. As per consent, the unit is using 1.5 KLD total
freshwater. The water consumption for industrial purpose is 1 KL/day. The water consumption for
the domestic purpose is 0.5 KL/day.
Proposed Scenario
The total water consumption after expansion, the unit will use total 25 KLD (22 KLD Fresh Water
& 3 KLD Recycled) for Industrial Purpose. For domestic & gardening purpose unit will use 2
KLD fresh water.
A detail of water consumption & water balance diagram is attached as Annexure – 7.
1.6 WASTE WATER GENERATION, TREATMENT & DISPOSAL
As per CCA
As per CCA, the industrial waste water generation is NIL and Domestic waste water is 0.4 KLD.
The domestic effluent is disposed off through soak pit/septic tank.
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 3
Proposed scenario
Due to proposed expansion, total industrial effluent generation will be 4 KLD. Due to proposed
expansion, additional sewage generation will be 1 KLD.
Proposed effluent is treated in unit’s own ETP. The ETP treated water 4 KL/Day will be reused/
recycled in process. Domestic effluent 1 KLD will be disposed through septic tank/ soak pit.
1.7 GASEOUS EMISSION
As per consent
As per CCA, the unit has one Boiler stack. Process stack is attached to Process Reactor to scrub
HCL & CL2.
Proposed scenario
Now, the unit has proposed one boiler of 1TPH, one Thermic Fluid Heater of 2, 50,000 Lack K
Cal and a D.G set of 100 KVA. Thus there will be proposed one boiler stack having height 30 m,
one boiler stack having height of 11.5 meter and two D.G sets stack having height 11 m.
For proposed expansion, there will be each stack attached to Fluid Bed Dryer, Tray Dryer &
Reactor. To control the process emission, i.e. PM, H2S, VOC, Cl2 & HCL, unit has installed Bag
Filter, Water Scrubber, Charcoal Tower & Caustic Scrubber respectively.
1.8 HAZARDOUS WASTE MANAGEMENT
As per consent
As per CCA, there will be generation of Discarded bags/liners (2.000 MT/Year).
Proposed scenario
After proposed expansion, details of total quantity of hazardous waste generation are covered here.
There will be generation of Discarded bags/liners (4 MT/Year), Used Oil (0.2 MT/Year), Process
ETP Sludge (12 MT/Year).
ETP waste/sludge will be disposed to TSDF site. Used oil will be sent to registered recyclers.
Discarded containers/Bags/Liners will be sale to authorized recycle.
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 4
2.0 INTRODUCTION
2.1 THE PROJECT
M/s Kalyani Corporation is incorporated in the year of 2007.The unit is mainly into manufacturing
of Inorganic Chemicals.
M/s. Kalyani Corporation has obtained CCA No.: 62500, has valid CCA till 07/02/2019 for
manufacturing of Inorganic Chemical listed in Table no.1.
2.2 PROJECT PROPONENT
M/s. Kalyani Industries is mainly into manufacturing of Inorganic Chemicals. We fulfill export as
well as domestic market. We have 20 years of experience in chemical manufacturing.
TABLE: 2
CONTACT DETAILS OF PROPRIETOR
Sr.
No. Name of the Proprietor Address Contact No.
1. Balasaheb Kadlag 30, Akash Villas Co operative
Housing Society, Nr. GIL
Colony, Ankleshwar GIDC,
Ankleshwar
8155067212
The directors of the company have good experience in handling the production management,
financial management and all the allied areas.
2.3 NATURE OF PROJECT
The project is developed on principle of unit operations. The proponent has proposed to expand the
unit in a way that it carries out various unit operations. The design is made based on requirement
of unit operations rather than based on individual products. Once products are standardize, market
is developed, expected specifications are meet and knowhow will be transferred to other units.
2.4 MARKET FEASIBILITY
The proposed project shall bring in additional quantity for domestic /export market.
3.0 PROJECT DESCRIPTION
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 5
3.1 TYPE OF PROJECT
The proposed project is not including any interlinked and interdependent projects.
3.2 PROJECT LOCATION
The proposed project site is located at plot No. 906/23, GIDC Industrial Estate, Panoli, Dist.
Bharuch in the state of Gujarat. It is approximately 20 km distance from district head quarter
Bharuch. The approximate geographical positioning of the project site is at Latitude:
21°33’32.86”N, Longitude: 72°59’25.24"E. The location of the project site can be identified from
the location map shown in Figure -2.
The salient features of the location of the project site are presented in below Table.3.
TABLE: 3
SALIENT FEATURES OF THE PROJECT SITE
Particular Details Distance from Site
Villages Shanjali 0.488 Km E
Approx. Geographical positioning Latitude:
Longitude: 21°33’32.86”N
72°59’25.24”E
Nearest City Ankleshwar
Bharuch
9 Km NE
16 Km NE
Nearest Railway line/ Railway
station
Panoli 0.96 Km N
Domestic Airport Surat 55 Km S
International Airport Ahmedabad 180 Km N
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 6
FIGURE: 1
LOCATION OF THE PROJECT SITE
Ankleshwar Industrial area
Panoli Industrial area
Jhagadia industrial area
Priaman CETP
Canal
Piraman to Katiyajal Effluent
Pipe
Jhagadia to Piraman CETP
Panoli toPiraman CETP
Diffuser Point
PROJECT SITE
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 7
FIGURE: 2
AERIAL VIEW OF THE 5 KM RADIAL PERIPHERY FROM THE PROJECT SITE
3.3 SITE SELECTION
The site/plot has located in the notified industrial estate, Panoli. So, the project proponent did not
consider any other alternative site for proposed expansion. The unit has already established
inorganic chemical manufacturing facility. In same facility, they have proposed to carry out
proposed product to manufacture.
3.4 NEIGHBOURING INDUSTRIES
The industry is located in an area, which is already industrialized. The industries in the vicinity of
the proposed project are given in the Table 4:
TABLE: 4
NEARBY INDUSTRIES IN THE VICINITY
Sr.
No.
Name of Industry Address Directions Distance
(m)
1. Radheshyam Enterprise Plot No. 906/22, Panoli
GIDC Estate, Dist. Bharuch
E Adjoining Plot
2. Shakti Industries Plot No. 906/24, Panoli W Adjoining Plot
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 8
GIDC Estate, Dist. Bharuch
3. P.J. Shah & Company Plot No. 906/14, Panoli
GIDC Estate, Dist. Bharuch
N 10 meter
4. S.S. Engineering Plot No. 907/2, Panoli GIDC
Estate, Dist. Bharuch
S Adjoining Plot
3.5 SIZE OF PROJECT
The expected cost of proposed project is Rs. 110Lacks.
New Plant and machinery installations will also have to be acquired and to be installed.
Environment Protection and safety systems have also been considered in planning the Cost
Projection. Green belt development, provision of fire extinguishers etc. are also calculated. The
following table shows the break-up of the proposed project cost.
TABLE: 5
CAPITAL COST OF PROJECTION
Sr. No. Purpose Total (Rs. In Lacks)
1. Land 11
2. Building 30
3. Plant and Machinery 50
4. Q.A. Lab set up 10
5. Environment Protection & Safety 9
a) Effluent treatment Plant 4
b) Safety Equipment (PPE, fire extinguishers,
Ventilation, etc.)
2
c) Green belt development 2
d) Fire 1
Total 110
3.6 PROCESS TECHNOLOGY
Process details like process description for each grade of products are covered separately in
Annexure-6 of Form-I.
3.7 RAW-MATERIALS
Details of raw-material consumption are covered in Annexure-5 of Form-I.
3.8 RESOURCE OPTIMIZATION/RECYCLING AND REUSE
The unit will use 4 KL/day of recovered water from process in process itself.
3.8.1 SOLVENT RECOVERY SYSTEM
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 9
A solvent recovery system comprises of two stage heat exchangers and unit will follow the solvent
recovery guideline.
3.9 RESOURCE REQUIREMENTS
3.9.1 LAND
The plot has been purchased by M/s. Kalyani Corporation from GIDC. The total plot area of the
unit is Area 780 sq. mtr.
3.9.2 BUILDING
There will be new building construction work related to proposed expansion.
3.9.3 POWER AND FUEL
The unit’s power and fuel requirement is provided in Table 6. There will not be any increase in
fuel consumption.
TABLE: 6
POWER AND FUEL REQUIREMENT
Sr.
No.
Particulars Existing
requirement as
per CCA AWH
62500
Proposed
requirement
Total
requirement
after expansion
Remark
1. Electricity 45 KVA 35 KVA 80 KVA Will be met
through Electricity
company
2. Natural gas 100 NM3/Day 800
NM3/Day
900 NM3/Day Will be supplied
by Gujarat Gas
company Ltd.
3. LDO/ FO 0 450 Lit/Day 450 Lit/ Day Local Supplier
4. Diesel (in case
of power
failure, DG set
will be
operated)
0 30 Lit/Hr 30 Lit/ Hr Local suppliers
* LDO/ FO will be used in case of non availability of Natural Gas
3.9.4 WATER
As per CCA-62500, average daily fresh water consumption of the unit is about 1.5 KL/day. Total
water consumption will be 25 KL/day (22 KL/day of fresh water + 3 KL/day of recycled water)
after proposed expansion. Stream wise bifurcation of water consumption is given in Table 7.
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 10
TABLE: 7
DETAILS OF WATER CONSUMPTION
Sr.
No
Particulars Existing Water
Consumption
(As per CCA-
No:-AWH-62500)
KL/Day
Proposed Water
Consumption
(As per proposed expansion)
KL/Day
Total
Water Consumption after
Expansion
KL/Day
Fresh Recycle Total Fresh Recycle Total
1. Domestic 0.5 1.5 0 2 2 0 2
2. Industrial
Process 0.25 1.75 3 4.75 2 3 5
Boiler 0.75 7.25 0 7.25 8 0 8
Cooling 0 10 0 10 10 0 10
Total
Industrial
1 19 3 22 20 3 23
TOTAL
(Domestic
+
Industrial)
1.5 20.5 3 23.5 22 3 25
3.9.5 MANPOWER
The manpower required for the project as well as during the construction/ commissioning activities
will be employed from the local area. The details are provided in Table 8.
TABLE: 8
DETAILS OF MANPOWER
Phase of Project Type of Labor No. of Worker
During construction Contractual 20
During commissioning Contractual 10
During operations Managerial 02
Skilled 10
3.10 MITIGATION MEASURES & EMP
Based on overall manufacturing & operation activities, the mitigation measures have been
proposed by the company for the control of the anticipated pollution load.
3.10.1 WASTEWATER MANAGEMENT
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 11
The category-wise bifurcation of the anticipated wastewater generation details is given in Table 9.
TABLE: 9
DETAILS OF WASTEWATER GENERATION
Sr.
No.
Particulars Existing Waste Water
Generation KL/Day (As
per CCA AWH -62500)
Proposed Waste
water
Generation
KL/Day
Total Waste
Water
Generation
after expansion
KL/Day
1. Domestic 0.4 0.6 1
2. Industrial
Process 0 4 4
Boiler 0 0 0
Cooling 0 0 0
Total Industrial 0 4 4*
TOTAL (Domestic +
Industrial)
0.4 4.6 5*
* Out of 5 KLD waste water generation , 4KLD generated waste water will be reused in process &
1 KLD domestic waste water will be disposed through Soak Pit/ Septic Tank. Hence, Unit will
maintain Zero Liquid Discharge
3.10.1.2 Wastewater Characteristics
Existing & proposed effluent characteristic before treatment and after treatment in ETP is covered
in as under.
TABLE: 10
DETAILS OF EXISTING AND PROPOSED EFFLUENT CHARACETERISTICS
BEFORE AND AFTER TREATMENT
Sr.
No. Parameters Units
Standards
prescribed
Before
Treatment After Treatment
1 pH -- 7 8 7
2
Total
Dissolved
Solids
mg/l 25 500 < 20
3 Ammonical
nitrogen mg/l 75 250 < 50
4 B.O.D.5
days at 20°C mg/l 1000 150 < 20
5 C.O.D. mg/l 3500 mg/l 4000 < 3500
M/S. KALYANI CORPORATION, PANOLI.
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3.10.1.3 Wastewater Treatment & Disposal
A detail of existing & proposed effluent treatment plant (ETP) is covered in Annexure-7.
3.10.2 GASEOUS EMISSIONS & CONTROL
The fuel consumption detail and air pollution control measures are covered under Table 11.
TABLE: 11
DETAILS OF FUEL GAS EMISSIONS
Existing Flue Gas Emission as per CCA -62500
Sr.
No.
Stack
attached
to
Stack
Height
(m)
Type of
fuel
Fuel
consumption
Type of
emission
Permissible
Limit
APCM
1. Boiler 11.5 Natural
Gas
100 NM3/Day PM
SO2
NO2
150 mg/Nm3
100 ppm
50 ppm
---
Proposed Flue Gas Emission
1. Steam
Boiler
(1 TPH)
30 m Natural
Gas
OR
33 NM3/hr
800
NM3/Day
PM
SO2
NO2
150 mg/Nm3
100 ppm
50 ppm
---
LDO/FO 25 Lit/Hr
2. TFH
(2,50,000
Kcal/Hr)
11 m Natural
Gas
OR
33 NM3/hr
800
NM3/Day
SPM
SO2
NO2
150 mg/Nm3
100 ppm
50 ppm
---
LDO/FO 25 Lit/Hr
3. D.G.Set
(100
KVA)
(1Nos.)
11 m Diesel 30 Liter/Hr SPM
SO2
NO2
150 mg/Nm3
100 ppm
50 ppm
Adequate
Stack Height
FLUE GAS EMISSION AFTER PROPOSED EXPANSION
1. Boiler 11.5 Natural
Gas
100
NM3/Day
PM
SO2
NO2
150
mg/Nm3
100 ppm
50 ppm
---
2. Steam
Boiler
(1 TPH)
30 m Natural
Gas
OR
33 NM3/hr
800
NM3/Day
PM
SO2
NO2
150
mg/Nm3
100 ppm
50 ppm
---
LDO/FO 25 Lit/Hr
M/S. KALYANI CORPORATION, PANOLI.
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3. TFH
(2,50,000
Kcal/Hr)
11 m Natural
Gas
OR
33 NM3/hr
800
NM3/Day
SPM
SO2
NO2
150
mg/Nm3
100 ppm
50 ppm
---
LDO/FO 25 Lit/Hr
4. D.G.Set
(100
KVA)
(1Nos.)
11 m Diesel 30 Liter/Hr SPM
SO2
NO2
150
mg/Nm3
100 ppm
50 ppm
Adequate Stack
Height
3.10.2.2 PROCESS EMISSIONS
The process gas emissions from the existing and proposed manufacturing activities are given in the
Table 12.
TABLE: 12
DETAILS OF PROCESS GAS EMISSIONS
Sr.
No.
Stack
Attached To
Stack
Height(m)
Air Pollution
Control System
Parameter Permissible
Limit
1. Fluid Bed
Dryer (1 Nos.)
30 m Bag Filter PM 150 mg/Nm
3
2. Tray Dryer (1
Nos.)
30 Bag Filter PM 150 mg/Nm
3
3. Vent attached
to reactor
25 Water scrubber
Charcoal Tower
H2S
VOC
40 mg/Nm3
---
4. Vent attached
to reactor
18 Water Scrubber &
Caustic Scrubber
Cl2 09 mg/Nm3
5. Vent attached
to reactor
HCL 20 mg/ Nm3
3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT
The following type of hazardous waste will be generated from the operational activities. All the
waste will be stored separately in a designated storage area.
TABLE: 13
DETAILS OF HAZARDOUS WASTE
Sr.
No.
Name of
Hazardous
Waste
Category Existing
Quantity as
per CCA
62500
MT/Year
Proposed
Quantity
MT/Year
Total
Quantity
after
proposed
expansion
MT/Year
Mode of Disposal
M/S. KALYANI CORPORATION, PANOLI.
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1. Effluent
Treatment Plant
Sludge
35.3 0 12 MT/Y 12 MT/Y Collection, Storage,
Transportation &
disposal at TSDF site.
2. Used Oil 5.1 0 0.2 MT/Y 0.2 MT/Y Collection, Storage,
Transportation & sale
to authorized vendor.
3. Empty Barrels/
Containers/
Liners
Contaminated
with hazardous
chemicals/ wastes
33.1 2.00 2.00
MT/Y
4.00 MT/Y Disposal by reuse or
incineration in common
incinerator of BEIL,
Ankleshwar
3.10.4 NOISE CONTROL & ODOUR
Ear plugs will be provided to the operating personnel in boiler room. Low noise generating
equipments will be selected. Adequate engineering controls will be implemented to avoid noise
pollution.
The following steps will be taken for odour control.
• Raw-material feeding will be carried out by pumps and in close loop system.
• All reactions will be taken in closed reactor system.
• Roof top ventilation will be provided in the entire plant area.
• Regular monitoring will be done of piping and fittings for checking of any leakages.
3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS
The storage and mode of transport of chemicals will be done as per detailed MSDS and chemical
hazards guide (NIOSH) for the hazardous chemicals.
Few chemicals to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the
Schedule-1 of the MSIHC Rules, as amended in 2000.
3.10.6 HEALTH AND SAFETY MEASURES
Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the
Schedule-1 of the MSIHC Rules, as amended in 2000.
Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of large
volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of MSIHC
Rules.
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4.0 SITE ANALYSIS
4.1 CONNECTIVITY
Panoli estate is connected with Ankleshwar. Ankleshwar is known for Pigment and Pharmaceutical
Industry. Ankleshwar is connected by Indian National Highway 8 (Mumbai to New Delhi) and by
the Western Railway Division of Indian Railways. The railway division runs the broad gauge train
services to Rajpipla. The 133-year-old Golden Bridge connects Ankleshwar to Bharuch across
the Narmada on the station front while a new bridge connects the highway, the other bridge on the
highway is now ready to use. Ankleshwar railway station is centrally located at the intersection of
NH8 & Station Road. Ankleshwar City Bus stand is located on Station Road (i.e. located in the
City, the western section).Development projects of Ankleshwar Airport & City Bus are in last
stage.
4.2 LAND USE AND LAND OWNERSHIP
The proposed project site is located at Plot No. 906/23, GIDC Estate, Panoli, Dist: Bharuch, State:
Gujarat. The total plot area of the unit is 780 sq. meter. Land ownership is with project proponents.
The geographical location is Latitude:21°33’32.86”N,Longitude 72°59’25.24”E.
4.3EXISTING LAND USE
The proposed project site is located at Plot No. 906/23, GIDC Estate, Panoli, Dist: Bharuch, State:
Gujarat. The plot is notified by GIDC for industrial purpose.
4.4 EXISTING INFRASTRUCTURE
The project is located in a well-developed zone, which have all essential facilities such as well-
connected road network with ease of transportation, arrangement for supply of water and power to
industries, effluent disposal facilities etc.
4.5 SOIL CLASSIFICATION
The soils of the district are derived from the Deccan trap which is main rock formation of the
district. The soil of the district can be classified as light, medium and heavy according to depth,
texture and location. There is sandy loam to loamy in texture, brownish black in color.
4.6 CLIMATE DATA
Based on the meteorological data, wind rose have been prepared for the summer season period
between the OCTOBER 2016 to DECEMBER 2016. The wind rose diagram prepared from same
data is shown at Figure 3.
M/S. KALYANI CORPORATION, PANOLI.
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TABLE: 14
METEOROLOGICAL DATA
(Data from Indian Meteorological Department, Ahmadabad, Station:-Vadodara)
Month -- Temp. (°C) Relative
Humidity (%)
Wind Speed
km/hr
October-16 Min. 23 28 0
Max. 35 94 13
Average 29 61 6.5
November-16 Min. 20 24 0
Max. 34 51 10
Average 27 37.5 5
December-16 Min. 17 23 0
Max. 32 52 11
Average 24.5 37.5 5.5
FIGURE: 3
WIND ROSE DIAGRAM FOR PERIOD OF OCTOBER-2016 TO DECEMBER-2016
Observation: It was observed that wind is blowing mainly towards the SW direction from NE.
average wind speed was 2.38 m/s with calm winds recorded to be 10.6%.
M/S. KALYANI CORPORATION, PANOLI.
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4.7 SOCIAL INFRASTRUCTURE
Population density and sex ratio of Bharuch District was reported 238 persons/sq.km. and 920
females per 1000 males respectively in 2011 census report. Total literacy of Bharuch District was
found 81.51 %.The basic amenities like primary and secondary education schools, community
health workers, primary health sub centre, private practitioners, primary health centre, maternity
and child welfare, dispensaries, T.B clinic, family welfare centre, hospital, drinking water,
transportation facilities, electricity , telephone etc. are available.
5.0 PLANNING BRIEF
5.1 PLANNING CONCEPT
Panoli is largely an industrial area dominated by large scale industries, especially chemical Plants.
Government agencies provide many basic facilities like uninterrupted water supply, power and
road network.
5.2 POPULATION PROJECTION
As per provisional reports of Census India, Population of Bharuch District in 2011 is 1,551,019.
Population of male and female are 805,707 and 713,676 respectively. The sex ratio of Bharuch city
is 920 females per 1000 males.
In education section, total literates in Vadodara District are 2,893,080 of which 1,614,087 are
males while 1,278,993 are females. Average literacy rate of Vadodara district is 78.92%.
5.3 LAND USE PLANNING
The proposed project is in the established GIDC industrial area. This is not a prime agriculture
land.
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND
The M/s. Kalyani Corporation shall get water from GIDC water supply scheme. So there will be
no additional stress on ground water resources and there will be no adverse effect on the ground
water resources available in the nearby area.
The unit has proposed 80 KVA connected load form DGVCL. The transportation facilities will
also expect to improve due to increase in the movement of workers and raw material and finished
products.
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5.5 AMENITIES/FACILITIES
The available basic amenities are as under:
Education Facilities:
All the villages have a minimum of one primary school.
Medical Facilities:
All the surrounding villages have medical facilities.
Drinking water Facilities & Power Supply:
All the villages have potable water supply and in 100% area the drinking water is supplied through
taps, wells and tube wells. All the villages have power supply facilities in the study region.
Post, Telegraph & Telephone facilities
The information collected clearly indicates that the infrastructural facilities are provided by
respective government agencies for the development of this area. For communication purpose, post
office and phones are available in most of the villages.
Transport Facilities:
Bus services are available in all the villages of the study region within 5 km area and are the most
preferable mode of transport in the region. Auto-rickshaw is also used as transport facility.
Villages are connected with paved roads. All the surrounding area is covered with 108 emergency
facilities.
6.0 PROPOSED INFRASTRUCTURE
6.1 PROCESSING AREA
The process area will cover plant area like GMP Block, Intermediate Block, ETP and utilities. The
process area covered by the unit at ground level will be 150 sq.m.
6.2 NON PROCESSING AREA
The non process area will cover Electrical panel room, CCOE area, Warehouse-solid & liquid,
TOC Room, canteen, water tanks-all, Cold Room, Security cabin & OHC Room, HT Yard and
surrounding area-utility & main, Admin Block, Scrap yard, open area near H2 plant, BHP Gully
and all roads and passages, contractor sheds, Parking area etc. The non process area covered by
unit at ground level will be around 500 sq. m.
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 19
6.3 GREEN BELT
Out of the total land area of 780 sq. meter approximately 111 sq. meter (14 %) will be utilized for
green belt development.
6.4 SOCIAL INFRASTRUCTURE
The availability of basic amenities is covered as under:
Training & Education: All the employees will be trained and educated periodically about the
hazardous nature of chemicals used in the process. Also, training for firefighting, work permit
system, first aid, safe handling of hazardous chemicals and integrating safety, in all activities.
Medical facility: Pre-employment medical checkup at the time of employment. In order to safe
guard the health of the employees, all the employees undergo periodic health checkup.
Drinking water: There will be provision of Aqua Guard/R.O. at different places to provide
purified water for drinking purpose.
Catering Service: The unit will provide basic food facility for workers.
Telegraph & Post: There will be provision of telephone, fax & internet facility.
Power supply: There will be total connected load of 80 KVA from DGVCL.
6.5 CONNECTIVITY
Ankleshwar estate is well connected by rail and road to rest of country.
6.6 DRINKING WATER MANAGEMENT
Average daily water consumption of unit will be 2 KL/Day for domestic purpose. The entire water
requirement will be meeting through GIDC water supply system.
6.7 SEWAGE SYSTEM
The sewage will be treated in soak pit.
6.8 INDUSTRIAL WASTE MANAGEMENT
The hazardous waste like ETP waste, Spent Oil and Discarded containers will be generated from
the proposed activity. The hazardous waste management and disposal is shown in Table 14.
6.9 SOLID WASTE MANAGEMENT
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 20
The record of hazardous and non Hazardous waste solid waste like Personal Protective Equipments
and Broken Glassware etc. will be mentioned.
6.10 POWER REQUIREMENT & SUPPLY
The unit will use total 80 KVA electricity connected load from DGVCL.
7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN
The proposed project is located in Plot No. 906/23, Panoli GIDC, Panoli, Dist: Bharuch, State:
Gujarat. There will be no any human settlement affected by proposed project. So, there is no
requirement of any R & R Plan.
8.0 PROJECT SCHEDULE & COST ESTIMATES
8.1 PROJECT IMPLEMENTATION SCHEDULE
TABLE: 15
PROJECT IMPLEMENTATION SCHEDULE
Project implementation schedule after getting NOC from GPCB
Sr. No. Activity Required Period
1. Civil work Immediately after getting NOC
2. Procurement of machinery 6 month after getting NOC
3. Eraction & installation of
machinery
Immediately after competition of activity no.2
4. Trial of machinery &
equipment
Within 1 months after competition of activity no.3
5. Commercial activity 6 months after competition of activity no.4
8.2 ESTIMATED PROJECT COST
Project cost for proposed expansion will be Rs. 110 Lacks. Details for estimated project cost are
covered in above Table no 7.
9.0 ANALYSIS OF PROPOSAL
M/S. KALYANI CORPORATION, PANOLI.
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 21
All the manpower is utilized from local region around Ankleshwar. Company shall also try to
provide indirect employment opportunities by availing local contract services during transportation
during operational phase.
The company intends to donate 5% of the profit to agencies like NGOs or social welfare societies
for projects carried out in nearby village for their welfare and upliftment.
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