Automatic nozzle DN 19, for owrate max. 55 -70 l / min. (dependingon various pressure criteria e.g.spout and hose size). HiFlo type upto 80 l/min. depending on optimizedhydraulics.

Working pressure 0,5 to 3,5 bar.Temperature range -20° to + 55°C.

Suitable f.gasoline (also with ethanolcontent), diesel, fuel oil, biodiesel.Not suitable for viscous oils.

STANDARD SPECIFICATION:

Venturi type automatic shut-owithsafety cut-out attitude valve. Built-incheck valve. 2-speed lever latchwith removable latch pin EB 280.Body and hose inlet of aluminium.Spout of aluminium, tip of stainlesssteel. Easy rotating swivel, swivelnut of stainless steel. Lip seal, O-rings + diaphragm of polyurethaneand NBR. Guard of composite plas-tic. Inner parts of brass, stainlesssteel, acetal resin and Peek. Scu-guard and comgrip of PVC. Prod-uct Sleeve EK 043 of polyurethane.

Weight: ~~ 1,0 kg.

Meets EN 13012 . Fulls therequirements of safety andWeights and Measures .ATEX (Ex II 1G) certicate no.:SIRA 03ATEX9 487U.TÜV approval P-TÜ7-01930.

2008Revision 6.2009

R

2009

IGGA

2009

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Automatic - ZVA Slimline 2

AUTOMATIC NOZZLE ZVA SLIMLINE 2

ZVA Slimline 219 ZVA2 1.0

16 ZVA2 1.0 R

19 ZVA2 3.0

16 ZVA2 3.0 R

19 ZVA2 3.1

16 ZVA2 3.1 R

19 ZVA2 3.4

16 ZVA2 3.4 R

19 ZVA2 4.0

16 ZVA2 4.0 R

19 ZVA2 4.1

16 ZVA2 4.1 R

19 ZVA2 4.3

16 ZVA2 4.3 R

19 ZVA2 4.4

16 ZVA2 4.4 R

19 ZVA2 4.5

19 ZVA2 6.0

16 ZVA2 6.0 R

19 ZVA2 6.4

16 ZVA2 6.4 R

16 ZVA2 6B.1 R

19 ZVA2 6B.4

16 ZVA2 6B.4 R

Construction DetailsMaterials . Weight

GuardStyle

No.

HoseInlet

G

SpoutSize

DN [mm]

PartNumber

TypeSection

1

3

4

6

6B

5

R 1" AG1" BSP male Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

Form R

reduced

R 1" AG1" BSP male

R 1" AG1" BSP male

R 1" IG1" BSP female

R 1" AG1" BSP male

3/4" NPT IG3/4" NPT female

R 3/4" IG3/4" BSP female

R 3/4" IG3/4"BSP female

R 3/4" IG3/4"BSP female

R 3/4" IG3/4 "BSP female

R 1" IG1" BSP female

1" NPT IG1" NPT female

R 1" IG1" BSP female

~185

mm

ZVA2 3.0

ZVA2 4.1 R

ZVA2 6.4

ZVA2 6B.4 R

StandardDN 19Standard spout

DN 16Spout 'R'for unleaded

ZVA2 4.0

~185

mm

ZVA2 1.0

replaces ZVA Slimline

GA

3

2009

GA

2009

6

2009

IG

R

6B

2009

IG

usable

length

OD25OD21

NEW

ZVA 25.1

ZVA 25.2

ZVA 25.3

ZVA 25.3 M

ZVA 25.4

ZVA 25.41

(ZVA 25.45)

ZVA 25.4 M1

ZVA 25.61

ZVA 25.6 B

ZVA 25.8

ZVA 25.8 DM rm

1986Revision 3.2008

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Construction Details Guard Hose Inlet PartMaterials . Weight Style Thread Type + Size Number

No. G Type

R 1" AG1" BSP male

R 1" AG1" BSP male

R 1" AG1" BSP male

R 1" AG1" BSP male

R 1" AG1" BSP male

R 1" IG1" BSP female

1" NPT IG1" NPT female

R 1" IG1" BSP female

R 1" IG1" BSP female

R 1" AG1" BSP male

R 1" AG1" BSP male

R 1" AG1" BSP male

ZVA 25 . . . 5 bar

ZVA 25 . . . F

ZVA 25 . . . M

ZVA 25 . . . ER

SG 1" cr+ ES 239.1

With stronger main valve spring EF 362.6 for W.P. up to 5 bar

Swivel with lip seal ED 179 FS of fluorsilicone - 50°

With Safety Swivel Break SSB 25 andbreak sleeve BS 21 (black or coloured)

Steel parts replaced by stainless steel.Lever: blue rilsan coated. Diaphragm:PTFE. With fixed hose inlet "F" only

Dust cap assembly: NBR/brass. For spout ZVA 25 (31 mm OD)

Spout with Jet A1 modification

Ground cable assembly with brass clamp, wire plastic coated. 1200 mm lg

Thread-on sight glass SG 1" of brass chromated / natural glasswith inserted screen 100 mesh (ES 239.1) of stainless steel

Special type for low temperatures up to - 40° C. With O-ring EO 271 VDand diaphragm assembly EA 151 TD. Swivel with lip seal ED 179 FS

Simplified style with fixed hose inlet

Guard additionally with block magnet for Reed contacts

Seals of polyurethane

Spe

cial

Typ

es/A

cces

sori

es

Seals of Viton FKM

STANDARD SPECIFICATION:Patented venturi type automatic shut-offwith safety cut-out attitude valve. Built-incheck valve. 3-speed lever latch withremovable latch pin EB 280. Swivel hoseinlet DN 25 with pressure flushing.Screen EK 372 (25 mesh). Black cover ofsoft PVC. Body and spout of aluminium.Guard of composite material or aluminium.Internal parts of stainless steel, bronzeand acetal resin. Swivel parts of hotstamped brass. Steel parts galvanized andchromated. Seals of NBR/polyurethane.Weight ≈ 1,5 kg

1

2

3

4

6

6 B

8 D

8

ZVA 25 + special spout ER 381.9for narrow/problematic filler necks

HIFLO-Automatic nozzle DN 25 (1"), flow rate up to 140 litres/min.Working pressure 0,5 - 3,5 bar. - With stronger main valve springup to 5 bar *). For gasoline, diesel, fuel oil, petroleum, Avgas andJet-A1. Not suitable for viscous oils and water (corrosion).Special types see page 518.

AG

mal

eIG

fem

ale

ZVA 25.2

ZVA 25.41

31 Ø

ER 381.9

34,5

25

Other guards see overleaf

G

G

F

ZVA 25

A hole of 6 mm dia. is necessary to fasten theGKG and EKG on ZVA 25 (see page 537).Use aluminium guard. EKG 1200

*)

EB 280

ER 381 JET

R 1" AG ZVA 25. . .1" BSP male + SSB 25

R 1" IG ZVA 25. . .1" BSP female + SSB 25.1

with block magnet

mit Blockmagnet

with block magnet

block + round magnet

5Section

ES 239.1

Meets requirements of EN 13012, ATEXcategory EX II 1G, all European regulationsfor weights and measures and TRbF 513.German type approval: PTB No. III B/S 1804

SSB 25 Safety Swivel Break

BS 21Break Cover

ELAF

LEX R

EUSA

BLE S

AFET

Y BRE

AK

EN 13

617-2

. 200

3WAR

NING R

EASS

EMBL

Y AU

THOR

IZED

PERS

ONNE

L ONL

Y

SG 1" cr

ZVA 25 . . . LT

ZVA 25 . . . FS

ZVA 25 . . . VD

ZVA 25 . . . Vi

ER 381 JET

GKG 25 *)

EKG 1200 *)

GKG 25

3) 1) 1)

Flow Chartfor ELAFLEX ZVA AutomaticNozzles DN 16 to DN 32 ( with diesel )

526

G

EO 271

EK 147

EF 250

EA 151

EB 438EB 235

EO 379

ER 381(ER 381 U)

mit Abbruchkerbewith U-groove

ER 381.9

EB 280

Ø 31

25

34,5

EA 389

55 m

m

EB 285EF 286.2

EF 184

EF 362 EA 158.1 EF 378 EV 374EF 362.6

(f. 5 bar)

ED 179 PU 85( ED 179 FS )

EB 278

EK 145 ...

___Black . Green . Red . Blue . YellowYour Company Colour

Available ZVA produkt badges see page 512a

ED 237 U

EU 226

EC 231

EO 447

EB 384

1)

EA 243.4

Chemical resistance + operatinglimits see chemical resistancechart page 518.

EW 19-22for

EK 147

20 40 60 80 100 120 140 160 180 200

Flow rate Litres / minute

Pre

ssur

e dr

op b

ar

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

ZVAS lim

line

R(D

N16

)

ZVAS lim

line

(DN

19)

S tanda

rd

ZVA25

+E S

239.1

ZVA 25

ZVA 32 + E S 316.1

ZVA 32

EK 104

EW 27-32for

EG 377

EO 271 EG 377 EK 372 EO 348 EC 383 EU 385

5)

4)

4)

Spare Parts ZVA 25

1) Nozzle and swivel body are not supplied as spare part.

2) This old guard style should not beused for new constructions.

3) Modied EA 375 since 11/ 02,with washer EU 385 for increased l ongevity of swivel.

4) Assembly information: For insertionof the spout and screwing in ofthe hose inlet please grease thethread of aluminium body.

5) Other necessary assembly toolssee ELAFLEX spare parts pricelist.

R 1" AG EA 3751" BSP male1" IG EA 375.11" BSP female1" NPT IG EA 375.51" NPT female

G =

SSB 25 Safety Swivel Break

ZVA

25+

S S B25

ELAF

LEX R

EUSA

BLE S

AFET

Y BRE

AK

EN 13

617-

2 . W

ARNI

NG RE

ASSE

MBLY

AU

THOR

IZED

PERS

ONNE

L ONL

Y

G

M 4

2 x

1,5

BS 21Break Sleeve

2)

EG 281.1

EG 281.3M

(EG 281.4Aluminium)

(EG 281.1Aluminium)

EG 281.4

EG 281.6B

EG 281.2

EG 281.4M

EG 281.8

EG 281.3

EG 281.4W

EG 281.8 DM rm

roundmagnet

Magnet

MagnetMagnet

Dust cap assembly: NBR / brass. For spout ZVA 32 ( 39 mm OD )

2

1

ZVA 32 with exended spout ER 312.1 for easier refuelling of heli-copters, diesel locomotives, tracked vehicles and busses.Foaming is reduced and a higher degree of refuelling is achieved.

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FLE

X

STANDARD SPECIFICATION:

Patented venturi type automatic shut-offwith safty cut-out attitude valve. Built-incheck valve. 3-speed lever latch withremovable latch pin EB 280. Swivel hose inlet DN 32 with self lubricated ballbearing. Black plastic cover. Body, spout and guard of aluminium. Internalparts and swivel of bronze and hotstamed brass. Steel parts galvanized and chromated. Poppet of acetal resin.Seals of NBR /polyurethane.

Weight ≈ 2,5 kg

Screen 100 mesh, polyamide, for aviation fuel and Jet-A1.

Ground cable assy. with brass clamp, wire plastic coated. 1200 mm lg.

Spout with Jet A1 adapter

3

4

6

6 B

HIFLO-Automatic nozzle DN 32 (1¼"), flow rate up to 200 litres/min.Working pressure 0,5 - 6 bar. - For gasoline, diesel, fuel oil,petroleum, Avgas and Jet-A1. - Not suitable for viscous oils andwater (corrosion).

1986Revision 10.2007

ZV 32 (ZVA 32 without automatic shut-off in special version with"Renk" coupling for the refuelling of railroad locomotives.

ZV 32 DB, as mentioned above, additionally with Safety BreakSSB 32 and BT 32 break cover, see overleaf.

ZV 32 ... DB

ZV 32 ... DB + SSB

ZVA 32 ... ER

ZVA 32 ... LT

GKG 32 **)

ES 316.1 *)

EKG 1200 ** )

ER 312 JET

ZVA 32

Construction Details Guard Hose Inlet PartMaterials . Weight Style Thread Type + Size Number

ZVA 32.1

ZVA 32.14

ZVA 32.2

ZVA 32.24

ZVA 32.3

ZVA 32.34

ZVA 32.4

ZVA 32.44

(ZVA 32.45)

ZVA 32.6

ZVA 32.64

ZVA 32.6 B

ZVA 32.6 B 4

Spe

cial

Typ

es/A

cces

sori

es

AG

mal

eIG

fem

ale

Ø 39

~185

mm

EB 280

ZVA 32.2

ZVA 32.44

ES 316.1

R 1 1/2" AG11/2" BSP male

R 1 1/4" IG11/4" BSP female

R 1 1/2" AG11/2" BSP male

R 1 1/4" IG11/4" BSP female

R 1 1/2" AG11/2" BSP male

R 1 1/4" IG11/4" BSP female

R 1 1/2" AG11/2" BSP male

R 1 1/4" IG11/4" BSP female

11/4" NPT IG11/4" NPT female

R 1 1/2" AG11/2" BSP male

R 1 1/4" IG11/4" BSP female

R 1 1/2" AG11/2" BSP male

R 1 1/4" IG11/4" BSP female

**)

ER 312 JET

~ 275

mmsensing port

ZV 32 ... DB

MAXFLO-AUTOMATIC NOZZLE ZVA 32 ( 1¼" )

ZVA 32 special type for cold regions, with PTFE-coated diaphragmassembly EA 151 TD and EO 271 PU of polyurethane.

5Section

ER 312.1

Other guards see overleaf

Meets requirements of EN 13012.ATEX category EX II 1G, all Europeanregulations for weights and measuresand TRbF513 - German type approval:PTB No. III B/S 1873

*) Must be ordered for aircraft refuelling

For aircraft refuellingwithout removable latch pin

A hole of 6 mm dia. is necessary to fasten theGKG and EKG on ZVA 25 (see ZVF 25). Usealuminium guard.

EKG 1200

GKG 32

Construction Details . Materials Weight Hose Inlet Part Application Thread Type / Size

≈ kg Type

2011

5Section

ZVA ADBLUE AND ACCESSORIES

ZVA AdBlue :

Construction similar to ZVA Slimline

guard + comfi grip PVC, seals NBR. Spout with magnet opening. To avoid misfuellings nozzle will only open in combination with magnet adapter ELAFIX 40 for the fi ller neck.

ZVA AdBlue SS :

Like ZVA AdBlue, but body of stainless steel.

G

Ø 19 mm

with swivelEA 075 A

1" BSP male

1,05 ZVA ... AdBlue

ZVA ... AdBlue F

ZVA ... AdBlue SSB

ZVA ... SS AdBlue

ZVA ... SS AdBlue F

ZVA ... SS AdBlue SSB

Automatic nozzle ZVA DN 15 of nickel plated aluminium (ZVA AdBlue SS: stainless steel). For ˝AdBlue˝ urea solution (= DEF, Diesel Exhaust Fluid) according DIN 70070 (AUS 32). Flow rate up to 40 l/min, working pressure 0,5 - 3,5 bar, minimum pump output 20 l/min. Requirements of ISO/DIS 22241-4 are met.

ZVA AdBlueZVA AdBlue SS

ELAFIX 40 is installed by the original equipment manufacturer into a modifi ed vehicle fi ller neck, (DN 40 or larger).

Refuelling with the ZVA AdBlue nozzle is only possible in combination with the ELAFIX 40 magnet adapter. The fi xed magnetic fi eld within the fi ller neck opens the magnet switch in the spout, so misfuelling into petrol or Diesel tanks is made impossible. The fi lling of the AdBlue tank with fuel is also excluded, because petrol and Diesel spouts do not fi t into the ELAFIX 40 magnet

adapter Materials body of POM, capsulated ring magnet. Weight ≈ 65 g

Magnet adapter ELAFIX 40 for installation in r necks from DN 40. This adapter allows the refuelling of urea solution with ZVA AdBlue, without the risk of misfuellings.

ELAFIX 40ELAFIX 40

521AdBlue / DEF refuelling with misfuelling prevention

and safety cut out ball valve, check valve, 3-speed lever latch with removable latch pin EB 280, and screen EK 172. Available either with fi xed hose inlet 'F ', swivel EA 075 A or Safety Swivel Break SSB 16 SS of stainless steel.

Body of aluminium nickel plated, spout aluminium, inner parts stainless steel /plastic. Hose inlet of stainless steel.

'F'

Standard: / Guard 1

Please state required guard type - see overleaf

i. Ø19,5 mm

Ø 37 mm

~ 58 mm

Elastic fastenings

BS 16

black or blue

SSB 16 SS

Safety Swivel Break

G

G

mit Festanschluss 'F'with fi xed inlet 'F'

EG 173 A

1" BSP male

w. Safety Swivel Break

SSB 16 SS

1" BSP male

with swivelEA 075 AdBlue

1" BSP male

with fi xed inlet 'F'EG 173 A

1" BSP male

w. Safety Swivel Break SSB 16 SS

1" BSP male

1,05

1,15

1,60

1,60

1,70

EA 075 ASwivel

Special type with anti-theft device: Like ELAFIX 40, but body (POM) with basket to protect the introduction of an exit hose. Weight ≈ 70 g

~ 125 mm

Special typeELAFIX 40 ANTI-SIPHON

ELAFIX 40

ANTI-SIPHON

G

Magnet opener

Ø19 mm

522

EK 145/...

Product badges AdBlue

LPG 16 or FLUORline EFL 16 hose assembly :

We recommend the LPG 16 hose for normal use. For highest AdBlue equipment requirements,

we recommend FLUORline EFL 16 hose.

ZVA AdBlue or ZVA AdBlue SS

nozzleELAFIX 40 magnet adapter

Spare Parts ZVA Slimline AdBlue + AdBlue SS

ED 237 U

EB 280

G

M 3

4 x

1,5

EO 255

EK 138

Ø 19mm

EK 144

EO 271

EK 147

EF 250.2(EF 250)

BlackGreen · Red · Blue ·YellowYour Company Colour

50 m

m

EU 226

EC 231

EB 278

EA 243.4

EA 151

EB 438EB 235

ue ldB A

EF 162 VA EV 167 AEF 265 VAEA 158 A

EC 206 A EO 563

EG 169.1 AEA 075 A

(G 1" AG / 1" BSP male)

EO 171

2) 2)

1)

EK 145/...

EM 245

ER 041

EA 189 VA

EG 173 A(G 1" AG / 1" BSP male)

....

......

..

~ 235 mm

EF 286.2

EF 184

EB 285

EU 181

EK 172

EO 177

EG 281.8DM rmEG 281.8 B6.182 GE M4.182 GE EG 281.6

EG 281.3MEG 281.3EG 281.1 EG 281.4EG 281.2

M = Magnet

333

M = Magnet

4

8

M = Magnetrm = round magnet

86 B

1 4

6

2

EO 046

1) Nozzle body of nickel plated aluminium. Alternatively available: ZVA AdBlue SS of stainless steel. Body is not avail-able as spare part.

2) Swivel body of stainless steel / POM, are not available as spare part.

fi xed hose inlet

00,25 1/2" 13 21 60 (LC 13)

0,4 3/4" 19 27 10 16 100 80 LC 19

0,5 1" 25 34 120 LC 25

NBR

/PVC

schw

arz

. black

Compo

und

0,5 5/8" 16 26 80 SL 16 LT

0,6 3/4" 19 31 16 24 90 SL 19 LT

0,55 7/8" 21 31 100 SL 21 LT

0,8 1" 25 36 150 SL 25LT *)

0,5 5/8" 16 26 80 SL 16 LT

0,6 3/4" 19 31 16 24 90 SL 19 LT

0,55 7/8" 21 31 100 SL 21 LT

0,5 5/8" 16 26 80 SL 16 BIO

0,55 7/8" 21 31 16 24 10 SL 21 BIO

0,8 1" 25 36 150 SL 25 BIO

Coloured hoses, Slimline quality -mandrel production, two textile braids. Special colours possible.

SLIMLINE 16 . EN 1360 TYPSLIMLINE 16 . EN 1360 TYP

Type Slimline 'SL ' : The standard petrol pump hose with 2 textile braids and black cover.Coloured versions : technical data, spe ations and markings identical to black standard type.Colours stable against weathering and UV light.Due to the smooth cover and high y, all Slimline hoses are perfectly suitable for MPDhose retraction systems. Made on a quality mandrel production, vulcanised in a plastic coverprocess.With continuous and permanent laser marking.

CONTI-SLIMLINE 16 . EN 1360 TYPE 1 . TRbF 131 . Ω . PN 16 . ELAFLEX GERMANY

Type Slimline 'SL LT ' : A special low temperature type for use in cold climate regions, e.g.

*) SL 25 LT : Use for Diesel only. Suitable for cold and warm regions.SL BIO : A special type for Biodiesel according to EN 14214. Also suitable for Diesel.With continuous and permanent laser marking.

0,5 5/8" 16 26 80 SL 16

0,55 3/4" 19 30 16 24 90 SL 19

0,55 7/8" 21 31 100 SL 21

0,5 5/8" 16 26 75 80 SL16

0,55 3/4" 19 30 16 24 100 90 SL 19

0,55 7/8" 21 31 100 100 SL 21

Weight PartApprox. Number

kg /m bar bar Material mm ca./m Type

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PETROL PUMP HOSES 111

1Section

HoseSize

ID in. ID mm OD mm~~~~

' CONTI-SLIMLINE ' quality petrol pump hoses for gasoline anddiesel fuels. Also suitable for fuels with ethanol content up to E 85.Can be calibrated for electric dispensing pumps, see overleaf. Cold

C / - 40°F).

Correspond to TRbF 131/2 and EN 1360, respectively EN 13483.

Lining : Nitrile rubber (NBR), conductive, no discolourationReinforcements : Two low tensile textile braids with

crossed, interwoven conductivity strandsCover : Resistant to light cracks and oil. Materials see chart

Type "LC " is a light, non-twisting, glossy petrol pump hose. With ink stamping as seen on the right.Ideal for motor scooter dispensers and electric barrel pumps.

CONTI-SLIMLINE 16 LT . EN 1360 TYPE 1 . TRbF 131 . Ω . PN 16 . ELAFLE X G ER MANY

greenblueredyellow

greenlight blueblueredyellow

Type LCLining NBRelectr. conductive

Economy priced light weight pump hose with textile reinforcementfor gasoline, diesel, fuel oil, petroleum. Can not be calibrated.

colouredTypeSlimline'SL 'Slimline

Made in Germany

19 LT . EN 1360 TYPE 1 . TRbF 13

19 LT . EN 1360 TYPE 1 . TRbF 13

. EN 1360SLIMLINE 16 LT . EN 1360

black

synthe

ticrubb

erblack

Chl.syntheticrubb

ercoloured

syntheticrubbe

r

coloured

coloured

coloured

40-max.

80

40-max.

80

SLIMLINE 16 . EN 1360SLIMLINE 16 . EN 1360

SLIMLINE 16 . EN 1360 TYSLIMLINE 16 . EN 1360 TY

SLIMLINE 16 . EN 136SLIMLINE 16 . EN 136

SLIMLINE 16 . ESLIMLINE 16 . EN

16 24

NBR

/PVC black

Compo

und

40-max.

80

40-max.

80

40-max.

80CONTI-SLIMLINE 21 BIO-/DIESEL

CONTI-SLIMLINE 21 BIO-/DIESEL

TypeSlimline'SL LT 'SlimlineLow Temperature

TypeSlimline'BIO 'SlimlineBiodiesel

colo

ured

Chlo

rinat

edsy

nthe

ticru

bber

Wor

k.Pr

essu

re

Test

Pres

sure

Cove

r

Bend

.Rad

ius

Coil

Leng

th

112

Eichfähigkeit:

GemäßEN1360 darf dieVolumenzunahme einer frischen Schlauchleitung bei3 bar nicht mehr als 2% des Schlauchinhaltes betragen. Slimline-Schläucheerfüllen diese Norm dank ihrer dehnungsarmen Einlagen mit ausreichenderSicherheitstoleranz. Nach EN 1360 darf der Kraftstoffverlust einer Schlauch-leitung (Permeabilität) bei Prüfung mit Liquid C nicht größer sein als 12 ml /mjeTag.Unsere Schläuche erfüllen dieseVorschrift.

Kältebiegsamkeit / Flexibilität:

Zapfschläuche werden mit zunehmender Kälte steifer und unhandlicher,besonders wenn sie leer oder mit dem wenig quellenden Diesel gefüllt sind.BeiKraftstoff-Füllung (insbesondere bei Vergaserkraftstoffen) wirkt die Quellungdes Innengummi wie ein Weichmacher, der die Kälteflexibilität verbessert.

Die EN 1360 schreibt vor, dass ein frischer Kraftstoffschlauch bei - 30° C umeine Vorrichtung mit einer Kraft von max. 180 N gebogen werden kann.Unsere Slimline-Schläuche erfordern deutlich niedrigere Biegekräfte.

Slimline 'LT' - Schläuche ('LowTemperature') sind bis - 40°Cgut kältebiegsam.Sie erfüllen alle Normanforderungen der EN 1360.

Knickschutz KS / Sortentülle CS:

Zur Erhaltung der langen Lebensdauer von Slimline-Schläuchen sollte zapf-ventilseitig der Knickschutz KS aus kälteflexiblem Polyurethan vorgesehenwerden. KS verstärkt den stark beanspruchten Bereich direkt hinter derArmatur und schützt vor dem Abknicken. Da dieser Knickschutz nichtnachträglich montiert / demontiert werden kann, muss er vor Montage derSchlaucharmaturen angebracht werden.

Über den Knickschutz wird zur Farbkennzeichnung üblicherweise dieneue, kurze Sortentülle CS aus farbstabilem Polyurethan geschoben.Sie kann auch nachträglich montiert oder demontiert werden.

Farbkombinationen: neue Möglichkeiten

Durch das neue Vulkanisationsverfahren können nunmehr alle Slimline-Schlauchtypen in farbiger Version hergestellt werden.

Auch Sonderfarben sind möglich.

Aufgrund identischer technischer Daten und Qualität der farbigen undschwarzen Slimline-Schläuche ergeben sich neue Farb-Kombinations-Möglichkeiten an der Zapfsäule.

Conformity to Weights and Measures:

According to EN 1360, the dilation (volume increase) of a new hose assemblyis not allowed to be more than 2% of the hose contents at 3 bar. Slimlinehoses meet this standard with sufficient safety tolerance due to their low-tensi-le textile reinforcements. According to EN 1360 the permeation (loss of petrol)in a hose assembly should not exceed 12 ml /m per day when using Liquid C.Our hoses meet this requirement of the standard.

Low Temperature Bending Force / Flexibility:

At low temperatures petrol pump hoses become stiffer and more difficult tohandle - particularly when empty, or filled with Diesel which only causesslight swelling.When filled with gasoline the swelling of the tube acts as a pla-sticizer improving the cold flexibility.

EN 1360 specifies that a new petrol pump hose must not exceed a bendingforce of 180 N when bending the hose at -30° Celsius in a 'normed apparatus'.Our Slimline hoses clearly have a lower bending force.

Slimline 'LT' hoses ( 'Low Temperature' ) are cold flexible down to - 40° Celsius.They meet all the requirements of EN 1360.

Anti-Kinking Sleeve KS / Colour Sleeve CS:

To maintain the good longevity of Slimline hoses we strongly recommendalways ordering complete hose assemblies fitted with an anti-kinking sleeve KSat the nozzle side. The sleeve is made of black polyurethane, flexible at lowtemperatures. It reinforces and protects the hose joint area which is subjectedto high bending strains. It cannot be disassembled or retrofitted - it must bemounted prior to assembling the hose fitting.

For grade and company colour identification, the new short Colour Sleeve CSof polyurethane can be pushed over the anti-kinking sleeve . It can beretrofitted or disassembled.

Colour Combinations: New Possibilities

Because of the new vulcanising process, all Slimline hose types can nowbe produced with a coloured outer cover.

Special colours are possible upon request.

Due to the same technical data and quality of black and coloured Slimlinehoses, oil companies now have the possibility to have many more new colourcombinations on the dispenser.

Product Sleeve EK 043 (ZVA Slimline 2 / Slimline 2GR )rot · grün · blau · schwarz · gelb · Sonderfarben

___Product Sleeve EK 043 (ZVA Slimline 2 / Slimline 2GR )

red · green · blue · black · yellow · special colours

Spritzschutz EK 652 (ZVA Slimline 2 / Slimline 2GR )Spritzschutz EK 650 (ZVA Slimline),

Spritzschutz EK 651 (ZVA Slimline 'T' / ZVA 200GR)schwarz · grün · rot · blau · gelb · Sonderfarben

___Splash Guard EK 652 (ZVA Slimline 2 / Slimline 2GR)

Splash Guard EK 650 (ZVA Slimline),Splash Guard EK 651 (ZVA Slimline 'T' / ZVA 200GR)

black · green · red · blue · yellow · special colours

Sortentülle CS 16 (für Schläuche DN 16),Sortentülle CS 21 (für Schläuche DN 19 + 21)schwarz·grün·rot·blau·gelb·orange·Sonderfarben

siehe Katalogseite 211___

Colour Sleeve CS 16 (for hoses DN 16),Colour Sleeve CS 21 (for hoses DN 19, DN 21)

black·green·red·blue·yellow·orange·special colourssee catalogue page 211

Produkt-Plaketten EK 145über 500Motive lieferbar - siehe Seite 512 a

___Product Badges EK 145

more than 500 designs available - see page 512 a

Knickschutz KS 16 (für Schläuche DN 16),Knickschutz KS 21 (für Schläuche DN 19, DN 21)

schwarz · Sonderfarben - siehe Seite 211___

Anti Kinking Sleeve KS 16 (for hoses DN 16),AntiKinkingSleeveKS21 (forhosesDN19,DN21)

black · special colours - see page 211

Schutzüberzug EK 044 (ZVA Slimline 2 / Slimline 2GR )Schutzüberzug EK 144 (ZVA Slimline),Schutzüberzug EK 104 (ZVA 200GR)

schwarz · grün · rot · blau · gelb · Sonderfarben___

Scuffguard EK 044 (ZVA Slimline 2 / Slimline 2GR)Scuffguard EK 144 (ZVA Slimline),Scuffguard EK 104 (ZVA 200GR)

black · green · red · blue · yellow · special colours

Slimline - ZapfschläuchesieheVorderseite;

für Gasrückführung siehe Seiten GR 11-14___

Slimline Petrol Pump Hosessee overleaf;

for vapour recovery see pagesGR 11-14

Schlauchverschraubungensiehe Katalog S.203-205

___Hoses fittings

see catalogue pages 203-205

XTW 63 . EN 17

PN 20 . TW 75 .

LTW 50 . NBR 1 . SD . R < 10 6 . TRbF 131 . . PN 10 BAR . ELAFLEX GERMANY . 1.10

0 90 LTW 50 0 0 90 LTW 50 BIO *)

0 100 LTW 75

0 100 LTW 75 BIO *)

0 150 LTW 100

0 70 TW 19 0

0 80 TW 25

0 90 TW 32

0 100 TW 38

0 130 40 TW 50

0 160 TW 63

0,8 180 TW 75

0 190 TW 80

0 250 TW 100

0 350 STW 125

0 500 STW 150

0 1000 STW 200

0 80 XTW 25

0 90 XTW 32

0 100 XTW 38

0,8 200 40 XTW 50

0 220 XTW 63

0 250 XTW 75

0,7 350 XTW 100

Weight Hose PartApprox. Size Number

kg/m ID in. IDmm OD mm bar bar bar mm /m Type

Simplied version of hose type XTW. The high quality standards of the German MilitaryStandard are not met in all respects by this Economy type, e.g. cold exibility, non-discolouration of the medium as well as the resistance to abrasion and weathering.Marking : Continuous, vulcanised embossing (example above) without coloured bands

Spec

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TANK TRUCK HOSES WITH STEEL HELIX

1Section

Yellow Band :setting the standard for refuelling hoses

20(30)

2002Revision 1.2010

XTW 50 . EN 1761 . ECONOMY . PN 16 BAR . R < 10 6 . TRbF 131 . . ELAFLEX 1.10

0,8 3/4 " 19 31

0,9 1" 25 37

1,2 11/4" 32 44

1,4 1 1/2" 38 51 2,1 2" 50 66 20 30

2,8 2 1/2" 63 79

3,3 3" 75 91

3,5 - 80 91

4,7 4" 100 116

7,6 5" 125 145

9,7 6" 150 172 16 25

14,9 8" 200 224

0,9 1" 25 37

1,2 11/4" 32 44

1,4 11/2" 38 51

2,1 2" 50 64 16 25

2,6 21/2" 63 78

3,3 3" 75 90

4,8 4" 100 116

400,51610

30Te

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max

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1,9 2" 50 64

1,9 2" 50 64

2,8 3" 75 89

2,8 3" 75 89

3,7 4" 100 115

Type TW

"Yellow Band" smooth bore tank truck hose with kink resistantsteel helix for all petroleum based products. Temperature range - 30° up to + 90° Celsius (temporarily up to 110° C). Electrical conductivity < 10 6 Ohm. Approved to German military standard VG95 955 type S. Complies with EN 12115 and EN 1361 E.Type STW = reinforced TW design. Particularly suitable as marinebunker hose (details see catalogue page 129).

Lining : NBR, black, antistatic, no fuel solubilityReinforcements : Te xtile braids and embedded non-kinking galvanised steel helix in the conductive layer

Cover : Chloroprene ( CR ) black, electrically dissipative

"Yellow Band" light weight tank truck hose with smooth bore andwith special recessed cover. Easy to handle due to high exibility.Same material, range of application and the yellow bands as type TW.

"Economy" tank truck hose, with steel helix, for petroleum basedproducts. Temperature range up to + 65° C. Electrical conductivity< 10 6 Ohm. Corresponds to EN 1761.

Lining : NBR, black, electrically dissipativeReinforcements : Te xtile braids and galvanised steel helixCover : Chloroprene (XTW 25-50: NBR/PVC), el. dissipative

Type XTW

Type LTW

The tube of the types TW, LTW and STW is resistant to swelling and diusion, does notstien and is exible at low temperatures. However, the hose tube is sensitive to ozone.Therefore unused hoses must be stored with capped ends. The cover is very resistantto abrasion and weather. Meets the material group NBR 1 of EN 12115.Marking : Yellow bands every 2,5 mtr. Continuous embossing as per example above.

TW 50 . VG 95955 S . EN 12115 NBR 1 . SD . EN 1361 E . R < 10 6 . TRbF 131 . . 1.10

Other dimensions (i.e. 63, 125, 150) on request. Type LTW meets the German safety re-gulations TRbF 131/2 with a nominal pressure of 10 bar and a minimum burst pressure of40 bar. Due to the elongation of the exible construction only apply the usual lling pres-sure up to maximum 6 of bar for pressure operation.Marking : Yellow bands every 2,5 mtr continous embossing as per example above.

Type 'BIO ' geignet für Biodiesel und Heizöl

Type 'BIO ' suitable for Biodiesel and heating oil

*)

Specification: Meets European Standard EN 1361 (BS 3158), API 1529 C, NFPA 407, AS 2683and German safety regulation TRbF 131. Approved acc. to German military standard VG 95 955.Specified by almost all major oil companies. Further technical data and types see overleaf.Marking: Yellow bands every 4 mtr. and continuous embossing as example above.

HD 100 C · EN 1361 C · EN 12115 NBR 1 · VG 95 955 D · API 1529 C · AS 2683 ·R < 10 6 Ω · TRbF 131 · Ω · PN 20 BAR · ELAFLEX GERMANY · BATCH NO. · · 3.09

1) "NEON " type: with luminous bands, see information 1.00 E.

2) For hydrant inlet hoses NEON marking in spiral form.

1 Weight Hose PartApprox. Size Number 1)

kg/m ID in ID mm OD mm bar bar bar mm m Type

Spe

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AVIATION REFUELLING HOSES EN 1361, API 1529 107

Section

2001Revision 3.2009

0,6 3/4" 19 31 0,6 200 40

0,8 1" 25 37 0,5 200 40

1,0 11/4" 32 44 0,4 225 50

1,2 11/2" 38 51 0,3 270 60

1,9 2" 50 66 0,2 400 80

2,4 21/2" 63 79 0,15 600

2,8 3" 75 91 – 600

3,7 4" 100 116 – 900

1,4 11/2" 38 52 0,6 400 40 (VHD 38 C)

2,0 2" 50 67 0,5 500 30

2,8 21/2" 63 81 20 40 0,4 550 40

3,4 3" 75 93 0,2 600

4,4 4" 100 118 – –

1,4 11/2" 38 51 400 TW 38 E

2,1 2" 50 66 500 TW 50 E

2,8 21/2" 63 79 20 40 0,8 550 40 TW 63 E

3,3 3" 75 91 600 TW 75 E

4,7 4" 100 116 900 TW 100 E

1,5 11/2" 38 54 0,8 400

2,1 2" 50 67 0,8 500 +

2,9 21/2" 63 81 0,7 550

3,6 3" 75 93 0,6 600 40

Wor

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Application: Hydrant inlet and into-plane hose. Up to size 21/2"as deck hose. The hosedoes not kink with a permanent pressure of least 0,5 bar.

Application: Fortified hose suitable for reel-, into-plane and hydrant inlet operations, as well asriser systems. In non pressure situations this type is more stable against kinking and flattening.

Application: For alternative fuelling and defuelling operation. Up to size 21/2" the diameterremains stable even with low bending radii.

Application: For tank trucks and the connection between truck and trailer as well asriser systems (see overleaf). Not approved for hydrant inlet and into-plane fuelling.

"Yellow Band " aircraft refuelling hoses, suitable for all aviationgasolines and jet fuels (JET A 1), deicing fluids and motor oils.Temperature range -30° up to +70° Celsius. Electrical resistancebetween 103 und 106 Ohm.

Lining : Nitrile rubber (NBR), antistatic, no fuel solubilityReinforcement : Textile braids without metallic strandsCover : Chloroprene (CR), electrically conductive, ozone

and flame resistant, highly abrasion resistant

Standard type "HD-C" with two textile braids. Light weight, flexible hose forall pressure purposes. Not for suction. Burst pressure > 80bar/1200psi.

Type HD-CEN 1361 - type C

Type VHDEN 1361 - type C

Type PHDEN 1361 - type F

Type TWEN 1361 - type E

Special type "VHD" with three textile braids and thicker wall for lowerbending radii and good suction rates. Burst pressure > 100 bar/1500 psi.

Suction-/discharge hard wall hose with galvanised steel helix for highsuction and for gravity discharge. Burst pressure > 80 bar/1200 psi.

Special type "PHD" with non metallic semihard polyamide helix andthick wall for enhanced lateral stability. Burst pressure > 80 bar/1200 psi.

30+40

+

+

+

40

HD 19 C(HD 19 C NEON)HD 25 C

(HD 25 C NEON)HD 32 C

(HD 32 C NEON)HD 38 C

(HD 38 C NEON)HD 50 CHD 50 C NEON

(HD 63 C)HD 63 C NEONHD 75 C

(HD 75 C NEON)HD 100 CHD 100 C NEON2)

(VHD 50 C)VHD 50 C NEON

(VHD 63 C)VHD 63 C NEON

(VHD 75 C)VHD 75 C NEON

PHD 38 F(PHD 38 F NEON)PHD 50 F

(PHD 50 F NEON)PHD 63 F

(PHD 63 F NEON)PHD 75 F

(PHD 75 F NEON)

~~~~

20 40

20 40

20 40

20 40 0,8 40

25+

40

40

+

VHD100 CVHD100 CNEON2)

~~

Requirements acc. Test ResultsComparable Technical Datato EN 1361 Conti / ELAFLEX

Tube min. 7,0 N / mm 2 12,5 N / mm 2Tensile Strength Cover min. 7,0 N / mm 2 16,0 N / mm 2

Swelling of Tube in max. 50 % 29 %"Liquid B " 48 h, 40° Celsius

Extraction of Tube inmax. 4 % 3 %"Liquid B " Method EN 1361

Abrasion of Cover max. 140 mm 3 120 mm 3

dry min. 3,0 N / mm 4,5 N / mmAdhesion

swollen min. 2,0 N / mm 3,5 N / mm

Burst Pressure min. 80 bar > 100 bar

SPANNFIXpinned clamps

reattachable

SPANNFIX N-Rpinned clamps

non-reattachableapproved as swaged on

SPANNLOCbolted clamps

reattachable

GENERAL QUALITY DATA :

" Yellow Band " aircraft refuelling hoses are distinguished by their high operational safety. The minimum requirements set by standards (i.e. with abrasion and kink resistance) are far exceeded. This results in a superior service life. The wellproven design with braided reinforcements allows light weight and user friendly hoses with burst characteristics that regulary exceed 100 bar.Spiral or coiled reinforcements are not used. – Every hose is pressure tested by the manufacturer before shipment. – I n order to maintain its outstanding characteristics for years and avoid embrittlement of the tube by penetratingozone the ends have to be capped during transport and storage .

APPROVALS :

ELAFLEX aircraft refuelling hoses and couplings are approved by almost all international major oil companies as well as the German and various other foreign airforces.

SPECIAL TYPES :

Type "B" with Metallic Conductive ElementsHD and VHD hoses shown overleaf can additionally be supplied with two crossed copper strand wires according to EN 1361 type B or with combined textile-copper strands. The electrical resistance is below 10 Ohm if the metallic elements of the hose are bonded with the couplings. For into-plane and hydrant inlet hoses, metallic elements are not permitted at civilian airports .

Low Temperature Type for Use in Particularly Cold Areas

All aircraft refuilling hoses can be produced in a special soft and cold exible "LT" version (LOW TEMPERATURE). This hose may be used without risk of cracking at temperatues down to – 50° Celsius. Because of the softer tube the max. vacuum resistanceof type HD-LT and VHD-LT is slightly lower, and the extraction and swelling of the tubeslightly increases.

Hoses for Riser Systems

In order to avoid kinking type E hoses with steel helix are often the best solution for riser systems. Depending on the construction of your riser system the types VHD and PHD can also be used. N.B.: often too short lenghts are chosen.Please ask us in case of any doubt.

SAFETY CLAMPS :

ELAFLEX oers the three illustrated alternatives for the safe assembling of the couplings: the systems only dier by the kind of attachment of the clamp halves.The pull-o values up to burst pressure and the tightness are absolutely identical because of the active clamping of the hose shanks through the safety collar.Description see page 298. Available designs with permitted tolerances see pages 221-229.

Aviation fuelling guidelines of internatinal major oil companies require the use of tinnedhose ttings, available ex stock from ELAFLEX.

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