Zoren Hops

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Micro Brewery

1

About us. Zoren Hops India Pvt. Ltd. specializes in the production, research and development of high end machinery. The organization is professionally managed and run by technocrats to help you decide, procure and maintain your capital equipment requirements for Micro Brewery.

We at Zoren Hops India Pvt. Ltd. also help you to arrange suitable raw material, brewer and complete consultancy and marketing tie ups.

Under license from German & Italian collaboration our Indian subsidiary is strongly positioned to provide best of technology and unmatched price thanks to our German, Turkish and Chinese plant again under license from our German & Italian collaborators.

To serve our Indian customers Zoren Hops also plans to put up an assembly plant in India.

Our technical and trade partnerships and collaborations are carefully crafted to provide you.

Having in house production for Fermenters, BBTs, PLCs, Milling machines, Mash tanks, Lauter tanks, Chillier plants & HLTs for a perfect microbrewery. We are providing turn key solutions for setting up of Micro brewery or brewpub around the glob. We have expertise in technical evaluations & providing onsite solutions for the same.

We undertake end to end project consultancy starting right from project report and place selection to complete setup of plant & its proper functioning and re-after as well.

We also take care to organize you a brewer or brew master along with providing necessary training and delivery of raw materials such as malt hops & yeast.

We specify the necessary infrastructure, provide you the layout plans and assist you in your preparations with your professionals.

We provide you with the best possible equipment & customized designs as per site requirements.

We do the installation works with our own team of technicians.

We have availability of all spares such as solenoids, pressure gauges, relays, thermal sensors & even components of Siemens/Mitsubishi fully automated panels required in already operational breweries

We undertake all brewery Annual maintenance contracts further ahead once the brewery starts.

The sponsoring need of microbreweryMicrobreweries is a rapidly growing & promising business venture in todays times. The entertainment & hospitality industry has grown & found many takers in the recent years. Right from owners to customers everyone is looking for innovation & new varieties in the existing industry. A microbrewery provides a cutting edge over a normal restrobar as it offers a variety of freshly brewed beers apart from the normal bar menu available at almost all outlets in near competition. The beers brewed from a microbrewery can be managed easily for taste, aroma, appearance & cost effectiveness by an efficient brewer.

Till recently, Indians were exposed to only one kind of beer-the commercial lager. It is a fairly competent product till such time it leaves the brewery and hits the supply chain. When the bottled beer finally gets to the consumer, it could be as old as five months and may have faced fluctuating temperatures, poor storage and transportation. "It is only in India that bottled beer is chilled just before consumption,"

It was a desire to skip this tenuous supply chain that gave rise to the notion of 'independent' breweries in India. Known as microbreweries, they began by producing limited quantities of beer each day. In a commercial format, they are better known as brewpubs. These are essentially restro-bars where one can consume fresh-off-the-tap beer that has been brewed in-house. These microbreweries produce between 500 to 5000 litres of beer, a day. None of it is bottled and there are no preservatives added in the process.

Zoren Hops for MICROBREWERY set up Three Major aspects to consider when planning to start a microbrewery are: 1. Selecting appropriate and correct equipment 2. Using Good Quality Ingredients 3. Training / Learning to use the equipment acc. to Principles.

We specify the necessary infrastructure, provide you the layout plans and assist you in your preparations with your professionals.

We help in Choosing the correct Microbrewery Equipments.

We enjoy giving an outstanding design to our equipment - for a brewery is not just a production system but also has to fit into the individual Pub and has to be attractive.

Setting up a pub, craft or micro brewery is a mean task. Our Aim is to provide you a perfect and efficient brewery.

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Zoren Hops for MICROBREWERY set up We can manufacture, install and commission micro or pub breweriesfrom 2 HL size upwards. A complete turnkey operation. We ensure you get the best solution for your situation. We work to find the best cost effective solution for your requirements, not just retrofit a particular product to your needs.

BREW PUB / PUB BREWERY A Brewpub is a pub or Restaurant that brews beer on the premises. We do not brew to specific gravity, or add any chemicals to our beer. We do not carbonate our beers, rather relying on the natural bubble that forms during the brewing process to give it its fine fizz. Our beer is not filtered or pasteurized, making it a live product,

Excise requirements The microbrewery is governed by an excise policy which at present is available in a few states such as Punjab, Haryana, Maharashtra, Karnataka, West Bengal, Goa, with other states to follow soon.

The microbrewery license is issued by state excise & a separate bar license is required for it. The tax depends on the quantity of beer sold or brewed.

Good BEER"A glass of good beer should display the complexity of its ingredients and creativity of its maker" Lindauer

So what is a good beer, one may ask? Beer is best when consumed within 15 days after the end of the conditioning process (see diagram).

Mass-produced beer is often treated with glycerine as a preservative to stretch its shelf-life for up to six months but the product suffers in the bargain.

GOOD BEERThere are four primary factors to judge the profile of a beer:Appearance Color, Foam Stabilization, ClarityAromaTasteFinish

Good beerBeer = Barley + Hops + Yeast + WaterBarley, Wheat, Rice, corn etc.

Types of beerAle BeerA beer brewed with top fermenting yeast brewed at warmer temperature (66-75F)

TYPES OF BEERLager BeerA beer brewed with bottom fermenting yeast brewed at cooler temperature (45-54F)

BEER STRENGTHThe PLATO SCALE is an empirically derived hydrometer scale to measure density of beer wort in terms of percentage of extract by weight.

Wort Wort is the liquid extracted from the mashing process during the brewing of Beer or Whisky. Wort contains the sugars that will be fermented by the brewing yeast to produce alcohol.

The first step in wort production is to make malt from dried , sprouted barley. Grain adjuncts are then added and the malt is ground into grist. In beer making, the wort is known as Sweet Wort until the hops have been added, after which it is then called Hopped Wort

Beer chemistryTerpenes are chemical components that contribute to the scent of beer and are responsible for the spicy character of Hops.

The main ones are:Geraniol: which is named after Geranium Flowers and has a floral scent.Linalool: has a floral and spicy scent. It is also found in mint, cinnamon and rosewood.Eugeneol: has a spicy, clove like aromaBeta-ionone: has a complex woody and fruity scent.Caryophyllene : is found in Black Pepper

BREWING PROCESS Water + Malt + Hops + Heating energy = WortIn the Brew-House vessels pure brewing water and light / dark malt are mixed together to give the mash. In several temperature steps this mash is heated-up and finally lautered (filtered). The result is sugar-containing wort, a sweet juice which is cooked together with hops to give the necessary bitterness and aroma. This first part takes approx. 7-8 hours. Wort + Yeast + Cooling energy = BeerIn the fermenting tanks brewers yeast (top-or bottom-fermenting depending on kind of beer) is added to the cooled wort. Sugar is converted into both alcohol and CO2 (carbonic acid). After the ripening process at low temperatures and high pressure the typical taste of beer is developed. Within approx. 3-4 weeks from the begin of brewing the beer is ready to be served. Your brewery project, like any other business venture, is one that must be researched thoroughly and planned well in advance of your projected start up date. We provide you with all the possible help in this regard as well.

ALCOHOLIC STRENGTH Beer Ranges from Less than 3% alcohol by volume (abv) to almost 30% (abv) The alcohol content of beer varies by local practice or beer style. The pale lagers that most consumers are familiar with fall in the range of 46%, with a typical abv of 5%. The customary strength of British ales is quite low, with many session beers being around 4% abv. Some beers, such as table beer are of very low alcohol content (1%~4%) The alcohol in beer comes primarily from the metabolism of sugars that are produced during fermentation. The quantity of fermentable sugars in the wort and the variety of yeast used to ferment the wort are the primary factors that determine the amount of alcohol in the final beer. Addit