ZINGAMETALL SYSTEMS - НОВОСТРОЙ

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ZINGAMETALL SYSTEMSK:\SECRETARIAATS\Zinga algemeen\Bibliotheek Systemen

ZINGAMETALL SYSTEMSZingametall is able to offer complete corrosion protection for all types of structures offshore and onshore.

The systems are based on a first layer of cathodic protection with the tested and certified product ZINGA.

ZINGA unique or ZINGA duplex systems are used worldwide to protect steel structures from corrosion in

harsh conditions. Each part of the structure has specific needs for protection which Zingametall can offer.

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OFFSHORE

PLATFORMS & RIGSjACKETS

Up to waterline

No colour requirement System 5

Above waterline


Colour requirement System 14a/b or 15a/b

MAIN DECK No colour requirement System 5


HELI DECK Colour requirement System 15b

PIPELINES y


LIVING AREA z No colour requirement System 5


OMV Petrom (Romania)


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POTABLE WATER TANKS {

Outside:



Inside:


OTHER WATER TANKS | Outside:



Inside:

No colour requirement System 4, 5 or 8

EXHAUSTS/FLARE STACKS } No colour requirement System 6

PYLONS AND CRANES ~ No colour requirement System 4 or 5



POLVO (Brazil)

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WINDMILLSFOUNDATION

Black finish System 18

TUBULAR SECTION

Outside:


Colour requirement System 9, 14a/b or 15a/b

Inside:


Colour requirement System 16a/b

PLATFORMS


TURBINE AND BLADES


Colour requirement System 9, 14a/b or 15a/b

LADDERS AND GRIDS y


y

Smulders WindmIlls (Belgium)

Zephyros Windmills (Taiwan)

Zephyros Windmills (Taiwan)

Smulders WindmIlls (Belgium)Zephyros Windmills (Taiwan)

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BUOYSMOORING AND ANCHORING

No colour requirement System 4, 5

BUOY BODY

Immersed:



Not immersed:



OTHER STEEL PARTS



Armada Buoy (Uruguay)

DDE Buoy (France)

Buoy (Senegal)

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Boat 'Anny' (Belgium)

MARINE

MILITARY AND PLEASURE BOATSHULL

Up to waterline


Antifouling System 19

Above waterline


Colour requirement System 15b

High gloss finish (yacht) System 10 or 11

+ yacht paint

DECK No colour requirement System 5


VOID SPACES (INSIDE)

No colour requirement System 4 or 5

Colour requirement System 16a/b/c

Indonesian Navy (Indonesia)

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POTABLE WATER TANKS

Outside:

No colour requirement System 5 Colour requirement System 14a/b or 15a/b

Inside:


OTHER WATER TANKS

Outside:



Inside:


BALLAST TANKS y


Note: System 7 (ZINGA BT) should not be used in combination with sacrifical Zinc anodes as the galvanic protection is ensured by the coating.

Boat 'Mercator' (Belgium)

Boat 'Petroc Padstow' (United Kingdom)

y

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TRANSPORTATION BOATS (FSO, FPSO)

HULL

Up to waterline


Antifouling System 19

Above waterline



DECK No colour requirement System 5


VOID SPACES (INSIDE)


Colour requirement System 16a/b/c

HELI DECK Colour requirement System 15b

PIPELINES y


LIVING AREA z No colour requirement System 5


Hudon Shipyard (China)

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POTABLE WATER TANKS {

Outside:



Inside:


OTHER WATER TANKS | Outside:



Inside:

No colour requirement System 4, 5 or 8

EXHAUSTS/FLARE STACKS } No colour requirement System 6

PYLONS AND CRANES ~ No colour requirement System 4 or 5


BALLAST TANKS


Trinity Ballast Tank (Singapore)

y

z

{|

}

~

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ONSHOREBUILDINGS & TOWERS

STRUCTURAL STEEL

Outdoor Rural (C2-C3)


Colour requirement System 12c or 13c

Outdoor Urban/Light industry (C3-C4)


Colour requirement System 12a/b, (depending on desired gloss) 13a/b or 15a/b

Outdoor Heavy industry/Coastal (C5 I/M)


Colour requirement System 14a/b, or 15a/b

Indoor Normal conditions (C1-C2)


Colour requirement System 16c

Indoor Moist (swimming pool), industry (C3-C4)



Indoor Heavy industry (c4-C5 I)



Indoor Fire protection


Eglise Saint Thérèse (Canada)

Ghuanzhou Baiyun Airport (China)

ANCAP Tower (Uruguay)

Heron Tower (United Kingdom)

SPP Bratislava Staircase (Slovakia)

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BRIDGESSTRUCTURAL STEEL

Immersed parts


Splash zone

Grey finish System 5

Structural steel

No colour requirement System 4 or 5 (depending on environment C3-4/C5)

Colour requirement System 12a/b, 13a/b, (depending on desired gloss) 14a/b or 15 a/b

Melle Bridge (Belgium)

TOTAL Bridge (Myanmar)

Phuttha Yodfa Bridge (Thailand)

Burdekin Brige (Australia)

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PYLONS AND LIGHT POLESSTRUCTURAL STEEL

Immersed parts


Structural steel

No colour requirement System 4 or 5*

Colour requirement System 12a/b, 13a/b, 14a/b or 15a/b* **

*(depending on environment C3-4/C5)**(depending on desired gloss)

Pylons Kaefer (Australia)

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TANKS, SILOS AND CONTAINERSPOTABLE WATER TANKS

Outside:


Colour requirement** System 12a/b/c 13a/b/c or 15b/c*

Inside:


GAS TANKS

Outside:



Inside:


GRAIN OR CEMENT SILOS

Outside:



Inside:


*(depending on environment C3-4/C5)**(depending on desired gloss)

Paesen Tanks (Belgium)

Ewos Storage Tanks (Chile)

Dangote Greenview Cement Silos (Ghana)

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OVERVIEW AVAILABLE SYSTEMSAll these systems are preferably applied by spraying. The recommended layer thickness is measured above the peaks of

the roughness profile. The recommended layer thickness can be slightly modified in view of specific applications, upon

approval by Zingametall. Sealers and topcoats are always applied on ZINGA using the mist coat & full coat technique. For

information concerning surface preparation, see Zingametall’s technical specifications.

FILM GALVANISING UNIQUE SYSTEMS

ZINGA

n° Layer Thickness Characteristics Use1 ZINGA

1 x 20 µm DFT

» Stand-alone system

» Solvent based

» Active primer

» Minimal layer thickness

» For use as shop primer or welding

primer only.

2 ZINGA

1 x 40 µm DFT


» Solvent based

» For application on rebars.

3 ZINGA

1 x 60 µm DFT


» Solvent based

» Unique system at low layer thickness

» For treatment of internal spaces and

non aggressive, dry environments

(C2).

4 ZINGA

2 x 60 µm DFT


» Solvent based

» Optional: water saturation of the last

layer (higher abrasion resistance)

» Tested according NORSOK M-501:

Syst 7 & 1

» Tested according ISO 12944-6: C4

High, C5I/M Medium

» For reloading of old hot dip galva-

nised structures.

» For applications on all kinds of steel

structures not requiring a coloured

topcoat.

» Not for surfaces in contact with ag-

gressive, chemical substances.

5 ZINGA

2 x 90 µm DFT


» Solvent based

» Optional: water saturation of the last

layer (higher abrasion resistance)

» Tested according ISO 12944-6:

C5I/M High

» For reloading of old hot dip galva-

nised structures.

» For applications on all kinds of steel

structures not requiring a coloured

topcoat.

» Not for surfaces in contact with ag-

gressive, chemical substances.

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AQUAZINGA

n° Layer Thickness Characteristics Use6 Aquazinga

1 x 60-80 µm DFT


» Water based

» Very high chemical, abrasion and

weathering resistance

» Heat resistance: 550°C

» Peaks up to 600°C

» For all kinds of steel structures re-

quiring a very high chemical, abrasion

and weathering resistance in hot en-

vironments: tanks, heat exchangers,

machinery, tank lining system, ...

» Only on request for specific cargo.

TWO LAYER SYSTEMS

TOPCOATS DIRECTLY ON ZINGA

9 ZINGA

1/2 x 60-80 µm DFT

» Duplex system

» Solvent based

» Aluminium aspect (~RAL 9006)

» Medium Gloss grade (Level 4: satin

gloss - MPI): 30%

» Up to 200°C

» For steel constructions where

aluminium colour is required: piping,

bridges, ...

» Not suitable for immersion purpos-

es.

» Can be used as aesthetic finish on

ZINGA stand-alone system.

Alu ZM

1 x 50 µm DFT

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SEALERS ON ZINGA

n° Layer Thickness Characteristics Use10 ZINGA

1 x 60-80 µm DFT

» Duplex 1 c system

» 1 c PU sealer should be overcoated with

other paints

» Solvent based

» High abrasion resistance

» Easy to overcoat

» Good corrosion resistance

» Only available in grey

» Not suitable for immersion or splash zone

» ISO 12944-6: C5I/M High


quiring a topcoat not from the ZM

range: construction steel, beams,

bridges, cranes, piping, jetties,

outside of tanks, ...Zingalufer

1 x 80 µm DFT

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1 x 60-80 µm DFT

» Duplex system

» 2 c Epoxy sealer should be overcoated

with other paints

» Solvent based

» High water and abrasion resistance

» Easy to overcoat

» Good corrosion resistance

» Only available in grey

» ISO 12944-6: C5I/M High


quiring a topcoat not from the ZM

range with risk of water splashes:

construction steel, beams, bridg-

es, cranes, piping, jetties, outside

of tanks, ...Zingaceram HS

1 x 120 µm DFT

THREE LAYER SYSTEMS

PU TOPCOATS ON ZINGA

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a.

b.

c.

ZINGA

1 x 60-80 µm DFT

» Duplex system

» 2 c PU paint

» Solvent based

» Good resistance to weathering and UV

radiation

» Available in many colours

» Low gloss grade (level 3: egg shell - MPI):

20%

» For all kinds of steel structures

requiring a coloured topcoat with

egg shell gloss: surfaces above

water line on ships, bridges,

cranes, pipes, jetties, outsides of

tanks,...

Zingalufer

1 x 80 µm DFT/

Zingaceram HS

1 x 120 µm DFT

Zingacolour

1 x 60 µm DFT

a. with sealer Zingalufer; b. with sealer Zingaceram HS; c. without sealer

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n° Layer Thickness Characteristics Use13

a.

b.

c.

ZINGA

1 x 60-80 µm DFT

» Duplex system

» 2 c PU paint

» Solvent based

» Very good resistance to weathering and

UV radiation


» Medium gloss grade (level 5: semi-

gloss - MPI): 60%



semi-gloss: surfaces above water

line on ships, bridges, cranes,

pipes, jetties, outsides of tanks,...

Zingalufer

1 x 80 µm DFT/

Zingaceram HS

1 x 120 µm DFT

Zingafinish

1 x 60 µm DFT

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a.

b.

c.

ZINGA

1 x 60-80 µm DFT

» Duplex system

» 1 c PU paint

» Solvent based

» Easy applicable system

» Excellent resistance to weathering and

UV radiation


» High gloss grade (level 7: high gloss

- MPI): 90%



high gloss: surfaces above water



Zingalufer

1 x 80 µm DFT/

Zingaceram HS

1 x 120 µm DFT

Zingagloss

1 x 60 µm DFT

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a.

b.

c.

ZINGA

1 x 60-80 µm DFT

» Duplex system

» 2 c PU paint

» Solvent based


UV radiation

» Good abrasion resistance


» Medium gloss grade (level 4: satin

gloss - MPI): 35%

» ISO 12944: C5 I/M High



satin gloss: surfaces above water



» For structures with high risk of

abrasion.

Zingalufer

1 x 80 µm DFT/

Zingaceram HS

1 x 120 µm DFT

Zingaceram PU

1 x 60 µm DFT


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EP TOPCOATS

n° Layer Thickness Characteristics Use16

a.

b.

c.

ZINGA

1 x 60-80 µm DFT

» Duplex system

» 2 c Epoxy paint

» Solvent based


UV radiation

» Good water and chemical resistance


» Medium gloss grade (level 4: satin

gloss - MPI): 35%

» ISO 12944: C5 I/M High

» For all kinds of indoor steel

structures requiring a coloured

topcoat with high gloss: indoor

tanks, machines, railings, stair-

ways, ...

» For structures with high risk of

abrasion.

Zingalufer

1 x 80 µm DFT/

Zingaceram HS

1 x 120 µm DFT

Zingaceram EP

1 x 60 µm DFT

OTHER PRIMERS

17 Monoprimer

1 x 60-80 µm DFT

» Duplex system

» 1 c PU paint

» Solvent based

» Very good adhesion on manually prepared

surfaces

» Only available in grey colours

» Should be overcoated with topcoat

» For structures where adequate

surface preparation is not possi-

ble or feasible.

» For all kinds of steel structures:

construction steel, piping, jetties,

outside of tanks, ...

Zingalufer

1 x 100 µm DFT

SPECIALISED TOP COATS

Soil and water immersion18 ZINGA

1 x 60-80 µm DFT

» Duplex system

» Solvent based

» Outstanding water resistance

» Black colour

» Very low gloss grade (Level 1: Matt -

MPI): < 5%

» ISO 12944-6: Im2/3 High

» For steel structures in immersion

in salt water or soil (boat hulls,

house boats, inland shipping

boats, pylons foots, jetty foots, ...Zingatarfree

2 x 100 µm DFT


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Anti-fouling19 ZINGA

1 x 60-80 µm DFT

» Duplex system

» Solvent based

» Excellent water and abrasion resistance

» For coatings of ships hulls requir-

ing an anti-fouling finish.

Zingatarfree

2 x 100 µm DFT

Anti-fouling paint

Fire intumescent20 ZINGA

1 x 60-80 µm DFT

» Duplex system

» Solvent based

» Excellent water and abrasion resistance

» Topcoat thickness depending on fire pro-

tection requirements

» For protection of buildings or oth-

er structures which also require a

fire protection.Zingaceram HS

1 x 120 µm DFT

Intumescent paint

The information on this sheet is merely indicative and is given to the best of our knowledge based on practical experience and testing. The conditions or methods of handling, storage, use or disposal of the product cannot be controlled by us and are therefore outside our respon-sibility. For these and other reasons we retain no liability in case of loss, damage or costs that are caused by or that are linked in any way to the handling, storage, use or disposal of the product. Any claim concerning deficiencies must be made within 15 days upon reception of the goods quoting the relevant batch number. We retain the right to change the formula if properties of the raw material are changed. This data sheet replaces all former specimens.

ZINGAMETALL SYSTEMS - НОВОСТРОЙ

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