ZERO WASTE ENVIRONMENT

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1 Project partner

description

ZERO WASTE ENVIRONMENT project utilize the LOGISTICS EFFICIENCY DESIGN metodology to achieve best results in return of investment (if any) and in decreasing the negative environmental impact at the same time.

Transcript of ZERO WASTE ENVIRONMENT

Page 1: ZERO WASTE ENVIRONMENT

1

Project

partner

Page 2: ZERO WASTE ENVIRONMENT

LOGISTICS EFFICIENCY DESIGN „L.E.D“

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Project

partner

„L.E.D.“ is strong tool which serve to identification, implementation and optimization of Global Supply Chain Efficiency. It works on process complexity utilizing synergic effects of multiple environments. We establish unexpected connections to reach the goal of highest possible efficiency.

Designers are independent professionals with rich practical experience connected to pool of suppliers and producers being named L.E.D. PARTNERS. All members helps to ralize the final image.

ZWE project resulted from L.E.D. principles and its expansion was result of strong cooperation of all L.E.D. members so as clients which benefit from environmental approach so as profitability of the project

Best results has been reached in production facilities, Distribution and Logistics centers so as On-line shops

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PROCESS– FROM RTP & OWWP TO ZWE

RTP – proper management and development of optimised Returnable

Transport Packaging units. Project result in Cost, HC and CO2

reduction. Prevent losses of RTP units in GSC.

OWWP – secondary utilisation of One Way Wooden Packaging units.

Prolong the life cycle of OWWP units, efficient final utilisation for

electricity and heating production.

ZWE – open a way of secondary utilisation of packaging, consumable

and surplus material other than OWWP units.

The main advantage for client is not only the possibility to achieve

ZeroWasteEnvironment, but to generate additional profit from

already existing SCM.

Client will be GREEN and CASH RICH with low inicial investment ratio.

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Page 4: ZERO WASTE ENVIRONMENT

BEFORE / AFTER COMPARING

B E F O R E

Material consumption

Production

Waste generation

Waste collecting

Waste dispatch

A F T E R

Material consumption

Production

On site material processing

Material sale

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The main difference in ZWE project is the minimalization of third party (Waste Processing Company)

services. This is possible through processing on client´s site.

The client change from Waste generator to Raw material producer and is able to benefit from raw

material price development on Local market.

BOP Partner position is the Project Management and as Logistics provider he provide an

efficient system by colaborative logistics and project setup.

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Page 5: ZERO WASTE ENVIRONMENT

PROCESS COMPARING

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Current

process

(Mainly

applied in

CZ)

External

warehouses

storage

Consumption

in production

Waste

container unit

Waste container

despatch

Waste

processing

Storage or

Sale Waste processing

company

Production

company

Pre-processing

for waste

despatch

Cost Material sale profit

New

Process

External

warehouses

storage

Consumption

in production Baling Press

Material despatch

FTL (MR)

Raw material

for new

production

Production company

B

E

F

O

R

E

A

F

T

E

R P.L. Consume

Material

Storage

Material sale profit for production company

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HOW TO ACHIEVE ZWE

• Continuous increase of RTP units

• Continuous increase of packaging efficiency

• Efficient RTP management

• OWWP project

• Implementation of Baling and Bundling machinery on site

• Setup of efficient raw material supply chain

• Advanced management of all ZWE projects

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Project

partner

Page 7: ZERO WASTE ENVIRONMENT

FACTORY RELATED ZWE POSSIBILITY

BALLING PRESS APPLICATION – „ONE FOR ALL“

A L U M I N I U M

Biggest compression ratio

Reduction of storage space

Easy manipulation

Reduction of „dirt“

C O P P E R

Big compression ratio

Reduction of storage space

Easy manipulation

Reduction of „dirt“

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Good compression ratio

Reduction of storage space

Easy manipulation

Reduction of „dirt“

Big compression ratio

Reduction of storage space

Easy manipulation

Reduction of „dirt“

P L A S T I C , C A R D B O A R D C O M B I N E D M E T A L P R O D U C T S

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Page 8: ZERO WASTE ENVIRONMENT

BALLING PRESS - DETAILS

H S M V L 5 0 0 . 1 , U S E D

Pressing presure 540 kN ( 54 ton)

Main electro-engine 4,0 kW / 400 V / 50 Hz (possible 7,5 kW)

Weight of machine 2300 kg

Dimmensions 1824 x 1500 x 2987 mm (W x L x H) instaled machine

Press chamber dimmensions 1200 x 800 x 1520 mm (W x L x H)

Binding 4 x steel wire

Max package size 1200 x 800 x 1000-1200 mm (W x L x H)

Weight of package - height 1200 mm cca 300-400 kg valid for plastic

Pressing capacity cca 2 - 3 packages / hour

(cca 800 - 1200 kg)

Size of filling door 1150 x 565 mm (W x L)

H S M H L 1 2 G , N E W

Pressing presure 140 kN ( 14 ton)

Main electro-engine 7,5 kW / 400 V / 50 Hz

Weight of machine cca 1280 kg, mobile – equiped with wheels

Dimmensions 4.300 x 1.030 x 1.630 mm

Press chamber dimemnsions 800 x 600 x 900 mm

Binding 3x bands, Some materials do not need binding

Max package size 800 x 600 x 900 mm

Weight of package – according to material 100-200 kg

Pressing capacity 2 - 3 packages / hour

Size of filling door 800 x 1200 mm

Possibility to fill directly from collection containers

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partner

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BALLING PRESS FOR DIRECT SALE

SPOT PRICE 11.2012

H S M V L 5 0 0 . 1 , U S E D H S M H L 1 2 G , N E W

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Price: 279.900,-CZK/w VAT Price: 399.900,-CZK/w VAT

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PROCESS LOGISTICS BEFORE ZWE

1. INTERNAL LOGISTICS – the flow of waste inside the factióries

and warehouses is usually not designed properly. In some cases

Waste Processing Company have full responsibility, but cost are

being charged to client.

2. PROCESS LOGISTICS – process is usually being outsourced to

Waste Processing company. Cost charged to client.

3. OUTBOUND LOGISTICS – waste despatch realized usually in

Waste containers. Cost are charged to client.

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Waste management is realzed as DDP. All cost covered by client.

Partner

Projektu

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PROCESS OGISTICS WITH ZWE

1. INTERNAL LOGISTICZ – exact plannning, mapping, route and

time setup will optimize the flow of waste inside factory and reduce

cost. Internal MR possible.

2. PROCESS LOGISTICS & OUTBOUND change of business

condition (DDU to EXW) transfer responsibility and cost from client

to supplier

3. Client eliminate one Cost center and in favour to establish Profit

center instead (no fixed cost for client anymore).

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Zero Waste Environment is realized as EXW. All cost .covered by consignee.

Partner

Projektu

Page 13: ZERO WASTE ENVIRONMENT

ZWE CLIENT PROPOSAL - DETAILS

For the ZWE project deeper current waste logistics analytics has to be realized,

but based on experience and data provided we would like to suggest

following

1. Change the responsibility (cost) from client to ZWE supplier

2. Streamline the flow of waste from factory to processing locations (client´s

operations)

3. Reduce the number of Waste containers and simple waste pressure

machines to „Zero“ remains just communal waste

4. Implement 2 balling press machines in indicated locations (or if available

inside WH)

5. Change the provider for Waste management services to provider of ZWE

services

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Project

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Page 14: ZERO WASTE ENVIRONMENT

CLIENT – ZWE NEXT PROCESS PROPOSAL

• Meeting refering to presented proposal including factory tour

• Sampling of „generated waste per cathegory“ (1-2 pcs/kg/per cathegory)

• Up to Date price offer based on provided samples (Expected TTL price to increase by 30 – 50% including all materials)

• 3 way meeting with NWE suppliers

• APPROVAL of PROJECT

• Detailed analytics of „current waste logistics“

• Detailed proposal of NWE logistics

• Tender (if any) for NWE supplier

• Contracting

• Start of project

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