Zelio and Altivar Pushbuttons and Lights System User Guide Zelio and Altivar Pushbuttons and...

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Transcript of Zelio and Altivar Pushbuttons and Lights System User Guide Zelio and Altivar Pushbuttons and...

  • Zelio and Altivar Pushbuttons and Lights

    System User Guide

    33 00

    34 83

    .0 2

    JUN 2006

  • Zelio and Altivar Pushbuttons and Lights_EN.doc

    Schneider Electric

    1

    Table of Contents

    Typical Applications .......................................................................................................... 3 System................................................................................................................................ 4

    Architecture ....................................................................................................................... 4

    Installation ......................................................................................................................... 5 Hardware................................................................................................................................................ 6 Software................................................................................................................................................. 8 Communication ....................................................................................................................................... 8

    Implementation .................................................................................................................. 9 HMI .......................................................................................................................................................10 PLC.......................................................................................................................................................10 Devices .................................................................................................................................................13

    Appendix.......................................................................................................................... 16 Detailed Component list ................................................................................................... 16 Component Features ....................................................................................................... 17

    Contact ............................................................................................................................. 20

    Introduction This document is intended to provide a quick introduction to the described System.

    It is not intended to replace any specific product documentation. On the contrary, it offers additional information to the product documentation, for installing, configuring and starting up the system. A detailed functional description or the specification for a specific user application is not part of this document. Nevertheless, the document outlines some typical applications where the system might be implemented.

  • Zelio and Altivar Pushbuttons and Lights_EN.doc

    Schneider Electric

    2

    Abbreviations

    Word / Expression Signification AC Alternating Current Advantys SE product name for a family of I/O modules Altivar (ATV) SE product name for a family of VSDs CANopen Name for a communications maschine bus system CB Circuit Breaker CoDeSys Hardware-independant IEC 61131-3 programming software ConneXium SE product name for a Family of Transparent Factory devices DC Direct Current EDS Electronic Data Sheet E-OFF, E-STOP Emergency Off switch Harmony SE product name for a family of switches and indicators HMI Human Machine Interface I/O Input/Output IclA (ICLA) SE product name for a compact drive Lexium/Lexium05/LXM SE product name for a family of servo-drives Magelis SE product name for a family of HMI-Devices MB - SL SE name for a serial Modbus communications protocol Micro SE product name for a middle range family of PLCs NIM SE product name for a Network Interface Module PC Personal Computer Phaseo SE product name for a family of power supplies PLC Programmable Logic Computer Powersuite An SE software product for configuring ALTIVAR drives Premium SE product name for a middle range family of PLCs Preventa SE product name for a family of safety devices PS1131 (CoDeSys) SE Product name for PLC programming software with CoDeSys PS Power Supply SE Schneider Electric Sycon SE product name of a Field bus programming software Telefast SE product name for a series of distributed I/O devices Tesys U SE product name for a decentralised I/O System Twido SE product name of a middle range family of PLCs TwidoSoft SE product name for a PLC programming software Unity (Pro) SE product name for a PLC programming software Vijeo Designer An SE software product for programming Magelis HMI devices VSD Variable Speed Drive WxHxD Dimensions : Width, Height and Depth XBT-L1000 An SE software product for programming Magelis HMI devices

  • Zelio and Altivar Pushbuttons and Lights_EN.doc

    Schneider Electric

    3

    Typical Applications

    Introduction Typical applications or sub-applications which use systems as outlined in the

    following chapters are seen in the following market sectors: Industry  Small machinery automation systems  Decentralised automation systems supplementary to large and medium size

    machinery Buildings/Services  Lighting management  Access, control and surveillance management  Heating and air conditioning management

    Application Description Example Mobile Pump Station The application controls the

    filling or emptying of fluid tanks. With a VVD the speed of pumping is adjustable and , allows for adaptation based on the fluidity of the liquid and the volume of the tank.

    Control of a roll gate The application allows opening

    and closing of gates protecting the entry of a plant or cordoned off area.

    Window mover in a greenhouse

    The application regulates the air conditioning in a greenhouse.

  • Zelio and Altivar Pushbuttons and Lights_EN.doc

    Schneider Electric

    4

    System

    Introduction The system chapter describes the architecture, the components, the dimensions and

    the number of components used within this system.

    Architecture

    Overview The system is built up with a low end PLC with pushbutton control and visualization via

    pilot lights and illuminated beacon to control a connected VVD – AC motor unit. Safety protection is provided in the form of an emergency stop and a mains switch. All application variables (time, speed or control logic) can be changed using the integrated PLC or VVD panel.

    Layout

    Components Hardware:

     ZELIO Logic Compact (PLC)  Phaseo power supply (PS)  Altivar ATV 11 (VVD)  Tesys circuit breaker GV2 (CB)  Harmony Style 5 pushbutton XB5 (PB), pilot light XB5 (PL) and emergency stop  Illuminated beacon Style XVB (LT)  Vario switch-disconnect VCF  Standard AC-Motor Software:  Zeliosoft Version 2.0  PowerSuite Version 1.5

    Quantities of Components

    For this stand-alone application you require only one of each component.

    Dimensions The compact size of the PLC, power supply, and ATV11 allows the use cabinet with

    a size of 300x200x200mm (BxHxW). The pushbuttons and pilot lights can be integrated into the front door of the cabinet.

  • Zelio and Altivar Pushbuttons and Lights_EN.doc

    Schneider Electric

    5

    Installation

    Introduction This chapter describes the steps necessary to install the hardware and to setup the

    software to attain the following application architecture.

    Layout

  • Zelio and Altivar Pushbuttons and Lights_EN.doc

    Schneider Electric

    6

    Hardware

    General  All devices, with the exception of the GV2 circuit breaker can be mounted on the

    rear wall of the cabinet.

     The GV2 needs a DIN rail for mounting.

     The illuminated beacon is delivered as single parts. The user has to assemble the beacon before installation. This allows the user to define the position of the different coloured elements.

     There are two possibilities for mounting the XB5 pushbutton or pilot light. In the 1st case, the user drills a 22mm hole in the correct position in the front side of the cabinet. The 2nd case is to mount the parts in an XALD housing which can take up to 5 push buttons or lights. The XALD could also be mounted on a surface on or in the cabinet.

     Mainly need of M5*18mm screws and nuts and 35mm DIN rail for fixing

     230VAC wiring between main switch, emergency stop and VVD

     24VDC wiring between power supply, PLC, pushbutton, light and control circuits of the VVD

    Main switch

    VCF-02GE

    Emergency Stop

    XALK174G

    Power supply

    ABL7RM24011

  • Zelio and Altivar Pushbuttons and Lights_EN.doc

    Schneider Electric

    7

    Zelio Logic

    SR2121BD

    Motor protection

    GV2-M08

    VVD Altivar

    ATV11HU18M2E

    illuminated Beacon

    XVB

  • Zelio and Altivar Pushbuttons and Lights_EN.doc

    Schneider Electric

    8

    Software

    General To implement the system the user does not necessarily need a software tool.

    The Zelio Logic CPU