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    MULTIQUIP

    PARTS AND OPERATION MANUAL

    Model DA-7000SSA.C. GENERATOR

    MULTIQUIP INC..... PARTS DEPARTMENT:18910 WILMINGTON AVE. 800-427-1244CARSON, CALIFORNIA 90746 FAX: 800-672-7877310-537-3700 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:800-421-1244 800-478-1244FAX: 310-537-3927 FAX: 310-631-5032E-mail:[email protected] www:multiquip.comAtlanta Boise Dallas Houston NewarkMontreal, Canada Manchester, UKRio De Janiero, Brazil Guadalajara, Mexico

    Revision #2 (07/13/01)

    P/N 29330

  • PAGE 2 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 3

    HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING

    PARTS DEPARTMENT800-427-1244 or 310-537-3700FAX: 800-672-7877 or 310-637-3284

    SERVICE DEPARTMENT/TECHNICAL ASSISTANCE800-478-1244 or 310-537-3700FAX: 310- 537-4259

    WARRANTY DEPARTMENT888-661-4279, or 310-661-4279FAX: 310- 537-1173

    MAIN800-421-1244 or 310-537-3700FAX: 310-537-3927

  • PAGE 4 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    TABLE OF CONTENTSHere's How To Get Help ............................................ 3Table Of Contents ..................................................... 4Parts Ordering Procedures ....................................... 5Rules For Safe Operation ...................................... 6-7Operation and Safety Decals ................................. 8-9Specifications .......................................................... 10General Information ................................................ 11

    Multiquip DA-7000SSAC GeneratorDimension ............................................................... 12Controls and Indicators ...................................... 13-14Installation ............................................................... 15Pre-Setup ........................................................... 16-18Instrumentation ....................................................... 19Load Application ..................................................... 20Engine Operating Instructions ................................ 21Maintenance ........................................................... 22Preparation For Long Term Storage ....................... 23Generator Wiring Diagram ..................................... 24Engine Wiring Diagram ........................................... 25Troubleshooting (Engine and Generator) .......... 26-27Troubleshooting (Engine) ................................... 28-29Explanation Of Codes In Remarks Column ............ 30Suggested Spare Parts ........................................... 31Generator Assembly .......................................... 32-33Control Panel Assembly ..................................... 34-35Electric Parts Assembly...................................... 36-37Engine and Radiator Assembly .......................... 38-39Battery Assembly ............................................... 40-41Muffler Assembly ............................................... 42-43Fuel Tank Assembly ........................................... 44-45Enclosure Assembly ........................................... 46-47Enclosure (Rubber Seals) .................................. 48-49Name Plate and Decals ..................................... 50-51

    Kubota Z482-EB EngineCrankcase Assembly .........................................52-53Oil Pan Assembly ...............................................54-55Cylinder Head Assembly ....................................56-57Gearcase Assembly ...........................................58-59Head Cover Assembly .......................................60-61Oil Filter Assembly .............................................62-63Dipstick and Guide Assembly ............................64-65Main Bearing Case Assembly ............................66-67Camshaft and Idle Gear Shaft Assembly ...........68-69Piston and Crankshaft Assembly .......................70-71Flywheel Assembly ............................................72-73Fuel Camshaft and Governor Shaft Assembly ..74-75Engine Stop Lever Assembly .............................76-77Stop Solenoid Assembly ....................................78-79Injection Pump 1. Assembly ...............................80-81Injection Pump 2. Assembly ...............................82-83Speed Control Plate Assembly ..........................84-85Nozzle Holder and Glow Plug Assembly ............86-87Nozzle Holder Assembly ....................................88-89Fork Lever Assembly .........................................90-91Fuel Filter Assembly ..........................................92-93Fuel Pump Assembly .........................................94-95Dynamo and Pulley Assembly ...........................96-97Dynamo Assembly .............................................98-99Starter 1 Assembly ....................................... 100-101Starter 2 Assembly ....................................... 102-103Oil Switch/Thermometer and Plug Assembly 104-105Water Flange and Thermostat Assembly ...... 106-107Water Pump Assembly .................................. 108-109Water Pipe Assembly .................................... 110-111Fan Assembly ................................................ 112-113Valve and Rocker Arm Assembly .................. 114-115Inlet Manifold Assembly ................................ 116-117Exhaust Manifold Assembly .......................... 118-119Glow Plug/Glow Lamp and Timer Assembly . 120-121Starter Switch Assembly ............................... 122-123

    Terms and Conditions Of Sale Parts ................ 124NOTESpecification and partnumber are subject tochange without notice.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 5

    PARTS ORDERING PROCEDURES

    Get special freight allowanceswhen you order 10 or moreline items via FAX!**n UPS Ground Service at no charge for freightn PS Third Day Service at one-half of actual freight costNo other allowances on freight shipped by any other carrier.**Common nuts, bolts and washers (all items under $1.00 list price)do not count towards the 10+ line items.

    *DISCOUNTS ARE SUBJECT TO CHANGE*

    Fax order discount and UPS special programs revised June 1, 1995

    Earn Extra Discounts whenyou order by FAX!

    All parts orders which include complete part numbersand are received by fax qualify for the following extradiscounts:

    Number ofline items ordered Additional Discount1-9 items 3%10+ items** 5%

    Now! Direct TOLL-FREE accessto our Parts Department!

    Toll-free nationwide: 800-421-1244Toll-free FAX:

    800/6-PARTS-7 800-672-7877

    n Dealer account numbern Dealer name and addressn Shipping address (if different than billing address)n Return fax numbern Applicable model numbern Quantity, part number and description of each partn Specify preferred method of shipment:

    UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal

    Express account number)* Airborne Express* Truck or parcel post

    *Normally shipped the same day the order is received, if prior to 2PM west coast time.

    Extra Fax Disc

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    Extra Fax Disc

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    Extra Fax Disc

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    Extra Fax Disc

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    Dealers Only

    Dealers Only

    Dealers Only

    Dealers Only

    Dealers Only

  • PAGE 6 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    RULES FOR SAFE OPERATIONCAUTION:

    Failure to follow instructions in this manualmay lead to serious injury or even death!This equipment is to be operated by trainedand qualified personnel only! Thisequipment is for industrial use only.The following safety guidelines should

    always be used when operating the DA-7000SS AC Generator:GENERAL SAFETY DO NOT operate or service this equipment before

    reading this entire manual.

    This equipment should not be operated by persons under 18years of age.

    NEVER operate this equipment without properprotective clothing, shatterproof glasses, steel-toed boots and other protective devices requiredby the job.

    NEVER operate this equipment when notfeeling well due to fatigue, illness ortaking medicine.

    NEVER operate this equipment underthe influence or drugs or alcohol.

    NEVER use accessories or attachments, which are notrecommended by Multiquip for this equipment. Damage tothe equipment and/or injury to user may result.

    Manufacture does not assume responsibility for any accidentdue to equipment modifications.

    Whenever necessary, replace nameplate, operation andsafety decals when they become difficult read.

    Always check the machine for loosened threads or bolts beforestarting.

    Always refuel in a well-ventilated area, away from sparks andopen flames.

    Always use extreme caution whenworking with flammable liquids. Whenrefueling, stop the engine and allow itto cool. DO NOT smoke around or nearthe machine. Fire or explosion couldresult from fuel vapors, or if fuel is spilledon a hot engine.

    NEVER operate the generator in an explosive atmosphere ornear combustible materials. An explosion or fire could resultcausing severe bodily harm or even death.

    Topping-off to filler port is dangerous, as it tends to spill fuel.

    NEVER touch the hot exhaustmanifold, muffler or cylinder. Allowthese parts to cool before servicingengine or generator.

    The engine of this generator requires an adequate free flowof cooling air. Never operate the generator in any enclosed ornarrow area where free flow of the air is restricted. If the air

    flow is restricted it will causeserious damage to thegenerator engine and maycause injury to people.Remember the generator'sengine gives off DEADLYcarbon monoxide gas.

    High Temperatures Allow the engine to cool before addingfuel or performing service and maintenance functions. Contactwith hot components can cause serious burns.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 7

    CAUTION:Failure to follow instructions in this manualmay lead to serious injury or even death! Thisequipment is to be operated by trained andqualified personnel only! This equipment isfor industrial use only.

    The following safety guidelines should always be used whenoperating the DA-7000SS Generator:GENERAL SAFETY DO NOT operate or service this equipment before reading

    this entire manual. This equipment should not be operated by persons under 18

    years of age. NEVER operate this equipment without proper protective

    clothing, shatterproof glasses, steel-toed boots and otherprotective devices required by the job.

    This generator is a source of providing LETHAL high voltages.Never permit unqualified personnel-especially children tooperate the generator.

    Always refuel in a well-ventilated area, away from sparks andopen flames.

    Always use extreme caution when working with flammableliquids. When refueling, stop the engine and allow it to cool.DO NOT smoke around or near the machine. Fire or explosioncould result from flames or sparks, or if fuel is spilled on a hotengine.

    This generator is equipped with a ground terminal for yourprotection. Always complete the grounding path from thegenerator to an external grounding source.

    NEVER operate this generator, or handle any electricalequipment while standing in water, while bare foot, whilehands are wet, or in the rain. Dangerous electrical shockcould occur causing severe bodily harm or even death.

    Keep electrical cords in good condition. Worn, bare or frayedwiring can cause electrical shock, thus causing bodily harmor even death.

    This generator requires an adequate free flow of cooling air.Never operate the generator in any enclosed or narrow areawhere free flow of the air is restricted. If the air flow is restrictedit will cause serious damage to the generator and may causeinjury to people.

    NEVER touch the hot exhaust manifold, muffler or cylinder.Allow these parts to cool before servicing generator.

    Provide adequate ventilation when operating the generator.DO NOT operate the generator in any enclosed or narrowspace. The gasoline engine that provides power to thegenerator gives off DEADLY monoxide gas.

    NEVER operate the generator in an explosive atmosphere ornear combustible materials. An explosion or fire could resultcausing severe bodily harm or even death.

    Always make sure that the generator is secure on level groundso that it cannot slide or shift around, endangering workers.Also keep the immediate area free of bystanders.

    High Temperatures Allow the machine and engine to coolbefore adding fuel or performing service and maintenancefunctions. Contact with hot components can cause serious burns.

    CAUTION:Emergencies

    Always know the location of the nearest fireextinguisher and first aid kit. Know thelocation of the nearest telephone. Also knowthe phone numbers of the nearest ambulance,doctor and fire department. This informationwill be invaluable in the case of an emergency.

    Maintenance Safety NEVER lubricate components or attempt service on a running

    machine. Always allow the machine a proper amount of time to cool

    before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace

    broken parts. Dispose of hazardous waste properly. Examples of potentially

    hazardous waste are used motor oil, fuel and fuel filters. DO NOT use plastic containers to dispose of hazardous

    waste. DO NOT pour waste, oil or fuel directly onto the ground,

    down a drain or into any water source.

    RULES FOR SAFE OPERATION

  • PAGE 8 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    OPERATION AND SAFETY DECALSMachine Safety DecalsThe DA-7000SS generator is equipped with a number of safety decals. These decals are provided for operator safety andmaintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decalsbecome unreadable, replacements can be obtained from your dealer.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 9

    OPERATION AND SAFETY DECALS

  • PAGE 10 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS SPECIFICATIONS

    The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambientconditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometricreading of 29.92 inches and a temperature of 60 degrees Fahrenheit.Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 FFahrenheit above the standard temperature of 60 F

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  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 11

    DA-7000SS GENERAL INFORMATIONDA-7000SS FAMILIARIZATIONGeneratorThe MQ Power, Model DA-7000SS is a 50 amp (120 VAC)6.0 kW (continuous output), 7.0 kW (max output) A.C.Generator .Control PanelThe control panel is provided with the following: One GFCI 120 volt receptacle, 20 amp (single-phase) One 125 volt receptacle, 30 amp (single-phase) One 125/250 volt receptacle, 50 amp (single-phase) One 125/250 volt receptacle, 30 amp (single-phase) AC Voltmeter Main Circuit Breaker 265V @25 Amps Circuit Protector Breaker (GFCI) 120V @20 Amps Idle Control Switch Starter Switch Warning Lamp Unit Hour Meter Ground Terminal

    Engine Protection SystemEngine protection fail safe features are provided in the eventof low oil pressure, high coolant temperature and failure ofthe battery to charge. If any of the above conditions occurwhile operating the generator it will cause a complete unitshut down.Battery Charge AlarmThis unit is equipped with a protective device that signalsan alarm and automatically stops the engine when the batterycannot be charged by the alternatorWater Temperature AlarmThis unit is equipped with an apparatus that signals an alarmand automatically stops the engine when the cooling watertemperature becomes abnormally high. This apparatus willnot function properly if the machine is operated with lessthan the proper amount of coolant.

    Oil Pressure Warning AlarmThis unit is equipped with a protective device that detectslow oil pressure. If the lubricating oil pressure of this unitshould become abnormally low, the protective device willautomatically stop the engine. If this condition should occur,please refer to the engine troubleshooting table in thismanual.Excitation SystemThe DA-7000SS generator uses a brushless exciter to createrated output electricity. This system will use the mechanicalenergy generated by the 3600 RPM engine to spin the rotor(or armature) inside the generator (or alternator end).The motion created by the rotor (which holds copper coils)spins inside a housing pf permanent magnets called the"STATOR". A magnetic field is created by the stator andproduces an electrical current.EngineThe DA-7000SS is powered by a 4-cycle KUBOTA dieselgasoline engine. This engine is designed to meet everyperformance requirement for generator. Reference Table 1,page 10 for engine specificationsIn keeping with Multiquip's policy of constantly improvingits products, the specifications quoted herein are subject tochange without prior notice.Figures 2 and 3 (pages 14-15) show the basic controls andindicators for the DA-7000SS generator.

  • PAGE 12 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    Figure 1. DA-7000SS Dimensions

    DA-7000SS DIMENSIONS

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 13Figure 2. DA-7000 Components 1

    DA-7000SS CONTROLS AND INDICATORSFigures 2 and 3 show the location of the controls and indicators.The functions of each control or indicator is described belowand on the preceding page.1. Fuel Gauge Indicates the amount of fuel in the fuel tank.2. Air Outlet Exhaust Allows engine exhaust to exit the

    generator into the open air. NEVER block this opening.3. Fuel Cap Remove this cap to add fuel. Add only #2

    Diesel Fuel. Always keep an adequate amount of fuel inthe tank. DO NOT top off. Wipe up any spilled fuelimmediately.

    4. Lifting Hook Use this hook to lift the generator.5. Engine Air Cleaner Prevents dirt and other debris from

    entering the fuel system. Lift locking latch on air filtercannister to gain access to filter element.

    6. Overflow Bottle Supplies coolant to the radiator whenradiator coolant level is low. Fill to indicated level as shownon bottle.

    7. Engine Oil Filler Port Remove this cap to add engineoil. Use only recommended type oil. See Table 3.

    8. Coolant Drain Plug Remove this plug to drain coolantfrom the radiator.

    9. Oil Drain Plug Remove this plug to drain oil from theengine.

    10. Automatic Speed Control Solenoid Automaticallyregulates engine speed.

    11. Battery Terminals Connect these terminals to the battery.Always pay close attention to the polarity of the terminalswhen connecting to the battery, RED (positive), and BLACK(negative).

    12. Fuel Filter Prevents dirt and other debris from enteringthe fuel system. Change fuel filter as recommended in themaintenance section of this manual.

    13. Air Inlet Vent Allows outside air to enter the generator.NEVER block this opening.

    14. Battery Provides +12 VDC power for the generator. Whenreplacing battery (12V 35 AH) use only recommended typebattery.

    15. G.F.C.I Ground Terminal Use this terminal to connectexternal equipment grounds so that the GFCI receptaclewill have a ground path.

    16. Fuel Tank Holds 6.6 gallons (25 liters) of diesel fuel.

  • PAGE 14 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS CONTROLS AND INDICATORS17. Fuel drain Plug Remove this plug to drain fuel from the

    fuel tank.18. Frame Ground Lug Connect a ground strap between

    this lug and a ground rod. Make sure that the ground rod isinserted deep into the ground to provide a good earthground. Consult with local Electrical and Safety Codes forproper connection.

    19. Receptacle Provides 120/240 volts output at 50 amps.20. Receptacle Provides 120/240 volts output at 30 amps.21. Receptacle Provides 120 volts output at 30 amps.22. Receptacle G.F.C.I. This receptacle provides 120 volts

    output at 20 amps.23. Circuit Protector Circuit Breaker This single pole circuit

    breaker provides circuit protection (250V @25 amps) forthe G.F.C.I receptacle.

    24. Main Circuit Breaker This 2-pole circuit breaker providescircuit protection (265V @25 amps) for the Electric PartsAssembly.

    25. AC Voltmeter Indicates the rated 60 Hz, single phaseoutput voltage.

    26. Hour Meter Indicates number of hours machine hasbeen in use or hours engine was run.

    27. Idle Control Switch Regulates the engine speed whenthe generator is under load.

    28. Warning Lamp Display Lights red when the followingconditions occur:

    Low Oil Pressure High Water Temperature Electrical System Is Not Charging Properly

    29. Ignition Switch With key inserted turn clockwise to startengine.

    30. Oil Filter Provides oil filtering for the engine.

    Figure 3. DA-7000 Components 2

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 15

    DA-7000SS INSTALLATIONOutdoor InstallationInstall the generator in a location where it will not be exposedto rain or sunshine. Make sure that the welder/generator ison secure level ground so that it cannot slide or shift around.Also install the generator in a manner so that the exhaustwill not be discharged in the direction of nearby homes.

    The installation site must be relatively free from moistureand dust. All electrical equipment should be protected fromexcessive moisture. Failure to do will result in deteriorationof the insulation and will result in short circuits and grounding.

    Foreign materials such as dust, sand, lint and abrasivematerials have a tendency to cause excessive wear, notonly to the engine parts, but also to the alternator parts.

    CAUTION :

    Pay close attention to ventilation whenoperating the generator inside tunnels andcaves. The engine exhaust containsnoxious elements.

    Indoor InstallationExhaust gases from gasoline engines are extremelypoisonous. Whenever an engine is installed indoors theexhaust fumes must be vented to the outside. The engineshould be installed at least two feet from any outside wall.Using an exhaust pipe which is too long or too small cancause excessive back pressure which will cause the engineto heat excessively and possibly burn the valves.

    Eliminate the danger of deadly carbon monoxide gas.Remember that exhaust fumes from any gasoline engineare very poisonous if discharged in a closed room, butharmless if allowed to mix with the outside air. If the generatoris installed indoors, you must make provisions for ventingthe engine exhaust to the outside of the building.

    CAUTION :An electric shock is apt to happen whenvibrators are used. Pay close attention tohandling when operating vibrators andalways use rubber boots and gloves toinsulate the body from a short circuit.

  • PAGE 16 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    General Inspection Prior to OperationThe DA-7000SS utilizes a generator that has been thoroughlyinspected and accepted prior to shipment from the factory.However, be sure to check for damaged parts or components,or loose nuts and bolts, which could have occurred in transit.

    GroundThe nut and ground terminal on the generator should alwaysbe used to connect the generator to a suitable ground. Theground path should be of #8 size wire.Connect the terminal of the ground wire between the lockwasher and the nut and tighten the nut fully. Connect theirend of the wire to a suitable ground.

    Circuit BreakersTo protect the generator from an overload, a 2-pole, 25 amp,main circuit breaker is provided. In addition a single pole,25 amp breaker is provided for the G.F.C.I. receptacle. Makesure to switch both circuit breakers to the "OFF" positionprior to starting the engine.

    Extension CableWhen electric power is to be provided to various tools or loads atsome distance from the generator, extension cords are normallyused. Cables should be sized to allow for distance in length andamperage so that the voltage drop between the generator andpoint of use (load) is held to a minimum. Use the cable selectionchart (Table 2 ) as a guide for selecting proper cable size.

    DA-7000SS PRE-SETUP

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  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 17

    Lubrication OilFill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the generator is level.With the dipstick inserted all the way, but without being screwinto the filler hole, verify that the oil level is maintainedbetween the two notches (Figure 3) on the dipstick. SeeTable 3 for proper selection of engine oil.

    FuelFill the fuel tank with clean and fresh unleaded gasoline. Donot fill the tank beyond capacity.Pay attention to the fuel tank capacity when replenishingfuel. Refer to the fuel tank capacity listed on page 10Specification Table 1.

    The fuel tank cap must be closed tightly after filling. Handlefuel in a safety container. If the container does not have aspout, use a funnel.

    CAUTION :Never fill the fuel tank while the engine isrunning or in the dark. Gasoline spillageon a hot engine can cause a fire orexplosion. If gasoline spillage occurs, wipeup the spilled gasoline completely toprevent fire hazards.

    CoolantUse only drinkable tap water. If hard water or water withmany impurities is used, the inside of the engine and radiatormay become coated with deposits and cooling efficiencywill be reduced.

    An anticorrosion additive added to the water will help preventdeposits and corrosion in the cooling system. See the enginemanual for further details.

    DA-7000SS PRE-SETUP

    Figure 3. Engine Oil Dipstick

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  • PAGE 18 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS PRE-SETUP

    Operation in Freezing WeatherWhen operating in freezing weather, be certain that the properamount of antifreeze has been added.See Table 5. for anti-freeze operating temperatures.

    Day-to-day addition of coolant or antifreeze is done from thereserve tank. See Table 4. for engine, radiator and reservetank coolant capacities. Make sure that the coolant level inthe reserve tank is always between the "H" and the "L"markings.

    Cleaning the RadiatorThe radiator may overheat if the fins become overloadedwith dust or debris. Periodically clean the radiator fins withcompressed air. Cleaning inside the machine is dangerous,so clean only with the engine turned off.

    Fan Belt TensionA slack fan belt may contribute to overheating, or toinsufficient charging of the battery. Inspect and adjust it inaccordance with the KUBOTA engine manual.

    The fan belt tension is proper if the fan belt (Figure 8) bends7 to 9 mm (0.28- to 0.35) when depressed with the thumb asshown in Figure 8 below.

    CAUTION :When adding coolant or anti-freeze to theradiator, do not remove the radiator capuntil the unit has completely cooled.

    When the anti-freeze is mixed withwater, the anti-freeze mixing ratiomust be less than 50%.

    NOTE

    Air CleanerPeriodic cleaning/replacement is necessary. Inspect it inaccordance with the engine manual.BatteryThis unit is of negative ground. DO NOT connect in reverse.Always maintain battery fluid level between the specifiedmarks. Battery life will be shortened, if the fluid level is notproperly maintained. Add only distilled water whenreplenishment is necessary.The battery is sufficiently charged if the specific gravity ofthe battery fluid is 1.28 (at 68 F). If the specific gravityshould fall to 1.245 or lower, it indicates that the battery isdead and needs to be recharged or replaced.Check to see whether the battery cables are loose. Poorcontact may result in poor starting or malfunctions, alwayskeep the terminals firmly tightened. Coating the terminalswith a thin film of grease will help to inhibit corrosion.The battery gradually deteriorates over time. The actual lifespan will vary according to operating conditions, but generallya battery two years or older should be replaced.

    Figure 8. Fan Belt Tension

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  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 19

    DA-7000SS INSTRUMENTATION

    Power OutletsThe generator has the following single-phase 60 Hz, 120/240 volt receptacles. Single Phase

    One Duplex NEMA (GFCI) 5-20R (120V, 20 Amp)One Twist Lock CS-6369 (120/240V, 50 Amp)One Twist Lock NEMA L14-30R (120/240V, 30 Amp)One Twist Lock NEMA L5-30R (120V, 30 Amp)

    Main Circuit Breaker (2-Pole)This 2-pole, 25 amp breaker protects the generator fromshort circuiting or overloading from the 60 Hz single-phaseload.GFCI Circuit Breaker (Single-Pole)This single-pole, 25 amp breaker protects the GFCIreceptacle from short circuiting or overloading.Warning Indicator LightsThe generator has the following warning indicator lights:Oil Pressure LightIf the oil pressure drops suddenly, the oil pressure light willgo on, and the generator will shut down.Charge LightThe charge light will go on when the battery fails to charge,and the generator will shut down.Water Temperature LightThe water temperature light will go on if the temperaturerises to an abnormally high level, and the generator will shutdown.

    CAUTION :When using a combination of dualreceptacles, total load should not exceedthe rated capacity of the generator set.

    Idle Control SwitchThe DA-700SS generator is provided with an automatic idle(engine) control capability for noise suppression and fuelcost reduction. The automatic idle control featureautomatically engages under a no-load condition.When the Idle Control Switch is placed in the ON position,the engine revolutions will be approximately 2200 rpm (low-speed operation). When a load is connected to one of theoutput receptacles, the engine speed will au toma t i ca l l yincrease to about 3600 rpm (high-speed operation) within 10seconds. Conversely, when the load is removed, the enginespeed will automatically drop back down to 2200 rpm within10 seconds.With AC loads of more than 150W (such as lightingequipment, motor-powered tools, submersible water pumps,etc.), the engine runs at high speed. When a no load conditionis produced, the engine automatically slows down.Turn the idle control switch to the ON (up) position whenAC loads of more than 150W are connected. Turn the idlecontrol switch to the OFF (down) position when AC loadsof less than 100W or when a magnetic switch is used.

    Fuel GaugeThe fuel gauge is located on top of the generator's enclosureand allows easy monitoring of the fuel level.GFCI ReceptacleBefore connecting a load to the generator's GFCI receptacle,push the "Test Button" on the front of receptacle beforeconnecting the load, to confirm that the receptacle isfunctioning correctly.

  • PAGE 20 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS LOAD APPLICATIONSingle Phase Load

    Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for operating the equipment.Generally, the wattage listed on the nameplate of theequipment is its rated output. Equipment may require 130150% more wattage than the rating on the nameplate, asthe wattage is influenced by the efficiency, power factor andstarting system of the equipment.

    When connecting a resistance load such as anincandescent lamp or electric heater, a capacity of upto the generating sets rated output (kW) can be used.

    When connecting a fluorescent or mercury lamp, acapacity of up to the generating sets rated output (kW)multiplied by 0.6 can be used.

    When connecting an electric drill or other power tools,pay close attention to the required starting currentcapacity.

    CAUTION:Motors and motor-driven equipment drawmuch greater current for starting thanduring operation.

    An inadequate size connecting cable which cannot carrythe required load can cause a voltage drop which can burnout the appliance or tool and overheat the cable.The idle control is operated at minimum load capacity of100W. If the load capacity is less than 100W, throw the idlecontrol switch to the OFF position.

    CAUTION:Before connecting this generator to anybuildings electrical system, a licensedelectrician must install an isolation(transfer) switch. Serious injury or deathmay result without this transfer switch.

    When connecting ordinary power tools, a capacity of up tothe generating sets rated output (kW) multiplied by 0.8 canbe used.

    NOTEIf wattage is not given on theequipment's name plate, approximatewattage may be determined bymultiplying nameplate voltage by thenameplate amperage.WATTS = VOLTAGE x AMPERAGE

    The power factor of this generator is 1.0. See Table 6. belowwhen connecting loads.

    daoLyBrotcaFrewoP.6elbaTdaoLfOepyT rotcaFrewoP

    srotomnoitcudniesahp-elgniS 57.0-4.0tnecsednacni,sretaehcirtcelE

    spmal 0.1

    spmalyrucem,spmaltnecseroulF 9.0-4.0noitacinummoc,secivedcinortcelE

    tnempiuqe 0.1

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 21

    DA-7000SS ENGINE OPERATING INSTRUCTIONSWARNING:WARNING:WARNING:WARNING:WARNING:

    Before Starting1. Be sure to disconnect the electrical load and switch the

    main circuit breaker to the OFF position prior to startingthe engine.

    2. Never start the engine with the main circuit breaker ON.3. Check the lubricating oil level prior to starting the engine.

    Make sure the generator is level. The oil level must bemaintained between two notches on the dipstick.

    4. When there is not enough lubricating oil, fill the crankcasewith high grade motor oil. Use a high quality detergentoil classified CC or higher (See Table 3 on page 15).

    5. Check the coolant level in the radiator and subtank.Replenish with antifreeze as necessary. Always maintainthe coolant level between the FULL and LOW markingson the coolant container. Be sure that the radiator cap isfastened securely.

    CAUTION:CAUTION:CAUTION:CAUTION:CAUTION: Check the fuel level on the fuel gauge.

    When fuel is low, fill the fuel tank withclean fresh unleaded automotivegasoline.

    If gasoline spillage occurs, completely

    The engine's exhaust contains harmfulemissions. ALWAYS ventilate theexhaust when operating inside tunnels,excavations or buildings. Direct exhaustaway from nearby personnel.

    Starting1. Turn the fuel cock lever to the ON position.2. Always operate the generator with the doors in the closed

    position. Operation with the doors open may causeinsufficient cooling to the unit, and damage may result.

    3. Insert the key into the starter switch and turn it to theRUN position. Check to see that the Oil Pressure andCharge Lights on the "Warning Lamp Unit " are lit. Ifeither light is not lit, check the system and wiring (referto the Engine Operation Manual).

    4. Turn the key to the HEAT position. When the preheatlight is off, turn the key to the START position to startthe engine. As soon as the engine starts, release thekey. The key will automatically return to the RUNposition.

    5. During winter or when the surrounding air temperature iscold, in situations where a load start is required, turnthe key to the HEAT position, you must wait until thepreheat light goes off.

    6. If the engine does not start within 10 seconds after thekey is turned to the START position, wait for about 30seconds and repeat the procedure as described in step4. above.

    CAUTION:CAUTION:CAUTION:CAUTION:CAUTION: NEVER turn the key to the START

    position while the engine is running.

    7. When the engine starts, the Oil Pressure Light andCharge Light should go out. If these lights stay on,immediately stop the engine and check the system andwiring (refer to the Engine Operation Manual).

    8. Let the engine idle for five minutes with the AutomaticIdle Control switch in the ON position.

    9. Check the engine for abnormal vibrations, noises andoil leakage.

    10. Check the generator's output voltage by referring to theAC voltmeter on the control panel. If the meter indicates120 volts, then 120 VAC can be obtained from the 120 Vand 240V receptacles at the same time.

    11. Turn the Automatic Idle Control Switch to either OFFor ON for full engine operation.

    NEVER turn the key to the STARTposition while the engine is running.

    Shutdown1. Remove the load from the generator, then place both

    the main and GFCI circuit breakers to the OFF position.2. Listen for the engine speed to drop. Run at low speed

    for 3-5 minutes.3. Stop the engine by turning the key to STOP position

    and remove the key. Turn the fuel cock lever to theOFF position.

    CAUTION:CAUTION:CAUTION:CAUTION:CAUTION:

  • PAGE 22 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    General InspectionAt least daily or prior to each use, the generator should becleaned and inspected for deficiencies. Check for loose,missing or damaged nuts, bolts or other fasteners. Also checkfor fuel or oil leaks.Engine Side:For a more detail engine maintenance schedule refer to theKUBOTA Engine Shop and Operator's Manuals.

    Air CleanerEvery 50 hours: The air cleaner employed on the KUBOTAengine Model Z482-E is a dry type, NEVER apply oil to it. Ifgenerator is used in severe dusty areas service air cleanerelement more frequently.1. Release the air cleaner retaining clamps (Figure 9) and

    remove the air cleaner element.2. Wipe the inside of the air cleaner with a clamp cloth and

    remove all dust and debris that may have accumulatedinside air cleaner body.

    3. Use compressed air to clean air filter element. Blowcompressed air from the inside while turning the element.

    CAUTION:CAUTION:CAUTION:CAUTION:CAUTION:

    DA-7000SS MAINTENANCEOil ChangeEvery 100 hours: Change the engine oil after the first 50hours of operation. Always check the crankcase oil levelprior to each use, or when the fuel tank is filled. Insufficientoil may cause severe damage to the engine. Make sure thegenerator is level when checking the oil level. The oil levelmust be between the two notches on the dipstick as shownin Figure X.Oil CartridgeEvery 200 hours: Replace the engine oil filter cartridgeafter every 200 hours of operation.Fuel AdditionAdd diesel fuel (the grade may vary according to seasonand locations). Always pour through the mesh filter.Removing Water from the TankAfter prolonged use, water and other impurities accumulatein the bottom of the tank. Occasionally remove the draincock and drain the contents. During cold weather, the moreempty area inside the tank, the easier it is for water toaccumulate. This can be reduced by always keeping thetank as full as possible.

    Air RemovalIf air enters the fuel system of a diesel engine, startingbecomes impossible. After running out of fuel, or afterdisassembling the fuel system, bleed the system accordingto the following procedure.To restart after running out of fuel, turn the key switch to theSTART position for 15-30 seconds. Try again, if needed.This unit is equipped with an automatic air bleeding system.

    Service DailyIf engine is operating in very dusty and dry grass conditions.A clogged air cleaner will result in high fuel consumption,loss of power and excessive carbon buildup in thecombustion chamber.

    ALWAYS keep the pressure of thecompressed air below 99 psi.

    Cleaning the Fuel StrainerClean the fuel strainer if it contains dust or water. Removedust or water in the strainer cap and wash it in gasoline.Securely fasten the fuel strainer cap so that fuel will notleak. Check the fuel strainer every 200 hours of operation oronce a month.

    Figure 9. Air Cleaner

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 23

    Generator Storage

    For storage of the generator for over 30 days, the followingis required: Drain the fuel tank completely. Run the engine until all the gasoline in is completely

    consumed. Completely drain the oil from the crankcase and refill

    with fresh oil. Disconnect the negative battery cable from the battery. Clean all external parts of the generator with a cloth. Cover the generating set and store in a clean, dry place.

    DA-7000SS PREPARATION FOR LONG -TERM STORAGE

  • PAGE 24 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SSGENERATOR WIRING DIAGRAMGenerator Wiring Diagram

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 25

    Engine Wiring Diagram

    DA-7000SSENGINE WIRING DIAGRAM

  • PAGE 26 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS TROUBLESHOOTING (ENGINE & GENERATOR)Practically all breakdowns can be prevented by properhandling and maintenance inspections, but in the event of abreakdown, please take a remedial action following the

    diagnosis based on the Engine and Generator Troubleshooting(Table 7) information shown below and on the proceedingpage. If the problem cannot be remedied, please leave theunit just as it is and consult our company's business officeor service plant.

    GNITOOHSELBUORTROTARENEG&ENIGNE.7ELBATMOTPMYS MELBORPELBISSOP NOITULOS

    retratsdnatratsotsliafenignE.etatortonseod

    ?yrettaBdaeD .yrettaBecalpeR

    ?hctiwSretratSevitcefeD .hctiwSecalpeR

    ?retratSevitcefeD .retratSecalpeR

    ?tuOdenruB5FesuF .esuFecalpeR

    retratsdnatratsotsliafenignE.setator

    `?tiucriCtaeH-erPnekorB .tiucriCtaeH-erPkcehC

    ?leuFoN .leuFddA

    ?gniriWevitcefeD .gniriWkcehC

    "hctiwSlortnoCeldI"stratsenignEenignednanoitisopFFOnisi

    .deepswoltasniamer

    ?hctiwSlortnoCeldIevitcefeD .hctiwSecalpeR

    ?noitisopNOnisihctiwSlortnoCeldI .noitisoPFFOothctiwSteS

    ?reniartSleuFdeggolC .ecalpeRronaelC

    ?renaelCriAdeggolC .ecalpeRronaelC

    ?eciveDlortnoCeldIevitcefeD .ecalpeR

    ?gniriWdetcennocsiD .gniriWriapeRdnakcehC

    lortnoCeldI"dnastratsenignEenignE.noitisopFFOnisi"hctiwS

    siegatlovondnasesirdeeps.ecruosrewopCAnitneserp

    rewoPCAnitneserPegatloVoNecruos

    .)1ER(reifitceRecalpeR

    ?rotoRevitcefeD .rotoRecalpeR

    ?retemtloVevitcefeD .retemtloVecalpeR

    ?gniriWdetcennocsiD .gniriWriapeRdnakcehC

    erutamranitiucriC-trohSreyaL?gnidniw

    .erutamrAecalpeR

    lortnoCeldI"dnastratsenignEenignE.noitisopFFOnisi"hctiwSegatlovrewopCAdnasesirdeeps

    .desuebtonnacrowolootsi

    ?)rotcetorP(rekaerBtiucriCevitcefeD .)rotcetorP(rekaerBtiucriCecalpeRnIseriWnekorB,tiucriC-trohSreyaL

    ?gnidniWerutamrA.erutamrAecalpeRroriapeR

    lortnoCeldI"dnastratsenignEenignE.noitisopFFOnisi"hctiwS

    segrahcsidyrettabdnasesirdeeps.noosoot

    ?rotalugeRenignEevitcefeD .rotalugeRecalpeR

    ?gniriWevitcefeD .gniriWecalpeRroriapeR

    lortnoCeldI"dnastratsenignEenignE.noitisopFFOnisi"hctiwS

    smeesenignednasesirdeeps.dedaolrevo

    ?rotanretlAevitcefeD .rotanretlAecalpeRroriapeR

    ?gniraeBrotanretlAdegamaD .sgniraeBrotanretlAecalpeR

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 27

    DA-7000SS TROUBLESHOOTING (ENGINE & GENERATOR)

    )DEUNITNOC(GNITOOHSELBUORTROTARENEG&ENIGNE.7ELBATMOTPMYS MELBORPELBISSOP NOITULOS

    lortnoCeldI"dnastratsenignEenignE.noitisopFFOnisi"hctiwSegralsahenignednasesirdeeps

    .daolrevo.snoitarbiv?noitallatsnIenignEdaB .enignEfofonoitallatsnItaepeR

    lortnoCeldI"dnastratsenignEenignE.noitisopFFOnisi"hctiwS

    sahenignednasesirdeeps.esionlamronba

    ?straPenignEesooL .senthgiTroFstraPenignEllAkcehC

    ?rotanretlAevitcefeD .stloBgnipmalCesooLrogniraeBdegamaDrofrotanretlAkcehC

    ?erusolcnEevitcefeD .ssenthgiTrofstloBerusolcnEkcehC

    lortnoCeldI"dnastratsenignEenignE.noitisopFFOnisi"hctiwS

    hgihtasniamerdnasesirdeepssihctiwslortnoCeldInehwdeeps

    .noitisopNOehtnidecalp

    ?eciveDlortnoCeldIevitcefeD .eciveDlortnoCeldIecalpeRroriapeR

    ?hctiwSlortnoCeldIevitcefeD .hctiwSlortnoCeldIecalpeR

    ?dioneloSevitcefeD .dioneloSecalpeR

    ?yaleRevitcefeD .yaleRecalpeR

  • PAGE 28 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS TROUBLESHOOTING (ENGINE)Practically all breakdowns can be prevented by properhandling and maintenance inspections, but in the event of abreakdown, please take a remedial action following the

    diagnosis based on the Engine Troubleshooting (Table 8)information shown below and on the proceeding page. If theproblem cannot be remedied, please leave the unit just as itis and consult our company's business office or serviceplant.

    GNITOOHSELBUORTENIGNE.8ELBATMOTPMYS MELBORPELBISSOP NOITULOS

    .tratstonseodenignE

    ?leufoN .leufhsinelpeR

    ?metsysleufehtniriA .metsysdeelB

    ?metsysleufehtniretaW .knatleufmorfretawevomeR

    ?deggolcepipleuF .epipleufnaelC

    ?deggolcretlifleuF .retlifleufegnahcronaelC

    foytisocsivhgihylevissecxEwoltalioenigneroleuf

    ?erutarepmet.lioenigneroleufdeificepsehtesU

    ?rebmunenatecwolhtiwleuF .leufdeificepsehtesU

    noitcejniesooloteudkaelleuF?tungniniaterepip .tunnethgiT

    ?gnimitnoitcejnitcerrocnI .tsujdA?nrowtfahsmacleuF .ecalpeR

    ?deggolcelzzonnoitcejnI .elzzonnoitcejninaelC?gninoitcnuflampmupnoitcejnI .ecalperroriapeR

    ,tfahsmac,tfahsknarcfoeruzieS?gniraebrorenilrednilyc,notsip .ecalperroriapeR

    morfkaelnoisserpmoC?rednilyc

    dnagulpwolg,tlobdaehrednilycnethgit,teksagdaehecalpeR.redlohelzzon

    ?gnimitevlavreporpmI .raeggnimitecalperrotcerroC

    ?nrowrenildnagnirnotsiP .ecalpeR

    ?ecnaraelcevlavevissecxE .tsujdA

    .nurtonseodretratS

    ?degrahcsidyrettaB .yrettabegrahC

    ?gninoitcnuflamretratS .ecalperroriapeR

    ?gninoitcnuflamhctiwsyeK .ecalperroriapeR

    ?detcennocsidgniriW .gniriwtcennoC

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 29

    DA-7000SS TROUBLESHOOTING (ENGINE)

    )DEUNITN0C(GNITOOHSELBUORTENIGNE.8ELBATMOTPMYS MELBORPELBISSOP NOITULOS

    .htoomstonsinoituloverenignE

    ?ytridrodeggolcretlifleuF .egnahcronaelC

    ?deggolcrenaelcriA .egnahcronaelC

    noitcejniesooloteudkaelleuF?tungniniaterepip .tunnethgiT

    ?gninoitcnuflampmupnoitcejnI .ecalperroriapeRgninepoelzzontcerrocnI

    ?erusserp .tsujdA

    rokcutselzzonnoitcejnI?deggolc .ecalperroriapeR

    ?deggolcepipwolfrevoleuF .naelC

    ?gninoitcnuflamronrevoG .riapeR

    sagtsuahxeeulbroetihwrehtiE.devresbosi

    ?lioenigneevissecxE .leveldeificepsehtotecudeR

    ronrowrenildnagnirnotsiP?kcuts .ecalperroriapeR

    ?gnimitnoitcejnitcerrocnI .tsujdA?noisserpmoctneicifeD .ecnaraelcpottsujdA

    yargkradrokcalbrehtiE.devresbosisagtsuahxe

    ?daolrevO .daolehtnesseL

    ?desuleufedargwoL .leufdeificepsehtesU

    ?deggolcretlifleuF .egnahcronaelC

    ?deggolcrenaelcriA .egnahcronaelC

    ?noitcejnielzzontneicifeD .elzzonehtecalperroriapeR

    .tuptuotneicifeD

    ?gnimitnoitcejnitcerrocnI .tsujdAotmeesstrapgnivoms'enignE

    ?gnizieseb .ecalperroriapeR

    ?noitcejnileufnevenU .pmupnoitcejniehtecalperroriapeR?noitcejnielzzontneicifeD .elzzonehtecalperroriapeR

    ?kaelnoisserpmoC dnagulpwolg,tlobdaehrednilycnethgit,teksagdaehecalpeR.redlohelzzon

  • PAGE 30 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS EXPLANATION OF CODE IN REMARKS COLUMNHow to read the marks and remarks used in this partsbook.

    Items Found In the Remarks ColumnSerial Numbers-Where indicated, this indicates a serialnumber range (inclusive) where a particular part is used.Model Number-Where indicated, this shows that thecorresponding part is utilized only with this specific modelnumber or model number variant.

    Items Found In the Items Number ColumnAll parts with same symbol in the number column,

    *, #, +, %, or

    , belong to the same assembly or kit.

    NOTEIf more than one of the same reference number islisted, the last one listed indicates newest (or latest)part available.

    NOTEThe contents of this catalog aresubject to change without notice.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 31

    DA-7000 W/KUBOTA Z482-EB DIESELENGINE 1 TO 3 UNITSQty. P/N Description5 ............ 7000011221 .......... AIR FILTER5 ............ 1523143563 .......... FUEL FILTER5 ............ 7000015241 .......... OIL FILTER2 ............ 1980572531 .......... FAN BELT1 ............ 3741059110 .......... STARTER SWITCH5 ............ 3741055150 .......... IGNITION KEY1 ............ 1584139010 .......... OIL SENDING UNIT1 ............ D2312500103 ....... RADIATOR HOSE (UPPER)1 ............ D2312500003 ....... RADIATOR HOSE (LOWER)1 ............ 0810105800 .......... FUEL CAP1 ............ 1747260600 .......... EMERGENCY UNIT1 ............ 0601842463 .......... RESISTOR1 ............ 0602201378 .......... AUTOMATIC VOLTAGE REGULATOR1 ............ 0601807456 .......... MAIN CIRCUIT BREAKER1 ............ 0601827350 .......... CONTROL UNIT2 ............ 0601810830 .......... BULB, PRE-HEAT LAMP3 ............ 0601806640 .......... FUSE, 65 AMP1 ............ 1685160010 .......... SOLENOID, STOP4 ............ 1685165510 .......... GLOW PLUG2 ............ 1554383040 .......... SWITCH, WATER TEMP.

    DA-7000SS SUGGESTED SPARE PARTS

    NOTEPart numbers on this SuggestedSpare Parts List may supercede/replace the P/N shown in the textpages of this book.

  • PAGE 32 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS GENERATOR ASSY.GENERATOR ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 33

    DA-7000SS GENERATOR ASSY.GENERATOR ASSY.NO PART NO PART NAME QTY. REMARKS1 A5110100003 Rotor Assy. ....................................... 1 ....................... INCLUDES ITEMS W/

    *1-1*

    A5116000103 Field Assy. 11-2

    *7871025004 Rectifier Assy. 2

    1-3*

    042006304 Bearing 6304 DOU .......................... 1 ....................... REPLACES 00712063041-4

    *A5113100002 Fan 1

    1-5*

    0171707033 Key 11-6

    *1991072004 Set Washer Fan 1

    1-7*

    0012308020 Hex Head Bolt 12 011208025 Hex Head Bolt .................................. 5 ....................... REPLACES 00123080253 A515510002 End Bracket 14 A5136000103 Armature Assy. 15 A6155000002C End Bracket ...................................... 1 ....................... REPLACES A61550000026 7871329514 Grommet 17 7901316004 Set Bolt 48 0040008000 Spring Washer 49 031108160 Plain Washer ................................... 4 ....................... REPLACES 004120600010 A6155400104C Cover ................................................ 1 ....................... REPLACES A615540010411 0027106012 Machine Screw 312 0012308020 Hex Head Bolt 613 0805084704 Rubber Suspension 214 020108060 Hex Nut ............................................ 2 ....................... REPLACES 0207006000

    0801086104 Plain Washer 2

  • PAGE 34 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS CONTROL PANEL ASSY.CONTROL PANEL ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 35

    DA-7000SS CONTROL PANEL ASSY.CONTROL PANEL ASSY.NO PART NO PART NAME QTY. REMARKS1 A5225000303 Control Panel 12 0021805020 Machine Screw 43 0601800258 AC Voltmeter ..................................... 1 ...................... 8283 120/240V4 0207003000 Hex Nut 25 0601807456 Circuit Breaker .................................. 1 ...................... KM52 265V 25A6 4341817004 Bracket circuit breaker 17 0021004016 Machine Screw 28 0601830771 Idle Control Switch ............................ 1 ...................... S1B9 3741059110 Starter Switch .................................... 1 ...................... REPLACES 060210007710 0601810523 Warming Lamp Unit .......................... 1 ...................... PL-B128Q

    0601810830 Bulb 411 0601800682 Hour Meter 820114 112 0027403512 Machine Screw 2

    0030003500 Hex Nut 213 0601811034 Receptacle CS6369 125 250V 50A . 1 ...................... REPLACES 0601812566 CS14 0601812529 Receptacle L14- 30R 125V 30A 115 0601811031 Receptacle L5-30R 125V 30A .......... 1 ...................... REPLACES 060181103516 0601812597 Receptacle 5-20R 120V 20A ........... 1 ...................... REPLACES 0601812598 GF530EM

    17 0021004010 Machine Screw 80030004000 Hex Nut ............................................. 8 ...................... REPLACES 0207004000

    18 0601806420 Circuit Protector AC 250V 20A ......... 1 ...................... CP31E2019 0027103005 Machine Screw 220 0601815109 Ground Terminal ............................... 1 ...................... T-381

  • PAGE 36 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS ELECTRIC PARTS ASSY.ELECTRIC PARTS ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 37

    DA-7000SS ELECTRIC PARTS ASSY.ELECTRIC PARTS ASSY.NO PART NO PART NAME QTY. REMARKS1 A5262500203 Bracket electric parts 12 0016906016 Hex Head Bolt 43 0601842463 Resistor .......................................... 1 ........... GW30W 10Q4 0027104012 Machine Screw 25 0601823204 Rectifier .......................................... 2 ........... S5VB606 0027103020 Machine Screw 27 0601823754 Relay .............................................. 1 ........... MPR-2TS8 0027105016 Machine Screw 19 1569465990 Lamp Timer .................................... 1 ........... REPLACES 060220127310 0017105016 Hex Head Bolt 111 1747260600 Emergency Unit ............................. 1 ........... REPLACES 060220047512 0017105025 Hex Head Bolt 413 0601815731 Terminal Board .............................. 1 ........... KT-30 4P14 0601815759 Terminal Board .............................. 1 ........... KT-20 6P15 0027105020 Machine Screw 416 8701899004 Fuse Box ........................................ 1 ........... FB-6PS

    0601806642 Fuse ............................................... 4 ........... 5A0601806643 Fuse ............................................... 2 ........... 15A0601806644 Fuse ............................................... 2 ........... 30A

    17 0027105020 Machine Screw 218 0601827350 Control Unit .................................... 1 ........... ND-8119 0027104010 Machine Screw 220 0602201378 Regulator ....................................... 1 ........... REPLACES 158446460121 0017105025 Hex Head Bolt 222 16226361032 Rotary Solenoid ............................. 1 ........... REPLACES 1620150404 7SL25-22-48923 1992636004 Arm Solenoid 124 0050403020 Spring Pin 125 16226361032 Hex Head Bolt ................................ 1 ........... REPLACES 0010106025

    0030006000 Hex Nut .......................................... 1 ........... REPLACES 003000600026 0207206000 Hex Nut 227 D235630004 Governor Rod 128 031108160 Plain Washer ................................. 1 ........... REPLACES 004160800029 0605010503 Snap Pin ........................................ 1 ........... SS-P830 0042806000 Plain Washer 131 505015300 Snap Pin ........................................ 1 ........... REPLACES 0605010502 SS-P632 0010108050 Hex Head Bolt 1

    020108060 Hex Nut .......................................... 1 ........... REPLACES 020700800033 0601806640 Fuse ............................................... 1 ........... 65A34 A5485500004 Guide 135 0016906016 Hex Head Bolt 2

  • PAGE 38 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 39

    DA-7000SS ENGINE & RADIATOR ASSY.ENGINE & RADIATOR ASSY.NO PART NO PART NAME QTY. REMARKS1 A592520004 Engine 1

    1980572531 Fan Belt ....................................... 1 .............. REPLACES 06020114771-1 7000015241 Cartridge Oil Filter ...................... 1 .............. REPLACES 1584132430 & 06020412712 8745112003 Engine Foot 23 0012410020 Hex Head Bolt 84 7085419004 Rubber Suspension 25 0207010000 Hex Nut 26 0602012750 Radiator ...................................... 1 .............. INCLUDES ITEM W/#6-1# 0602011074 Cap radiator 17 8702014004 Insulator 28 0605000460 Rubber Mount 29 D2312500103 Radiator Hose 110 D2312500003 Radiator Hose 111 0605515111 Hose Band F-34 212 0605515003 Hose Band F-30 213 1556211081 Air Cleaner .................................. 1 .............. REPLACES 0602046265

    3415013964 Element air cleaner ..................... 1 .............. REPLACES 06020463740222600340 Rubber Cushion 1

    15 0016908030 Hex Head Bolt 116 0207008000 Hex Nut 117 8742031004 Bracket air cleaner 118 0016908020 Hex Head Bolt 219 0016906016 Hex Head Bolt 220 8742032003 Hose Air cleaner 121 1612036203 Hose air cleaner 122 0605515006 Hose Band F-50 123 0605515021 Hose Band F-55 224 1622014103 Drain Joint water 125 1502025103 Drain Joint oil 126 0802011104 Plug 227 0150000018 O Ring A P18 228 0016906016 Hex Head Bolt 429 D2322400004 Hose Joint 130 0199900550 Drain Hose 131 0199900700 Drain Hose 132 0605515094 Hose Band F-12 433 0805010004 Drain Joint 134 1552053004 Joint Bolt 135 0602021190 Packing SW22 236 0192200400 Drain Hose 137 0605515081 Hose Band 138 0605515003 Hose Band F-27 139 0802081403 Reserve Tank 140 0602081104 Cap reserve tank 141 1622082104 Bracket reserve tank 142 0016906025 Hex Head Bolt 143 0016906016 Hex Head Bolt 244 7222016304 Hose 145 0199900650 Hose 146 0605515094 Hose Band F-12 2

  • PAGE 40 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS BATTERY ASSY.BATTERY ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 41

    DA-7000SS BATTERY ASSY.BATTERY ASSY.NO PART NO PART NAME QTY. REMARKS1 0167103820 Battery .............................................. 1 ......... 38820R2 1702202104 Battery Sheet 13 D2345200004 Battery Band 14 0805082704 Battery Bolt 25 0037806000 Wing Nut 26 0040006000 Spring Washer 27 0041206000 Plain Washer 28 0602220310 Terminal Assy. .................................. 1 ......... No. 9P9 0602220311 Terminal Assy. .................................. 1 ......... No. 9N10 0602220600 Terminal Cap ................................... 1 ......... TC 7R

  • PAGE 42 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS MUFFLER ASSY. MUFFLER ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 43

    DA-7000SS MUFFLER ASSY.MUFFLER ASSY.NO PART NO PART NAME QTY. REMARKS1 D2332100003 MUFFLER 12 0016908020 HEX. HEAD BOLT 43 D2335000003 EXHAUST PIPE 14 1526312371 GASKET ........................................ 1 ........... REPLACES 15263123715 1502336004 GASKET 16 0207008000 HEX. NUT 47 0016908035 HEX. HEAD BOLT 2

  • PAGE 44 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS FUEL TANK ASSY.FUEL TANK ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 45

    DA-7000SS FUEL TANK ASSY.FUEL TANK ASSY.NO PART NO PART NAME QTY. REMARKS1 D2365000013 FUEL TANK 1

    0810105800 CAP, FUEL TANK 10810105900 FUEL FILTER 1

    2 0602125033 FUEL GAUGE ................................ 1 ........... CJ-39A3 D2365200004 TANK BAND 24 0805003414 PAD, TANK BANK 45 0016906016 HEX. HEAD BOLT 26 0207308000 HEX. NUT 27 D1490600104 RUBBER SEAL 18 1615511204 RUBBER SEAL 19 7812014003 DRAIN JOINT 110 0802011104 PLUG 111 0150000018 O RING A P18 112 0016906016 HEX. HEAD BOLT 213 0199900670 DRAIN HOSE 114 0605515094 HOSE BAND F-12 215 1553143010 FUEL FILTER ASSY. ...................... 1 ........... REPLACES 0602042460 AND 1553143012

    1523143560 ELEMENT, FUEL FILTER ............. 1 ........... REPLACES 0602042171 AND 152314356316 D2368700004 BRACKET, FUEL FILTER 117 0016906016 HEX. HEAD BOLT 218 0016908065 HEX. HEAD BOLT 119 0966180240 SUCTION HOSE ........................... 1 ........... REPLACES 060551315820 0966180400 SUCTION HOSE ........................... 1 ........... REPLACES 060551310121 0966140320 RETURN HOSE ............................ 1 ........... REPLACES 060551410122 0966140240 RETURN HOSE ............................ 1 ........... REPLACES 060551410223 1491142750 HOSE BAND .................................. 4 ........... REPLACES 060551507024 1024442320 HOSE BAND .................................. 4 ........... REPLACES 0605515072

  • PAGE 46 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS ENCLOSURE ASSY.ENCLOSURE ASSY

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 47

    DA-7000SS ENCLOSURE ASSY.ENCLOSURE ASSYNO PART NO PART NAME QTY. REMARKS1 A5415000202 Base 12 D2415100004 Floor Panel 13 0016906016 Hex Head Bolt 44 A5415600104 Duct 15 0016906016 Hex Head Bolt 46 D2455200113 Splasher Panel 17 D2455200003 Splasher Panel 18 0016906016 Hex Head Bolt 129 D2425000012 Front Frame 1

    0220900340 Rubber Seal 210 0016906016 Hex Head Bolt 311 0016908020 Hex Head Bolt 212 D2312100004 Bracket radiator 113 0016906016 Hex Head Bolt 214 D2312300013 Fan Shroud 114-1 D2492200004 Lining 114-2 0221700050 Lining 414-3 0221900165 Lining 415 0016906016 Hex Head Bolt 416 A5435300203 Hanger 117 A5435300403 Hanger 118 0012310025 Hex Head Bolt 819 D2485500015 Harness Guide 120 0016906016 Hex Head Bolt 221 A5445000102 Rear Frame 122 0016906016 Hex Head Bolt 423 D2445300004 Cover rear frame 124 0016906016 Hex Head Bolt 625 A5465000102 Roof Panel 126 0016906016 Hex Head Bolt 1527 8432081004 Cover radiator cap 128 0016906016 Hex Head Bolt 229 D245500113 Side Door 1

    A5495400704 Lining 130 D2455000013 Side Door 1

    A5495400704 Lining 131 0605010215 Door Handle 232 0021805016 Machine Screw 833 0810014704 Pin 434 0080200004 Snap Ring 435 D2455700004 Door Stay 236 7835088004 Collar 237 0016908020 Hex Head Bolt 238 A5445200003 Rear Door 139 0601851613 Stopper 2 CP 30FF15A41 0810014704 pin 242 0080200004 Snap Ring 243 8511864604 Terminal Plate 144 0016906016 Hex Head Bolt 5

  • PAGE 48 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS ENCLOSURE (RUBBER SEALS)ENCLOSURE (RUBBER SEALS)

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 49

    ENCLOSURE (RUBBER SEALS)NO PART NO PART NAME QTY. REMARKS1 0229400470 RUBBER SEAL 42 0229400760 RUBBER SEAL 23 0222900325 RUBBER SEAL 24 0222900125 RUBBER SEAL 45 0222600100 RUBBER SEAL 46 0228300600 RUBBER SEAL 17 0228300200 RUBBER SEAL 28 0228300550 RUBBER SEAL 29 0227600130 RUBBER SEAL 210 0227600500 RUBBER SEAL 2

    DA-7000SS ENCLOSURE (RUBBER SEALS)

  • PAGE 50 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    DA-7000SS NAMEPLATE AND DECALSNAMEPLATE AND DECALS

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 51

    DA-7000SS NAMEPLATE AND DECALSNAMEPLATE AND DECALSNO PART NO PART NAME QTY. REMARKS1*

    0800628504 Decal: Ground ............................................. 1 ............ S11232*

    1630645004 Decal: Oil Drain ........................................... 1 ............ S14033*

    1630647004 Decal: Coolant Drain ................................... 1 ............ S14044*

    1630610404 Decal: Caution (Paper Element) ................. 1 ............ S14065*

    1630680104 Decal: Fuel Cock ......................................... 1 ............ S14076*

    1630680004 Decal: Use 2 Diesel Fuel Only ................... 1 ............ S14087*

    1630610504 Decal: Caution (Doors Open) ..................... 2 ............ S14098*

    0600689404 Decal: Battery Positive ................................ 1 ............ S20909*

    0800689504 Decal: Battery Negative .............................. 1 ............ S209110

    *6390671104 Decal: Important Check Daily ..................... 1 ............ S2377

    11*

    7810680104 Decal: Fuel Drain ........................................ 1 ............ S306012

    *7810680204 Decal: Cooling Water .................................. 1 ............ S3061

    13*

    8700611603 Decal: Ground For G. F. C. l. ....................... 1 ............ S3821 REPLACES 767062400414

    *8700611804 Decal: Warning Dangerous Gas ................ 1 ............ S4984

    15*

    8700611904 Decal: Danger Electrical Shock Hazard ..... 1 ............ S498516

    *A5552000003 Decal: AC Power Output ............................. 1 ............ REPLACES A55200000

    17*

    A5552000103 Decal: Operating Procedure ....................... 1 ............ REPLACES A5520001018

    *B9504000304 Decal: Caution Hot Parts ............................. 1 ............ REPLACES B90400030

    19*

    B9504000404 Decal: Warning Moving Parts ..................... 2 ............ REPLACES B9040004020

    *B9504100104 Decal: Warning Hot Coolant ....................... 1 ............ REPLACES B90410010

    21*

    B9504500004 Decal: Warning Diesel Fuel ....................... 1 ............ REPLACES B9045000022

    *7670624004 Decal: G. F. C. l. ........................................... 2 ............ REPLACES D92200100

    23*

    0820610404 Decal: Warning (Transfer Switch) 124

    *0820650604 Decal: Danger Explosive Gases (Battery) 1

    25*

    8700611524 Decal: Caution Oil Level Gauge 126

    *8700625504 Decal: Fuse Box 1

    27*

    A556200004 Decal: MQ ................................................... 1 ............ REPLACES A5620000028

    *A5562100003 Decal: Stripe Multiquip ................................ 1 ............ REPLACES A56210000

    29*

    A5562100104 Decal: Stripe MQ ......................................... 1 ............ REPLACES A5621001030

    *A5562100204 Decal: Stripe MQ ......................................... 1 ............ REPLACES A56210020

    31*

    A5562100303 Decal: Stripe Whisperwatt .......................... 2 ............ REPLACES A5621003032

    *A5562100404 Decal: Stripe ................................................ 1 ............ REPLACES A56210040

    33*

    A5562100504 Decal: Stripe ................................................ 1 ............ REPLACES A5621005034 PLATE, SERIAL NO. ................................... 1 ............ CONTACT MQ SERVICE DEPT

    .............. WITH MODEL AND S/NDCLDA7000SS KIT, DECAL ................................................. 1 ............ INCLUDES ITEMS W/

    *

    SEE DECAL ILLUSTRATIONS ON PAGES 8 AND 9.

  • PAGE 52 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE CRANKCASE ASSY.CRANKCASE ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 53

    CRANKCASE ASSY.NO PART NO PART NAME QTY. REMARKS010 1685101012 COMP. CRANKCASE.......................... 1 ......... INCLUDES ITEMS W/

    *020*

    1685196260 CAP, SEALING 3030

    *1685196270 CAP, SEALING 3

    040*

    1545196270 CAP, SEALING 2050

    *1526196010 PLUG 4

    060*

    1552106030 PLUG 1070

    *1552196030 PLUG 1

    080*

    1526196160 PLUG, EXPANSION 1090

    *0501200508 PIN, STRAIGHT 2

    100*

    0501200814 PIN, STRAIGHT 2110

    *1522133650 PIN, PIPE 1

    120*

    1523133960 PIN, PIPE 2130

    *1733159190 PIN, PIPE 2

    140*

    1685116212 COVER, FUEL CAMSHAFT 1150 1522133700 0 RING 1160 1584773130 JOINT, DRAIN PIPE 1170 1685135010 ASSY PUMP, OIL 1180 1685135152 GASKET, OIL PUMP NA 1190 1584191050 BOLT 3200 1584135660 GEAR, OIL PUMP DRIVE 1210 0571200408 KEY, FEATHER 1220 0278350100 NUT, FLANGE 1

    KUBOTA Z482-EB ENGINE CRANKCASE ASSY.

  • PAGE 54 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE OIL PAN ASSY.

    OIL PAN ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 55

    KUBOTA Z482-EB ENGINE OIL PAN ASSY.OIL PAN ASSY.NO PART NO PART NAME QTY. REMARKS010 1756101500 COMP. OIL PAN 1020 0112360814 BOLT 1030 0102350612 BOLT 14040 1654133750 PLUG, DRAIN 1050 1545196670 GASKET 1060 1685132110 FILTER, OIL 1070 0481400160 0 RING 1

  • PAGE 56 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    CYLINDER HEAD ASSY.

    KUBOTA Z482-EB ENGINE CYLINDER HEAD ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 57

    KUBOTA Z482-EB ENGINE CYLINDER HEAD ASSY.CYLINDER HEAD ASSY.NO PART NO PART NAME QTY. REMARKS010 1522101750 HOOK, ENGINE 2020 0112360816 BOLT 2030 1685503042 COMP. CYLINDER HEAD ............... 1 ....... INCLUDES ITEMS W/

    *040*

    1532196260 CAP, SEALING 1050

    *1526196010 PLUG 1

    060*

    1584113540 GUIDE, INLET VALVE 2070

    *1584113560 GUIDE, EXHAUST VALVE 2

    080 1584196020 PLUG 1090 1460103450 BOLT, CYLINDER HEAD 10100 1685103310 GASKET, CYLINDER HEAD 1

  • PAGE 58 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE GEAR CASE ASSY.GEAR CASE ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 59

    KUBOTA Z482-EB ENGINE GEAR CASE ASSY.GEAR CASE ASSY.NO PART NO PART NAME QTY. REMARKS010 1687504024 COMP. CASE, GEAR ........................... 1 ........ INCLUDES ITEMS W/

    *020*

    1685196010 PLUG 2030

    *1584156280 PIN, START SPRING 1

    040 04814061300 O RING 3050 1586204132 GASKET, GEAR CASE NA 1060 0102350618 BOLT 1070 0102360650 BOLT 8080 1584191010 BOLT 5090 0102350670 BOLT 1100 0102350675 BOLT 1110 1524132290 JOINT, PIPE 1120 1584194010 WASHER, PLAINT 1130 1587704140 SEAL, OIL 1150 1685136950 SPRING 1160 1584136930 SEAT, VALVE 1170 0771503211 BALL 1180 1584633110 FLANGE, OIL FILLER 1190 1381133140 PLUG, OIL FILLER 1200 0481106230 O RING 1210 1946188132 GASKET, H/M GEAR CASE 1220 1522188210 STUD 3230 0205650060 NUT 3240 0451260060 WASHER, SPRING 3

  • PAGE 60 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE HEAD COVER ASSY.HEAD COVER ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 61

    KUBOTA Z482-EB ENGINE HEAD COVER ASSY.HEAD COVER ASSY.NO PART NO PART NAME QTY. REMARKS010 1588105550 JOINT, BREATHER PIPE 1020 1584105140 PLATE, BREATHER ELEMENT 1030 1584105150 PLATE, BREATHER ELEMENT 1040 1584105670 ELEMENT, BREATHER 1050 1584105370 OIL SHIELD, BREATHER 1060 1686193310 SCREW 2070 1584705512 PIPE, BREATHER 1080 1584105590 CLAMP, PIPE 1090 0211450080 NUT 1100 0401360080 WASHER, PLAINT 2110 1685114512 COVER, CYLINDER HEAD 1120 1685114522 GASKET, HEAD COVER 1130 1584114620 NUT, CAP 2140 1560196650 GASKET 2150 1585233140 PLUG, OIL FILLER 1160 1481150300 O RING 1

  • PAGE 62 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE OIL FILTER ASSY.OIL FILTER ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 63

    KUBOTA Z482-EB ENGINE OIL FILTER ASSY.OIL FILTER ASSY.NO PART NO PART NAME QTY. REMARKS010 7000015241 CARTRIDGE, OIL FILTER 1 REPLACES 1585399170

  • PAGE 64 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE DIPSTICK & GUIDE ASSY.

    DIPSTICK & GUIDE ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 65

    KUBOTA Z482-EB ENGINE DIPSTICK & GUIDE ASSY.DIPSTICK & GUIDE ASSY.NO PART NO PART NAME QTY. REMARKS010 1685136410 GAUGE, OIL 1

  • PAGE 66 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE MAIN BEARING CASE ASSY.

    MAIN BEARING CASE ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 67

    KUBOTA Z482-EB ENGINE MAIN BEARING CASE ASSY.MAIN BEARING CASE ASSY.NO PART NO PART NAME QTY. REMARKS010 1685104092 ASSY. CASE, MAIN BEARING 1020 1584104540 BOLT, BEARING CASE 2030 1585204360 GASKET, BEARING CASE 1035 1584104800 ASSY. COVER, BRG CASE ........................... 1 ................... INCLUDES ITEMS W/%040% 1584104810 COVER, BEARING CASE 1050% 1921599160 SEAL, OIL 1060 1584104822 GASKET 1070 0102350620 BOLT 8080 0102350622 BOLT 8090 1685104040 ASSY. CASE, MAIN BEARING 1100 1584104540 BOLT, BEARING CASE 2110 1584104562 BOLT, BEARING CASE 1

  • PAGE 68 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE CAMSHAFT & IDLE GEAR ASSY.CAMSHAFT & IDLE GEAR SHAFT ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 69

    KUBOTA Z482-EB ENGINE CAMSHAFT & IDLE GEAR ASSY.CAMSHAFT & IDLE GEAR SHAFT ASSY.NO PART NO PART NAME QTY. REMARKS010 1685115550 TAPPET 4020 1685115110 PUSH ROD 4030 1584116015 ASSY. CAMSHAFT .......................... 1 ............ INCLUDES ITEMS W/

    *040*

    1552193610 SCREW, SET 1050

    *1686416510 GEAR, CAM 1

    060*

    0571200518 KEY, FEATHER 1070

    *1584116270 STOPPER, CAMSHAFT 1

    080 0102350612 BOLT 2090 1587524013 COMP. GEAR, IDLE ......................... 1 ............ INCLUDES ITEMS W/#100# 1587524282 BUSH 1120 1587524370 COLLAR, IDLE GEAR 1130 1587524320 RING, SNAP 1140 1587524250 SHAFT, IDLE GEAR 1150 0102350614 BOLT 3

  • PAGE 70 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE PISTON & CRANKSHAFT ASSY.PISTON & CRANKSHAFT ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 71

    KUBOTA Z482-EB ENGINE PISTON & CRANKSHAFT ASSY.

    PISTON & CRANKSHAFT ASSY.NO PART NO PART NAME QTY. REMARKS010 1685121112 PISTON STD 2010 1685121900 PISTON +0.25MM 2020 1685321050 ASSY. PISTON RING STD 2020 1685321090 ASSY. PISTON RING +0.25MM 2030 1685121310 PIN, PISTON 2040 1526121330 AIR CLIP, PISTON PIN 4050 1685122010 ASSY. CONNECTING ROD ...................... 2 ............ INCLUDES ITEMS W/

    *060*

    1685121980 BUSH, PISTON PIN 2070

    *1685122140 BOLT, CONNECTING ROD 4

    080*

    1685122320 METAL, CRANKPIN M STD SET 2080 1586122970 METAL, CRANKPIN -0.20MM SET 2080 1586122980 METAL, CRANKPIN -0.40MM SET 2090 1685323030 ASSY. CRANKSHAFT ................................ 1 ............ INCLUDES ITEMS W/#100# 0771503207 BALL 2110# 1921523280 SLEEVE, CRANKSHAFT 1120 1584124110 GEAR, CRANK 1130 0571200515 KEY, FEATHER 1140 1586123470 METAL, CRANKSHAFT STD 1140 1586123910 METAL, CRANKSHAFT -0.20MM 1140 1586123920 METAL, CRANKSHAFT -0.40MM 1150 1686123480 METAL, CRANKSHAFT M STD SET 1150 1569423930 METAL, CRANKSHAFT -0.20MMSET 1150 1569423940 METAL, CRANKSHAFT -0.40MMSET 1160 1686123490 METAL, CRANKSHAFT STD SET 1160 1586123860 METAL, CRANKSHAFT -0.20MM SET 1160 1586123870 METAL, CRANKSHAFT -0.40MM SET 1170 1526123530 METAL, SIDE STD 2170 1526123950 METAL, SIDE +0.20MM 2170 1526123960 METAL, SIDE +0.40MM 2180 1526123540 METAL, SIDE STD 2180 1526123970 METAL, SIDE +0.20MM 2180 1526123980 METAL, SIDE +0.40MM 2190 1584123250 COLLAR, CRANKSHAFT 1200 1588123310 SLINGER, OIL 1210 0481416220 O RING 1

  • PAGE 72 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE FLYWHEEL ASSY.FLYWHEEL ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 73

    KUBOTA Z482-EB ENGINE FLYWHEEL ASSY.

    FLYWHEEL ASSY.NO PART NO PART NAME QTY. REMARKS010 1685125010 COMP. FLYWHEEL ........................ 1 .............. INCLUDES ITEMS W/#020# 1685163820 GEAR, RING 1030 1585225160 BOLT, FLYWHEEL 5050 1584704612 HOUSING, FLYWHEEL 1060 0112350820 BOLT 10070 3122014170 COVER 1080 0112360814 BOLT 1090 0401360080 WASHER, PLAIN 1

  • PAGE 74 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE FUEL CAMSHAFT & GOV. SHAFT ASSY.FUEL CAMSHAFT & GOVERNOR SHAFT ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 75

    KUBOTA Z482-EB ENGINE FUEL CAMSHAFT & GOV. SHAFT ASSY.FUEL CAMSHAFT & GOVERNOR SHAFT ASSY.NO PART NO PART NAME QTY. REMARKS010 1685116020 ASSY. CAMSHAFT, FUEL ...................1 ............ INCLUDES ITEMS W/#020# 1584116172 CAMSHAFT, FUEL 1030# 0815306203 BEARING, BALL 1040# 1685151150 GEAR, INJECTION PUMP 1050# 0571200515 KEY, FEATHER 1060# 1584155450 SLEEVE, GOVERNOR 1070# 1584155690 CASE, GOVERNOR BALL 1080# 0771500801 BALL 32090# 1526155470 CIR-CLIP, GOVERNOR SLEEVE 1100# 0771503217 BALL 8110 0810306203 BEARING, BALL 1120 0461200170 CIR CLIP, EXTERNAL 1130 1584116320 STOPPER, FUEL. CAMSHAFT 1140 0102350612 BOLT 2

  • PAGE 76 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE ENGINE STOP LEVER ASSY.ENGINE STOP LEVER ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 77

    KUBOTA Z482-EB ENGINE ENGINE STOP LEVER ASSY.ENGINE STOP LEVER ASSY.NO PART NO PART NAME QTY. REMARKS010 1584154092 ASSY. APPARATUS, IDLE ............... 1 ............ INCLUDES ITEMS W/#020# 1584154100 ASSY. BOLT, ADJUSTING 1030# 1526192020 NUT 1040# 1584154220 NUT, CAP 1050# 1502133660 GASKET 2060 1584154270 CAP 1070 1584154122 BOLT, ADJUSTING 1080 1G03154210 NUT, LOCK 1090 156019665 GASKET 2100 1584192330 NUT, CAP 1110 1G02154290 PIPE, LOCK 1

  • PAGE 78 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE STOP SOLENOID ASSY.

    STOP SOLENOID ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 79

    KUBOTA Z482-EB ENGINE STOP SOLENOID ASSY.STOP SOLENOID ASSY.NO PART NO PART NAME QTY. REMARKS010 1685160010 SOLENOID, STOP 1020 0175450612 BOLT, FLANGE 2

  • PAGE 80 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE INJECTION PUMP 1 ASSY.INJECTION PUMP 1 ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 81

    KUBOTA Z482-EB ENGINE INJECTION PUMP 1 ASSY.INJECTION PUMP 1 ASSY.NO PART NO PART NAME QTY. REMARKS010 1600151010 ASSY PUMP, INJECTION 1020 1600152090 SHIM, INJECTION PUMP 1020 1600152110 SHIM, INJECTION PUMP 1020 1600152120 SHIM, INJECTION PUMP 1030 0131110620 BOLT, HEX-SOC-HD 3040 1584191500 STUD 1050 1584192320 NUT, CAP 1060 0451260060 WASHER, SPRING 4070 1584195680 JOINT, EYE 1080 1526342010 ASSY. PIPE, FUEL ........................... 1 ............. INCLUDES ITEMS W/#090# 1491142750 CLIP, PIPE 2100# 6659154250 SPRING, PIPE PROTECT 1

  • PAGE 82 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE INJECTION PUMP 2 ASSY.INJECTION PUMP 2 ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 83

    KUBOTA Z 482-EB ENGINEINJECTION PUMP ASSY. 2INJECTION PUMP ASSY. 2NO PART NO PART NAME QTY. REMARKS010 1600151010 ASSY. PUMP, INJECTION ................. 1 ........... INCLUDES ITEMS W/#020# 1685151050 PLUNGER, PUMP 2030# 1584151030 VALVE, DELIVERY 2040# 1584151230 SPRING, DELIV. VALVE 2050# 1584151240 GASKET, DELIV. VALVE 2060# 1685151220 HOLDER, DELIV. VALVE 2070# 1584196760 O RING 2080# 1584151560 FLANGE, SLEEVE 2090# 1584194570 PIN, JOINT 2100# 1584151200 O RING 4110# 1586291430 SCREW 4120# 1585251470 WASHER 4130# 1584151070 ASSY. TAPPET 2140# 1584151250 PIN, TAPPET GUIDE 2150# 1584151430 PIN, CLAMP 1160# 1584151280 SPRING, PLUNGER 2170# 1584151270 SEAT, SPRING UPPER 2180# 1584151290 SEAT, SPRING LOWER 2190# 1584151490 SHIM 1200# 1584151060 SHIM 1210# 1584151540 PLATE 1220# 1584193110 SCREW, CSK-HD 4230# 1584151380 SLEEVE, CONTROL 2240# 1584151320 SCREW, FOLLOW 1250# 1584196650 GASKET 2260# 1584151350 SCREW 1270# 1584196660 GASKET 1

  • PAGE 84 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE SPEED CONTROL PLATE ASSY.SPEED CONTROL PLATE ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 85

    KUBOTA Z482-EB ENGINE SPEED CONTROL PLATE ASSY.SPEED CONTROL PLATE ASSY.NO PART NO PART NAME QTY. REMARKS010 1584157110 PLATE, SPEED CONTROL 1020 1584157212 GASKET, CONTROL PLATE 1030 0102350618 BOLT 2040 0105350618 BOLT 2050 1560196650 GASKET 2060 1584156110 LEVER, GOVERNOR 1070 1584157240 COLLAR 1080 0481410160 O RING 1090 1666757150 LEVER, SPEED CONTROL 1100 1584192010 NUT, SPEED CONTROL 2110 1687857740 SHAFT, LEVER 1120 1685157720 LEVER, ENGINE STOP 1130 0541100318 PIN, SPRING 1140 0481410070 O RING 1150 1687857920 SPRING, RETURN 1160 1686657300 CAP 1

  • PAGE 86 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE NOZZLE HOLDER & GLOW ASSY.NOZZLE HOLDER & GLOW PLUG ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 87

    KUBOTA Z482-EB ENGINE NOZZLE HOLDER & GLOW ASSY.

    NOZZLE HOLDER & GLOW PLUG ASSY.NO PART NO PART NAME QTY. REMARKS010 1585242502 ASSY. PIPE, OVER FLOW 1020 1584142500 ASSY. PIPE, OVER FLOW ................. 1 .......... INCLUDES ITEMS W/#030# 1497142750 CLIP, PIPE 2040 1584151360 SCREW, AIR BREATHER 1050 1560196650 GASKET 1060 1600153000 ASSY. HOLDER, NOZZLE 2070 1584153622 GASKET 2075 1907753650 SEAL, HEAT 2090 1685153712 PIPE, INJECTION 1100 1685153722 PIPE, INJECTION 1110 1584153850 CLAMP, PIPE 1120 1584153860 CLAMP, PIPE 1130 0302450520 SCREW, WITH WASHER 1140 1685165510 GLOW PLUG 2150 1685165560 CORD, GLOW PLUG 1160 0276150040 NUT, FLANGE 2170 0401360040 WASHER, PLAIN 2

  • PAGE 88 DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01)

    KUBOTA Z482-EB ENGINE NOZZLE HOLDER ASSY.

    NOZZLE HOLDER ASSY.

  • DA-7000SS A.C. GENERATOR PARTS & OPERATION MANUAL REV. #2 (07/13/01) PAGE 89

    KUBOTA Z482-EB ENGINE NOZZLE HOLDER ASSY.NOZZLE HOLDER ASSY.NO PART NO PART NAME QTY. REMARKS10 1600153000 ASSY. HOLDER, NOZZLE ............... 2 ........... INCLUDES ITEMS W/#20# 1584192030 NUT 230# 1584153230 WASHER, ADJUSTING 240# 1584153170 SPRING, NOZZLE 250# 1584153350 PIECE, DISTANCE 260# 1584153160 PUSH ROD 270# 1647553280 NUT, NOZZLE 280# 1584194040 WASHER 290# 1685153610 PIECE NOZZLE 2100 1584198100 ASSY. WASHER, ADJUST ................ 2 ........... OPTION110 1584153230 WASHER, ADJUSTING .................... 2 ........... 0.900MM110 1584198510 WASHER, ADJUSTING .................... 2 ........... 0.925MM110 1584198520 WASHER, ADJUSTING .................... 2 ........... 0.950MM110 1584198530 WASHER, ADJUSTING .................... 2 ........... 0.975MM110 1584198540 WASHER, ADJUSTING .................... 2 ........... 1.000MM110 1584198550 WASHER, ADJUSTING .................... 2 ........... 1.025MM110 1584198560 WASHER, ADJUSTING .................... 2 ........... 1.050MM110 1584198570 WASHER, ADJUSTING .................... 2 ........... 1.075MM110 1584198580 WASHER, ADJUSTING .................... 2 ........... 1.100MM110 1584198590 WASHER, ADJUSTING .................... 2 ........... 1.125MM110 1584198600 WASHER, ADJUSTING .................... 2 ........... 1.150MM110 1584198610 WASHER, ADJUSTING .................... 2 ........... 1.175MM110 1584198620 WASHER, ADJUSTING .................... 2 ........... 1.200MM110 1584198630 WASHER, ADJUSTING .................... 2 ........... 1.225MM110 1584198640 WASHER, ADJUSTING .................... 2 ........... 1.250MM110 1584198650 WASHER, ADJUSTING .................... 2 ........... 1.275MM110 1584198660 WASHER, ADJUSTING .................... 2 ........... 1.300MM110 1584198670 WASHER, ADJUSTING .................... 2 ........... 1.325MM110 1584198680 WASHER, ADJUSTING .................... 2 ........... 1.350MM110 1584198690 WASHER, ADJUSTING .................... 2 ........... 1.375MM110 1584198700 WASHER, ADJUSTING .................... 2 ........... 1.400MM110 1584198710 WASHER, ADJUSTING .................... 2 ........... 1.425MM110 1584198720 WASHER, ADJUSTING .................... 2 ........... 1.450MM110 1584198730 WASHER, ADJUSTING .................... 2 ........... 1.475MM110 1584198740 WASHER, ADJUSTING .................... 2 ........... 1.500MM110 1584198750 WASHER, ADJUSTING .................... 2 ........... 1.525MM110 1584198760 WASHER, ADJUSTING .................... 2 ........... 1.550MM110 1584198770 WASHER, ADJUSTING .................... 2 ........... 1.575MM110 1584198780 WASHER, ADJUSTING .................... 2 ........... 1.600MM110 1584198790 WASHER, ADJUSTING .................... 2 ........... 1.625MM110 1584198800 WASHER, ADJUSTING .................... 2 ........... 1.650MM110 1584198810 WASHER, ADJUSTING .................... 2 ........... 1.675MM110 1584198820 WASHER, ADJUSTING .................... 2 ........... 1.700MM110 1584198830 WASHER, ADJUSTING .................... 2 ........... 1.725MM110 1584198840 WASHER, ADJUSTING .................... 2 ........... 1.750MM110 1584198850 WASHER, ADJUSTING .................... 2 ........... 1.775MM110 1584198860 WASHER, ADJUSTING .................... 2 ........... 1.800MM110 1584198870 WASHER, ADJUSTING .................... 2 ........... 1.825MM110 1584198880 WASHER, ADJUSTING .................... 2 ........... 1.850MM110 1584198890 WASHER, ADJUSTING .................... 2 ........... 1.875MM110 1584198900 WASHER, ADJUSTING .................... 2 ........... 1.900MM110 1584198910 WASHER,