Your Partner for High-Temperature Technology · Mesh-belt kilns Firing rack kilns ... Furnace for...
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Your Partner for High-Temperature Technology EISENMANN
Transcript of Your Partner for High-Temperature Technology · Mesh-belt kilns Firing rack kilns ... Furnace for...
Your Partner for High-Temperature Technology
EISENMANN
As a leading international supplier of systemsfor surface finishing technology, environmentalengineering, materials flow automation andhigh-temperature technology, we offer our cus-tomers in a whole variety of industries a leadingedge based on sophisticated plants, individualsolutions and global service.
Our name is synonymous with comprehensivesystems competence, top quality and reliability.Our products set standards, as well as revolutio-nary technological highlights.
EISENMANN employs around 2,500 people world-wide, including more than 1,600 in Germany. Ofthese, roughly 900 are engaged in engineering.
Our strength lies in developing and combiningindividual processes to form an overall processfrom a single source, tailored to encompass allthe customer's specific requirements and exten-sively optimized with regard to productioncosts, quality and sustainability.
To this end, we make use of the accumulatedknow-how of our individual divisions and exploittheir synergistic effects:
Surface Finishing
Process Technology
Environmental Technology
Materials Flow Automation
EISENMANN - Your Partner for Processing Lines
EISENMANN Technology Park Holzgerlingen
Assembly Halls with Development and Test Centre
EISENMANN Education Centre Böblingen
Diversity and Competence
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Automotive Systems
General Finishing
Environmental Technology
Biogas Plants
Conveyor Systems
Service
Process & High Temperature Technology
Competence Page 2
Technologies Page 4
Processes Page 8
Contents
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Our solutions are as individual as your products.EISENMANN has extensive know-how in developingnew and innovative processes. Our plants are tailormade to customer's specific standards and require-ments, focusing on product quality and reproducibili-ty. At the same time, several different processes maybe combined to create an overall solution, thus opti-mizing production costs and the use of your produc-tion resources.
New solutions based on tradition
The development of new technologies is our dailybusiness. This is also reflected in the considerablenumber of patents existing in all divisions of thecompany – such as Turbo Firing, Quick Firing andE|GATE, to mention just a few. Our know-how isbased on experience – our success guaranteed bypassing this know-how on to the next generation of engineers and technicians.
Competence
Simple: chamber kiln with manual loading for small series Complex: fully automated roller-type kiln for high throughput
Tailor made: automated batch processing
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Small or large – everything is possible
"Size is relative"! From coils weighing a few grams to large stators weighing several tons for powergenerators: our experience allows us to find a suitable answer to each challenge.
As a plant manufacturing company, we are in a position to plan and build comprehensive completeplants. However, we also design, build and deliverstand alone equipment and systems as required, and offer the entire spectrum of plant engineeringactivities:
Planning Commissioning
Simulation Training
Engineering Maintenance
Manufacturing Operation
Installation
For all branches of industry
Regardless of the branch of industry concerned, e. g.automotive, medical technology or aerospace, we can provide references in nearly all sectors of themanufacturing industry. Therefore the customer'sneeds are known and taken into account accordingly.Our strengths are tailor made solutions to the customer's specific requirements by using our
High Temperature Technology
E|GATE double door for separating atmospheres
modular system, as well as adapting individual components to particular needs.
From development to production
Achieving goals requires the courage to strike out innew directions – including those which were hithertoconsidered impracticable up to now. We see thesechallenges as opportunities.
The high-temperature vacuum gate E|GATE is anexample of such a new challenge.
Designed as a double door, E|GATE is used in roller-type kilns from EISENMANN. For the first time inhigh-temperature processes, it permits continuousoperation with separation of pressures and atmo-spheres in the high-temperature area.
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AtmosphereIn addition to the plants with controlled anduncontrolled standard atmospheres, the number ofkilns with special atmospheres is growing steadily.EISENMANN offers a suitable solution for eachapplication, with gas-tight chamber, roller-typeand pusher slab kilns for
Flammable atmospheres (e.g. Hydrogen)
Inert atmospheres (e.g. Nitrogen)
as well as control systems, such as
Control of residual oxygen by gas/air ratio
Active control of atmospheres
Passive control of atmospheres
The process atmospheres can be separated eitheron the basis of directed flows or by means of gas-tight or vacuum-tight gates.
Gas-tight roller-type kiln for sintered metals
Technologies
VacuumLow pressure and vacuum technology is often usedto realize rapid atmosphere changes. This is wherethe vacuum tight double-door E|GATE completesthe range of products for continuous processes inthe high-temperature area.
High-temperature vacuum door E|GATE.
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Heating systemsDepending on requirements, heating is supplieddirectly or indirectly using gas or electricity.
High-speed burners from EISENMANN or multi-zoneelectric heating elements are used to optimize theheating power and temperature distribution.
Control systemsReproducible conditions are essential in order tomanufacture sophisticated products of constant quality.
In addition to the heating system the control systemis crucial to be able to handle this challenge. Fromour large range of possible solutions, we select theoptimum control and measurement concept for yourprocess.
EISENMANN high-speed burner HGB 100
High Temperature Technology
Burner controlFrom control systems by means of proportionate control to fully automatic control of atmosphereswith flow controllers.
Process gas controlFrom simple flushing of the kiln to all-automaticcontrol with mass flow and pressure controllers.
Heating element controlFrom thyristor switches to thyristor controllers ortransformers.
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Operating modes
Whether for continuous or intermittent operation –EISENMANN's extensive product range allows theappropriate mode of operation for all requiredthroughputs. Depending on requirements, heating is supplied directly or indirectly, using gas orelectricity.
The high-speed burner HGB 100 or multi-zone electric heater elements are used to optimize theheating power and temperature distribution.
Continuous kilns: Tunnel kilns
Roller-type kilns
Pusher slab kilns
Mesh-belt kilns
Firing rack kilns
Customized kilns
Discontinuous kilns: Shuttle kilns
Lift-bottom kilns
Top hat kilns
Chamber kilns
Customized kilns
Technologies
Tunnel kiln for continuous operation
Lift-bottom kiln for automated batch operation
Lift-bottom kiln for porcelain
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High Temperature Technology
Handling and material flow
EISENMANN develops and supplies the completehandling technology and materials flow conceptsfrom a single source to match the plant concept.
Different loading and unloading systems, such asgantry robots and line robots, link the various con-veyor systems:
Roller conveyors
Pallet and container conveyors
Monorail systems
In-floor conveyors
Automatic storage-and-retrieval systems
Automated Guided Vehicles (AGV)
Control systems and software
In the right place at the right time – we offer intelli-gent concepts and perfect control technology foryour requirements, as well as individual semi-auto-mated or fully automated solutions.
Environmental technology
To assure your plant's sustainable operation, we notonly supply the complete range of exhaust air purifi-cation systems, but also the components for recove-ring energy. This cuts costs and protects the environ-ment.
Handling and conveyor systems link the process steps
Thermal incinerator for exhaust air purification
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Sintering, binder burnout, pyrolysisand calcination
Precise compliance with the process parameters is ofparamount importance for obtaining a perfect pro-duct in such processes as sintering, binder burnout,pyrolysis and calcination. To this end, we meet thehighest standards in respect of temperature accuracyand temperature distribution as well as heating andcooling gradients.
Flexible process control allows optimum adaptationto your products, thus minimizing your reject ratesand simultaneously boosting your throughput.
Drying
Regardless of whether a process drier, pre-drier ordrying zone in the main process is called for, we canrespond to the individual properties of your productsby using a whole variety of drying methods.
Convection (circulating air)
Infrared
Near-infrared
Ultraviolet
Radiated heat
Processes
Calcination oven for catalyst material
Furnace for sinter metals
Near-infrared dryer for flat material
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Roller-type ageing oven for aluminum wheels
High Temperature Technology
Heat treatment
EISENMANN supplies complete heat treatment plantsfor aluminum alloys and other nonferrous metals, aswell as steel and steel alloys.
Solution annealing
Quenching
Artificial ageing
Soft annealing
Stress relief annealing
Normalizing
Recrystallization and diffusion annealing
Transformation hardening
Carburization (carbon cementation)
Nitriding (nitrogen-hardening)
OxidationModular systems for the production of carbon fiberscomprising the oxidation ovens as well as driers following the cleaning and assembly process steps.
Oxidation ovens
Driers
Oxidation oven for PAN fibers for producing carbon fibers
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www.eisenmann.com
EISENMANN
EISENMANN Corporation150 East Dartmoor DriveCrystal Lake . Illinois 60014 . USAPhone +1 815 4554100Fax +1 815 [email protected]
EISENMANN do BrasilAvenida Duquesa de Goiás, 7163° andar . Bairro Real ParqueCEP: 05686-002 São Paulo SPPhone +55 11 21611200Fax +55 11 [email protected]
EISENMANN S.A. DE C.V. MexicoBlvd. 15 de Mayo 2933Fracc. Las Hadas72070 Puebla, Pue.Phone +52 222 2311712Fax +52 222 [email protected]
EISENMANN Shanghai Co. Ltd.Room 301, Gubei Intern. Fortune CenterNo. 1452, Hong Qiao RoadChangning DistrictShanghai 200336 . P.R. ChinaPhone +86 21 31352188Fax +86 21 [email protected]
OOO EISENMANNUl. Pyatnitskaya 47-1119017 MoscowRussian FederationPhone +7 495 951-6824Fax +7 495 [email protected]
EISENMANN India Pvt. Ltd.EISENMANN Surface Finishing SystemsIndia Pvt. Ltd.Technosoft Knowledge Gateway · 1st FloorPlot No. B-14 . Road No. 1Wagle Industrial EstateThane (W) 400 604 Maharashtra . IndiaPhone + 91 22 2583 2929Fax + 91 22 2583 [email protected]
EISENMANN Anlagenbau GmbH & Co.KGTuebinger Strasse 8171032 Boeblingen . Germany
Daimlerstrasse 571088 Holzgerlingen . Germany
Phone +49 7031 78-0Fax +49 7031 [email protected]
EISENMANN Service GmbH & Co.KGTuebinger Strasse 8171032 Boeblingen . GermanyPhone +49 7031 78-3000 (6.30 - 18.30 h)Fax +49 7031 [email protected]
EISENMANN Ingeniería S.A. Parc de Negocis Mas BlauEdificio Prima Muntadas c/Berguedà, 1 . Barcelona08820 El Prat de LlobregatPhone +34 93 479-6610Fax +34 93 [email protected]
EISENMANN France S.a.r.l.Espace Lumière . 2, Rue Pathé 78406 Chatou CedexPhone +33 1 30159800Fax +33 1 [email protected]
EISENMANN Italia S.r.l.Via Ferrari, 2121047 Saronno (VA)Phone +39 02 96718-626Fax +39 02 [email protected]
EISENMANN U.K. Ltd.Unit 118 Severn HouseAnson Court Business CentreStaffordshire Technology ParkBeaconside . StaffordStaffordshire ST18 OGBPhone +44 1785 283790Fax +44 1785 [email protected]
