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Transcript of YOUNG HEUNG - dhwire.co.kr · The number and arrangement of strands in each rope THE CORE Young...
YYOOUUNNGG HHEEUUNNGGIIRROONN && SSTTEEEELL CCOO..,, LLTTDD..
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YOUNG HEUNG IRON & STEEL CO.,LTD. is among the premier producers in the field
of steel wire products, striving always to beat industry standard.
The motto of our company has been HONESTY,ORIGINALITY and SERVICE since
established in 1977.
YOUNG HEUNG IRON & STEEL CO.,LTD. has been continually taking pains to reach
the highest quality by high-qualified engineers and accumulated technology for our product ;
WIRE ROPE, HARD DRAWN STEEL WIRE, GALVANIZED STEEL WIRE & STRANDS,
GALVANIZED AIRCRAFT CABLE, INNER CABLE, STEEL BARS FOR PRESTRESSED
CONCRETE, LOW RELAXATION STEEL STRANDS FOR PRESTRESSED CONCRETE
& COLD DRAWN STEEL BAR.
We believe YOUNG HEUNG IRON & STEEL CO.,LTD. has reached international
prominence within the complex steel industry of wire producing companies.
The continuing challenge for the 21st century is our promise to always improve our products
and maintain leadership in our products.
We will contribute both the highest quality and the best service to our customers.
YOU can be assured of our COMPETITIVE PRICING POLICY.
The BEST QUALITY,FAST and TIMELY DELIVERY and EXCELLENT SERVICE.
WWEELLCCOOMMEE TTOO OOUURR CCOOMMPPAANNYY
BBRRIIEEFF HHIISSTTOORRYY
The Company was established
Completed 1st expansion plant
Approval of Korean Industrial Standard
(Wire Rope & Hard drawn Steel Wire)
Approval of Korean Industrial Standard
(Galv. Steel Wire Strands)
Paid in Capital was increased to 5Billion won
Approval Japanese Industrial Standard(Wire Rope)
Approval of ISO 9001(LRQA)
Approval of Korean Industrial Standard
(Steel Bars for Prestressed Concrete & Low Relaxation Steel
Strands for Prestressed Concrete)
Approval of Japanese Industrial Standard(PC Strands)
Approval of Japanese Industrial Standard
(Galv. Steel Wire Strands & Hard drawn Steel Wire)
Merged in the KISCO Group (KOREA IRON & STEEL CO.,LTD.)
Approval of API 9A Quality System (API)
1977. 20. Apr.
1979. 5. Jun.
1979. 1. Sep.
1983. 27. Dec.
1987. 15. Oct.
1989. 5. Jul.
1994. 8. Sep.
1996. 16. Nov.
2001. 13. Aug.
2004. 28. Apr.
2004. 22. Dec.
2008. 07. Mar.
CO
NT
EN
TS
HHiigghheesstt qquuaalliittyy,,
hhiigghheesstt sseerrvviiccee
ISO 9001 QS 9000
CO
NT
EN
TS
HHiigghheesstt qquuaalliittyy,,
hhiigghheesstt sseerrvviiccee
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Welcome to our company/Br ie fHis tory
Wire Rope
Genera l in format ion
Typica l rope const ruct ions
Federa l spec i f icat ion
API Speci f icat ion
BS speci f icat ion
JIS spec i f icat ion
Unique Rope
Swaged Wire Rope
Compact Wire Rope
YG-5 Wire Rope
Plast ic Impregnated Wire Rope
Elevator Wire Rope
Cable La id Rope
Galvanized Steel Wire St rand
Hard Drawn Steel Wire
Piano Wire
Standard Lubrication Chart for Wire
How To Order Stee l Wire Rope
GAC & Inner Cable
Low Relaxation Prestressed Concrete
X-Bon/ Super-Bon
Cold Drawn Steel Bars
Genera l In format ion
Free Cut t ing Steel
Machine St ructura l Carbon Steel
Spr ing Stee ls & Machine St ructura l A l loy Stee ls
Reference Char ts
WWIIRREE RROOPPEEWWIIRREE RROOPPEE
A. THE MOST IMPROVED FACILITY FOR PATENTING
Young Heung s patenting process has an in-line facility,
which consistently sets Heat-treatment and Pickling.
This in-line process creates the maximum Heat-treatment proficiency
and perfectly manufactured products.
B. OUR NEW MODERNIZED ZINC COATING PROCESS
Young Heung uses a ceramic galvanizing furnace resulting in
high quality galvanized finished wire products.
C. SUPER POWER ROPE
Young Heung s new modernized facility can answer all our
customers requests for high quality wire ropes.
D. SPECIAL WIRE DEVELOPMENT
Young Heung s technical superiority permits us to produce
special wire ropes such as high grade mining, compact, swaged
and elevator wire ropes in addition to our highly reputed General
Purpose Wire Ropes.
E. SPECIALITY OF PRODUCTION PROCESS
Young Heung continues in our effort to improve our production
manufacturing process, including pre-forming, post-forming,
pretension etc.
TTHHEE TTEECCHHNNIICCAALL SSPPEECCIIAALLIITTYY
OOFF YYOOUUNNGG HHEEUUNNGG
WWIIRREE RROOPPEE
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
The design of a rope is determined by
SSTTRRAANNDD CCOONNSSTTRRUUCCTTIIOONN
The number and arrangement of wires in each strand
RROOPPEE CCOONNSSTTRRUUCCTTIIOONN
The number and arrangement of strands in each rope
TTHHEE CCOORREE
Young Heung wire ropes are made of steel wires classified into following tensile
strength grades to meet various requirements according to the applications.
: Special grade to meet requirement of hoisting ropes on
traction elevators
: Galvanized wires coated with zinc through hot dip process
for protection against corrosion
: Ungalvanized and drawn galvanized wires for general
purpose wire ropes.
: Ungalvanized high tensile grade wires for general purpose
wire ropes.
: Extra high tensile grade is used in the manufacture of wire
rope where ultimate breaking strength is required.
GGrraaddee 113355 kkgg//mmmm
GGrraaddee 115500//116600 kkgg//mmmm
GGrraaddee 116655 kkgg//mmmm
GGrraaddee 118800 kkgg//mmmm
GGrraaddee 119955 kkgg//mmmm
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
STRAND
WIRE
CORE
IDENTIFICATION TAPE
WIRE ROPE
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
right hand
regular lay
left hand
regular lay
right hand
lang’s lay
left hand
lang’s lay
: Clockwise
: Counter-clockwise
: Wires in strands are laid in the opposite direction of the strands and are
parallel to the rope axis.
Ropes with regular lay are easy to handle and have greater resistance to
crushing than those with lang lay.
: Wires are laid in the same direction as the strands of the rope, and in an
angle to the rope axis.
Longer lengths of the individual wires are exposed, creating greater
resistance to wear and improved flexibility.
Lang lay ropes should only be used where both rope ends are “fixed”and
therefore, should not be used with a swivel type terminal.
RRiigghhtt llaayy
LLeefftt llaayy
RReegguullaarr llaayy
LLaanngg llaayy
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
In the preforming process the wires and
strands are given their final helical pitch
before being laid up into rope. Ropes made
in this way show no tendency to untwist
when cut.
Lubrication reduces internal friction of the
wires and strands and protects against
corrosion. Grease is applied to all ropes.
If special lubricants are required this must
be specifically stated at time of ordering.
The diameter of a wire rope is the diameter of the circle which encloses all of the wires.
When measuring wire rope it is important to take the greatest distance of the outer limits of
the ‘Crowns’ of two opposite strands. A measurement across the valleys will result in
incorrect lower readings.
IWRC(Independent Wire Rope Core)
The main core is an independent wire rope,
normally having the construction 7 7, 7 17(S)
IWSC(Independent Wire Strand Core)
The main core is an independent wire strand,
normally having the same construction as the
outer strands of the rope.
Steel
Fibre cores are stranded and comprised either :
Natural fibres such as sisal, hemp, jute, and
cotton.
Synthetic fibres such as polyimide,
polyethylene, and polypropylene.
Fibre
Correct Incorrect
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
When a rope is bent around the sheave
or drum, individual wires in the strand
are subjected to bending stress and
repeated bending fatigue. To obtain a
smooth operation and longer life for
the wire rope line, it is necessary to
keep the diameter of sheave and drum
above the recommendable figures of
the Table and to keep the surface of
the grooves sharp and smooth.
Twist, Loop or Kink of wire rope.
Moisture, Dust and Acid or Sulphuric Hume gas.
Overload.
Crushing or hammering.
Severe or reverse bending(S-Bending).
Too small Sheaves, Drums and Guide Rollers.
Hard rolling or Sheaves and Rollers.
Worn Groove, Broken or Soft Sheaves and Rollers.
Poor or No Lubrication.
Heat Influence.
Wrong Fitting and Spooling on the Drum.
Excessive Fleet Angle.
Vibration.
Obstacles, Sand and Grit on the surface of operation line.
Shock-Too fast start or Stop.
It is difficult to fix the safety factor for
each type of wire rope to be used for
various equipment, as this factor
depends not only on the load carried,
but also on the speed of rope working,
the kinds of fitting used for rope ends,
the acceleration and deacceleration,
length of rope, the number, size and
arrangements of sheave and drums etc.
The following safety factors are
minimum requirements for safety and
economy in the common installation.Minimum Diameter of Sheave and Drum
(D=Wire Rope Dia.)
Safety Factor of Wire Rope
6 7
6 19
6 37
6 S(19)
6 Fi(25)
6 Fi(29)
8 S(19)
18 7
45 D
30 D
20 D
33 D
26 D
24 D
27 D
35 D
70 D
45 D
30 D
50 D
39 D
35 D
40 D
50 D
Construction Min. Dia. Recommendable Dia.
Elevator
Crane, Hoist
Derrick, Sling
Guy or Stay,
Horizontal Pull or
Traction
Main Wire of
Aerial Rope Way
Purpose Min.S.F.
10
6
4
3
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
6 7FC 6 19FC 6 37FC 6 61FC
6 61IWRC6 37IWRC7 37WSC7 19WSC7 7WSC
6 12FC 6 24FC 6 S(24)FC 6 30FC
8 Fi(25)FC8 W(19)FC8 S(19)FC6 Fi(25)FC
17 7FC 18 7FC 19 7 35 7
4 WS(36)FC4 Fi(29)FC8 Fi(25)IWRC8 S(19)IWRC
Non-
Rotating
Rope
Elevator
Rope
Marine
Rope
Point
Contact
Lay Rope
19 19(S)
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
Linear
Contact
Lay Rope
6 19
Class
Linear
Contact
Lay Rope
6 37
Class
6 S(19)FC 6 S 19)IWRC 6 W(19)FC 6 W(19)IWRC
6 WS(26)IWRC6 WS(26)FC6 Fi(25)IWRC6 Fi(25)FC6 Fi(21)FC
6 Fi(29)FC 6 Fi 29)IWRC 6 WS(31)FC 6 WS(31)IWRC
6 SeS(37)FC6 WS(41)IWRC6 WS(41)FC6 WS(36)IWRC6 WS(36)FC
6 SeS(37)IWRC 6 FiS(49)FC 6 FiS(49)IWRC 6 FiS(37)IWRC 6 WS(37)FC
6 Fi(33)IWRC 6 SWS(49)FC 6 SWS(49)IWRC 6 SFi(36)FC 6 SFi(41)IWRC
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
Compact
Wire
Rope
6 7FC 6 S(19)FC 6 S(19)IWRC 6 WS(26)FC
6 WS(36)IWRC6 WS(36)FC6 WS(31)IWRC6 WS(31)FC6 WS(26)IWRC
8 19(S)C FC 8 19(S)C IWRC 19 7C 19 19(S)C 35 7C
8×26(WS)S IWRC6×26(WS)SS IWRC6×26(WS)S IWRC4×39(SES) FC
7 7 7 7 7 19 3 7
Guard
Rope
Cable
Laid
Rope
Swaged
Wire
Rope
Galvanized
Steel
Strand1 3 1 7 1 19 1 37
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
TTYYPPIICCAALL RROOPPEE
CCOONNSSTTRRUUCCTTIIOONNSS
Galvanized
Aircraft
Cable
P.V.C
Coated
Cable
Inner
Cable
7 7 7 19 1 19 6 19IWRC
PVC COATED 6 19IWRCPVC COATED 1 19PVC COATED 7 19PVC COATED 7 7
1 3 1 7 1 12 1 13
8 7+(1 19)7 197 71 371 19
KS
JIS
K.R.
A.B.S.
LLOYD’S
G.L.
N.K.
B.V.
D.N.V
R.I.N.A
ISO 9001
ISO 14001
ISO/TS 16949
API 9A
(Ministry of Trade & Industry, Republic of Korea)
(Ministry or Trade & Industry, Japan)
(Korean Register of Shipping)
(American Bureau of Shipping)
(Lloyd’s Register of Shipping)
(Germanischer Lloyd)
(Nippon Kaiji Kyokai)
(Bureau Veritas)
(Det Norske Veritas)
(Registro Italiano Navale)
(Lloyd’s Register Quality Assurance)
(Lloyd’s Register Quality Assurance)
(Lloyd’s Register Quality Assurance)
(American Petroleum Institute)
“Authorized by”
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
6 7 BRIGHT WIRE ROPE
6 7 Fiber Core
Rope
Dia.
(in.)
Approx.
Weight/ft.
(Lb) Improved Plow Steel
Nominal Breaking Load (Lb)
5,2808,200
11,72015,860
20,60026,00031,80045,400
61,40079,40099,600
122,000
146,200172,400
0.0940.150.210.29
0.380.480.590.84
1.151.501.902.34
2.843.38
1/45/163/87/161/29/165/83/47/8111/811/4
13/811/2
Galvanizing : Strength shall be deducted by 10% from Bright(Uncoated)Wire Ropes.
6 24 GALVANIZED MARINE CABLES
6 24 7Fiber Core
Rope
Dia.
(in.)
Approx.
Weight/ft.
(Lb) Improved Plow Steel
Nominal Breaking Load (Lb)
9,54016,80026,00037,200
43,60050,40065,60073,800
82,40091,800
101,400122,000
133,000144,600169,000181,800
195,000208,000238,000252,000
268,000
0.1940.350.540.78
0.911.061.381.56
1.751.952.162.61
2.853.113.643.93
4.234.535.185.52
5.87
3/81/25/83/4
13/167/81
11/16
11/813/1611/413/8
17/1611/215/8111/16
13/4113/16115/162
21/16
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
6 19 & 6 37 CLASSIFICATION WIRE ROPE
(SINGLE OPERATION, Bright or Drawn-Galvanized)
6 19 26 & 6 27 49 Fiber Core or I.W.R.C.
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
Rope
Dia.
(in.)
Approx.
Weight/ft.
(Lb)
Nominal Breaking Load (Lb)
Improved Plow Steel Extra I.P.S.
I.W.R.C.I.W.R.C.F.C.I.W.R.C.F.C.
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
11/8
11/4
13/8
11/2
15/8
13/4
17/8
2
21/8
21/4
21/2
23/4
3
0.105
0.164
0.236
0.32
0.42
0.53
0.66
0.95
1.29
1.68
2.13
2.63
3.18
3.78
4.44
5.15
5.91
6.72
7.59
8.51
10.5
12.7
15.1
0.116
0.18
0.26
0.35
0.46
0.59
0.72
1.04
1.42
1.85
2.34
2.89
3.50
4.16
4.88
5.67
6.50
7.39
8.35
9.36
11.6
14.0
16.6
5,480
8,520
12,200
16,540
21,400
27,000
33,400
47,600
64,400
83,600
105,200
129,200
155,400
184,000
214,000
248,000
282,000
320,000
358,000
400,000
488,000
584,000
685,000
5,880
9,160
13,120
17,780
23,000
29,000
35,800
51,200
69,200
89,800
113,000
138,800
167,000
197,800
230,000
266,000
304,000
344,000
384,000
430,000
524,000
628,000
740,000
6,800
10,540
15,100
20,400
26,600
33,600
41,200
58,800
79,600
103,400
130,000
159,800
192,000
228,000
264,000
306,000
348,000
396,000
442,000
494,000
604,000
722,000
850,000
Galvanizing : Strength shall be deducted by 10% from Bright(Uncoated)Wire Ropes.
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
6 37 CLASSIFICATION WIRE ROPE
(MULTIPLE OPERATION, Bright or Drawn-galvanized)
6 27 49 Fiber Core or I.W.R.C.
Approx.
Weight/ft.
(Lb)
Rope
Dia.
(in.)
F.C. I.W.R.C. F.C. I.W.R.C. I.W.R.C.
Extra I.P.S.Improved Plow Steel
Nominal Breaking Load (Lb)
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
11/8
11/4
13/8
11/2
15/8
13/4
17/8
2
21/8
21/4
21/2
23/4
3
31/4
31/2
0.105
0.164
0.236
0.32
0.42
0.53
0.66
0.95
1.29
1.68
2.13
2.63
3.18
3.78
4.44
5.15
5.91
6.72
7.59
8.51
10.5
12.7
15.1
17.7
20.6
0.116
0.18
0.26
0.35
0.46
0.59
0.72
1.04
1.42
1.85
2.34
2.89
3.50
4.16
4.88
5.67
6.50
7.39
8.35
9.36
11.6
14.0
16.6
19.5
22.7
5,180
8,060
11,540
15,640
20,400
25,800
31,600
45,200
61,200
79,600
100,200
123,000
148,200
175,800
206,000
238,000
272,000
308,000
346,000
386,000
472,000
568,000
670,000
780,000
898,000
5,560
8,660
12,400
16,820
22,000
27,800
34,000
48,600
65,800
85,600
107,800
132,200
159,400
189,000
222,000
256,000
292,000
330,000
372,000
414,000
508,000
610,000
720,000
838,000
966,000
6,400
9,960
14,280
19,340
25,200
31,800
39,200
55,800
75,600
98,200
123,800
152,200
183,400
216,000
254,000
292,000
336,000
380,000
428,000
478,000
584,000
700,000
828,000
966,000
1,110,000
Galvanizing : Strength all be deducted by 10% from Bright(Uncoated)Wire Ropes.
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
Galvanizing : Strength shall be deducted by 10% from Bright(Uncoated)Wire Ropes.
FFEEDDEERRAALL
SSPPEECCIIFFIICCAATTIIOONN((RRRR--WW--441100))
F.C. I.W.R.C. F.C. I.W.R.C. I.W.R.C.
8 19 CLASSIFICATION ROTATION RESISTANT, WIRE ROPE
8 19 36 Fiber Core or IWRC
Rope
Dia.
(in.)
Approx.
Weight/ft.
(Lb)
Nominal Breaking Load (Lb)
Improved Plow Steel Extra I.P.S.
5,9409,240
13,26017,940
23,20029,40036,20051,800
70,00091,000
114,600141,000
169,800200,000
5,1608,020
11,52015,600
20,20025,60031,40045,000
61,00079,20099,600
122,600
147,600174,600
4,7007,300
10,48014,180
18,46023,20028,60041,000
55,40072,00090,600
111,400
134,200158,800
0.120.180.260.36
0.470.600.731.06
1.441.882.392.94
3.564.24
0.0980.150.220.30
0.390.500.610.88
1.201.571.992.45
2.973.53
1/45/163/87/161/29/165/83/47/8111/811/4
13/811/2
Rope
Dia.
(in.)
18 7 CLASSIFICATION ROTATION RESISTANT, WIRE ROPE
18 7 Fiber Core & Wire Strand Core(19 7)
Approx.
Weight/ft.
(Lb)
Nominal Breaking Load (Lb)
Extra I.P.S.Improved Plow SteelWire Strand CoreFiber Core
3/87/161/29/165/83/47/81
11/811/413/811/2
15/813/4
0.240.330.430.55
0.680.971.321.73
2.192.703.273.89
4.575.30
0.250.350.450.58
0.711.021.391.82
2.302.843.434.08
4.805.57
11,18015,16019,70024,800
30,60043,60059,00076,600
96,400118,400142,600168,800
196,800228,000
12,30016,66021,60027,200
33,60048,00065,00084,400
106,200130,200156,800185,600
216,000250,000
Galvanizing : Strength shall be deducted by 10% from Bright(Uncoated)Wire Ropes.
AA PP II
SSPPEECCIIFFIICCAATTIIOONN
AA PP II
SSPPEECCIIFFIICCAATTIIOONN
6 7 CLASSIFICATION WIRE ROPE,
BRIGHT (UNCOATED)OR
DRAWN-GALVANIZED WIRE &
GALVANIZED, FIBER CORE
Extra I.P.S
AA PP II
SSPPEECCIIFFIICCAATTIIOONN
Rope
Dia.
(in.)
Approx.
Weight
Per ft
(Lb)
Nominal Breaking Load (Lb)
Plow Steel Improved Plow Steel
Galv’d
Bright or
Drawn
Galv’d
Galv’d
Bright or
Drawn
Galv’d
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
0.120.290.380.480.590.841.151.50
10,20013,80017,92022,60027,80039,60053,40069,000
9,18012,42016,12020,40025,00035,60048,00062,000
11,72015,86020,60026,00031,80045,40061,40079,400
10,54014,28018,54023,40028,60040,80055,20071,400
19 7 CONSTRUCTION WIRE ROPE,
BRIGHT(UNCOATED)OR
DRAWN-GALVANIZED WIRE,
WIRE STRAND CORE
Rope
Dia.
(in.)
Approx.
Weight
Per ft
(Lb)
Nominal Breaking Load (Lb)
Improved Plow Steel Extra I.P.S
21,60027,20033,60048,00065,00084,400
106,200130,200156,800185,600
19,70024,80030,60043,60059,00076,60096,400
118,400142,600168,800
0.450.580.711.021.391.822.302.843.434.08
1/2
9/16
5/8
3/4
7/8
111/8
11/4
13/8
11/2
6 19 & 6 37 CLASSIFICATION
WIRE ROPE,
BRIGHT (UNCOATED)OR
DRAWN-GALVANIZED WIRE
Rope
Dia.
(in.)
Approx.
Weight
Per ft
(Lb)
F.C. I.W.R.C.
Nominal Breaking Load (Lb)
Plow Steel Improved Plow Steel
F.C. F.C. I.W.R.C. I.W.R.C.
26,60033,60041,20058,80079,600
103,400130,000159,800192,000228,000264,000306,000348,000396,000442,000494,000548,000604,000658,000736,000796,000856,000
23,00029,00035,80051,20069,20089,800
113,000138,800167,000197,800230,000266,000304,000344,000384,000430,000478,000524,000576,000628,000682,000740,000
21,40027,00033,40047,60064,40083,600
105,200129,200155,400184,000214,000248,000282,000320,000
18,70023,60029,00041,40056,00072,80091,400
112,400
0.460.590.721.041.421.852.342.893.504.164.885.676.507.398.359.3610.411.612.814.015.316.6
0.420.530.660.951.291.682.132.633.183.784.445.155.916.72
1/29/165/83/47/81
1 1/81 1/41 3/81 1/21 5/81 3/41 7/8
22 1/82 1/42 3/82 1/22 5/82 3/42 7/8
3
6 19 & 6 37 CLASSIFICATION
WIRE ROPE,
GALVANIZED WIRE
Approx.
Weight
Per ft
(Lb)
Nominal Breaking Load (Lb)
Plow Steel Improved Plow Steel Extra I.P.S
I.W.R.C.I.W.R.C.F.C.F.C.F.C. I.W.R.C.
Rope
Dia.
(in.)
1/29/165/83/47/81
11/811/413/811/215/813/417/8
221/821/423/821/225/823/427/8
3
0.420.530.660.951.291.682.132.633.183.784.445.155.916.72
0.460.590.721.041.421.852.342.893.504.164.885.676.507.398.359.3610.411.612.814.015.316.6
16,82021,20026,00037,20050,40065,60082,200
101,200
19,60024,20030,00042,80058,00075,20094,600
116,200139,800165,600192,600223,200253,800288,000
20,60026,00032,20046,00062,20080,800
101,600125,000150,200178,000207,000239,400273,600309,600345,600387,000430,200471,600518,400565,200613,800666,000
23,94030,24037,08052,92071,64093,060
117,000143,800172,800205,200237,600275,400313,200356,400397,800444,600493,200543,600592,200662,400716,400770,400
BBSS 330022 GGAALLVVAANNIIZZEEDD SSTTEEEELL
WWIIRREE RROOPPEESS FFOORR SSHHIIPPSS
BBSS 330022 GGAALLVVAANNIIZZEEDD SSTTEEEELL
WWIIRREE RROOPPEESS FFOORR SSHHIIPPSS
BBSS 330022 GGAALLVVAANNIIZZEEDD SSTTEEEELL
WWIIRREE RROOPPEESS FFOORR SSHHIIPPSS
6 12 CONSTRUCTION GROUP WITH FIBRE CORES
6 12(12/Fibre)FC
Nominal
Diameter
1420 N/mm2
Tensile
Grade
1420 N/mm2
Tensile Grade
1420 N/mm2
Tensile Grade
1570 N/mm2
Tensile Grade
1570 N/mm2
Tensile Grade
1570 N/mm2
Tensile
Grade
1770 N/mm2
Tensile
Grade
1770 N/mm2
Tensile
Grade
1420 N/mm2
Tensile
Grade
1570 N/mm2
Tensile
Grade
Minimum Breaking Force
Minimum Breaking Force
Minimum Breaking Load
Minimum breaking loadApproximate
Mass
Approximate
Mass
mm6789
10121416
kN--
19.024.029.742.758.276.0
kN--
21.026.632.847.364.384.0
t--
1.942.453.034.355.937.75
t--
2.142.713.344.826.558.56
t1.361.85------
kg/100m9.0412.316.120.325.136.149.264.3
kN13.318.1------
6 24 CONSTRUCTION GROUP WITH FIBRE CORES
6 24(15/9/Fibre)FC & 6 24(12/12/F)FC
Nominal
Diameter
mm89
101112131416181920222426283235363840
kN25.432.239.848.157.367.277.9
102129144159192229269312407487515574636
kN28.135.644.053.263.374.386.2
113142159176213253297345450539570635703
t2.593.284.064.905.846.857.9410.413.114.716.219.623.327.431.841.549.652.558.564.8
t2.863.634.495.426.457.578.7911.514.516.217.921.725.830.335.245.954.958.164.771.7
kg/100m19.724.930.837.344.452.160.478.899.8111123149177208241315377399445493
BBSS 330022 GGAALLVVAANNIIZZEEDD SSTTEEEELL
WWIIRREE RROOPPEESS FFOORR SSHHIIPPSS
BBSS 330022 GGAALLVVAANNIIZZEEDD SSTTEEEELL
WWIIRREE RROOPPEESS FFOORR SSHHIIPPSS
BBSS 330022 GGAALLVVAANNIIZZEEDD SSTTEEEELL
WWIIRREE RROOPPEESS FFOORR SSHHIIPPSS
6 9 CONSTRUCTION GROUP WITH FIBRE MAIN CORE
6 19(9/9/1)FC & 6 19(12/6/1)FC
6 37 CONSTRUCTION GROUP WITH FIBRE MAIN CORE
6 37(18/12/6/1)FC
1420 N/mm2
Tensile Grade
1420 N/mm2
Tensile Grade
1770 N/mm2
Tensile Grade
1770 N/mm2
Tensile Grade
Minimum Breaking Force Minimum Breaking LoadApproximate
Mass
Nominal
Diameter
mm6781012141618202224
kN--27.943.662.885.4
112141174211251
kN19.626.6---------
t--2.844.44 6.408.71
11.414.417.721.525.6
t2.02.71---------
kg/100m12.517.0 22.134.649.867.888.6
112138167199
1420 N/mm2
Tensile Grade
1420 N/mm2
Tensile Grade
1570 N/mm2
Tensile Grade
1570 N/mm2
Tensile Grade
Minimum Breaking Force Minimum Breaking LoadApproximate
Mass
Nominal
Diameter
mm20222426283236404448525660646872
kN168203241283328429543670811965
113313141508171619372172
kN185224267313363474600741897
1067125214521667189721422401
t17.120.724.628.833.443.755.468.382.798.4
115134154175197221
t18.922.827.231.937.048.361.275.591.4
109128148170193218245
kg/100m138167199234271354448554670797936
10851246141716001794
BBSS 330022 WWIIRREE RROOPPEESS
FFOORR CCRRAANNEESS,, EEXXCCAAVVAATTOORRSS
AANNDD GGEENNEERRAALL EENNGGIINNEEEERRIINNGG PPUURRPPOOSSEESS
BBSS 330022 WWIIRREE RROOPPEESS
FFOORR CCRRAANNEESS,, EEXXCCAAVVAATTOORRSS
AANNDD GGEENNEERRAALL EENNGGIINNEEEERRIINNGG PPUURRPPOOSSEESS
BBSS 330022 WWIIRREE RROOPPEESS
FFOORR CCRRAANNEESS,, EEXXCCAAVVAATTOORRSS
AANNDD GGEENNEERRAALL EENNGGIINNEEEERRIINNGG PPUURRPPOOSSEESS
6 19 AND 6 36 CONSTRUCTION GROUPS
Nominal
Diameter
Minimum Breaking Force
(1770 N/mm2Tensile Grade)
Minimum Breaking Load
(1770 N/mm2
Tensile Grade)Approximate Mass
Fibre Cored Steel Cored Fibre Cored Steel Cored Fibre Cored Steel Cored
mm
6
7
8
9
10
11
12
13
14
16
18
19
20
22
24
26
28
32
35
36
38
40
44
48
52
54
56
60
kN
21.0
28.6
37.4
47.3
58.4
70.7
84.1
98.7
114
150
189
211
234
283
336
395
458
598
716
757
843
935
1131
1346
1579
1703
1832
2103
kN
22.7
30.9
40.3
51.0
63.0
76.2
90.7
106
124
161
204
227
252
305
363
426
494
645
772
817
910
1008
1220
1452
1704
1837
1976
2268
t
2.14
2.92
3.81
4.82
5.95
7.21
8.57
10.1
11.6
15.3
19.3
21.5
23.9
28.8
34.3
40.3
46.7
61.0
73.0
77.2
85.9
95.3
115
137
161
174
187
214
t
2.32
3.15
4.11
5.20
6.42
7.77
9.25
10.8
12.6
16.4
20.8
23.1
25.7
31.1
37.0
43.4
50.4
65.7
78.7
83.3
92.8
103
124
148
174
187
201
231
kg/100m
12.9
17.7
23.1
29.2
36.1
43.7
52.0
61.0
70.8
92.4
117
130
144
175
208
244
283
370
442
468
521
578
699
832
976
1053
1132
1300
kg/100m
14.3
19.5
25.5
32.2
39.8
48.2
57.3
67.3
78.0
102
129
144
159
193
229
269
312
408
488
516
575
637
771
917
1076
1161
1248
1433
NOTE 1. 3mm to 8mm rope is not available in the 6×36 construction group.
NOTE 2. 56mm and 60mm ropes are only available in the 6×36 construction group.
NOTE 3. The values for 3, 4, 5 and 6mm ropes are based on 6×19 cross-lay construction.
BBSS 330022 WWIIRREE RROOPPEESS
FFOORR CCRRAANNEESS,, EEXXCCAAVVAATTOORRSS
AANNDD GGEENNEERRAALL EENNGGIINNEEEERRIINNGG PPUURRPPOOSSEESS
BBSS 330022 WWIIRREE RROOPPEESS
FFOORR CCRRAANNEESS,, EEXXCCAAVVAATTOORRSS
AANNDD GGEENNEERRAALL EENNGGIINNEEEERRIINNGG PPUURRPPOOSSEESS
17 7 AND 18 7 CONSTRUCTION GROUPS WITH FIBRE OR STEEL CORE
17 7(6/1)Multi-strand & 18 7 Multi-strand
BBSS 330022 WWIIRREE RROOPPEESS
FFOORR CCRRAANNEESS,, EEXXCCAAVVAATTOORRSS
AANNDD GGEENNEERRAALL EENNGGIINNEEEERRIINNGG PPUURRPPOOSSEESS
Nominal
Diameter
Minimum Breaking Force
(1770 N/mm2Tensile Grade)
Minimum Breaking Load
(1770 N/mm2Tensile Grade)
Approximate Mass
(Fibre Cored)
mm6789
101112131416181920222426
kN20.928.437.247.058.170.283.698.1
114149188210232281334392
t2.132.903.794.795.927.168.5210.011.615.219.221.423.628.634.040.0
kg/100m14.019.125.031.639.047.256.265.976.499.8
126141156189225264
34 7 CONSTRUCTION GROUP WITH FIBRE OR STEEL CORE
34 7 FC Multi-strand & 36 7 Multi-strand
Nominal
Diameter
Minimum Breaking Force
(1770 N/mm2Tensile Grade)
Minimum Breaking Load
(1770 N/mm2Tensile Grade)
Approximate Mass
mm
16
18
19
20
22
24
26
28
32
35
36
38
40
kN
144
182
203
225
272
324
380
441
576
690
729
813
901
t
14.7
18.6
20.7
22.9
27.7
33.0
38.7
45.0
58.7
70.3
74.3
82.9
91.8
kg/100m
99.8
126
141
156
189
225
264
306
399
478
505
563
624
JJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEE
6 7 FC
Breaking Load(ton)
Dia. of
Wire Rope
(mm)
GalvanizedBright or
Drawn galv.Bright
Approx.
Weight
(kg/m)Grade BGrade AGrade G
3.15
4
5
6.3
8
9
10
11.2
12.5
14
16
18
20
22.4
(24)
25
(26)
28
30
31.5
33.5
35.5
37.5
40
0.53
0.86
1.35
2.14
3.45
4.36
5.38
6.75
8.41
10.6
13.8
17.4
21.5
27.0
-
33.6
-
42.2
48.4
53.4
60.4
67.8
75.7
86.1
0.60
0.97
1.52
2.41
3.88
4.91
6.06
7.61
9.48
11.9
15.5
19.6
24.3
30.4
(34.9)
37.9
(41.0)
47.5
54.6
60.2
68.1
76.4
-
-
0.66
1.06
1.66
2.63
4.24
5.37
6.62
8.31
10.4
13.0
17.0
21.5
26.5
33.2
(38.2)
41.4
(44.8)
51.9
59.6
65.7
74.3
-
-
-
0.037
0.059
0.093
0.147
0.237
0.300
0.371
0.465
0.580
0.727
0.950
1.20
1.48
1.86
(2.14)
2.32
(2.51)
2.91
3.34
3.68
4.16
4.67
5.22
5.93
6 24 FC
Breaking Load(ton)
Dia. of
Wire Rope
(mm)
GalvanizedBright or
Drawn galv.
Grade AGrade G
Approx.
Weight
(kg/m)
8
9
10
11.2
(12)
12.5
14
16
18
20
22.4
(24)
25
28
30
31.5
33.5
35.5
37.5
40
42.5
45
47.5
50
2.99
3.78
4.67
5.86
(6.72)
7.30
9.15
12.0
15.1
18.7
23.4
(26.9)
29.2
36.6
42.0
46.3
52.4
58.8
65.7
74.7
84.3
94.5
105
117
3.22
4.07
5.03
6.31
(7.24)
7.85
9.85
12.9
16.3
20.1
25.2
-
31.4
39.4
45.2
49.9
56.4
63.4
70.7
80.4
90.8
102
113
126
0.212
0.269
0.332
0.416
(0.478)
0.519
0.651
0.850
1.08
1.33
1.67
(1.91)
2.08
2.60
2.99
3.29
3.73
4.18
4.67
5.31
6.00
6.72
7.49
8.30
JJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEE
6 19 FC
Breaking Load(ton)
Dia. of
Wire Rope
(mm)
GalvanizedBright or
Drawn galv.Bright
Approx.
Weight
(kg/m)Grade BGrade AGrade G
4
5
6.3
8
9
10
11.2
(12)
12.5
14
16
18
20
22.4
25
28
30
0.82
1.28
2.03
3.28
4.15
5.12
6.42
(7.37)
8.00
10.0
13.1
16.6
20.5
25.7
32.0
40.1
46.1
0.88
1.38
2.19
3.53
4.46
5.51
6.91
(7.93)
8.61
10.8
14.1
17.8
22.0
27.6
34.4
43.2
49.6
0.96
1.47
2.33
3.76
4.76
5.88
7.37
(8.46)
9.18
11.5
15.0
19.0
23.5
29.5
36.7
46.1
52.9
0.058
0.091
0.144
0.233
0.295
0.364
0.457
(0.524)
0.569
0.713
0.932
1.18
1.46
1.83
2.28
2.85
3.28
Dia. of
Wire Rope
(mm)
6 37 FC
Breaking Load(ton)
GalvanizedBright or
Drawn galv.Bright
Grade BGrade AGrade G
Approx.
Weight
(kg/m)
0.143
0.23
0.291
0.359
0.451
(0.517)
0.561
0.704
0.92
1.16
1.44
1.80
(2.07)
2.25
2.82
3.23
3.57
4.03
4.53
5.05
5.75
6.49
7.28
8.11
2.29
3.70
4.68
5.78
7.24
(8.32)
9.02
11.3
14.8
18.7
23.1
29.0
-
36.1
45.3
52.0
57.3
64.8
72.8
81.2
92.4
104
117
130
2.15
3.47
4.39
5.42
6.79
(7.80)
8.46
10.6
13.9
17.5
21.7
27.2
-
33.8
42.5
48.7
53.7
60.8
68.3
76.2
86.7
97.8
110
122
2.00
3.22
4.08
5.03
6.31
(7.25)
7.86
9.86
12.9
16.3
20.1
25.3
(29.0)
31.5
39.5
45.3
49.9
56.5
63.4
70.8
80.5
90.9
102
114
6.3
8
9
10
11.2
(12)
12.5
14
16
18
20
22.4
(24)
25
28
30
31.5
33.5
35.5
37.5
40
42.5
45
47.5
JJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEE
6 S(19)FC 6 W(19)FC
6 Fi(25)FC 6 WS(26)FC
Dia. of
Wire Rope
(mm)
Breaking Load(ton)
Galvanized
Grade G
Bright or
Drawn galv.
Grade A
Bright
Grade B
Approx.
Weight
(kg/m)
0.062
0.096
0.153
0.247
0.312
0.386
0.484
(0.556)
0.603
0.756
0.988
1.25
1.54
1.94
2.41
3.02
3.47
3.83
4.33
4.86
5.43
6.17
6.97
7.81
8.70
9.65
10.8
12.1
13.9
0.95
1.48
2.35
3.79
4.80
5.92
7.43
(8.52)
9.25
11.6
15.2
19.2
23.7
29.7
37.0
46.4
53.3
58.7
66.4
74.6
83.3
94.7
107
120
134
148
166
186
213
0.89
1.39
2.20
3.55
4.50
5.55
6.97
(8.00)
8.68
10.9
14.2
18.0
22.2
27.9
34.7
43.5
50.0
55.1
62.3
70.0
78.1
88.9
100
112
125
139
156
174
200
0.81
1.26
2.00
3.23
4.08
5.04
6.32
(7.26)
7.88
9.88
12.9
16.3
20.2
25.3
31.5
39.5
45.4
50.0
56.6
63.5
70.9
80.6
91.0
102
114
126
142
158
181
4
5
6.3
8
9
10
11.2
(12)
12.5
14
16
18
20
22.4
25
28
30
31.5
33.5
35.5
37.5
40
42.5
45
47.5
50
53
56
60
6 S(19)IWRC 6 W(19)IWRC
6 Fi(25)IWRC 6 WS(26)IWRC
Dia. of
Wire Rope
(mm)
Breaking Load(ton)
Bright or
Drawn galv.
Grade A
Bright
Grade B
Approx.
Weight
(kg/m)
0.430
0.539
0.672
0.843
1.10
1.39
1.72
2.16
2.69
3.37
3.87
4.27
4.83
5.42
6.05
6.88
7.77
8.71
9.70
10.8
12.1
13.5
15.5
6.75
8.47
10.5
13.2
17.3
21.9
27.0
33.9
42.2
52.9
60.7
67.0
75.7
85.1
94.9
108
122
137
152
169
190
212
243
6.34
7.95
9.90
12.4
16.2
20.5
25.4
31.8
39.6
49.7
57.1
62.9
71.1
79.9
89.1
101
114
128
143
158
178
199
228
10
11.2
12.5
14
16
18
20
22.4
25
28
30
31.5
33.5
35.5
37.5
40
42.5
45
47.5
50
53
56
60
JJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEE
6 Fi(29)FC 6 WS(36)FC
6 WS(41)FC 6 SeS(37)FC
Dia. of
Wire Rope
(mm)
Breaking Load(ton)
Galvanized
Grade G
Bright or
Drawn galv.
Grade A
Bright
Grade B
Approx.
Weight
(kg/m)
0.253
0.321
0.396
0.496
0.618
0.776
1.01
1.28
1.58
1.99
2.47
3.10
3.56
3.93
4.44
4.99
5.57
6.33
7.15
8.01
8.93
9.90
11.1
12.4
14.2
3.87
4.89
6.04
7.58
9.44
11.8
15.5
19.6
24.2
30.3
37.8
47.4
54.4
59.5
67.8
76.1
84.9
96.6
109
122
136
151
170
189
217
3.63
4.59
5.67
7.11
8.86
11.1
14.5
18.4
22.7
28.4
35.4
44.4
51.0
56.3
63.6
71.4
79.7
90.7
102
115
128
142
159
178
204
3.29
4.17
5.14
6.45
8.04
10.1
13.2
16.7
20.6
25.8
32.2
40.3
46.3
51.1
57.7
64.8
72.4
82.3
92.9
104
116
129
145
161
185
8
9
10
11.2
12.5
14
16
18
20
22.4
25
28
30
31.5
33.5
35.5
37.5
40
42.5
45
47.5
50
53
56
60
6 Fi(29)IWRC 6 WS(36)IWRC
6 WS(41)IWRC 6 SeS(37)IWRC
Dia. of
Wire Rope
(mm)
Breaking Load(ton)
Bright or
Drawn galv.Bright
Grade BGrade A
Approx.
Weight
(kg/m)
0.44
0.552
0.688
0.863
1.13
1.43
1.76
2.21
2.75
3.45
3.96
4.37
4.94
5.55
6.19
7.04
7.95
8.91
9.93
11.0
12.4
13.8
15.8
6.90
8.66
10.8
13.5
17.7
22.4
27.6
34.6
43.2
54.1
62.1
68.5
77.5
87.0
97.1
110
125
140
156
173
194
217
249
6.49
8.14
10.1
12.7
16.6
21.0
25.9
32.5
40.5
50.9
58.4
64.4
72.8
81.8
91.2
104
117
131
146
162
182
203
234
10
11.2
12.5
14
16
18
20
22.4
25
28
30
31.5
33.5
35.5
37.5
40
42.5
45
47.5
50
53
56
60
JJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEEJJIISS GG 33552255 WWIIRREE RROOPPEE
19 7
Breaking Load(ton)Dia. of
Wire Rope
(mm)
Galvanized
Grade G
Bright or
Drawn galv.
Grade A Grade B
Bright
Grade C
Approx.
Weight
(kg/m)
0.153
0.168
0.272
0.344
0.383
0.425
0.533
0.611
0.674
0.717
0.832
0.868
0.955
1.087
1.300
1.375
1.532
1.698
1.872
2.130
2.445
2.653
2.739
2.870
3.328
3.472
3.821
4.347
4.907
5.200
5.502
6.130
6.792
2.55
2.81
4.54
5.74
6.40
7.09
8.89
10.2
11.3
12.0
13.9
14.5
15.9
18.1
21.7
23.0
25.6
28.3
31.3
35.6
40.8
44.3
45.7
47.9
55.6
58.0
63.8
72.6
81.9
86.8
91.9
102
113
2.36
2.60
4.19
5.30
5.90
6.54
8.21
9.42
10.4
11.1
12.8
13.4
14.7
16.7
20.0
21.2
23.6
26.2
28.9
32.8
37.7
40.9
42.2
44.2
51.3
53.5
58.9
67.0
75.6
80.1
84.8
94.5
105
2.16
2.38
3.84
4.86
5.41
6.00
7.52
8.64
9.52
10.1
11.8
12.3
13.5
15.4
18.4
19.4
21.6
24.0
26.4
30.1
34.5
37.5
38.7
40.5
47.0
49.1
54.0
61.4
69.3
73.5
77.7
86.6
96.0
1.96
2.16
3.49
4.41
4.92
5.45
6.83
7.85
8.65
9.21
10.7
11.1
12.3
13.9
16.7
17.7
19.7
21.8
24.0
27.3
31.4
34.1
35.1
36.8
42.7
44.6
49.0
55.8
63.0
66.7
70.6
78.7
87.2
6.00
6.30
8.00
9.00
9.50
10.0
11.2
12.0
12.6
13.0
14.0
14.3
15.0
16.0
17.5
18.0
19.0
20.0
21.0
22.4
24.0
25.0
25.4
26.0
28.0
28.6
30.0
32.0
34.0
35.0
36.0
38.0
40.0
35×7
Dia. of
Wire Rope
(mm)
Breaking Load(ton)
Bright or
Drawn galv.
Grade A Grade B Grade C
Bright
Approx.
Weight
(kg/m)
1.14
1.36
1.44
1.61
1.78
1.96
2.23
2.56
2.78
2.87
3.01
3.49
3.64
4.00
4.55
5.14
5.45
5.76
19.4
23.2
24.5
27.3
30.3
33.4
38.0
43.6
47.3
48.8
51.2
59.3
61.9
68.1
77.5
87.5
92.7
98.1
17.9
21.4
22.6
25.2
27.9
30.8
35.0
40.2
43.7
45.1
47.2
54.8
57.1
62.9
71.5
80.7
85.6
90.5
16.4
19.6
20.7
23.1
25.6
28.2
32.1
36.9
40.0
41.3
43.3
50.2
52.4
57.6
65.6
74.0
78.4
83.0
16.0
17.5
18.0
19.0
20.0
21.0
22.4
24.0
25.0
25.4
26.0
28.0
28.6
30.0
32.0
34.0
35.0
36.0
UUNNIIQQUUEE RROOPPEEUUNNIIQQUUEE RROOPPEE
YOUNG HEUNG’S “Unique Rope” is manufactured with superior materials, each perfectly
designed to create the finest quality products. “Unique Rope” is finished through a special
forming process after closing the wire rope strands.
Each strand is formed into a triangular shape and the outer surface is abraded.
Generally, it’s well known that wire ropes tend to spin or rotate under load.
This is inherent to the nature of standard types of ropes due to the variance of the helixes of
the individual wires and strands.
YOUNG HEUNG’S “Unique Rope” was developed to meet the special demand of various
kinds of cranes.
The non-rotating property of wire rope is represented by the rotation index Ir
which is expressed by the following formula :
II rr == TTrr --nn .. tt ss ss
WWhheerree TT rr is the rotation torque of rope
TT ss is the rotation torque of strand
nn is the number of strands
ss is the resistance to rotation
by the special procedures used in our production.
We have virtually eliminated the traditional problem of the helix phenomenon.
UUNNIIQQUUEE RROOPPEE
YOUNG HEUNG’S “UNIQUE ROPE” BRAND FOR CRANES
UUNNIIQQUUEE RROOPPEEUUNNIIQQUUEE RROOPPEE
The breaking strength of unique rope is higher than that of 6-strand ropes of
equivalent diameter ; Hence the margin of safety is higher.
The inherent nature to spin or rotate under load, is controlled to a minimum by
“Unique Rope” which has been confirmed through many fields tests.
The smooth surface of this rope reduces and distributes pressure on itself
as well as the sheave and drum.
Unique rope with stands abrasion and fits the grooves of drum or sheave with
a low friction level.
This improves life span of the rope, especially in applications which have
multiple layers on the drums.
UUNNIIQQUUEE RROOPPEE
HIGHER BREAKING STRENGTH
LESS CRUSHING
SUPERIOR NON-ROTATING
DURABILITY
4 SeS(39) FC
Diameter of
Rope
(mm)
Sectional
Area
(mm )
Breaking Load
S Grade
kN ton
H Grade
kN ton
SH Grade
kN ton
Approx.
Weight
(kg/m)
0.2570.3260.4020.5040.5790.6280.7881.031.301.451.611.952.202.322.512.723.153.623.994.124.514.655.075.756.377.719.17
4.525.727.068.8610.211.013.818.122.925.528.234.235.440.744.147.755.463.570.172.379.281.689.0
102112132158
44.356.169.286.899.7108136177224250277335347399433468543623687709777800872999
1,1001,2901,550
4.105.286.528.189.3910.212.816.721.123.526.131.632.737.640.844.151.158.764.766.873.275.482.294.2
104125149
40.951.863.980.292.199.9
125164207231256309321368400432501575634655718739806923
1,0201,2301,460
3.834.845.987.508.619.3411.715.319.421.623.928.930.034.437.440.446.953.859.361.267.169.175.486.395.6
115136
37.547.558.673.684.491.6
115150190212235284294338367396460528582600658678739846937
1,1301,340
28.636.244.756.164.469.887.6
114145161179216224257279302350402444458502517563645714563
1,027
891011.21212.514161819202222.4242526283031.53233.53435.538404448
SSWWAAGGEEDD WWIIRREE RROOPPEESSWWAAGGEEDD WWIIRREE RROOPPEE
Our Swaged wire ropes were developed to meet the quality demands of logging operations
but can be adapted for other uses.
Our Swaged wire rope increases the working load from greater surface area on outer wires and a
compact cross-section with minimum voids, also a higher strength than an unswayed wire rope of
comparable size and diameter.
Swaged wire ropes could be used wherever increased strengths or lasting
longer service life are desired.
Our swaged wire ropes are used for logging operations especially.
Some advantages of our swaged wire rope are :
Higher strength than standard ropes
Greater durable resistance and longer life
Resistance to crushing
This really is our best product confirmed by our clients
SWAGED ROPES
1” B/L = 123,000Lbs
REGULAR ROUND ROPES
1” B/L = 89,800Lbs
We have been continuously striving to provide the most competitive rope for
your specific operation.
We’ll continue to make improvements and research our conventional
wire rope.
Imagine the powerful and positive impression the “Swaged Wire Rope”
gives your business.
If you have any questions, please feel to contact us for additional information.
The smooth surface of a rotary swaged rope reduces and distributes pressures on the rope, as well as
the sheaves and drum, and results in longer life.
The rope’s compactness reduces the amount of internal voids so that it provides a much higher
resistance to crushing.
This improves the service life of the rope, especially in those applications which have multiple
layers on the drums.
SSWWAAGGEEDD WWIIRREE RROOPPEE
STRENGTH
DURABILITY
CRUSHING
SSWWAAGGEEDD WWIIRREE RROOPPEESSWWAAGGEEDD WWIIRREE RROOPPEESSWWAAGGEEDD WWIIRREE RROOPPEE
Swaged Wire Rope
6 25(Fi)S IWRC, 6 26(WS)S IWRC, 6 29(Fi)S IWRC
6 31(WS)S IWRC, 6 36(WS)S IWRC, 6 41(WS)S IWRC
Dia of
Wire Rope
(in)Grade
IPS
Breaking Load(Lbs)
NORMAL TYPE
Grade
EIPS
Approx.
Weight
(Lb/ft)
SUPER TYPE
Breaking Load(Lbs)
Grade
IPS
Grade
EIPS
Approx.
Weight
(Lb/ft)
0.350
0.460
0.610
0.780
0.965
1.16
1.38
1.87
2.44
3.09
3.82
4.62
5.51
6.47
7.51
20,400
26,600
34,800
43,800
54,000
65,000
77,000
104,000
133,000
159,000
195,000
234,000
279,000
327,000
380,000
17,700
23,100
30,300
38,100
47,000
56,500
67,000
90,400
115,700
138,300
169,600
203,500
242,500
285,000
331,000
0.330
0.420
0.550
0.710
0.870
1.05
1.25
1.70
2.22
2.81
3.47
4.20
5.00
5.86
6.80
18,500
24,300
31,800
40,000
49,000
59,000
70,000
95,000
123,000
153,000
186,000
222,000
264,500
310,000
360,000
16,100
21,100
27,700
34,800
42,600
51,300
60,900
82,600
107,000
133,000
161,700
193,000
230,000
270,000
314,000
3/8
7/16
1/2
9/16
5/8
11/16
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
Swaged Wire Rope
6 25(Fi)S IWRC, 6 26(WS)S IWRC, 6 29(Fi)S IWRC
6 31(WS)S IWRC, 6 36(WS)S IWRC, 6 41(WS)S IWRC
Dia of
Wire Rope
(mm)
NORMAL TYPE
Breaking Load(ton)
Grade B Grade C
Approx.
Weight
(kg/m)
SUPER TYPE
Breaking Load(ton)
Grade B Grade C
Approx.
Weight
(kg/m)
0.5690.8191.111.451.842.272.863.283.854.465.125.656.397.178.219.10
11.0
9.914.219.325.332.039.449.556.966.777.488.797.9110.7124.3137.0151.0182.0
8.8912.817.522.728.835.644.651.260.269.780.088.299.8112.1127.0141.0170.0
0.5200.7491.011.331.682.082.613.003.524.084.685.175.846.567.518.32
10.1
9.0312.917.723.129.336.145.352.061.070.881.289.5101.3113.7127.0141.0168.0
8.1311.716.020.826.432.640.846.855.163.873.280.791.4102.6117.0130.0157.3
10121416182022.42426283031.533.535.538.040.044.0
CCOOMMPPAACCTT WWIIRREE RROOPPEECCOOMMPPAACCTT WWIIRREE RROOPPEE
Wire rope consists of wire classified into point contact lay rope & linear contact
rope per the condition of wire contact. The rope improves point contact to
linear contact.
Development of compacted strand rope allows the most improved linear contact.
The rope’s life is longer and dramatically extends its’ usage.
In accordance with this special need, Young Heung installed a new modernized facility
and developed the compacted strand rope. Since then, we have entered into mass
production and supply to export markets with Young Heung’s accumulated qualified
technology.
With superiority on breaking load, endurance, wear resistance, the longer life cycle
enables to raise the production & production proficiency
The rope’s application is similar to normal ropes,but this “Compact” strand
rope is very highly recommended in the area of mining, fishing or construction.
Higher Breaking Load
Breaking load is higher than normal rope
Superior Endurance
The wire, consisting of strand which are elaborately compacted,
improves the endurance compared to standard ropes.
Superior Wear Resistance
The flattened strand surface enables less abrasion
as the rope contacts drum or sheave.
Flexibility
Though the flexibility is less than normal rope but this does not
cause a problem considering the application of compact rope.
CCOOMMPPAACCTT WWIIRREE RROOPPEE
CCOOMMPPAACCTT WWIIRREE RROOPPEECCOOMMPPAACCTT WWIIRREE RROOPPEECCOOMMPPAACCTT WWIIRREE RROOPPEE
Compact Wire Rope
6 19(S)C FC, 6 26(WS)C FC
Dia.of
Wire Rope
(mm)
Dia.of
Wire Rope
(in.)
Breaking Load(ton)
Grade A Grade B Grade C
Approx.
Weight
(kg/m)
Approx.
Weight
(Lb/ft)
0.2780.3360.3990.4680.5510.7120.901.001.111.341.601.852.202.492.843.213.393.604.014.44
0.4130.5000.5940.6970.8201.061.341.491.652.002.382.753.283.714.224.775.055.355.966.60
7.579.16
10.912.815.019.424.527.330.336.643.650.460.268.277.687.692.898.2109121
6.998.46
10.011.713.917.922.625.227.933.840.246.555.662.971.680.885.690.6101111
6.417.769.17
10.812.716.420.723.125.631.036.942.650.957.765.674.178.583.192.6102
-7/16-1/29/165/811/163/413/167/815/161
1 1/8-
1 1/4-
1 3/8-
1 1/2-
1011121314161819202224262830323435363840
Compact Wire Rope
6 19(S)C IWRC, 6 26(WS)C IWRC
Dia.of
Wire Rope
(mm)
Dia.of
Wire Rope
(in.)
Breaking Load(ton)
Grade A Grade B Grade C
Approx.
Weight
(kg/m)
Approx.
Weight
(Lb/ft)
0.3040.3680.4380.5140.6050.7800.9881.101.221.471.752.022.422.743.113.513.723.944.394.87
0.4530.5480.6520.7650.901.161.471.641.812.192.613.013.604.074.635.235.545.866.537.24
8.4210.1912.114.216.721.527.330.433.740.748.556.167.075.886.397.4103.2109121134
7.789.4111.213.115.419.925.228.131.137.644.851.761.870.079.689.995.3100112124
7.138.6310.312.114.118.423.326.028.834.941.548.057.364.973.983.488.493.5104115
-7/16-1/29/165/811/163/413/167/815/161
1 1/8-
1 1/4-
1 3/8-
1 1/2-
1011121314161819202224262830323435363840
CCOOMMPPAACCTT WWIIRREE RROOPPEECCOOMMPPAACCTT WWIIRREE RROOPPEECCOOMMPPAACCTT WWIIRREE RROOPPEE
Compact Wire Rope
6 31(WS)C FC, 6 36(WS)C FC, 6 41(WS)C FC
Dia.of
Wire Rope
(mm)
Dia.of
Wire Rope
(in.)
Breaking Load(ton)
Grade A Grade B Grade C
Approx.
Weight
(kg/m)
Approx.
Weight
(Lb/ft)
0.2850.3450.4110.4820.5660.7320.9211.031.141.381.641.902.262.572.923.293.493.704.124.56
0.4240.5130.6110.7170.8431.091.371.531.702.052.442.823.373.824.344.905.195.506.136.79
7.79.4
11.012.915.319.724.927.730.837.244.351.261.269.378.889.094.399.8
111123
7.18.6
10.212.014.118.123.025.628.434.440.947.356.563.972.782.187.092.1
102113
6.57.99.3
10.912.916.621.123.526.031.537.543.351.858.666.775.379.884.494.0
104
-7/16-
1/29/165/8
11/163/4
13/167/8
15/161
1+1/8-
1+1/4-
1+3/8-
1+1/2-
1011121314161819202224262830323435363840
Compact Wire Rope
6 31(WS)C IWRC, 6 36(WS)C IWRC, 6 41(WS)C IWRC
Dia.of
Wire Rope
(mm)
Dia.of
Wire Rope
(in.)
Breaking Load(ton)
Grade A Grade B Grade C
Approx.
Weight
(kg/m)
Approx.
Weight
(Lb/ft)
0.3130.3790.4520.5300.6140.8011.021.131.251.511.802.112.452.823.203.613.844.054.515.02
0.4660.5640.6720.7890.9131.191.511.681.862.252.683.143.644.194.765.375.716.036.717.47
8.510.312.114.216.821.727.430.533.940.948.756.367.376.286.797.9
103110122135
7.89.5
11.213.215.519.925.328.231.237.845.052.062.2 70.380.090.395.7
101112124
7.18.7
10.212.014.218.323.225.928.634.741.347.657.064.573.482.887.892.8
103114
-7/16-
1/29/165/8
11/163/4
13/167/8
15/161
1+1/8-
1+1/4-
1+3/8-
1+1/2-
1011121314161819202224262830323435363840
CCOOMMPPAACCTT WWIIRREE RROOPPEECCOOMMPPAACCTT WWIIRREE RROOPPEECCOOMMPPAACCTT WWIIRREE RROOPPEE
Compact Wire Rope
19 7
Dia.of
Wire Rope
(mm)
Breaking Load(ton)
Bright or
Drawn galv.
Grade A Grade B
Bright
Grade C
Approx.
Weight
(kg/m)
0.390
0.434
0.481
0.604
0.693
0.764
0.813
0.943
0.984
1.083
1.232
1.474
1.559
1.737
1.925
2.122
2.415
2.772
3.008
3.105
3.773
4.331
4.928
5.563
5.895
6.237
6.949
6.95
7.75
8.58
10.8
12.4
13.6
14.5
16.8
17.6
19.3
22.0
26.3
27.8
31.0
34.3
37.9
43.1
49.4
53.7
55.4
67.3
77.3
87.9
99.2
105
111
124
6.42
7.15
7.92
9.94
11.4
12.6
13.4
15.5
16.2
17.8
20.3
24.3
25.7
28.6
31.7
34.9
39.8
45.6
49.5
51.1
62.1
71.3
81.1
91.6
97.1
103
114
5.88
6.56
7.26
9.11
10.5
11.5
12.3
14.2
14.9
16.3
18.6
22.2
23.5
26.2
29.1
32.0
36.4
41.8
45.4
46.9
56.9
65.4
74.4
84.0
89.0
94.1
105
9.00
9.50
10.0
11.2
12.0
12.6
13.0
14.0
14.3
15.0
16.0
17.5
18.0
19.0
20.0
21.0
22.4
24.0
25.0
25.4
28.0
30.0
32.0
34.0
35.0
36.0
38.0
Compact Wire Rope
35 7
Approx.
Weight
(kg/m)
Breaking Load(ton)
Bright
Grade CGrade BGrade A
Bright or
Drawn galv.Galvanized
Grade G
Dia.of
Wire Rope
(mm)
16.0
17.5
18.0
19.0
20.0
21.0
22.4
24.0
25.0
25.4
26.0
28.0
28.6
30.0
32.0
34.0
35.0
36.0
38.0
17.8
21.3
22.5
25.1
27.8
30.7
34.9
40.1
43.5
44.9
47.0
54.5
56.9
62.6
71.2
80.4
85.2
90.1
100
19.6
23.4
24.8
27.6
30.6
33.7
38.4
44.1
47.8
49.4
51.7
60.0
62.6
68.8
78.3
88.4
93.7
99.1
110
21.4
25.6
27.0
30.1
33.4
36.8
41.9
48.1
52.2
53.8
56.4
65.4
68.3
75.1
85.5
96.5
102
108
121
23.1
27.7
29.3
32.6
36.2
39.9
45.4
52.1
56.5
58.3
61.1
70.9
73.9
81.4
92.6
105
111
117
131
1.32
1.58
1.67
1.86
2.06
2.28
2.59
2.97
3.22
3.33
3.49
4.04
4.22
4.64
5.28
5.96
6.32
6.69
7.45
YYGG--55 WWIIRREE RROOPPEEYYGG--55 WWIIRREE RROOPPEE
YG-5 is over 2 times longer resistance for red rust comparing to zinc galvanized wire.
The superiority of corrosion resistance is enable to specially perform without any
limit of environments.
Especially, YG-5 is suitable for corrosive environment such as seashore ocean working site.
YG-5 is applicable to all kinds of Steel Wire products
such as Agricultural Wires, Automotive Cable, Wire Rope for fishing industry etc.
We make sure this higher new invented item will be obviously make out our customer's sucessful
business.
YG-5 has over 2 times longer resistance to corrosion
than normal Hot Dipped Zinc Coating
Salt spray test : ASTM B 117
YYGG--55 WWIIRREE RROOPPEE
YG-5 means YoungHeung + Galvanization
It is ultra highest corrosion resistance galvanized wire
in producing with accumulated
Young Heung's advanced technology.
Salt spray test result for 1mm wire
Salt spray hours(Hr)
Coati
ng l
oss(g/m
2)
Salt spray test result for 5mm
automotive cable
200
180
160
140
120
100
80
60
40
20
0
0 100 200 300 400 500
Salt spray hours(Hr)
Coati
ng l
oss(g/m
2)
25
20
15
10
5
0
0 25 50 75 100 125 150 175 200
ZnZn
YG-5YG-5
YYGG--55 WWIIRREE RROOPPEEYYGG--55 WWIIRREE RROOPPEEYYGG--55 WWIIRREE RROOPPEE
The mechanical properties of YG-5 wire is similar to those of Zinc Galvanized Wire.
YG-5 has a more homogeneous and ductile coating compared to Zinc Coating.
Mechanical properties of 1mm Galvanized Patented Wire
YG-5 has a two times harder than Zinc Coating Wire,
it has surely better character for abrasion resistance & scratch.
The rust occurrence for 1mm
zinc galvanized wire after 200hours
The rust occurrence for 1mm
YG-5 wire after 500hours
Microstructure of zinc
hot-dip galvanized wire
Microstructure of YG-5
galvanized wire
Normal Zn coating
T/S(Kg/mm2)
T/O(100D)
108
20
112
19
YG-5
After YG-5 coating, after-draw ability is similar to those of Zinc Coating Wire.
The surface of YG-5 is appeared dark gray, no luster.
Accordingly, it doesn't have the diffused reflection.
YG-5 is applicable to many various industry
YG-5 of high corrosion resistance has
conspicuous character to resist rust from sea water.
Automotive cable
Wire rope for fishing industry
Wire rope for shipping industry
Guard cable
Protection wire for a rockslide
Farm industry
1. WIRE ROPE
Construction
6x7
6x24
6x19(s)
6x26(ws)
8x19(s)
Construction
6x19
6x37
6x25(Fi)
6x36(ws)
8x36(ws)
Range of product
6.0mm - 26.0mm
12.0mm - 40.0mm
8.0mm - 32.0mm
8.0mm - 32.0mm
10.0mm - 40.0mm
Range of product
10.0mm - 40.0mm
10.0mm - 40.0mm
8.0mm - 40.0mm
8.0mm - 40.0mm
10.0mm - 40.0mm
2. CONTROL CABLE
TYPE
Strand Type
Rope Type
Range of product
1.0mm - 5.0mm
1.0mm - 5.0mm
Construction
1x7, 3+9, 1x19
7x7, 8x7+1x19, 7x19
YYGG--55 WWIIRREE RROOPPEEYYGG--55 WWIIRREE RROOPPEEYYGG--55 WWIIRREE RROOPPEE
PPLLAASSTTIICC IIMMPPRREEGGNNAATTEEDD WWIIRREE RROOPPEEPPLLAASSTTIICC IIMMPPRREEGGNNAATTEEDD WWIIRREE RROOPPEE
YoungHeung’s SEMI - IP ROPE
with plastic impregnated IWRC
Our Semi-IP Rope serves much longer service life.
Plastic are filled between outer strands and inner IWRC
to reduce the friction of each wire.
The fatigue resistance is increased with our Semi - IP rope
due to the fact that it is more stable than general rope
in structure.
Increases Service Life
The process of YoungHeung’s Semi-IP core enhancement
minimizes internal core damages and prevents internal wire breaks.
Excellent Construction Stability
With a plastics filling system, the core movements are suppressed.
The core not receive more abuse than the out strands.
Cushion between the layers
The plastics filling system acts as a cushion in between strands and core.
lt has a good abrasion resistance and prevents metal-to-metal contact.
Keeps Out Water
Keeps out water and prevents internal corrosion
Available in right and left hand lay
Lower Equipment Maintenance Costs & Minimizes Downtime
PPLLAASSTTIICC IIMMPPRREEGGNNAATTEEDD WWIIRREE RROOPPEE
With superiority on good service life, low elongation, no excessive sheave wear, uniform diameter
Use of special grease to improve anti-corrosion and anti-abrasion
Through pretension process,
by eliminating the gabs between strands, each strand has equal tension and rope diameter
becomes uniform. easy to handle and set up by getting rid of character of rotation.
The rope should be replaced if the rope diameter is reduced by more than 6 percent based on a rope
nominal diameter.
Our Elevator rope is manufactured with accumulated know-how including
wire quality, core, grease, elongation with strict quality control.
We are manufacturing products of uniform quality and removing structural
elongation that can easily occur during manufacturing process by performing pretension at
the latest equipment.
EELLEEVVAATTOORR WWIIRREE RROOPPEEEELLEEVVAATTOORR WWIIRREE RROOPPEEEELLEEVVAATTOORR WWIIRREE RROOPPEE
No load
max. 6%
max. 5%
min. 0%
min. 0%
max. 3%
max. 2%
min. -1%
min. -1%
up to 10
greater than to 10
10% of Fmin No load 10% of Fmin
Dia.of Wire Rope
(m m)
Permisible tolerance
Fibre cored Steel cored
MotorControl Panel
Car Guide Rail
Car Buffer Counterweight Buffer
Counterweight
Counterweight Guide Rail
Overspeed Governer RopeHoisting Rope
Car Door
EELLEEVVAATTOORR WWIIRREE RROOPPEEEELLEEVVAATTOORR WWIIRREE RROOPPEE
Dia.of
Wire Rope
(mm) (in.)
EN 12385(KN) FS(RR-W-410)(Lb) JIS G 3525 (KN)
Extra High
Tract ion
Tract ion
Steel
Breaking Load Approx.Weight
8 19(S)+FC, 8 19(W)+FC, 8 25(FI)+FC
Grade
E
Grade
1570
Grade
1370/1770
Grade
A
Grade
B
EN
(kg/ m)
FS
(Lb/ f t )
JIS
(kg/ m)
0.2200.278
0.3430.4300.4940.5790.6720.8781.111.241.37
0.2180.275
0.3400.4110.4900.5750.6660.8701.101.231.36
0.14
0.20
0.28
0.360.460.57
0.820.96
32.841.5
51.364.373.886.6100131166185205
26.032.9
40.651.058.568.779.6104132147162
30.839.0
48.160.369.281.294.3
123156174192
6,900
9,900
13,500
17,50022,10027,200
38,90046,000
5,600
8,200
11,000
14,50018,50023,000
32,00037,000
29.437.3
46.055.766.277.790.2
118149166184
28.135.6
44.053.263.374.386.1113142159176
5/16
3/8
7/16
1/29/165/8
3/413/16
89
101112131416181920
Dia.of
Wire Rope
(mm) (in.)
EN 12385(KN) FS(RR-W-410)(Lb) JIS G 3525 (KN)
Extra High
Traction
Tract ion
Steel
Breaking Load Approx.Weight
6 19(S)+FC, 6 19(W)+FC, 6 25(FI)+FC
Grade
E
Grade
1770
Grade
1370/1770
Grade
1570
Grade
A
Grade
B
EN
(kg/ m)
FS
(Lb/ f t )
JIS
(kg/ m)
0.2470.312
0.3860.4840.5560.6520.7560.9881.251.391.54
0.2300.291
0.3590.4340.5170.6070.7040.9191.161.301.44
0.16
0.23
0.31
0.400.510.63
0.901.06
37.247.0
58.172.883.698.1
114149188209232
28.636.2
44.756.164.475.687.7
115145162179
34.944.1
54.568.378.492.0107139176196218
8,200
11,600
15,800
20,40025,80031,600
45,20053,000
5.600
8.200
11,000
14,50018,50023,000
32,00037,000
33.242.0
51.862.774.687.6102133168187207
37.447.3
58.470.784.198.7114150189211234
31.740.1
49.559.571.383.797
127160179198
5/16
3/8
7/16
1/129/165/8
3/413/16
89
101112131416181920
Dia.of
Wire
Rope
(mm)
EN 12385 Breaking Load(KN)
8 19(S)+IWRC, 8 19(W)+IWRC, 8 25(FI)+IWRC
Grade
1570/1770
Grade
1570
Grade
1770
Grade
1370/1770
35.845.355.967.680.594.5110143181202224
38.048.259.571.985.6100117152193215238
35.845.355.967.680.594.5110143181202224
40.351.063.076.290.7106124161204227252
0.2600.3300.4070.4920.5860.6870.7981.041.321.471.63
89101112131416181920
EELLEEVVAATTOORR WWIIRREE RROOPPEE
Approx.
Weight
(kg/ m)
CCAABBLLEE LLAAIIDD RROOPPEECCAABBLLEE LLAAIIDD RROOPPEECCAABBLLEE LLAAIIDD RROOPPEE
7 7 7
Breaking Load (Lb)
Grade A
Dia. of
Wire Rope
(in.) Grade B Grade C
Approx.
Weight
(Lb/ft)
0.135
0.195
0.273
0.346
0.446
0.558
0.786
1.093
1.405
1.781
2.230
2.517
2.668
2.822
3.145
3.484
7,670
11,100
15,200
19,400
24,900
31,300
44,100
61,200
78,700
99,500
124,800
140,600
149,300
157,900
175,900
194,900
7,080
10,200
14,100
17,900
23,000
28,900
40,700
56,500
72,600
91,900
115,200
129,800
137,800
145,700
162,300
179,900
6,490
9,350
12,900
16,400
21,100
26,500
37,300
51,800
66,600
84,200
105,600
119,000
126,300
133,600
148,800
164,900
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
7 7 19
Dia. of
Wire Rope
(in.)
Breaking Load (Lb)
Grade A Grade B Grade C
Approx.
Weight
(Lb/ft)
0.195
0.270
0.341
0.440
0.550
0.776
1.079
1.387
1.759
2.202
2.486
2.643
2.787
3.105
3.440
10,800
15,000
19,100
24,500
30,700
43,300
59,900
77,200
98,000
122,400
138,400
146,700
155,100
172,800
191,500
9,900
13,900
17,600
22,600
28,400
39,900
55,300
71,200
90,400
113,000
127,700
135,400
143,100
159,500
176,700
9,100
12,700
16,100
20,700
26,000
36,600
50,700
65,300
82,900
103,600
117,100
124,100
131,200
146,200
162,000
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
GGAALLVVAANNIIZZEEDD
SSTTEEEELL WWIIRREE SSTTRRAANNDD
GGAALLVVAANNIIZZEEDD
SSTTEEEELL WWIIRREE SSTTRRAANNDD
PHYSICAL PROPERTIES
A.S.T.M. A475
JIS G 3537
GGAALLVVAANNIIZZEEDD
SSTTEEEELL WWIIRREE SSTTRRAANNDD
Nominal
Diameter
of the
Strand
(in.)
Number
of
Wires
in
Strand
Nominal
Diameter
of Coated
Wires in
Strand
(in.)
Approxi-
mate
Weight of
strand
per1000ft
(Lb)
Minimum Breaking Load of Strand(Lb)
Utilities
Grade
Common
Grade
Siemens
Martin
Grade
High
Strength
Grade
Extra
High
Strength
Grade
3,990
5,400
6,650
8,950
11,200
15,400
20,800
26,900
2,850
3,850
4,750
6,400
8,000
10,800
14,500
18,800
1,900
2,560
3,150
4,250
5,350
6,950
9,350
12,100
1,150
1,540
1,900
2,570
3,200
4,250
5,700
7,400
2,400(1)
3,150(2)
4,500(3)
4,600(1)
6,500(3)
6,000(1)
8,500(3)
11,500(4)
18,000(4)
25,000(4)
73
80
98
117
117
121
164
171
205
225
220
273
399
517
0.062
0.065
0.072
0.120
0.120
0.080
0.093
0.145
0.104
0.109
0.165
0.120
0.145
0.165
7
7
7
3
3
7
7
3
7
7
3
7
7
7
3/16
3/16
7/32
1/4
1/4
1/4
9/32
5/16
5/16
5/16
3/8
3/8
7/16
1/2
Nominal
Diameter
of the
Strand
(in.)
No. of Wires.
In Strand/
Dia. of
Standard Wires
(mm)
Nominal
Cross
Section
Area
(mm )
Minimum Breaking Load of Strand(kN)
Grade 1 Grade 2 Grade 3
Approx.
Weight
(kg/m)
0.0435
0.0627
0.0853
0.111
0.141
0.174
0.230
0.294
0.366
0.446
0.533
0.628
0.696
0.805
3.47
4.99
6.83
8.90
11.3
13.9
18.3
23.5
29.2
35.6
42.5
50.1
55.6
64.4
4.48
6.44
8.78
11.5
14.4
17.8
23.6
30.2
37.6
45.7
54.7
64.4
71.4
82.8
6.19
8.90
12.2
15.9
20.1
24.8
32.8
42.0
52.2
63.7
75.8
89.8
99.1
115
5.50
7.92
10.8
14.1
17.1
22.0
29.1
37.2
46.2
56.3
67.3
79.3
88.0
102
7/1.00
7/1.20
7/1.40
7/1.60
7/1.80
7/2.00
7/2.30
7/2.60
7/2.90
7/3.20
7/3.50
7/3.80
7/4.00
7/4.30
3.0
3.6
4.2
4.8
5.4
6.0
6.9
7.8
8.7
9.6
10.5
11.4
12.0
12.9
JJIISS GG 33552211
HHAARRDD DDRRAAWWNN SSTTEEEELL WWIIRREE
JJIISS GG 33552211
HHAARRDD DDRRAAWWNN SSTTEEEELL WWIIRREE
Remark : For the wire whose diameter is an intermediate between those given in the
above table, the value specified for the nearest larger diameter shall applied.
ASTM, BS, DIN AND BUYER’S SPECIFICATION ARE ALSO AVAILABLE
JJIISS GG 33552211
HHAARRDD DDRRAAWWNN SSTTEEEELL WWIIRREE
Tensile Strength(N/mm )Diameter
of Wire
(mm) SW-A SW-B SW-C
2790~31402750~30902700~30402650~29902600~29402550~28902500~28402500~27902450~27502400~27002350~26502300~26002300~26002260~25502210~25002210~25002160~24502110~24002110~24002060~23502010~23002010~22601960~22101910~21601860~21101810~20601770~20101720~19601670~19101670~19101620~18601570~18101570~17701570~17701520~17201520~17201470~16701420~16201420~16201370~15701370~15701320~15201320~15201270~14701270~14701230~1420
2450~27902400~27502350~27002300~26502260~26002210~25502210~25002210~25002160~24502110~24002060~23502010~23002010~23001960~22601910~22101910~22101860~21601810~21101810~21101770~20601770~20101770~20101720~19601670~19101620~18601570~18101520~17701470~17201420~16701420~16701370~16201370~15701370~15701370~15701320~15201320~15201270~14701230~14201230~14201180~13701180~13701130~13201130~13201080~12701080~12701030~1230
2110~24502060~24002010~23501960~23001960~22601910~22101910~22101910~22101860~21601810~21101770~20601720~20101720~20101670~19601620~19101620~19101570~18601570~18101570~18101520~17701520~17701520~17701470~17201420~16701370~16201320~15701270~15201270~14701230~14201230~14201180~13701180~13701180~13701180~13701130~13201130~13201080~12701030~12301030~1230980~1180980~1180930~1130930~1130
---
0.080.090.100.120.140.160.180.200.230.260.290.320.350.400.450.500.550.600.650.700.800.901.001.201.401.601.802.002.302.602.903.203.504.004.505.005.506.006.507.008.009.0010.0011.0012.0013.00
JJIISS GG 33552222 PPIIAANNOO WWIIRREEJJIISS GG 33552222 PPIIAANNOO WWIIRREE
Remark : For the wire whose diameter is an intermediate between those given in the
above table, the value specified for the nearest larger diameter shall applied.
ASTM, BS, DIN AND BUYER’S SPECIFICATION ARE ALSO AVAILABLE
JJIISS GG 33552222 PPIIAANNOO WWIIRREE
Diameter
of Wire
(mm)
Tensile Strength(N/mm )
SWP-A SWP-B SWP-V
----------------------
2010~22101960~21601910~21101860~20601810~20101770~19101720~18601720~18601720~18601670~18101670~18101670~18101620~17701620~17701570~17201520~1670
-----
3190~34803140~34303090~33803040~33302990~32902940~32402890~31902840~30902790~30402750~29902700~29402650~28902650~28902600~28402550~27902550~27902500~27502450~27002450~27002400~26502350~26002300~25002260~24502210~24002160~23502110~23002060~22602010~22101960~21601960~21601910~21101860~20601810~19601810~19601770~19101770~19101710~18601670~18101670~18101620~1770
---
2890~31902840~31402790~30902750~30402700~29902650~29402600~28902600~28402550~27902500~27502450~27002400~26502400~26502350~26002300~25502300~25502260~25002210~24502210~24502160~24002110~23502110~23002060~22602010~22101960~21601910~21101860~20601810~20101770~19601770~19601720~19101670~18601670~18101670~18101620~17701620~17701570~17101520~16701520~16701470~16201470~16201420~15701420~1570
0.080.090.100.120.140.160.180.200.230.260.290.320.350.400.450.500.550.600.650.700.800.901.001.201.401.601.802.002.302.602.903.203.504.004.505.005.506.006.507.008.009.0010.00
SSTTAANNDDAARRDD LLUUBBRRIICCAATTIIOONN
CCHHAARRTT FFOORR WWIIRREE RROOPPEE
SSTTAANNDDAARRDD LLUUBBRRIICCAATTIIOONN
CCHHAARRTT FFOORR WWIIRREE RROOPPEE
SSTTAANNDDAARRDD LLUUBBRRIICCAATTIIOONN
CCHHAARRTT FFOORR WWIIRREE RROOPPEE
LUBE
TYPE
LUBE
MATERIALAPPLICATION APPEARANCE
USE FOR
GENERAL PURPOSE
GALV A/C,
INNER CABLE
GALV STEEL WIRE,
HARD DRAWN STEEL
WIRE,
GALV WIRE ROPE
ETC.
GALV A/C,
INNER CABLE
GALV STEEL WIRE
ROPE ETC.
GALV/UNGALV
WIRE ROPES
DITTO
DITTO
DITTO
DITTO
DITTO
NON DRY TYPE
FILM AND BRIGHT,
COMPLETELY NO
GREASE AND NON
TACKY
DRY TYPE
FILM & BRIGHT,
COMPLETELY NO
GREASE AND NON
TACKY
VERY LIGHT
GREASE
LIGHT GREASE
HEAVY GREASE
DARK GREASE
SLIGHTLY WET
BLACK GREASE
AND WET
APPEARANCE
VERY BLACK,
WET AND TACKY
VERY LIGHT
APPLICATION
VERY TIGHTLY
WIPED
DITTO
VERY LIGHT
DUTY.
TIGHTLY WIPED
LIGHT DUTY,
LOOSELY WIPED
NOT WIPED
DOUBLE GREASED
INSIDE & OUTSIDE
MEDIUM DUTY,
TIGHTLY WIPED
HEAVY DUTY,
LOOSELY WIPED
VERY HEAVY
DUTY,
NOT WIPED,
DOUBLE GREASED
INSIDE & OUTSIDE
RUST PREVENT
OIL
(LIGHT OIL)
DITTO
PETROLATUM
BASE GREASE
DITTO
DITTO
PETROLATUM
60%
ASPHALTUM
40%
MIXED GREASE
ASPHALTUM
BASE GREASE
DITTO
DRY-S
DRY
A-1
A-2
A-3
B
C
D
HHOOWW TTOO OORRDDEERR SSTTEEEELL WWIIRREE RROOPPEE
HHOOWW TTOO OORRDDEERR SSTTEEEELL WWIIRREE RROOPPEEHHOOWW TTOO OORRDDEERR SSTTEEEELL WWIIRREE RROOPPEEHHOOWW TTOO OORRDDEERR SSTTEEEELL WWIIRREE RROOPPEE
1. PURPOSE
2. SIZE
3. CONSTRUCTION
4. TYPE OF CORE
5. LAY
6. FABRICATION
7. COATING
8. GRADE OF WIRES
9. BREAKING LOAD
10. LUBRICATION
11. LENGTH
12. PACKING
13. QUANTITY
14. SPECIFICATION
15. CERTIFICATE
16. REMARKS
In ordering steel wire rope, you are requested to give us information as specified below;
: For which the rope will be used.
: Diameter of the rope in millimeters or inches
: Number of strands, number of wires per strand,
and type of strand construction.
: Fiber Core(FC), Independent Wire
Rope Core(IWRC) or Independent
Wire Strand Core(IWSC).
: Right Regular Lay, Left Regular Lay.
Right Lang Lay, or Left Lang Lay.
: Preformed or not.
: Bright(Black, Ungalvanized)or Galvanized.
: Tensile Strength of Wires
: Minimum or Calculated Breaking
Load in tons or pounds.
: Whether lubricant is desired or not.
Any required Lubricant.
: Length of Wire Rope
: In coils wrapped with oil paper and hessian(or P.P.)cloth,
or on wooden reels.
: By number of coils or reels, by length or weight.
: Any recognized specification, if necessary.
: Mill Sheet and/or a third party’s inspection, if needed.
: Shipping Marks and any other special requirements.
IINNNNEERR CCAABBLLEE
IINNNNEERR CCAABBLLEE
FUEL LID OPENER CABLE
TRUNK OPENER CABLESUN ROOF SYSTEM
KEY INTERLOCK CABLE
ACCELERATOR CABLE
BRAKE CABLE
CLUTCH CABLE
HOOD OPENER CABLE
KICK DOWN CABLE
TRANSMISSION SHIFT CABLE
WINDOW REGULATOR
PARKING BRAKE CABLE
GGAACC &&
IINNNNEERR CCAABBLLEE
GGAALLVVAANNIIZZEEDD
AAIIRRCCRRAAFFTT CCAABBLLEE
GGAALLVVAANNIIZZEEDD
AAIIRRCCRRAAFFTT CCAABBLLEE
PP..VV..CC CCOOAATTEEDD CCAABBLLEE
GGAALLVVAANNIIZZEEDD
AAIIRRCCRRAAFFTT CCAABBLLEE
Diameter
(mm) (in.)
7 7
GAC SSA/C GAC & SSA/C
Weight
(kg/100m)
Min Breaking
Load (kg)
Min Breaking
Load (kg)
7 19
GAC
Min Breaking
Load (kg)
SSA/C
Min Breaking
Load (kg)
GAC & SSA/C
Weight
(kg/100m)
1 19
GAC & SSA/C
Min Breaking
Load (kg)
Weight
(kg/100m)
0.320.821.262.082.984.025.216.078.19
11.5015.2020.1025.3031.3044.80
84170227363544726953
12791497213228583720467256707938
----
2.593.274.325.426.709.67
12.8016.4020.7025.7036.20
----
417572798953
1089167822682903353840825443
----
454635907
10431270190525403175362944456532
--
1.121.642.383.274.175.276.409.23
12.3415.7619.9324.8435.10
--
218295417572771953
1089167821772767344740825443
--
218295417572771953
1179167821772767344741735942
1/323/641/165/643/327/641/89/645/323/167/321/49/325/163/8
0.791.191.591.982.382.783.183.573.974.765.566.357.147.949.53
Construc-
tion
Diameter (mm)
Inside
Dia.
Outside
Dia.
Min
Breaking
Load
kg
CABLE
Weight
P.C.V Total Weight
kg/100mLb/100ftkg/100mLb/100ftkg/100mLP/100ft
1.591.591.592.382.382.383.183.184.763.183.183.183.974.764.766.356.357.947.949.539.53
2.383.184.763.183.974.764.766.357.944.765.566.355.566.357.947.949.53
10.3211.1 11.111.9
218218218417417417771771
1678907907907
127019051905317531754445444565326532
0.750.750.751.601.601.602.802.806.202.902.902.904.506.506.50
11.0211.0217.317.324.324.3
1.121.121.122.382.382.384.174.179.234.324.324.326.709.679.67
16.416.425.725.736.236.2
0.230.511.310.350.711.150.922.042.870.921.452.051.161.432.841.983.983.824.963.444.70
0.340.761.950.521.061.711.373.044.271.372.153.041.722.134.232.905.505.286.854.766.49
0.981.262.061.952.312.753.724.849.073.824.354.955.667.939.43
13.015.021.1222.2627.7429.0
1.461.883.072.903.444.095.547.21
13.55.696.477.368.42
11.813.919.321.9030.9832.5540.9642.69
IINNNNEERR CCAABBLLEEIINNNNEERR CCAABBLLEEIINNNNEERR CCAABBLLEE
Construction Diameter(mm)Min. Breaking
Load (kg)
Weight
(kg/1000m)
0.190.270.420.540.761.27
0.440.640.751.01.251.82.83.144.04.87.0
11.6
4.96.9
10.87.9
13.927.251.362.41.251.792.443.204.034.988.20
11.612.816.021.229.832.946.961.883.27.0
11.019.230.043.258.8
4.56.5
10131828
101518233041607890
110150230
1051452301362425907198122940557290
110150250280340430560640850
11001500160230400640850
1100
0.200.240.300.340.400.52
0.300.360.400.450.500.600.750.800.901.01.21.5
1.01.21.51.21.62.33.23.40.50.60.70.80.91.01.21.51.61.82.02.382.53.03.54.01.21.52.02.53.03.5
Construction
4.04.80.600.790.901.01.21.31.5
0.901.01.21.51.592.02.382.53.03.13.23.54.05.06.01.51.591.82.02.382.53.03.183.54.04.765.05.566.06.358.09.09.35
1.51.82.0
Diameter(mm)Min. Breaking
Load (kg)
16001790
30506583
110130170
6982
120180218310417480700740776900
115017002300180200256300430475700907
1099127019102107254029583180445056326530
250360420
Weight
(kg/1000m)
76.4112.0
1.362.383.073.95.456.588.5
3.263.936.259.9
11.216.723.826.537.740.242.050.865.1
102143
9.9311.1614.818.325.927.538.643.252.968.296.7
106128148164257330362
10.415.118.7
LLOOWW RREELLAAXXAATTIIOONN
PPRREESSTTRREESSSSEEDD CCOONNCCRREETTEE
LO
W R
EL
AX
AT
IO
NP
RE
ST
RE
SS
ED
CO
NC
RE
TEDrawing Process
Stranding Process
Pulling & Heat Treatment Process
Take-up Process
Dead Straight
Good preforming of strand
Higher Breaking & Yield Strength
Low Relaxation at elevated temperatures
QUALITY CONTROL
PRE-TENSION Pile &Pole, Concrete Slab, Prestressed Concrete Pipe & Tubes Concrete
Railway Sleepers,
POST-TENSION Prestressed Concrete Structures, Roofing Structures, Concrete Storage Tank,
Concrete Bridges or Viaducts, Concrete Anchor, Atomic Furnace
L/R-PC strand is used in order to reinforce the concrete structure.
Any prestressing steel, either wire strand and bar, which are stressed and embedded in concrete lose
the applied stress exponential function with time.
Relaxation is indicated percentage which is degree of stress loss as P.C strand is pulled.
This rate is the most important because it is used in the design of prestressed concrete structures.
However, stress loss can be reduced due to relaxation.
An additional advantage can be anticipated when L/R-PC strand is subject to the stabilization by
high frequency heating during the tension process.
LLOOWW RREELLAAXXAATTIIOONN
PPRREESSTTRREESSSSEEDD CCOONNCCRREETTEE
LLOOWW RREELLAAXXAATTIIOONN
PPRREESSTTRREESSSSEEDD CCOONNCCRREETTEE
B.L*:Breaking Load
LLOOWW RREELLAAXXAATTIIOONN
PPRREESSTTRREESSSSEEDD CCOONNCCRREETTEE
StandardNominal
Dia.
Tolerance
of Dia.
Unit/
Weight
Breaking
Load(Min)
Minimum
Load at(0.2%)
Extension
Elo
ngatio
n%
(Min
)in
24
inch
es
Pitch Relaxation
Lb kgLb kgkg/
km
Lb/
1000ftmmin.mmin.Grade
250
270
STANDARD
SUPER
SWPC 7A(175kg/㎣)
SWPC 7B(190kg/㎣)
ASTMA 416-80
BS5896-80
KSD7002-95
&JIS
G3536-84
1/4
5/16
3/8
7/16
1/2
0.6
3/8
7/16
1/2
0.6
3/8
7/16
1/2
0.6
5/16
3/8
7/16
1/2
0.6
1/4
5/16
3/8
7/16
1/2
0.6
3/8
7/16
1/2
0.6
6.35
7.94
9.53
11.11
12.70
15.24
9.53
11.11
12.70
15.24
9.3
11.0
12.5
15.2
8.0
9.6
11.3
12.9
15.7
6.2
7.9
9.3
10.8
12.4
15.2
9.5
11.1
12.7
15.2
0.016
0.016
0.016
0.016
0.016
0.016
0.41
0.41
0.41
0.41
0.41
0.41
122
197
272
367
490
737
290
390
520
740
274
374
490
732
200
290
396
527
792
122
196
272
366
489
739
290
389
520
739
182
294
405
548
730
1094
432
582
775
1102
408
557
730
1090
298
432
590
785
1180
182
293
405
546
729
1101
432
580
774
1101
9,000
14,500
20,000
27,000
30,600
54,000
23,000
31,000
41,300
58,600
20,680
28,100
36,870
52,150
15,730
22,930
31,250
41,810
59,570
9,040
14,550
19,950
26,890
35,390
54,010
22,930
31,080
41,220
58,640
4,080
6,580
9,070
12,250
16,330
24,490
10,430
14,060
18,370
26,580
9,380
12,740
16,720
23,650
7,140
10,400
14,170
18,970
27,020
4,100
6,600
9,050
12,200
16,300
24,500
10,400
14,100
18,700
26,600
7,650
12,300
17,000
23,000
30,600
45,900
19,550
26,350
35,100
49,800
18,120
24,730
32,370
45,860
13,170
20,230
27,420
36,640
52,380
7,600
12,340
16,970
22,390
30,640
45,850
19,510
26,450
35,050
49,820
3,470
5,580
7,710
10,430
13,880
20,820
8,870
11,950
15,920
22,590
8,260
11,210
14,680
20,800
6,220
9,180
12,440
16,620
23,760
3,450
5,600
7,700
10,400
13,900
20,800
8,850
12,000
15,900
22,600
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
12-16D
Max. 2.5%
Per 1000 Hr
(B.L 0.70)
Max. 3.5%
Per 1000 Hr
(B.L 0.80)
Max. 2.5%
Per 1000 Hr
(B.L 0.70)
Max. 4.5%
Per 1000 Hr
(B.L 0.80)
Max. 2.5%
Per 1000 Hr
(B.L 0.70)
XX--BBOONNSSUUPPEERR--BBOONN
XX--BBOONN
SSUUPPEERR--BBOONN
XX--BBOONN
SSUUPPEERR--BBOONN
DESCALING
PREFORMING
HARDENING
COOLING
TEMPERING
COOLING
CUTTING
TAKE-UP
PLC CONTROL BOX
GENERATOR
G1 G2 G3
DRAWINGWIRE ROD
XX--BBOONN
SSUUPPEERR--BBOONN
XX--BBOONN
SSUUPPEERR--BBOONN
This has the same standard and mechanical
properties as that of X-BON deformed P.C.
D-grade is suitable when preventing corrosion
by salt and P.C concrete products needing high-
heated relaxation.
Super-Bon
XX--BBOONN
SSUUPPEERR--BBOONN
Type of Product Grade Dia. Uses Remark
Pole
Building
Bridge
House
Harbor
Wharf
Concrete pole & pile reinforcement
Post of building & reinforcement for beam
Reinforcement for fume pile
Pile
Pole
Fume Pile
Beam
Sheet Pile
High Stressed Pile
5~13mm
C
D
D
X-BON
Deformed PC
SUPER-BON
Deformed PC
XX--BBOONN
SSUUPPEERR--BBOONN
XX--BBOONN
SSUUPPEERR--BBOONN
Our company’s X-BON & SUPER-BON deformed
PC Steel Bar are products with excellent mechanical
and processing properties as below and produced
according to KS D 3505 & JIS G 3137.
XX--BBOONN
SSUUPPEERR--BBOONN
Classification Characteristic
1. Able to make the Reinforced Concrete lighter which permits better
economy of design.
2. Very easy to spot weld, but little changed to the mechanical property
even if processed by heading screw method.
3. Very economical, due to the high elastic limit point and the extremely
low relaxation.
4. This mechanical property contributes to the quality improvement with
yield ratio of 90% which is 10% higher than minimum value of fatigue.
This is essential to the PC steel bar.
Mechanical
Property
Adhesion
Utility
1. Tensile strength is improved because surface if processed with the
form of spiral defeat and the adhesion is bigger than pc wires.
2. Due to the excellent adhesion, the production cost is reduced, and
productivity improves.
3. Due to the good rate of stress, removing the crack occurred in the
reinforced concrete.
1. It does not need a process in straight line because it is coiled within
the elastic limit, with maintining a perfect straight line
while releasing.
2. You can process with screw without the necessity of peeling procedure
because the dia of product was produced for the screw process.
XX--BBOONN
SSUUPPEERR--BBOONN
XX--BBOONN
SSUUPPEERR--BBOONN
1. CHEMICAL COMPOSITION
2.SHAPE, DIA & TOLERANCE
KS D 3505 and JIS G 3137 state the following
diagram of “P,S,Cu”. As the impurities of raw-
material(wire rod).
YOUNG HEUNG meets this base line and uses the
best materials to adhere to all mechanical properties
of P.C Steel Bar including tensile load, yield load,
relaxation, spot welding.
Tolerance is for basic diameter.
It’s available to supply the product of
size 5~13mm by, K.S specification per
customer’s order.
P S Cu
Max.
0.03
Max.
0.035
Max.
0.30
XX--BBOONN
SSUUPPEERR--BBOONN
Type of Wire Grade
Nominal
Dia.
(mm)
Basic
Dia.
(mm)
Tolerance
(mm)
Nominalcross section
area(mm )
Mass
(kg/m)
No of
groove/
Lay
Groove
Shape
2/Z
2/Z
2/Z
4/Z
4/Z
3/S
3/S
4/S
6/S
6/S
6/S
0.142
0.278
0.363
0.685
0.958
0.222
0.315
0.412
0.500
0.710
0.980
18.07
35.40
46.25
87.30
122.11
28.27
40.0
52.5
64.0
90.0
125.0
0.05
0.05
5.0
7.0
8.0
11.0
13.0
6.10
7.25
8.33
9.25
11.10
13.10
5.0
7.0
8.0
11.0
13.0
6.1
7.4
8.3
9.2
11.0
13.0
SBPD
(110/125)
SBPD
(1080/1230)
SBPD
(130/45)
SBPD
(1275/1420)
X-BON C
(KS D 3505)
(C Grade,No.1)
X-BON D
SUPER-BON D
(KS D 3505)
(D Grade,No.1)
XX--BBOONN
SSUUPPEERR--BBOONN
XX--BBOONN
SSUUPPEERR--BBOONN
3. MECHANICAL PROPERTIES
The mechanical property of X-BON & SUPER-BON complies with
the spec. of KS D 3505 or JIS G 3137
Regarding mechanical property, able to be supplied
with the production by order customer requires.
REMARKS
1) Yield point means the load against permanent elongation of 0.2%.
2) Elongation means elongation after fracture at the original gauge length which is
8 times of nominal dia.
3) Relaxation is the value acquired by testing 80% of yield strength with the initial
load for 10 hours on the normal temperature.
XX--BBOONN
SSUUPPEERR--BBOONN
Type of
Wire
Nominal
Dia.
mm
Yield Point
(min.)
kg
Yield
Strength
(min.)
kg/mm
Min.Breaking
Load
kg
Tensile
Strength
(min.)
kg/mm
Elongation
(min.)
%
Relaxation
(min.)
%
X-BON C
(110/125)
X-BON D
(130/145)
SUPER-BON D
(130/145)
5.0
7.0
8.0
11.0
13.0
6.1
7.4
8.3
9.2
11.0
13.0
6.1
7.4
8.3
9.2
11.0
13.0
2,080
4,070
5,320
10,040
14,040
3,820
5,400
7,090
8,460
11,900
16,500
3,900
5,520
7,250
8,660
12,200
16,900
115
130
130
2,530
4,780
6,240
11,350
15,260
4,100
5,800
7,610
9,280
13,050
18,130
4,100
5,800
7,610
9,280
13,050
18,130
140
135
130
125
145
145
5.0
5.0
5.0
1.5
1.5
1.0
CCOOLLDD DDRRAAWWNNSSTTEEEELL BBAARRSS
CCOOLLDD DDRRAAWWNN
SSTTEEEELL BBAARRSS
COLD DRAWN STEEL BARS
Wire Rod
pre-Straightener
Shot Blasting
Cold Drawing
Eddy Current Testing
Bar Cutting
Straightener, Polishing & Oiling
Packing
Customer
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
Young Heun’g CD-BAR creates the perfect quality required by customers with our very
modern facility using the “SCHUMAG Combined Bar Machine”.
Material is of highest quality and is produced with the latest technology available.
Highest Quality
Most Dependable Delivery
Best Price
Various Products
Rounds
Hexagons
Squares
Irregular Shape
<Unit : mm>
5mm ~ 30mm
5mm ~ 25mm
5mm ~ 20mm
-
2m ~ 6m
2m ~ 6m
2m ~ 6m
-
Free Cutting Steel
Carbon Steel
Alloy Steel
Suspension Spring etc.
GGEENNEERRAALL
IINNFFOORRMMAATTIIOONN
Dia.Grade H7 H8 H9 H10 H11 H12
0 ~ -0.12
0 ~ -0.15
0 ~ -0.18
0 ~ -0.21
2~6m
0 ~ -0.075
0 ~ -0.090
0 ~ -0.11
0 ~ -0.13
2~6m
0 ~ -0.048
0 ~ -0.058
0 ~ -0.070
0 ~ -0.084
2~6m
0 ~ -0.030
0 ~ -0.036
0 ~ -0.043
0 ~ -0.052
2~6m
0 ~ -0.018
0 ~ -0.022
0 ~ -0.027
0 ~ -0.033
2 ~ 6m
0 ~ -0.012
0 ~ -0.015
0 ~ -0.018
0 ~ -0.021
2~6m
5.0 - 6.0
6.10 - 10.0
10.01 - 18.0
18.01 - 30.0
BAR LENGTH
BAR SHAPE
FORMS OF SUPPLY SIZE RANGE LENGTH MATERIAL
FFRREEEE CCUUTTTTIINNGG SSTTEEEELLFFRREEEE CCUUTTTTIINNGG SSTTEEEELL
Young Heung’s Free-Cutting Steel has equal
quality throughout.
It has excellent mechanical properties.
Improve the efficiency of manufacture with the
excellent machine of our free cutting steels.
/Extend the life of machine tools/Available for
the automotive, robotic industries.
OA Instruments
Optical Instruments
Automotives
FFRREEEE CCUUTTTTIINNGG SSTTEEEELL
SPECIFICATION Chemical Composition(%)
KS JIS SAE C Si Mn P S pb
0.10~0.35
0.10~0.35
0.16~0.23
0.24~0.33
0.24~0.33
0.26~0.35
0.26~0.35
0.08`0.13
0.08~0.13
0.24~0.33
0.70~0.12
0.70~0.12
0.70~0.12
0.04~0.09
0.04~0.09
max 0.040
max 0.040
max 0.040
0.70~1.00
0.70~1.00
0.70~1.00
0.75~1.05
0.85~1.15
1.00~1.30
1.35~0.65
1.35~1.65
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
max 0.13
max 0.13
max 0.13
max 0.09
max 0.15
0.14~0.20
0.32~0.39
0.40~0.48
1212
1213
12L12
1215
12L14
1117
1137
1144
SUM21
SUM22
SUM22L
SUM23
SUM24L
SUM31
SUM41
SUM43
SUM21
SUM22
SUM22L
SUM23
SUM24L
SUM31
SUM41
SUM43
MMAACCHHIINNEE SSTTRRUUCCTTUURRAALL
CCAARRBBOONN SSTTEEEELL
MMAACCHHIINNEE SSTTRRUUCCTTUURRAALL
CCAARRBBOONN SSTTEEEELL
MMAACCHHIINNEE SSTTRRUUCCTTUURRAALL
CCAARRBBOONN SSTTEEEELL
SPECIFICATION
KS JIS SAE C
Chemical Composition(%)
Si PMn S
max 0.035
max 0.035
max 0.035
max 0.035
max 0.035
max 0.035
max 0.035
max 0.035
max 0.035
max 0.035
max 0.030
max 0.030
max 0.030
max 0.030
max 0.030
max 0.030
max 0.030
max 0.030
max 0.030
max 0.030
0.30~0.60
0.30~0.60
0.30~0.60
0.30~0.60
0.60~0.90
0.60~0.90
0.60~0.90
0.60~0.90
0.60~0.90
0.60~0.90
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.08~0.13
0.13~0.18
0.18~0.23
0.22~0.28
0.27~0.33
0.35~0.41
0.37~0.43
0.42~0.48
0.47~0.53
0.55~0.61
1010
1015
1020
1025
1030
1038
1040
1045
1050
1055
SM10C
SM15C
SM20C
SM25C
SM30C
SM38C
SM40C
SM45C
SM50C
SM55C
S10C
S15C
S20C
S25C
S30C
S35C
S40C
S45C
S50C
S55C
We take great pride in
Our highest quality of Machine Structural Carbon Steels
Good surface condition
Uniformity and accuracy
of outside diameter
Various length of bar
Automotives
SSPPRRIINNGG SSTTEEEELLSS &&
MMAACCHHIINNEE SSTTRRUUCCTTUURRAALL AALLLLOOYY SSTTEEEELLSS
SSPPRRIINNGG SSTTEEEELLSS &&
MMAACCHHIINNEE SSTTRRUUCCTTUURRAALL AALLLLOOYY SSTTEEEELLSS
We will do our best in order to develop special steel to meet customer requirements at all times.
Suspension-Spring
Torsion-Bar
Stabilized-Bar
Alloy Steel (Available by special order)
Application:Bolt, Wrench, Tools, Spring applications.
*Material : KOBE
SSPPRRIINNGG SSTTEEEELLSS &&
MMAACCHHIINNEE SSTTRRUUCCTTUURRAALL AALLLLOOYY SSTTEEEELLSS
STEEL GRADEChemical Composition(%)
C Mn Si P S Cr V
-
-
0.15~0.25
-
-
-
0.60~0.80
0.40~0.70
0.65~0.95
0.70~1.00
max0.035
max0.035
max0.035
max0.035
max0.035
max0.035
max0.035
max0.035
max0.035
max0.035
1.80~2.20
1.20~1.60
1.35~1.60
0.15~0.35
0.15~0.35
0.70~1.00
0.60~0.80
0.35~0.60
0.65~0.95
0.70~1.00
0.56~0.64
0.51~0.59
0.58~0.63
0.52~0.60
0.56~0.64
SAE 9260(SUP7)
SAE 9254(SUP12)
SRS 60(KOBE)
SAE 5155(SUP9)
SAE 5160(SUP9A)
SPECIFICATION
KS JIS AIS/SAE DIN
Chemical Composition(%)
C Si Mn P S Cr Mo
0.15~0.30
0.15~0.30
0.15~0.30
0.15~0.30
0.15~0.30
0.15~0.30
0.15~0.30
0.15~0.30
0.35~0.45
1.00~1.50
0.90~1.20
0.90~1.20
0.90~1.20
0.90~1.20
0.90~1.20
0.90~1.20
0.90~1.20
0.90~1.20
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
max0.030
0.30~0.60
0.60~0.85
0.60~0.85
0.60~0.85
0.60~0.85
0.60~0.85
0.60~0.85
0.70~1.00
0.60~0.85
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.27~0.37
0.28~0.33
0.33~0.38
0.38~0.43
0.43~0.48
0.13~0.18
0.18~0.23
0.17~0.23
0.20~0.25
-
-
34CrMo4
42CrMo4
-
16CrMo4
50CrMo4
-
22CrMo44
-
4130
4135/4137
4140/4142
4145/4147
-
4148
-
-
SCM432
SCM430
SCM435
SCM440
SCM445
SCM415
SCM420
SCM421
SCM822
SCM1
SCM2
SCM3
SCM4
SCM5
SCM21
SCM22
SCM23
SCM24
RREEFFEERREENNCCEE CCHHAARRTTSSRREEFFEERREENNCCEE CCHHAARRTTSS
S.W.G......British Imperial Standard Wire Gauge
B.W.G......Birmingham Wire Gauge.
B.& s......Brown and Sharp Wire Gauge
A.S.W.G..American steel & Wire Gauge
J.deP...Paris Wire Gauge.
W.G....Westphalia Wire Gauge.
B.G....Standard Birmingham Sheet and Hoop
U.S.S...U.S.Standard for Sheet and Plate Iron and Steel
RREEFFEERREENNCCEE CCHHAARRTTSS
GAUGE
NUMBER
S.W.G.
mm
B.W.G
mm
B.& S.
mm
A.S.W.G
mm
J.deP.
mm
W.G.
mm
B.G.
mm
U.S.S
mm
12.70011.90611.11310.3199.5258.7317.9387.1446.7476.3505.9535.5565.1594.7634.3663.9693.5723.1752.7782.3811.9841.7861.5881.4291.2701.111.9525.8731.7938.7144.6350.5556.4763.4366.3969.3572.3175.2778.2580.2381.2183.1984.1786.1687.1588
12.70011.30810.0698.9717.9937.1226.3505.6525.0324.4813.9883.5513.1752.8272.5172.2401.9941.7751.5881.4121.2571.118.9956.8865.7938.7066.6289.5589.4981.4432.3369.3531.3124.2794.2489.2210.1956.1753.1549.1372.1219
.60
.68
.76
.80
.881.001.121.201.301.401.561.661.842.042.202.402.602.923.403.844.204.655.455.967.007.608.809.40
10.00
(pp).400(p).500
.600
.700
.800
.9001.0001.1001.2001.3001.4001.5001.6001.8002.0002.2002.4002.7003.0003.4003.9004.4004.9005.4005.9006.4007.4007.6008.2008.8009.400
10.000
12.4511.7210.9310.009.2088.4077.7857.1886.6986.1905.7235.2584.8774.4964.1153.7673.4293.0612.6802.3242.0321.8291.5881.3721.2071.041.8839.8052.7264.6553.5842.5182.4597.4394.4115.3810.3556.3353.3251.2997.2642.2413.2286.2159.2032.1905.1778
14.7313.1211.6810.409.2668.2557.3486.5435.8275.1894.6204.1153.6653.2642.9062.5882.3042.0521.8261.6281.4501.2901.1511.024.9116.8128.7239.6426.5740.5105.4547.4039.3607.3200.2875.2540.2268.2019.1798.1600.1425.1270.1120.1006.0897.0798
11.53210.7959.6528.6367.6207.2136.5796.0455.5585.1564.5724.1913.7593.4043.0482.7692.4132.1081.8291.6511.4731.2451.067.8886.8128.7109.6347.5585.5078.4570.4062.3555.3300.3046.2539.2286.2031.1777.1269.1016
12.69911.78510.97210.1599.4488.8398.2297.6207.0106.4015.8935.3854.8774.4704.0643.6583.2512.9462.6422.3372.0321.8291.6261.4221.2191.061.9144.8128.7112.6096.5588.5080.4572.4166.3759.3454.3150.2946.2743.2540.2337.2134.1930.1727.1524.1321.1219
0000000000000000000000000000123456789
10111213141516171819202122232425262728293031323334353637383940
RREEFFEERREENNCCEE CCHHAARRTTSSRREEFFEERREENNCCEE CCHHAARRTTSSRREEFFEERREENNCCEE CCHHAARRTTSS
1)Conversion of the thickness
Circumference 0.3183=Diameter
Diameter(in) 25.4=Diameter(mm)
Diameter 3.1416=Circumference
Dimeter 0.1237=Circumference(in)
Circumference(in) 8.0851=Diameter(mm)
Diameter(mm) 0.03937=Diameter(in)
2)Conversion of unit mass
kg/m 0.67196=1b/ft
1b/ft 1.4882=kg/m
Unit mass of 100-meter steel wire=[wire diameter
(mm)] 0.6126(kg)
[the weight shall be set as 7.8]
1)Comparison table of length
One nautical mile =1,852meters
One fathom=6.0feet=1.829meters
One mil=0.001inch=0.0254millimeters
One ton(U.S.)(short ton)=2,000pounds=907.185kilograms
2)Unit mass comparison table
3)Conversion of the pull strength
kgf/mm 0.635=t/in
kgf/mm 1422.3=1b/in
t/in 1.5748=kgf/mm
1b/in 0.0007031=kgf/mm (100.0001b/in =70.31kgf/mm )
4)Conversion of coating adhesion volume
g/m 0.0033=oz(ounce)ft
oz/ft 305.152=g/m
Volume SI unit former unit
0.101972 kgf
1kgf
0.101972 kgf/mm
1kgf/mm
0.101972kgf m
1kgf m
1kg(1t)
1kg/m(weight)
1g/m
0.238889cal[=0.101972 10 kgf m]
1cal
1kgf m
57 17 44 8
1
1N
9.80665 N
1N/mm [=1Mpa = 0.1hbar]
9.80665N/mm
1N m
9.80665 N m
1kg(1t)
1kg/m(mass)
1g/m
1J
4.18605J
9.80665J
1 rad
0.01744 rad
Strength(breaking load)
Tension(pull strength)and
flexibility coefficient
Torque
Production volume and amount used
Unit mass
Coating adherence volume
Heat value, job, energy
Plane angle
Yard Pound method
Mile Yard Feet Inch
Meter method
Meter Millimeter
1,818303
914.38304.79
25.41,000
1
3,927.33,927.3
1.8180.303
1,609.30.9144
0.304790.0254
10.001
11.931
36121
39.3710.0394
12,885357.925.965
0.99425,280
31
0.08333.281
4,294.9119.3 1.988
1,7601
1.0936
2.4403
1
Yard Pound method
Ton(English)
Pound Ounce Ton
Meter method
Kilogram Cram
6003.7503.75
453.5928.349
1,0001
0.63.75
1,016.050.4536
1,0001
0.001
21.1641132.2770.1322735.840
161
0.03527
0.00375
1.01605
10.001
1.322778.2673
2,2401
2,204.622.2046
0.00369
1
0.98420
YYOOUUNNGG HHEEUUNNGGIIRROONN && SSTTEEEELL CCOO..,, LLTTDD..
Seoul office
10Th Floor. Keungil Tower B/D 677-25
Yeoksam-Dong Gangnam-gu Seoul.KoreaTEL. 82-2-2077-8551~8555FAX. 82-2-2077-8513/8515E-mail. export @youngwire.comURL : http://www.youngwire.com
ChangWon Factory
71-1, SinChon-Dong ChangWon City, GyungNam, KoreaTEL. 82-55-282-2241FAX. 82-55-282-2676
HamAn Factory
185, PyungLim-Ri, DaeSan-Myun, HamAn-Gun, GyungNam, KoreaTEL. 82-55-582-2851FAX. 82-55-582-2900
China Factory
Port Development Zone LiuJia Gang,TaiCang City, JiangSu, ChinaTEL. 86-512-53646561~3FAX. 86-512-53646564
CATA
LOG
E : 2014.02