YODSUDJAI - Mechanical Properties of Newly Developed ...

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W. YODSUDJAI Mechanical Properties of Newly developed Repair Materials Mechanical Properties of Newly developed Repair Materials Department of Civil Engineering Faculty of Engineering Kasetsart University, Thailand

Transcript of YODSUDJAI - Mechanical Properties of Newly Developed ...

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W. YODSUDJAI

Mechanical Properties of Newly developed Repair Materials

Mechanical Properties of Newly developed Repair Materials

Department of Civil EngineeringFaculty of Engineering

Kasetsart University, Thailand

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Background

Deterioration of reinforced concrete structures

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Background

Consideration must first be given to the cause of the problem for repairing the deteriorated structuresNeed of appropriate repair materials Global warming less energy consumption

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GeopolymerA geopolymer can be defined as .the material that results from the geosynthesis of polymeric alumino-silicates and alkali-silicates, yielding a three-dimensional polymeric framework of linked SiO4 and AlO4 tetrahedra.An aluminosilicate material can be dissolved in an alkali-silicate solution to form a rock hard brittle ceramic.

www.vcharkarn.com/vcafe/147148

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to determine the mechanical properties of geopolymer mortar for using as

the repair material

ObjectiveObjective

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1. Testing of Geopolymer mortar engineering properties

2. Comparative testing of engineering properties of geopolymer mortar with the commercial repair mortar

Scope of WorkScope of Work

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Properties of Repair Materials

Noel Mailvaganam and Lyndon Mitchell,2003.Repairs to Restore Serviceability in Concrete Structures.Construction Technology Update No.59. October ISSN 1206-1220. Institute for Research in Construction,National Research Council of Canada, Ottawa, Canada

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Compare with

Tensile Strength

Experimental ProgramExperimental Program

Cube specimen 5 × 5 × 5 cm.

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Compare with

Tensile Strength

Prism specimen 4 × 4 × 16 cm.

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Compressive and Flexural Strength Tests

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Cylindrical Specimens φ 5 x 10 cm.

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Bond Strength by Slant Shear Test

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Mix proportion of geopolymer mortar by varying sand content

0.58404047687367046726401.1GM 21 – GM 25

0.60404047687367046726401.0GM 16 – GM 20

0.63404047687367046726400.9GM 11 – GM 15

0.67404047687367046726400.8GM 6 – GM 10

0.71404047687367046726400.7GM 1 – GM 5

W/BWaterFlyashsandsandsandsandSand

Materials (kg/m3)

RatioNa2O.SiO3/NaOH

Mix Symbol

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Mix proportion of geopolymer mortar by varying water content

0.56304047041.1GM 31

0.58304047041.0GM 30

0.61304046720.9GM 29

0.57354047041.1GM 28

0.59354047041.0GM 27

0.62354046720.9GM 26

W/BWaterFly ashsand

Materials (kg/m3)

RatioNa2O.SiO3/NaOH

Mix Symbol

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Mix proportion of geopolymer mortar by varying size of sand

0.5630404564105351.1GM 37

0.5830404564105351.0GM 36

0.6130404539100330.9GM 35

0.5735404564105351.1GM 34

0.5935404564105351.0GM 33

0.6235404539100330.9GM 32

W/BWaterFly ash

Sandpassing

sieveNO.30

Sandpassing

sieveNO.50

Sandpassing

sieveNO.100

Materials (kg/m3)

RatioNa2O.SiO3/NaOH

Mix Symbol

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Properties : Cement containing short fiber with high compressive and bonding strengths

Use : Concrete surface patching repair

Mix proportion : Mortar 5 kg. / Water 1.5 - 2.0 liters

Commercial Repair Material

Commercial Repair Material

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100

200

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400

500

600

700

Co

mp

ress

ive

stre

ng

th, k

sc

GM 32 GM 36 GM 37 CRM-1 CRM-2

Types of Repair mortar

1 Day 7 Days 14 Days 28 Days

Compressive Strength

Experimental ResultsExperimental Results

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Fle

xu

ral

stre

ng

th, k

sc

GM 32 GM 36 GM 37 CRM-1 CRM-2

Types of Repair mortar

1 Day 7 Days 14 Days 28 Days

Flexural Strength

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020406080

100120140160180

Bon

d St

reng

th, k

sc

GM 32 GM 36 GM 37 CRM-1 CRM-2

Types of Repair mortar

1 Day 7 Days 14 Days 28 Days

Bond Strength

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10

20

30

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GM 32 GM 36 GM 37

Types of Repair mortar

Tim

e, M

inu

tes

Initial Setting Time Final Setting Time

Setting Time

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Chloride Penetration Test

CRM 1 CRM 2

GEOPOLYMER MORTAR

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0.5

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2.5

3

Chl

orid

e pe

netr

ate

Rat

e,

cm

GM 32 GM 36 GM 37 CRM-1 CRM-2 Cementmortar

Types of Repair mortars

7 Days 14 days 28 Days

Chloride Penetration Depth

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It is possible to produce the geopolymermortar with the 400 ksc compressive strength at the age of 28 days.The compressive strength, flexural strength and bond strength of the geopolymer mortar develop moderately before 28 days.The flexural strength and bond strength of the geopolymer mortar are closed to those of the conventional repair materials at the age of 28 days.

ConclusionsConclusions

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The setting time of the geopolymer mortar is short for the casting operation.The chloride penetration resistance of conventional repair materials is better than that geopolymer mortars at the age of 28 days.

ConclusionsConclusions

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The authors would like to acknowledge the Thailand Research Fund (TRF) for financial support.

Acknowledgements Acknowledgements