Yield Enhancement for 3D-Stacked Memory by Redundancy Sharing across Dies
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l i a b l eh k C o m p u t i n gL a b o r a t o r y
Yield Enhancement for 3D-Stacked Memory by Redundancy
Sharing across Dies
Li Jiang, Rong Ye and Qiang XuPresenter: Qiang Xu
CUhk REliable Computing LaboratoryDepartment of Computer Science & Engineering
The Chinese University of Hong Kong
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Outline Introduction
Motivation
Redundancy Sharing in 3D-Stacked Memory
Die Matching for Yield Enhancement
Conclusion
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Why 3D-stacked Memory?
1980 1990 2000 Now
CPU-MemoryPerformance
GapRela
tive
Pe
rfor
man
ceMemory Wall
SmallDie SizeRouting Cost
LargeBandwidt
h
ReducedBus CapLatency
TSV as Bus
Memory Controller
DRAM Array
Peripheral Layer
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3D-Stacked DRAM are Already Here …
2002 Tezzaron:1Gb,SDRAM
NEC:4Gb2006
4 Gbit density
Interposer
Peripherals 3 Gbps/pin
8 strataTSV
2009 SamSung:8GbPCB
TSV DRAM
I/O BufferRD/WR
DRAM Die
Logic Die
IMEC:DRAM+Logic
GATech+Tezzaron2010
Higher Bandwidth
Faster
Closer to Processor
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TSV as Bus
Memory Controller
DRAM Array
Peripheral Layer
×
Memory Test: Fault Bitmap
Redundancy Analysis
Stack Self-Reparable Dies
To Guarantee Yield for 3D-Stacked Memory …
More self-reparable dies High redundancy cost!
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Solution
1R, 2C, Irreparable
Redundancy Analysis for Reparability
1R, 2C, Self-Reparable
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Solution
1234567
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1234
12345
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56
1R, 2C, Irreparable
0R, 3C, Reparable2R, 1C, Reparable
Redundancy Sharing for Yield Enhancement
1R, 2C, Self-ReparableWith the same amount of resources, memory yield can be improved by redundancy sharing!
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Redundancy Sharing across Dies
Programmable Decoder
Bit-arraySpares Rows
TSVsL1
L2
Pre-fabricated multiplexor
Full sharing: NumTSV = NumSpare Row + NumSpare Col
Repair its own block.Use the rest to repair others
What if there are defective TSVs?
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Bit-array
TSVsL1
L2
Spares Rows
Programmable Decoder Pre-fabricated multiplexor
Partial sharing : Less TSVs
Redundancy Sharing across Dies
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A
B
C
D
1 2 Self-reparable matching: Yield = 25%
Aggressive matching: Yield = 0%
Effective matching: Yield = 75%
Conservative matching: Yield = 50%
Matching is Critical for the Final Yield
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How to Conduct Die Matching?
Add edges if two dies are reparable with
redundancy sharing
Conductmaximum matchingalgorithm
Construct an
undirected graphwith each die as an vertex
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How to Conduct Die Matching?
How do we know whether two dies are reparable after bonding? Run final repair algorithm between every pair Best yield, but time-consuming
We have to estimate whether two dies matched together can form a reparable stack efficiently
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Fr: faulty bits suitable for row repairFc: faulty bits suitable for column repairFo: orthogonal faulty bits
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Die Matching a.t. Reparability Condition
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Die Matching a.t. Reparability Condition
Optimal Matched Dies
Matched Dies
Self-reparable Dies
Matching a.t. reparability condition is rather conservative
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Irreparability Condition
Given a bipartite graph G = (V;E), the minimum number of vertices that cover all the edges is equal to the number of edges in any maximum bipartite matching of the graph
Given two memory blocks with redundancy R/C The maximum bipartite matching of Ga, Gb are |Ma| and |Mb|, the
stacked memory is considered to be “reparable” if
|Ma| +|Mb| ≤ Ra + Ca + Rb + Cb
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Matched Edge UnMatched Edge
Die Matching a.t. Irreparability Condition
Reparability is NOT guaranteed due to redundancy configuration!
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Die Matching a.t. Irreparability Condition
Optimal Matched Dies
Self-reparable Dies
Reparable Dies a.t. Irreparability Condition
Matched Dies a.t.Irreparability Condition
Matching a.t. irreparability condition is rather aggressive
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Iterative matching a.t. tightened irreparability condition in each run
Iterative Die Matching
Optimal Matched Dies
Reparable Dies a.t. Irreparability Condition
Matched Dies a.t.Irreparability Condition
+ |Ma| +|Mb| ≤ Ra + Ca + Rb + Cb0
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Iterative matching a.t. tightened irreparability condition in each run
Iterative Die Matching
+ |Ma| +|Mb| ≤ Ra + Ca + Rb + Cb1
Rest of Dies
Reparable Dies a.t. Irreparability Condition
Matched Dies a.t.Irreparability Condition
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Iterative matching a.t. tightened irreparability condition in each run
Iterative Die Matching
+ |Ma| +|Mb| ≤ Ra + Ca + Rb + Cb2
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Iterative matching a.t. tightened irreparability condition in each run
Iterative Die Matching
+ |Ma| +|Mb| ≤ Ra + Ca + Rb + Cbk
No more reparable dies found
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Experiment Setup
1000 1Gb Memory, stacked to 2 Layer chips 4×4 memory blocks, 8k×8k bit-cells
Fault Injection Poisson distribution with λ = 2.130 Polya-Eggenberger distribution with λ=2.130
α = 2.382 (more clustered faults)α = 0.6232 (evenly-distributed faults)
random TSV faults with faulty rate as 0.1% six kinds of faults
Fault Single Cell Double Cell Single Row Single Col Double Row Double Colcase 1 40% 4% 20% 20% 8% 8%case 2 70% 4% 8% 8% 5% 5%
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6*6 10*10 14*14 18*180
100
200
300
400
500
600
Self-reparableReparabilityMatched IrreparabilityIrreparabilityIterative
Experimental ResultsPoisson Distribution
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6*6 10*10 14*14 18*180
100200300400500600
Case 1
Case 2
6*6 10*10 14*14 18*180
100200300400500600
Self RepairReparabilityMatched IrreparabilityIrreparabilityIterative
Experimental Results
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Chart Title
Experimental ResultsPolya-Eggenberger Distribution
6*6 10*10 14*14 18*180
100200300400500600
α = 0.6232
6*6 10*10 14*14 18*180
100200300400500600
α = 2.38
Self RepairReparabilityMatched IrreparabilityIrreparabilityIterative
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We propose to conduct redundancy sharing across vertical dies in 3D-Stacked Memory Significant yield enhancement Minor TSV and routing cost
We present novel solutions for selective die matching to maximize 3D-stacked memory yield
Summary
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l i a b l eh k C o m p u t i n gL a b o r a t o r y
Thank you for your attention !