Yg Series Presentation
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Transcript of Yg Series Presentation
© YAMAHA MOTOR CO., LTD. IM Company 1
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG-Platform
Introducing YAMAHA YG series
YG-PlatformYG-PlatformAccommodation of
wide range componentsAccommodation of
wide range components
Main features Main features Options and accessoriesOptions and accessories
SpecificationsSpecifications
LineLineYG series product positioningYG series product positioning
JUST FIT SOLUTION
YGPYGP YG200/YG200LYG200/YG200L
YG100A/YG100BYG100A/YG100B
YG88YG88
YGDYGD
© YAMAHA MOTOR CO., LTD. IM Company 7
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Main features of the YG-platform
Main features of the YG-platform
* YG100
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 8
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Head configurations
8 in-line multi-heads FNC type
• Components range < 45mm x 45mm
• Components height < 15mm
• Chips & IC mounting at high speed
8 in-line multi-heads SF type
• Components range < 45mm x 45mm
• Components height < 15mm
• Odd-shaped & large size components mounting at high speed
3 in-line multi-heads FNC type
• Components range < 55mm x 55mm
• Simple pressing force control (10 to 40N)
• Components height < 25.5mm
• Mounting of tall, large sized and / or odd-shaped components in a very wide range
Head configurationsMain features of the YG-platform
Video showing flying nozzle change of YG88Video showing flying
nozzle change of YG88
Video showing flying nozzle change of YG100A
Video showing flying nozzle change of YG100A
YG100A
YG100B
YG88
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 9
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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High-rigidity frame
High-rigidity frameMain features of the YG-platform
• High durability and high accuracy monocock type frame
• Developed based on intensive structure analysis and experimental data
using various test device
• High precision achieved through support of high acceleration driving
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 10
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Clamp board positioning unit
Clamp board positioning unitMain features of the YG-platform
• The unit secures the PCB by clamping both sides of it
• Minimizes PCB warpage
• Eliminates the need for tooling holes in PCB
• Allows components mounting to the extreme edge of the board
Clamped PCBClamped PCB
Vacant PCB clamp area
Vacant PCB clamp area
* 2 stages push-up specification
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 11
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Automatic adjustment of conveyor width / mounting surface height
Automatic adjustment of conveyor width / mounting surface height
Main features of the YG-platform
•Servo control of push-up pin height
•Servo control according to PCB data
Automatic adjustment of conveyor width
AUTO
Automatic adjustment of mounting surface height
AUTO
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 12
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Fully rigid dual-drive
Fully rigid dual-drive (patent pending)
Main features of the YG-platform
• The Y axis is driven by powerful AC servo motors on both sides and a
high-rigidity ballscrew
• A newly developed fully rigid dual-drive (patent pending) enables better
acceleration performance and reduced positioning time
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 13
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Common tape feeder
Common tape feederMain features of the YG-platform
• The CL (Compact & Light weight) tape feeder is light in weight and small in size
and can be commonly used among all Yamaha full vision mounters
• Higher components supply reliability as well as supply speed is achieved
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 14
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Standardized interface
Standardized interfaceMain features of the YG-platform
• The YG series use the same application program and same data format
• Together with the display using G.U.I., they configure an easy-to-use
“man-to-machine interface”
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 15
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Feeder floating detection
Feeder floating detectionMain features of the YG-platform
• Whether the feeder is firmly fixed or not is checked using the light beam
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 16
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Feeder indicatorMain features of the YG-platform
• The feeder set position is indicated to facilitate checking
when the PCB has been changed and other occasionsClick here
for CLi related
features
Click here for CLi related
features
Feeder indicator
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 18
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Fiducial mark recognition camera
Fiducial mark recognition cameraMain features of the YG-platform
• Multi angle white illumination for less effect of PCB material
• Using a newly designed lighting unit, stable mark recognition is possible with
the solder leveler processing PCB, mirror surface type gold plating PCB and
flexible PCB
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 19
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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ANC stationMain features of the YG-platform
ANC station
• Customized nozzles and spare nozzles are automatically replaced
at this station
YG88 ANC stationYG88 ANC stationYG100 ANC stationYG100 ANC station
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 20
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Blow stationMain features of the YG-platform
Blow station
• The nozzles are kept in ideal clean conditions for a long time using automatic
blow action
• The automatic blow cleaning system assures long uninterrupted operation
YG88 blow stationYG88 blow stationYG100 blow stationYG100 blow station
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 21
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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2 stages push-up specificationMain features of the YG-platform
2 stages push-up specification
• When using short type PCBs (PCB length < 190mm), it is possible to reduce the
carrying time by means of the 2 stages push-up specification
1. While A is populated, B comes in
2. While B is populated, A goes out
3. Decreases average PCB transfer time
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 22
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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High resolution digital multi-cameraMain features of the YG-platform
High resolution digital multi-camera
• QFP/CSP/BGA mounting accuracy of +/- 30
micron (Absolute accuracy : +3< 30m)
assured at all times (YG88)
Repeatability of +/- 20 micron (3 < 20m)
assured at all times (YG88)
QFP image created by high resolution digital multi-camera
Multi-heads that pick up plural
components move non-stop over the
camera
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 23
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Side lightMain features of the YG-platform
Side light
• Side light mounted on the high resolution
digital multi-camera enables recognition
of all balls of CSP / BGA including
judgment of flaws and defects balls
High resolution digital multi-camera with side light
Side lightFeeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 24
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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MACS (Multiple Accuracy Compensation System)Main features of the YG-platform
MACS (Multiple Accuracy Compensation System)
Multiple Accuracy Compensation System
• Grasping the elements of the machine that affect the placing accuracy organically and making overall and multiple adjustment for compensation
• Fully usable in the heat cycle environment and temporal change (day, month, and year)
Before compensation (Absolute accuracy 3 30m)
After compensation (Absolute accuracy 3 10m)
Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 25
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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“Man-to-machine interface” is performed throughintuitive recognition, simple operation and immediate reply
Main features of the YG-platform
"Man-to-machine interface" is performed through intuitive recognition, simple operation and immediate reply
• Graphical User Interface and highly
responsive controller provide user friendly
and comfortable operation
• Shorter time to acquire operation and
assured operation are offered
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Feeder floating detectionFeeder floating detection
Fully rigid dual-driveFully rigid dual-drive
Standardized interfaceStandardized interface
Feeder indicatorFeeder indicator
Common tape feederCommon tape feeder
Fiducial mark recognition cameraFiducial mark recognition camera
ANC stationANC station
Blow stationBlow station
2 stages push-up specification2 stages push-up specification
High resolution digital multi-cameraHigh resolution digital multi-camera
Man-machine interfaceMan-machine interfaceMACSMACS
Side lightSide light
High-rigidity frameHigh-rigidity frame
Clamp board positioning unitClamp board positioning unit
Head configurationsHead configurations
Automatic adjustment of conveyorwidth / mounting surface height
Automatic adjustment of conveyorwidth / mounting surface height
© YAMAHA MOTOR CO., LTD. IM Company 26
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG-Platform options and accessories
YG-Platform options and accessories
* YG100
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 27
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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sATSYG-Platform options and accessories
sATS
Tray supply unit that picks up components directly
Accommodating 2 YG magazine racks
Click here for top viewClick here
for top view
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
• Width of PCB to be carried: 440mm (max.)• Capable of being installed together with dYTF• Equipped with 30 pallet indicator lamps• Equipped with door switch with lock function
© YAMAHA MOTOR CO., LTD. IM Company 28
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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wATSYG-Platform options and accessories
wATS
• Width of PCB to be carried: 330mm (max.)• Capable of operating with Non-stop at both banks• Equipped with 60 pallet indicator lamps• Equipped with door switch with lock function
Tray supply unit that picks up components directly is built in the machine body
Accommodating 4 YG magazine racks
Click here for top viewClick here
for top view
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 29
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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dYTF pick & place tray feeder with buffer conveyor
YG-Platform options and accessories
dYTF pick & place tray feeder with buffer conveyor
• Width of PCB to be carried: 440mm (max.)• Capable of operating with Non-stop at both banks• Capable of being installed together with sATS• Equipped with 60 pallet indicator lamps• Equipped with door switch with lock function
Click here for top viewClick here
for top view
The unit carries QFP, PLCC, BGA, CSP, etc. for supply to the relay station at high speed continuously by moving 2 in-line loading heads back and force along the double track
Accommodating 4 YG magazine racks
Click here for loading
heads
Click here for loading
heads
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 31
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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QFP recovery conveyorYG-Platform options and accessories
QFP recovery conveyor
• Temporal placement of faulty components
• Buzzer warning when filled up
• Storage space of max. 5 pieces for 8mm tape feeder conversion
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 32
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG magazine rack & YG palletYG-Platform options and accessories
YG magazine rack & YG pallet
• The magazine rack can be used commonly for dYTF, aATS and wATS
• Accommodating up to 15 pallets suitable for JEDEC tray standard at 12.5mm
pitch (min)
• Storage area : 335mm x 250mm
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 33
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Digital single recognition cameraYG-Platform options and accessories
Digital single recognition camera
• High resolution 55mm digital single recognition camera for
extremely odd-shaped & very large size components
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 34
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Side view cameraYG-Platform options and accessories
Side view camera
• The camera recognizes by image the posture of
components being picked up in the horizontal
plane from the side
Details of the side
view camera
Details of the side
view camera
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 35
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Coplanarity checkerYG-Platform options and accessories
Coplanarity checker
• The checker measures coplanarity and linearity of CSP/BGA bump
(ball) electrode grating height or coplanarity and linearity of fine-pitch
QFP lead electrode arrangement quickly and judges their condition
Click here for measurement
examples
Click here for measurement
examples
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 36
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Multi-lingual supportYG-Platform options and accessories
Multi-lingual support
• English, Japanese, Chinese, Korean
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 37
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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CL (Compact & Light weight) tape feederYG-Platform options and accessories
CL (Compact & Light weight) tape feeder
• Light weight and compact tape feeder
• Higher components supply reliability as well as supply speed are achieved
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 38
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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CLi tape feederYG-Platform options and accessories
CLi tape feeder
• The CL tape feeder can handle the wireless ID
• The feeder is interlocked with the CLi feeder plate that reads the wireless ID tag
signals to avoid setup error
Example of wireless ID tag on the CLi tape feeder
CLi type feeder plate
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 39
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Bulk cassette feederYG-Platform options and accessories
Bulk cassette feeder
• Vacuum transport system achieves highly reliable transport
• Large bulk cassette registered to EIAJ and compatible with odd-shaped components
* 100505 * 100503* 160808 * 160804* 201212 * 201208 * 201206
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 40
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Feeder carriageYG-Platform options and accessories
Feeder carriage
• With the feeders used for PCBs to be produced next set on the carriage in
advance, the unit replaces them in a batch together
Click here for the replacementClick here for the replacement
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 41
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Splicer (tape connector & joint tape)YG-Platform options and accessories
Splicer (tape connector & joint tape)
• The connector joins new tape reels to those which have run out of
components
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 42
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Feeder tableYG-Platform options and accessories
Feeder holder
• Storage of max. 100 pieces for 8mm tape feeder conversion
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 43
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Liquid crystal touch panelYG-Platform options and accessories
Liquid crystal touch panel
• The liquid crystal display has a touch sensing function which responds
directly to a hand touch
sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 44
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Customized nozzleYG-Platform options and accessories
Customized nozzle
• It is possible to pick up and mount a variety of
components
• Vacuum nozzles or gripper nozzles can be
designed
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sATSsATS
wATSwATS
dYTF pick & place tray feederdYTF pick & place tray feeder
QFP recovery conveyorQFP recovery conveyor
YG magazine rack & YG palletYG magazine rack & YG pallet
Digital single recognition cameraDigital single recognition camera
Side view cameraSide view camera
Coplanarity checkerCoplanarity checker
Multi-lingual supportMulti-lingual support
CL tape feederCL tape feeder
CLi tape feederCLi tape feeder
Bulk cassette feederBulk cassette feeder
Feeder carriageFeeder carriage
SplicerSplicer
Feeder tableFeeder table
Liquid crystal touch panelLiquid crystal touch panel
Customized nozzleCustomized nozzle
© YAMAHA MOTOR CO., LTD. IM Company 45
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YGP specifications
Model YGP
Footprint (L x W) L1820 x W1705mm (main unit only)
Printing accuracy Printing accuracy (3): +/-0.025mm
Positioning repeatability (3): +/- 0.005mm
Printing heads Printing speed : 2 to 200mm/sec., Printing pressure : 5 to 200N +/- 2N
3S head or Double squeezee head
Printing line tact 12.3sec. (Normal printing) (Without using flaps) (Under optimum conditions)
13.2sec. (Normal printing) (With using flaps) (Under optimum conditions)
19.2sec. (Normal printing + Cleaning) (Under optimum condition)
11.0sec. (24 capture-images inspection)
(Under optimum conditions: When the PCB size is L180 x W130mm)
Applicable stencil size (mm) L750 x W650 L736 x W736(Recommended) L650 x W550(Recommended) L600 x W550 L550xW650
Applicable PCB (mm) L420 x W360 No Yes No No No
L420 x W350 Yes Yes No No No
L330 x W250 Yes Yes Yes Yes Yes
Stencil cleaning method Wiping and suction cleaning by dry-wet fabric
Automatic operation or manual operation / By using built-in blower
Minimum PCB size (L x W) L50 x W50mm
Maximum PCB size (L x W) L420 x W360mm
YGP specifications
© YAMAHA MOTOR CO., LTD. IM Company 46
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG200/YG200L specifications
Model YG200 / YG200L
Mounting cycle time 0.08sec/CHIP (YG200) / 0.086sec/CHIP (YG200L)
Mounting accuracy When using Absolute accuracy (+ 3):
Yamaha's standard +/-0.05mm/CHIP. +/-0.05mm/QFP
components Repeatability (3):
+/-0.03mm/CHIP. +/-0.03mm/QFP
Footprint (L x W) L1950 x W1408mm (YG200)
L2330 x W1568mm (YG200L)
Minimum components size 0603 (Metric base) (YG200)
0402 (Metric base) (YG200L)
Maximum components size 14mm components
Maximum components height 6.5mm
Nozzle exchange for FNC head Flying nozzle change
Minimum PCB size (L x W) L50 x W50mm
Maximum PCB size (L x W) L330 x W250mm (YG200) / L420 x W330mm (YG200L)
PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max.
Maximum No. of components types 80 types (Max, for 8mm tape conversion) (YG200)
96 types (Max, for 8mm tape conversion) (YG200L)
Components supply configuration Tape reel, bulk, stick
YG200/YG200L specifications
© YAMAHA MOTOR CO., LTD. IM Company 47
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG100A/YG100B specifications
Model YG100A / YG100B
Mounting cycle time 0.15sec/CHIP
Mounting accuracy When using Absolute accuracy (+ 3):
Yamaha's standard +/-0.05mm/CHIP. +/-0.05mm/QFP
component Repeatability (3):
+/-0.03mm/CHIP. +/-0.03mm/QFP
Footprint (L x W) L1650 x W1562mm (main unit only)
Minimum components size 0402 (Metric base) (* 31 type multi-camera)
Maximum components size Long connectors (L100 x W31mm)
(* 45 type multi-camera)
Maximum components height 15mm
Nozzle exchange for FNC head ANC station and flying nozzle change
Nozzle exchange for SF head ANC station
Minimum PCB size (L x W) L50 x W50mm
Maximum PCB size (L x W) L460 x W440mm
PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max.
Maximum No. of components types 96 types (Max, for 8mm tape conversion)
Components supply configuration Tape reel, bulk, stick, tray
YG100A/YG100B specifications
© YAMAHA MOTOR CO., LTD. IM Company 48
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG88 specifications
Model YG88
Mounting cycle time 0.43sec/CHIP
Mounting accuracy When using Absolute accuracy (+ 3):
Yamaha's standard +/-0.05mm/CHIP. +/-0.03mm/QFP
components Repeatability (3):
+/-0.03mm/CHIP. +/-0.02mm/QFP
Footprint (L x W) L1650 x W1562mm (main unit only)
Minimum components size 0402 (Metric base) (* 31 type multi-camera)
Maximum components size 55mm components (* 55 type single recognition camera)
Long connectors (L100 x W45mm)
(* 45 type multi-camera)
Maximum components height 25.5mm
Nozzle exchange for FNC head ANC station and flying nozzle change
Minimum PCB size (L x W) L50 x W50mm
Maximum PCB size (L x W) L460 x W440mm
PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max
Maximum No. of components types 90 types (Max, for 8mm tape conversion)
Components supply configuration Tape reel, bulk, stick, tray
Simple mounting load control 10 to 40N (0.1N step programmable)
YG88 specifications
© YAMAHA MOTOR CO., LTD. IM Company 49
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YGD specifications
Model YGD
Footprint (L x W) L1484 x W1408mm
Dispensing accuracy +/-0.1mm
Types of dispensing 1-point dispensing
2-point dispensing
No. of heads 1 (2 max.)
Types of heads Air-pulsed type
Dispensing cycle time (under optimum condition) 0.09sec/shot
Minimum PCB size (L x W) L50 x W50mm
Maximum PCB size (L x W) L380 x W330mm
PCB thickness / PCB weight 0.4 to 3.0mm / 0.65kg Max.
YGD specifications
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© YAMAHA MOTOR CO., LTD. IM Company 50
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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FNC: Flying Nozzle Change
FNC: Flying Nozzle Change
© YAMAHA MOTOR CO., LTD. IM Company 51
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG100A/YG100B ANC station
YG100A/YG100B ANC station
© YAMAHA MOTOR CO., LTD. IM Company 52
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG100A/YG100B components range
YG100A/YG100B components range
© YAMAHA MOTOR CO., LTD. IM Company 53
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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2 stages push-up specification
2 stages push-up specification
© YAMAHA MOTOR CO., LTD. IM Company 54
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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wATS
wATS
© YAMAHA MOTOR CO., LTD. IM Company 55
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG magazine rack & YG pallet
YG magazine rack & YG pallet
© YAMAHA MOTOR CO., LTD. IM Company 56
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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sATS
sATS
© YAMAHA MOTOR CO., LTD. IM Company 57
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Feeder indicator
Feeder indicator
© YAMAHA MOTOR CO., LTD. IM Company 58
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YG100A/YG100B blow station
YG100A/YG100B blow station
© YAMAHA MOTOR CO., LTD. IM Company 59
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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dYTF pick & place tray feeder with buffer conveyor
dYTF pick & place tray feeder with buffer conveyor
© YAMAHA MOTOR CO., LTD. IM Company 60
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Side view camera
Side view camera
© YAMAHA MOTOR CO., LTD. IM Company 61
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Coplanarity checker
Coplanarity checker
© YAMAHA MOTOR CO., LTD. IM Company 62
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Feeder carriage
Feeder carriage
© YAMAHA MOTOR CO., LTD. IM Company 63
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Measurement example of coplanarity checker
Height distribution across components of all electrodes (lead / bump)
QFP 100Dimensions 16mm x 16mmLead pitch 0.5mmLead width 0.25mm
<Benefit>
Bad components which might not solder properly are NOT placed!
Measurement example of coplanarity checker
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© YAMAHA MOTOR CO., LTD. IM Company 64
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Side view of the side view camera
High resolution digital multi-camera
(COMPONENTCAMERA)
Side view camera(SILHOUETTE CAMERA)
Two separate vision systems ensure perfect detection of
slant / vertical / side pick-up of small components,
particularly effective for ultra-small chips
Side view of the side view camera
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© YAMAHA MOTOR CO., LTD. IM Company 65
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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YGP
YGP
Universal high-reliable high-precision high-speed
solder-paste printer
© YAMAHA MOTOR CO., LTD. IM Company 66
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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3S head
3S headMain features of the YGP
• The squeegee attack angle can be set freely and simply
• Excessive consumption of solder paste is reduced and its falling in drops is prevented
• As one-piece single squeegee construction is used, outstanding printing quality and stability are
provided
• The set-up and maintenance convenience are also improved
© YAMAHA MOTOR CO., LTD. IM Company 67
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Print inspection camera
Print inspection cameraMain features of the YGP
• High-speed capture (0.45sec/image) is executed by the digital camera with high
resolution and wide field-of-view (30 x 22.5mm) and new type lighting unit
• High-speed, accurate and highly reliable print inspection is available without causing
a delay in the line tact
© YAMAHA MOTOR CO., LTD. IM Company 68
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Graphical layer base alignment function
Graphical layer base alignment functionMain features of the YGP
• Even when the stencil opening shape and the PCB pattern shape are different, images from two cameras are
combined in layer, thereby operation of the PCB to printing stencil relative positioning can be performed simply
and accurately
• It is also possible to make fine adjustment of the entire R value by using the point pair extraction function
Image of the stencil recognition cameraImage of the stencil recognition camera
Image of the PCB recognition cameraImage of the PCB recognition camera
Synthetic image
© YAMAHA MOTOR CO., LTD. IM Company 69
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Automatic cleaning system
Automatic cleaning systemMain features of the YGP
• With built-in silent-type suction blower
• High quality of difficult printing is assured for a long time (such as 0402
narrow adjacent & fine pitch QFP patterns)
© YAMAHA MOTOR CO., LTD. IM Company 70
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Application pressure control setup
Printing pressure control settingMain features of the YGP
• Printing pressure feedback control using the load cell sensor
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YG200/YG200L
YG200YG200L
Modular high-precision ultra-
high-speed chip shooter
* YG200L
© YAMAHA MOTOR CO., LTD. IM Company 72
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YG200/YG200L machine layout
High resolution digital multi-
camera (4 rows)
Head (4 rows of 6 in-line multi-heads)
Feeder bank
(24 types (YG200L) max for 8mm tape conversion x 4 rows)
YG200/YG200L machine layout
© YAMAHA MOTOR CO., LTD. IM Company 73
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YG200/YG200L head configurations
FNC heads Standard heads
oror
YG200/YG200L head configurations
© YAMAHA MOTOR CO., LTD. IM Company 74
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Flexibility of available components YG200/YG200L
0603 chip
(Metric base)
0603 chip
(Metric base)
1005 chip
(Metric base)
1005 chip
(Metric base)
Video showing both speed and wide
components range of YG200/YG200L
Video showing both speed and wide
components range of YG200/YG200L
Flexibility of available components YG200/YG200L
© YAMAHA MOTOR CO., LTD. IM Company 75
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Various functions of YG200/YG200L
• Feeder indicator
• Clamp board positioning unit and linkage mechanism push-up unit
Various functions of YG200/YG200L
© YAMAHA MOTOR CO., LTD. IM Company 76
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Various functions of YG200/YG200L
• CLi tape feeder
• Feeder carriage 24 lanes
Various functions of YG200/YG200L
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YG100A/YG100B
The YG series answer for mounting various kinds of components
* YG100
YG100AYG100B
© YAMAHA MOTOR CO., LTD. IM Company 78
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YG100A/YG100B head configurations
Independent Z axis full servo 8 in-line multi-head
YG100A/YG100B head configurations
8 in-line multi-heads SF type YG100B
8 in-line multi-heads FNC type
YG100A
© YAMAHA MOTOR CO., LTD. IM Company 79
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Flexibility of available components YG100A/YG100B
0603 chip
(Metric base)
0603 chip
(Metric base)
Odd-shaped componentsOdd-shaped components
Flip chipFlip chip
Tall components up to 15mm
0402 chip
(Metric base)
0402 chip
(Metric base)
Big connector up to
31mm x100mm
Big connector up to
31mm x100mm
BGA and CSPBGA and CSP
1005 chip
(Metric base)
1005 chip
(Metric base)
Flexibility of available components YG100A/YG100B
Video showing both speed and
wide components range
of YG100A/YG100B
Video showing both speed and
wide components range
of YG100A/YG100B
© YAMAHA MOTOR CO., LTD. IM Company 80
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• Blow station
• Feeder indicator
• 2 stages push-up specification
• ANC station
Various functions of YG100A/YG100B
Various functions of YG100A/YG100B
© YAMAHA MOTOR CO., LTD. IM Company 81
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Various functions of YG100A/YG100B
• Side view camera
• Coplanarity checker
• CLi tape feeder
• Feeder carriage 24 lanes
• Tray supplyer / Tray feeder
• sATS
• wATS
• dYTF pick & place tray feeder with buffer conveyor
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Various functions of YG100A/YG100B
© YAMAHA MOTOR CO., LTD. IM Company 82
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YG88
YG88
The YG series answer for mounting tall & large size / odd-shaped
components
* YG88
© YAMAHA MOTOR CO., LTD. IM Company 83
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YG88 head configurations
3 in-line multi-heads FNC type (long stroke independent Z axis)
YG88 head configurations
© YAMAHA MOTOR CO., LTD. IM Company 84
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Flexibility of available components YG88
0603 chip
(Metric base)
0603 chip
(Metric base)
Odd-shaped componentsOdd-shaped components
Flip chipFlip chip
Tall components up to 25.5mm
0402 chip
(Metric base)
0402 chip
(Metric base)
Big connectors up to
45mm x 100mm
Big connectors up to
45mm x 100mm
BGA and CSPBGA and CSP
1005 chip
(Metric base)
1005 chip
(Metric base)
Video showing both speed and
wide components range of YG88
Video showing both speed and
wide components range of YG88
Flexibility of available components YG88
© YAMAHA MOTOR CO., LTD. IM Company 85
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Various functions of YG88
• Blow station
• Feeder indicator
• 2 stages push-up specification
Various functions of YG88
© YAMAHA MOTOR CO., LTD. IM Company 86
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Various functions of YG88
• Simple mounting load control • Side view camera• Coplanarity checker• ANC station• High resolution digital multi-camera• Digital signal recognition camera• CLi tape feeder• Feeder carriage 24 lanes• Tray supplyer / Tray feeder• sATS• wATS• dYTF pick & place tray feeder with buffer conveyor
Various functions of YG88
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© YAMAHA MOTOR CO., LTD. IM Company 87
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YGD
YGD
Modular high-precision high-speed dispenser
© YAMAHA MOTOR CO., LTD. IM Company 88
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Dispensing head
Dispensing headMain features of the YGD
* 2 head specification is available as an option
• Capable of handling versatile fluid types
• Independent Z and R axes servo-control
• Universal high accuracy dispensing head
© YAMAHA MOTOR CO., LTD. IM Company 89
YG88YG100A/YG100BYG200/YG200LYGP YGD||| |
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Dot station
Dot station (optional)
Main features of the YGD
• Automatic correction of application time
• Nozzle blockage detection function
© YAMAHA MOTOR CO., LTD. IM Company 90
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Digital pressure gauge
Digital pressure gaugeMain features of the YGD
• Highly accurate digital pressure gauge useful for setting
conditions of accurate dispensing
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YG88 components range
YG88 components range
© YAMAHA MOTOR CO., LTD. IM Company 92
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YG88 FNC
YG88 FNC
© YAMAHA MOTOR CO., LTD. IM Company 93
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YG88 ANC station
YG88 ANC station
© YAMAHA MOTOR CO., LTD. IM Company 94
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YG88 blow station
YG88 blow station
© YAMAHA MOTOR CO., LTD. IM Company 95
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Examples of line solution
Examples of line solution
YG100 YG88
Feeder :
Rated / IPC output :
Line length :
Feeder :
Rated / IPC output :
Line length :
Feeder :
Rated / IPC output :
Line length :
96
24,000 / 17,700 cph
1,650mm
186
32,500 / 24,900 cph
3,300mm
282
56,500 / 42,300 cph
4,950mm
YG100
YG100 YG100YG100
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YGP 3S head
YGP 3S head
© YAMAHA MOTOR CO., LTD. IM Company 97
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YGP Print inspection camera
YGP Print inspection camera
© YAMAHA MOTOR CO., LTD. IM Company 98
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YGP graphical layer base alignment function
YGP graphical layer base alignment function
© YAMAHA MOTOR CO., LTD. IM Company 99
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YGP automatic cleaning system
YGP automatic cleaning system
© YAMAHA MOTOR CO., LTD. IM Company 100
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YG200/YG200L
YG200/YG200L
© YAMAHA MOTOR CO., LTD. IM Company 101
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YGD dispensing head
YGD dispensing head