YCM NSV Series

sales@886-4-2562-8399

GENERAL TEL : 886-4-2562-3211FAX : 886-4-2562-6479 FAX : 886-4-2561-2966

SERVICE TEL : 886-4-2561-2965888 Homu Road, Hsinchuang, Shengang, Taichung, TaiwanHeadquarters :

YEONG CHIN MACHINEYEONG CHIN MACHINERYRY INDUSTRIES CO., INDUSTRIES CO., LLTDTD

042010-E03-2000

.

Series

ULTRA HIGH PERFORMANCE VERTICAL MACHINING CENTER

new nSV SerieS ultra HiGH PerFOrManCe VertiCal MaCHininG Center

Introducing the new NSV series ultra high performance vertical machining center for high speed machining needs.The NSV series with 12,000rpm and 30HP IDD spindle design is combined with angular contact ceramic ball bearings to provide superb axial and radial cutting rigidity.The roller type guideways and heavy-frame ball screw are ideal for jobs that require a high rate of chip removal. YCM NSV series would be the best machine to help the investors increase the manufacturing efficiency and benefit. You will gain a clear advantage over the competition right from the start.

1

The NSV series is capable of reaching up to 50m/min. rapid feedrate and 1g* axial acceleration.

X 50m/min. 1,968ipm 48m/min. 1,889ipm

Y 50m/min. 1,968ipm 48m/min. 1,889ipm

Z 48m/min. 1,889ipm 48m/min. 1,889ipm

56

56

*As the workpiece is under 200kg (NSV66A: 100kg) and the foundation condition is fine.

4

400mm 15.75"

Normal DesignNSV Series

Extra Large Delta Machine Column �Double-nut Ball Screw with High Performance �

Axial Servo Motor Roller Type Guideways on All Axes �Wide Distance Between Guideways �

5

FEMFEMFinite Element Analysis

500mm 19.69"

850mm 33.47"

Advanced design with reinforced body structure through FEM analysis, the NSV series offers superb cutting performance and reduced vibration to meet the highest machining demand.

6

1561,520mm 59.84"

7

FEMFEMFinite Element Analysis

1564supports

HeiDenHain linear Scales (opt.)

1,520mm 59.84"

8

iSOlateD DireCt DriVe SPinDleThe unique IDD spindle design offers low spindle vibration and optimal heat isolation that result in excellent surface finish while maximizing both spindle and tool life under hard milling conditions

Micro Oil-air Lubrication System Reliable Helical Disc Spring Simultaneous Taper & Flange Contact Design

9

iSOlateD DireCt DriVe SPinDle

POWER TORQUESPINDLE SPEED (std.)

lb-ft

22.5

cont.

16

13

10

7

S6-10%

S6-25%

S6-40%

2.22kgf-m

L H

13.24

cont.23

28

40S6-40%

S6-25%

S6-10%

S2-30min.18

11.1

13.9

9.1

5.1

kgf-m kW

1.83

3.16

3.90

5.48

2.437.5

30.17

21.46

17.43

13.4

9.39

14.9

18.64

12.2

6.84

HP

10.06

S2-30min.

9,875 12,000 15,000 rpm4,000

16 lb-ft

22.5

18.4

13

7.5

20

16

11.0kW S6-40%

4.87 cont. cont.

kgf-m kW

30.17

24.67

17.4

10.1

26.82

21.46

HP

12.01 S6-10%

S6-40%7.14

8.44 S6-25%S6-25% S6-40%

S6-25%

18.5kW

S6-10%


35

lb-ft

87

52

61

1,500 3,550 4,000 9,930 12,000 rpm

L H

24.81HP

14.75HP

18.5

15

11

7.5

35.22

51.64

70.45

84.5593.88

4.87

7.14

9.74

11.6912.98

lb-ftkgf-m HPkW

L H

22

20kW

18kW

26HP

24HP25

20

15

10

30

12,000 rpm8,0003,0001,500

1min.5min.

10min.

15min.

cont.

1min.

5min.

10min.

15min.

cont.


HP

SPINDLE SPEED (opt.) POWER TORQUE

rpm

kWkgf-m

15,0001,500 4,000

12.98

7.14

4.877.5

11.69

9.74

22

2018.518

15

11

10

30

272524

20

15

2min.

5min.

10min.

30min.

cont.

Ib-ft

93.89

51.64

35.23

84.56

70.45

L H

2min.5min.

10min.

30min.

cont.

18.5

15

11

7.5

35.22

51.64

70.45

84.5593.88

4.87

7.14

9.74

11.6912.98

lb-ftkgf-m HPkW

L H

22

20kW

18kW

26HP

24HP25

20

15

10

30

12,000 rpm8,0003,0001,500

1min.5min.

10min.

15min.

cont.

1min.

5min.

10min.

15min.

cont.


HP

SPINDLE SPEED (opt.) POWER TORQUE

rpm

kWkgf-m

15,0001,500 4,000

12.98

7.14

4.877.5

11.69

9.74

22

2018.518

15

11

10

30

272524

20

15

2min.

5min.

10min.

30min.

cont.

Ib-ft

93.89

51.64

35.23

84.56

70.45

L H

2min.5min.

10min.

30min.

cont.

HeiDenHain System

FanuC System

POwer CHart

10

All Roller Type Guideways Onepiece Motor Housing Double-nut Ball Screw 6 Slider Blocks on X-axis

(NSV102A/NSV156A)

Max. acceleration 1gMax. rapid Feedrate 50m/min.

Powerful axial MotorsX/Y axis Motor 4.5kw, Z-axis Motor 5.5kw(nSV156a Y-axis Motor 5.5kw )

11

Rigidity: 67.2kN Rigidity: 115kN

35mm 45mmRIGIDITY INCREASED BY

GENERAL MODEL NSV SERIES

Diameter: Ø40mm

+140%RIGIDITY INCREASED BY

+130%LOAD CAPACITY INCREASED BY

GENERAL MODEL NSV SERIESDiameter: Ø45mm

Rigidity: 62kgf/μm Rigidity: 151kgf/μm

Load Capacity: 2,207kgf Load Capacity: 5,090kgf

+70%Double-nut Ball Screw

All Roller Type Guideways

12

reliable tOOl MaGaZine SYSteM

13

reliable tOOl MaGaZine SYSteM

1.9 Sec. tool to tool 3.4 Sec. Chip to Chip

Column Mounted Design Minimizes the Vibration During Tool Change

Standard 30T Tool Magazine 48/60T Servo Driven Tool Magazine (opt.)

Automatic Chip Shield (opt.)

14

15

HiGH PerFOrManCeaPPliCatiOnS

HiGH CHiP reMOVal rate

Note: The above data is for reference only. All the cutting tests are designed to demonstrate maximum machining capabilities without preserving tool life.

M24TAP

SteelS45CTAPPING

ToolSpindle Speed

Feedrate

M2460rpm180mm/min.

44mm

Cutter Diameter

ToolSpindle Speed

Feedrate

SteelS45CDRILLING

ø44mm x 2T1,030rpm206mm/min.

SteelS45C

608cc/min.

Material Removal Rate

ToolSpindle Speed

FeedrateWidth of CutDepth of Cut

ø63mm x 6T1,500rpm2,250mm/min.60mm4.5mm

FACE MILLING

7.5mm

Depth of Cut

ToolSpindle Speed

FeedrateWidth of Cut


ø80mm x 5T596rpm298mm/min.65mm145cc/min.

SteelS45CFACE MILLING

1,960cc/min.


ToolSpindle Speed



AluminumEND MILLING

400cc/min.


ToolSpindle Speed


ø16mm x 4T5,000rpm2,000mm/min.10mm20mm

SteelS45CEND MILLING

M24TAP

SteelS45CTAPPING

ToolSpindle Speed

Feedrate

M2460rpm180mm/min.

44mm

Cutter Diameter

ToolSpindle Speed

Feedrate

SteelS45CDRILLING


SteelS45C

608cc/min.


ToolSpindle Speed



FACE MILLING

7.5mm

Depth of Cut

ToolSpindle Speed





1,960cc/min.


ToolSpindle Speed



AluminumEND MILLING

400cc/min.


ToolSpindle Speed




M24TAP

SteelS45CTAPPING

ToolSpindle Speed

Feedrate

M2460rpm180mm/min.

44mm

Cutter Diameter

ToolSpindle Speed

Feedrate

SteelS45CDRILLING


SteelS45C

608cc/min.


ToolSpindle Speed



FACE MILLING

7.5mm

Depth of Cut

ToolSpindle Speed





1,960cc/min.


ToolSpindle Speed



AluminumEND MILLING

400cc/min.


ToolSpindle Speed




16

1,950 76.77"

2,025 79.72" 460 18.11"

1,176 46.30" 2,787 109.72"

R493 19.41" 54521.46"

895.

0000

±0.0

100

R895 35.24"

3,24

0 12

7.56

"

1,09

0 42

.91"

2,97

5 11

7.13

"

2,43

4 95

.83"

Shi

ppin

g H

eigh

t

962

37.8

7"

1,57

4 61

.97"

2,485 97.84"

Hinge Type Chip Conveyor (opt.)

3,390 133.47"

Tran

sfor

mer

H8

560 22.05"

840

33.0

7"

13 0

.51"

17.5

0.6

9"

32 1.26"

18 0.71"

18 0.71"

30.5

1.2

0"

31 1

.22"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

5522.05"

T-slots

3,855 151.77"4,410 173.62"

3,05

1 12

0.12

"

2,82

2 17

3.62

"

3,00

0 11

8.81

"

60T

2,77

0 10

9.06

"

3,08

0 12

1.26

"

600 48T

2,46

5 10

4.49

" Shi

ppin

g H

eigh

t

950

37.4

0"

23.62" R545

21.46"R54521.46"

NSV66A

NSV85A/102A

NSV156A

3,02

1 11

8.94

"

2,937 115.63"

2,43

5 95

.87"

Shi

ppin

g H

eigh

t

NSV102A 2,760 108.66"

3,45

5 13

6.02

"

R54521.46"

R69527.36"

R56022.05"

3,340 131.50"

2,89

5 11

3.98

"

1,09

0 42

.91"

NSV102A 992 39.06"

1,62

7 64

.06"

962

37.8

7"

(opt.)

20Barpump

NSV85A 2,150 84.65" 48018.90"200

7.87"

NSV85A 1,155 45.47"

20 Bar CTS Pump (opt.)

50 1.97" 650 25.59"

NS

V10

2A 1

,120

44.

09"

NS

V85

A 1

,000

39.

37"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

H8

13 0

.51"

17.5

0.6

9"

32 1.26"

18 0.71"

18 0.71"

30.5

1.2

0"

31 1

.22"

Tran

sfor

mer

Chip Conveyor(opt.)

Table size

T-slots

TANK

3,02

1 11

8.94

"

2,937 115.63"

2,43

5 95

.87"

Shi

ppin

g H

eigh

t

NSV102A 2,760 108.66"

3,45

5 13

6.02

"

R54521.46"

R69527.36"

R56022.05"

3,340 131.50"

2,89

5 11

3.98

"

1,09

0 42

.91"

NSV102A 992 39.06"

1,62

7 64

.06"

962

37.8

7"

(opt.)

20Barpump

NSV85A 2,150 84.65" 48018.90"200

7.87"

NSV85A 1,155 45.47"


50 1.97" 650 25.59"

NS

V10

2A 1

,120

44.

09"

NS

V85

A 1

,000

39.

37"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

H8

13 0

.51"

17.5

0.6

9"

32 1.26"

18 0.71"

18 0.71"

30.5

1.2

0"

31 1

.22"

Tran

sfor

mer

Chip Conveyor(opt.)

Table size

T-slots

TANK

650 25.59"1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

1,63

0 64

.17”

H8

560 22.05"

840

33.0

7"

13 0

.51"

17.5

0.6

9"

32 1.26"

18 0.71"

18 0.71"

30.5

1.2

0"

31 1

.22"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

5522.05"

T-slots

19

3,855 151.77"4,410 173.62"

3,05

1 12

0.12

"

2,82

2 17

3.62

"

3,00

0 11

8.81

"

60T

2,77

0 10

9.06

"

3,08

0 12

1.26

"

600 48T

2,46

5 10

4.49

" Shi

ppin

g H

eigh

t

950

37.4

0"

23.62" R545

21.46"R54521.46"

1,950 76.77"

2,025 79.72" 460 18.11"

1,176 46.30" 2,787 109.72"

R493 19.41" 54521.46"

895.

0000

±0.0

100

R895 35.24"

3,24

0 12

7.56

"

1,09

0 42

.91"

2,97

5 11

7.13

"

2,43

4 95

.83"

Shi

ppin

g H

eigh

t

962

37.8

7"

1,57

4 61

.97"

2,485 97.84"

Hinge Type Chip Conveyor (opt.)

3,390 133.47"

Tran

sfor

mer

3,02

1 11

8.94

"

2,937 115.63"

2,43

5 95

.87"

Shi

ppin

g H

eigh

t

NSV102A 2,760 108.66"

3,45

5 13

6.02

"

R54521.46"

R69527.36"

R56022.05"

3,340 131.50"

2,89

5 11

3.98

"

1,09

0 42

.91"

NSV102A 992 39.06"

1,62

7 64

.06"

962

37.8

7"

(opt.)

20Barpump

NSV85A 2,150 84.65" 48018.90"200

7.87"

NSV85A 1,155 45.47"


50 1.97" 650 25.59"

NS

V10

2A 1

,120

44.

09"

NS

V85

A 1

,000

39.

37"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

H8

13 0

.51"

17.5

0.6

9"

32 1.26"

18 0.71"

18 0.71"

30.5

1.2

0"

31 1

.22"

Tran

sfor

mer

Chip Conveyor(opt.)

Table size

T-slots

TANK

3,02

1 11

8.94

"

2,937 115.63"

2,43

5 95

.87"

Shi

ppin

g H

eigh

t

NSV102A 2,760 108.66"

3,45

5 13

6.02

"

R54521.46"

R69527.36"

R56022.05"

3,340 131.50"2,

895

113.

98"

1,09

0 42

.91"

NSV102A 992 39.06"

1,62

7 64

.06"

962

37.8

7"

(opt.)

20Barpump

NSV85A 2,150 84.65" 48018.90"200

7.87"

NSV85A 1,155 45.47"


50 1.97" 650 25.59"

NS

V10

2A 1

,120

44.

09"

NS

V85

A 1

,000

39.

37"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

1003.94"

H8

13 0

.51"

17.5

0.6

9"

32 1.26"

18 0.71"

18 0.71"

30.5

1.2

0"

31 1

.22"

Tran

sfor

mer

Chip Conveyor(opt.)

Table size

T-slots

TANK

3,855 151.77”

1,46

8 5

7.8”

4,405 173.43”

1,16

8 4

5.98

”

550 21.65”

TANK

948 39.06”Chip Conveyor

(opt.)

20

66A 85A 102A 156ASPINDLE Spindle Speed (opt.) 12,000rpm (15,000rpm)

Spindle Power [cont./30/10/5/1min.](opt.) 22kW (30HP)

Spindle Taper BBT40

TRAVEL X-axis Travel 660mm (25.98") 850mm (33.46") 1,020mm (40.16") 1,530mm (60.24")

Y-axis Travel 510mm ( 20.08") 600mm (23.62") 650mm (25.59")

Z-axis Travel 560mm (22.05") 600mm (23.62") 610mm (24.02")

Distance Between Spindle Nose & Table Top

100~660mm(3.94"~25.98")

100~700mm(3.94"~27.56")

80~690mm(3.15"~27.17")

TABLE Table Size 840 x 560mm

(33.07" x 22.05") 1,000 x 650mm (39.37" x 25.59")

1,120 x 650mm (40.16" x 25.59") 1,630 x 650mm (64.17" x 25.59")

No. T-Slots x Size x Pitch 5 x 18mm x 100mm(5 x 0.71" x 3.94")

6 x 18mm x 100mm(6 x 0.71" x 3.94")

6 x 18mm x 100mm(6 x 0.71" x 3.94")

Max. Load on Table 500kg (1,102 lb) 1,000kg (2,205 lb) 1,500kg (3,307 lb)

FEEDRATE Rapid Feedrate 50/50/48 m/min.

(1,969/1,969/1,890ipm) 48/48/48 m/min. (1,890ipm)

Cutting Feedrate 20,000mm/min. (787ipm)

ACCURACY (Linear) ISO 10791-4 JIS B 6338 ISO 10791-4 JIS B 6338

Positioning 0.010mm(0.00039")

0.003mm/300mm (0.00012"/11.8")

0.014mm (0.00055")

0.004/300mm (0.00015"/11.8")

Repeatability 0.007mm(0.00028")

±0.002mm(±0.00008")

0.010mm (0.00039")

±0.003mm (±0.00012")

ATC Tool Magazine Capacity (opt.) 30T (40T) 30T (48T) 30T (48T/60T)

Max. Tool Weight (Per Piece) 6kg (13.2 lb)

Max. Tool Dimensions ø76 x 300mm (ø3" x 11.8")

Max. Tool Dimensions (W/O Adjacent Tools) ø125 (ø4.9")

Tool Change Time (Approx.) 1.9sec. (T-T)

Tool Changer Method Arm Type

Tool Selection Method Random

GENERAL Pneumatic Supplier 5.5kg/cm2 (78.2psi)

Power Consumption 35kVA (40kVA) 36kVA (40kVA) 40kVA (40kVA)

Machine Weight 6,500kg (14,330 lb) 6,800kg (14,991 lb) 7,000kg (15,432 lb) 10,000kg (22,046 lb)

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc., to improve the performance of the machine without notice. All the specifications shown above are just for reference.

SPECIFICATIONS

ACCESSORIES ■ : Standard ■ : Option

■ Tool Kit■ Work Lamp■ Pilot Lamp■ Coolant Gun■ Air Gun■ Guideway Cover on X/Y/Z■ Chip Auger■ Spindle Air Blast■ Cutting Air Blast■ Spindle Air Seal■ Spindle Cooling System■ Full Chip Enclosure■ Leveling Blocks and Bolts■ Heat Exchanger for Electrical Cabinet■ Mechanical, Electrical & Operating Manuals

■ Safty Door■ Automatic Door■ Linear Scale

■ Foundation Bolt■ Chip Conveyor■ Chips Flush Coolant System■ Oil-mist Coolant System■ Oil-mist Collector■ Shower Coolant System■ Oil Skimmer■ A/C Cooler for Electrical Cabinet■ Coolant Through Spindle System■ 4th Axis Rotary Table ■ Heavy Duty Coolant Pump■ Workpiece Measurement System■ Auto Tool Length Measurement System■ Oil Hole Holder Function■ Circular Coolant Nozzle ■ CE■ HEIDENHAIN iTNC-530 Control■ STC Plus■ Shower Coolant System (NSV156A)

HEIDENHAIN iTNC-530 Control (opt.)

21

HEIDENHAIN Linear Scale■ HEIDENHAIN Linear Scales are available on 3 axes■ With the absolute measuring method, the position

value is available from the encoder immediately upon switch-on

■ The absolute position information is read from the scale graduation, which is formed from a serial absolute code structure

Coolant Through Spindle■ Form A■ 10 Bar/20 Bar/30 Bar/50 Bar/70 Bar

Laser Measuring System■ BLUM non-contact

precise tool setting and breakage control

■ The integrated electronic system checks each individual cutting edge at full speed

Chip Conveyor■ Hinge type■ Scraper type■ Left or right-hand exit is

available

Auto Tool Length Measurement System■ BLUM Z-3D tool length &

radius measurement■ Universal and economic solution for fast tool setting and breakage control

Chips Flush Coolant & Shower Coolant System■ Grundfos pump, max flow rate at 120L/min.■ Efficient chip disposal

system

Workpiece Measurement System■ BLUM TC50 multidirectional

touch probe■ Allows fast, precise and automatic calculation of workpiece position and dimensions

Tool Magazine■ 48/60T servo driven tool magazine■ Column mounted design

Form A

22

CONTROLby

User-friendly G-menu function provides multiple machining cycles that greatly simplifies programming steps

Detailed troubleshooting procedures are automatically displayed when machine alarm occurs that allows users to quickly restore machine status to minimize downtime

Comprehensive tool data management function allows operators to conveniently monitor and efficiently manages all position in tool magazine

Intelligent Tool Data Management

Pre-set macros and graphical procedure are provided for operation of automatic tool length measurement function

Automatic Tool LengthMeasurement

Easy setup of tool length measurement provides convenient settingof tool offsets data fromone tool to the other

Manual Tool LengthMeasurement

Easy to use conversational software offers convenience of part programming right on the shop-floor with 3D graphical display and full simulation function

Pre-set maintenanceschedules are programmedto remind operators toinspect periodically and to prolong machine life

Intelligent MaintenanceReminder

Allows user to easily keep track on number of workpieces with:Main CounterPeriodical CounterDaily CounterOver Cycle Alarm

Counter Function

Pop-up Alarm Display

Convenient calculatorfunction provides fastcalculation and settingof workpiece offsets

Easy Shop-floor ProgrammingManual Guide i

G-menu Function Calculator Function

Easily select multiple windows from the following list of display for your monitoring needs.

Tool DataWork Coordination

Parts CountMachining Hours

Artificially intelligent machining function that is developed from accumulation of all YCM knowledge and experience on high speed to achieve the fastest cycle time with best machining results.Machining efficiency improved by 25% without sacrificing machining accuracy.

G-code StatusM-code StatusSpindle Status

Multi-function Display

High Speed Machining Mode: M400

+25%+25%+25%Efficiency increased by

Wireless Message Notification (opt.)Integrating GSM communication and CNC technology, YCM developed the WMN system for wireless notification of machine and work status report.

YCMWORKPIECE

STATUS:COMPLETE

YCM

WORKPIECE

STATUS:

COMPLETE

Date and Time

Controller Running HoursSpindle LoadFunction Display

OPERATIONOPERATION Software enhancement exclusively from YCM

High performance mode with 5 settings that allows user to select for the best machining results

High Performance Machining Mode: M300

Feedrate

A remote monitoring system

Production data graphical analysisStatistics of part quantity

Overall machines status display

Complete production, standby and down time record

Machine model, number, e-mail, SMS and IP setup

User account administration

i-Direct, the latest YCM software enhancement innovation is designed for remote monitoring of factory production line. Its powerful features include reporting back complete machine operation status, record, history and data analysis. As soon as the system gets an alarm signal, instant messages will be sent thru e-mail or SMS (can input 3 sets of cell phone numbers).

High performance AC digital servo & spindle drivesHigh resolution 10.4”color LCD monitor with dynamic graphic displayManual guide i conversational function greatly reduces programming and setup timeBuilt-in AICC II and high speed JERK functionAuto switching on/off high speed high accuracy machining control functionHigh speed rigid tapping, helical interpolation, custom macro B, and tool path graphicsCombined uses of many high performance microprocessors, high speed memory andthe adoption of Multi-CPU system for super high speed control processingLarge program capacity with 1,280 meters of memoryProgram management by program folders and file namesPower failure moduleFull alphanumeric keyboard allows easy program editingPCMCIA slot for easy file transfer and memory expansionDynamic display language switching function RS-232C interface ready for fast program transferPowerful servo motors with super precision absolute positioning encoders (opt.)Editing and operation of a memory card and data server (opt.)FANUC program transfer tool (opt.)Tool management functions (opt.)Servo guide mate (opt.)Learning control for parts cutting and rigid tapping (opt.)

domain Policy

E-mail SMSInternetReport

System Chart

AlarmData Program Parameter

YCM NSV Series

Documents

Transcript of YCM NSV Series