XtraVac VT300 VC999 · XtraVac VT300 Vacuum Tumbler Operation and Parts Manual XtraVac Packaging...

XtraVac VT300 Vacuum Tumbler Operation and Parts Manual

XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA VT 300 Vacuum Tumbler +1 (800) 729-2999 [email protected]

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Safe Operation Practices

General Operation

．Read, understand, and follow all instructions in the manual and on the machine before starting.

Keep this manual in a safe place for further and regular reference and for ordering

replacement parts.

．Only allow people who familiar with the instructions to operate the machine. Be sure to know

controls and how to stop the machine quickly.

．Do not put your hands near moving parts.

．Remove all obstacles, which may interfere with the machine functions.

．Clear the work area such as electrical wires, gloves, knives etc.

．Be sure that everyone else is clear of your work area before operating the machine.

．Do not sit nor stand on the machine.

．Be sure turn off the machine after your work is finished. Never leave a running machine

unattended.

．Always disconnect and wait until the machine has cooled before doing any maintenance.

．Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the

machine.

．Please wear security shoes, to avoid injury caused by moving the machine or objects falling

from the machine.

．Never exceed the time limit to seal, which is suggested by the manufacturer. This is to avoid

any damage that may be caused to the sealing bars and to reduce the risk of fire in the

machine.

．Never touch the sealing bars after they have been used, this will avoid corporal burns. Wait a

few minutes to let the machine cool down before touching.

．Make sure the sealing bars are well installed in their “Guide Blocks” before starting package.

．Never incline the machine more than 30 degrees, it may tip over and hurt someone seriously.

Your responsibility

This machine should only be operated by personal who can read, understand and respect

warnings and instruction regarding this machine in the owner’s manual.



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Content

Chapter 1：Safety precautions

1.1 Precautions of transportation, installation and packing 1.2 Precautions before and after machine starting Chapter 2：Overall description of the machine

2.1、Features of the machine 2.2、Function of the machine 2.3、Product proper for this machine 2.4、Usage life of the machine 2.5、Specification of the machine

Chapter 3：Function description of the buttons on the panel

Chapter 4：Instructions of operation, maintenance

4.1、Operation sequence 4.2、Maintenance

Chapter 5：Related environment and accessories of the machine

5.1、Accessory



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5.2、Airborne noise level 5.3、Storage condition 5.4、Operation environment

V1.00

Chapter 1：Safety precautions

1.1 Precautions of transportation, installation and packing

1.1.1 Preparations before installation

1.1.1.1、Power requirement:

Voltage: Depends

Current: 10 A

Frequency: 50 / 60 Hz

Phase: 1ψ

1.1.1.2、Installation requirement：

1.1.1.2.1、Prevent to install the machine in the environment full of dust and corrosive

atmosphere with acid and alkali.

1.1.1.2.2、Prevent to install the machine in the environment with abnormal vibration.

1.1.1.2.3、Prevent to install the machine under direct sunlight or near vapor. Such will affect

its vacuum degree.

1.1.1.2.4、The ground circuit should be independently or parallel.

1.1.1.2.5、Don’t install the machine in the potentially explosive atmosphere

1.1.1.2.6、Installation space includes the requirement of the operator and machine

Length × Width × Height =2M*1.5M*2.M



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1.1.2、Preparations during transportation:

1.1.2.1、The weight of this machine is 160~200 kg, so that the loading capacity of any

handling device is recommended to be more than 1500 kg. If you are not sure of the

safe loading capacity, please contact the manufacturer of such handling device. If

the situation is clearly understood, don’t try to handle the machine by yourselves.

1.1.2.2、Either by lifting or by handling, it’s necessary to check the balance carefully in

advance.

1.1.2.3、The work of lifting or by handling should be carried out by means of qualified

operator.

1.1.2.4、During machine handling, any people or car is not allowed to approach the

surrounding of the machine.

1.1.2.5、During handling, notice that whether there is any person or barrier on the handling

path and the surrounding of the machine. If it is, clear it before machine handling.

1.1.3、Precautions during packing:

1.1.3.1、Packing material: The base is wood.

1.1.3.2、Packing sequence: Put the wood base on the ground. Then, put the machine on it. Fix

the machine foot with the wood base, pack the machine with plastic film and put

vibration-absorbing board around the machine.



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1.2 、Precautions before and after machine starting:

1.2.1、Precautions before machine starting

1.2.1.1、Before using this machine, read and realize the contents of this manual in detail.

1.2.1.2、Check that whether the voltage is correct.

1.2.1.3、Confirm that whether the electric power and its rating is sufficient.

1.2.1.4、Check that whether all the safety related devices are normal, and notice that whether

anyone within the danger zone.

1.2.1.5、Visual check that whether all mechanical and electric parts are normal, and also

notice that whether the surrounding environment is clean.

1.2.1.6、Sequences of power on:

1.2.1.6.1、Turn on the factory power.

1.2.1.6.2、Turn on the main switch of the machine.

1.2.2、Precautions after machine starting:

1.2.2.1、Wear safety shoes, protection clothes and mask to ensure safety and hygiene of the

operator.



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Chapter 2：Overall description of the machine

2.1、Features of the machine:

2.1.1、The machine main body is made from stainless steel with features of well endurance &

make easy cleaning.

2.1.2、The machine adopts high vacuum pump。

2.1.3、Variable speed control system permits speed change as desired to suit various

products。

2.1.4、Easy to operate ，minimum trouble and allows for continuous 24-hours operation。

2.1.5、It is adequate for food industry factory.

2.2、Function of the machine:

2.2.1、Repeat tumbling, mixing product with sauce completely, enhancing the tenderness of

product。

2.2.2、For shortening pickling time while upgrading product freshness。

2.2.3、For increasing water content in pickles and maintaining tenderness 。

2.3、Product proper for this machine:

2.3.1、Fresh meat, seafood, agricultural products, prepared food, pickles and powdery

products …etc.



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2.4、Usage life of the machine：

2.4.1、Except the consumable parts, the machine’s intended usage life is 10 years.

2.4.2、Provide one year free maintenance and service after shipping. The date is calculated

from the end of installation.

2.4.3、We accept 18 month warranty at most, so that machine’s installation should be finished

in 6 month. After the warranty, we will charge for further maintenance service.

2.4.4、Free maintenance service doesn’t include consumable parts and vacuum oil.

2.4.5、If there is any abnormal or unstable situation during the warranty period, please inform

us or our agent. We will improve it immediately.

2.5、Specification of the machine:

Type XtraVac VT300

Machine dimension 1180 X 923 X 1320 mm

Maximum Capacity 180 L

Machine Weight 360 kg



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Chapter 3：Function description of the pushbuttons on the panel

Inside the machine cabinet

On the machine front panel

SA

A Power light I RPM meter

B Massage Time J RPM Adjust

C Resting Time K start

D Total Time L Auto/Manual

E Switch M Loading

F Vacuum meter



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3.1、Power light: When turn on the switch, the power light is on.

3.2、Massage and vacuum time: For setting the machine tumbling time.

3.3、Resting time: Set the resting time between 2 tumbling process。

3.4、Total time: Setting the tumbling and resting total cycling time。

※(Repeating times depend on different products.)

3.5、R.P.M meter: Display the present rotating speed of the Reduction device motor。

3.6、R.P.M Adjust: For adjusting the rotating speed of the Reduction device motor。

3.7、Loading/stop/unloading switch: control the tub revolving direction。

3.8、Manu/ Auto exchanging switch: Exchanging the machine running way, Manu or auto.

3.9、Vacuum meter: Display the present pressure of the inside tub (adjustable by Page14-49).

3.10、Power switch: For power starting.

-

A:Time Unit reducing buttonB:Time Unit (1S,10S,1M,10M,1H,10H,

C:Time Unit increasing buttonD:Mode Option (Please always keep in B)

E:Transparent Cover (When changing

Timer

60H,600H are available)

"Time Unit" ,please take this cover off)



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3.11、Press SET button to 1-P to adjust vacuum level. It has to be〝—〞mark.

No Description No Description

1 Analog output indicator 5 SV/setup item display

2 Digital output 1 indicator 6 UP key

3 Digital output 2 indicator 7 SET key

4 Pressure/parameter display 8 DOWN key

DPA KPA

SET

ANALOGOUT 1OUT 2

123

4

5

6 7 8



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Chapter 4：Instructions of operation, maintenance

4.1. Operation sequence

4.1.1、Loading sequence: Make sure to connect the power line and ground line properly.

Confirm that switch is on Manu position 。Turn on the machine power switch.

(Page8-E), and open the Air tightness cover (Page15-41). Put in the stuff

and close the air tightness cover(Page15-41),

※Notice: For shortening the tumbling time and promoting the tenderness, the capacity is

about 50% of the tumbler.

4.1.2、Running sequence: Setting the massage time、resting time and total time. Then turn the

manual/auto switch (Page8-L) to auto position, and the tumbler starts running.

Rotating speed is controlled by R.P.M adjusted controller (Page8-J)。

4.1.3、Unloading sequence: After rotating of the tub. Turn the semi/auto switch to manual

position, open the air tightness cover (Page15-41), and turn the Loading/Stop

/Unloading switch (Page8-L) to Unloading position (Page8-M) for the product

unloading.

4.1.4、Before next feeding ,please turn the Manual/Auto switch (Page8-L) to Manu position.

and turn the Loading/Stop /Unloading switch to Loading position. The tub will be

reverse turning until the cover upward ,please turn the switch to Stop position. Then

Put in the stuff and close the air tightness cover 。

4.2、Maintenance

4.2.1、The machine should be cleaned thoroughly after each using. As vacuum

tube(Page15-37)、filter cup(Page15-29)、Air tightness cover (Page15-41)are needed to

cleaned and set near the machine for dry.

4.2.2、Cleaning of the filter: Check the water of the filter if it is filled on schedule. If it is over



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one-thirds of the amount, please pour out the water.

4.2.3、The Cover gasket on the Air tightness cover should check very often. If there is defect

or damage , please replace it immediately.

4.2.4、It is about 3 months to change the large O-Ring (Page15-17) on the bushing

4.2.5、To check the O-Ring (Page15-35) of the inner bushing (Page15-34,36) inside the

vacuum tube each week, If there is defect, please replace it immediately.

4.2.6、Vacuum oil replacement.

4.2.3.1、Recommended vacuum oil: BP Engergol RC100, Esso Nuto H100, Mobil Rarus 427.

4.2.3.2、Drain the oil completely before filling new oil

4.2.3.3、Oil capacity should be kept at least two-thirds of total amount.

4.2.4、Change the oil of the vacuum pump for every 120 hours. Also check the oil level from

oil sight glass every week. Oil capacity should be kept at least two-thirds of total

amount. If the oil is dirty, please replace it immediately.

4.2.5、Cleaning Air exhaust tube: Withdraw the Fixing pin first, otherwise the tube is still fixed.

4.2.6、Detail drawing of the oil pump

1. oil filling hole

2. oil sight glass

3. oil draining hole



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Chapter 5：Related environment and accessories

of the machine

5.1、Accessory:

5.1.1、Standard accessory:

5.1.1.1、Cover gasket: 1250mm。

5.1.1.2、O-Ring (L).： 8 、 O-Ring (M)： 6 、 O-Ring(S)：4

5.2、Noise level：70 dB(A).

5.3、Storage condition:

5.3.1、Temperature:0℃~45℃.

5.3.2、Humidity:20~95%RH.

5.4、Operation environment:

5.4.1、Temperature: 5℃~40℃.

5.4.2、Humidity:20~95%RH.



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5.4.3、Attitude: 0~1000M sea level.

5.4.4、Space requirement:

5.4.4.1、It’s necessary to provide enough space for heat emission, handling and maintenance.

5.4.4.2、The machine should be installed in separation of others.

Do not too close.

5.4.4.3、If the Vacuum Tumbling Machine is set inside the cold storage , please move the

vacuum pump outside the cold storage and connect the tumbling with vacuum

pipe.

Trouble Shooting for

Situation Reason Measure

Insufficient Vacuum 1. Vacuum Oil is not

enough.

2. Oil quality becomes

worse.

3. Water comes into the

Vacuum Pump.

4. Air leakage comes from

the Tank Cover.

5. Air leakage comes from

the tubes.

Fill it

Replace it

Clean away the water from the

Filter.

Replace the Lid Rubber Gasket if

defective.

Replace the O-ring if defective.

Abnormal sound from

running

1. Loosing screw

2. Dried Bearing

Check it timely and screw tightly.

Fill the Lubricant timely.



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XtraVacVT300 No Description Component No No Description Component No

2 Hex. nut XVT75675 28 Tube bundle XVT467857

3 Spring washer XVT70827 29 Filter XVT77396

4 wheel XVT77347 30 Vacuum Pump 110V XVT65823

5 Hex. screw XVT77348 31 Back cover XVT77397

6 Right cover XVT77349 32 Cam XVT77333

7 Front cover XVT77350 33 Bearing XVT77334

8 Reduction device motor XVT77351 34 O ring (L) XVT77399

9 Gear wheel XVT77352 35 Inner bushing XVT77400

10 Transmission chain XVT77353 36 O ring (M) XVT77398

11 Left cover XVT77354 37 Air exhaust tube cover XVT77246

12 Gear wheel XVT77355 40 Cover gasket XVT77335

13 Bearing XVT77356 41 Air tightness cover XVT77401

14 Left cover XVT77357 42 Relay XVT466708

15 Right cover XVT77358 43 Timer XVT77435

16 Limit switch XVT756311 44 Terminal block XVT77438

17 O ring (L) XVT77372 45 Amplifier XVT70633

18 Outer bushing XVT77373 46 DC Adjusting Controller(110V) XVT77436

19 Air inlet valve XVT458053 47 Revolving contactor XVT77437

20 Tri-Piping connector XVT467864 48 Revolving contactor XVT77437

21 O ring (S) XVT77391 49 Rectifier XVT77439

22 Fixing pin XVT77392 50 Power Supply XVT456321

23 Nipple XVT77393 51 Control Box XVT77440

24 Tri-Piping connector XVT76773 52 1-way fitting XVT467861

25 Pressure exhaust valve XVT77394 53 O/L relay XVT77535

26 Vacuum connection tube XVT467856 54 Front Panel XVT77441

27 High pressure exhaust pipe XVT77395 55 PC board XVT77402



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56 Rheostat XVT77442

57 Power light XVT77443

58 Massage Time XVT77434

59 Resting Time XVT77434

60 Total Time XVT77434

61 Switch XVT464560

62 Vacuum meter XVT466822

63 RPM meter XVT77444

64 RPM Adjust XVT77445

65 Chain link XVT77446

66 Foot stand XVT77447

67 Door latch XVT466936

68 Ball Valve XVT77448

69 Fixing bead XVT77449



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22

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XtraVac VT300 VC999 · XtraVac VT300 Vacuum Tumbler Operation and Parts Manual XtraVac Packaging...

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Transcript of XtraVac VT300 VC999 · XtraVac VT300 Vacuum Tumbler Operation and Parts Manual XtraVac Packaging...