Xepcon Introduction 2015.ppt [相容模式] · Pharmaceutical Pure Water System Case 1 XEPCON...

矽富康科技股份有限公司

XEPCONFounded under three elements

CONcentration

XEPCONXEPCON

SEParation CROSS Flow

版權所有 © 2015 Xepcon All Rights Reserved. 2 Mar 2015

XEPCONBasic Information

Founded

• June 6, 2008• June 6, 2008

•USD 1million•USD 1million

Capitals

Core Business

•Waste Water Recycle•Pure and Ultrapure Water System•Membrane System

•Waste Water Recycle•Pure and Ultrapure Water System•Membrane System

d b fd b f

Distribution


• Process and Pure Water membranes, EDI, UF of GE Water•Pure Water System of Purite/Suez•Process and Pure Water membranes, EDI, UF of GE Water•Pure Water System of Purite/Suez

XEPCONCore Business

Ultrapure Water System(UPW)System(UPW)

XEPCONWaste Water Recycle(WWR)

Separation and Concentration S t (S&C)System(S&C)


XEPCONIntegration

NewTech


XEPCONMarket/Application

Maarket


XEPCONUltrapure Water System

Features：

Custom‐madeCustom‐made

Module Design, to Reduce Site Installation Time

Compact

Advanced Membrane and EDI Technology

Salt Rejection over 99%

Cl i Pl S tClean‐in‐Place System

Fully Automatic, No Extra Manpower

Automatic Time Flushing, Prolong Operation Timeg, g p


XEPCONRegulation and Pure water quality requirement for pharmaceutical userequirement for pharmaceutical use

符合USP中CFR32 PART11要求• 符合USP中CFR32 PART11要求

In accordance with USP CFR 32 Part 11

• 純水: TOC＜500 ppbP t TOC ＜500 bPure water: TOC ＜500 ppb

• 純水: Conductivity＜1.25 μS/cm at 25℃Pure water: Conductivity＜1.25 μS/cm at 25℃


XEPCONPure water system flow chart

Heat exchanger Circulation and hotwater sanitationg water sanitation

Concentration circulation system

M l i di S ft t S ft t C t id filt RO hi h EDIMultimedia filter

Softener filter

Soft water storage tank

Soft water transfer pump

Cartridge filter + Activated carbon filter

RO high pressure pump + RO system

EDI pressure pump + EDI system

UV disinfectant

Heat exchanger

Circulation and hot sanitation s stemsanitation system

POU Sanitary transfer pump

UV disinfectant Purified water storage tank


Hot water sanitation function shall be available for RO, EDI and circulation systems

XEPCONQualification process

URS DS/DQ FAT/SAT

User requirement specification

Design Specification/Design qualification

Factory acceptance test / site acceptance test

IQOQPQ

PerformanceQualification

OperationQualification

Installation Qualification

Responsible: XepconResponsible: Customer


XEPCONPharmaceutical Pure Water System Case 1

Operation date: December 2012

Requirement: Pharmaceutical pure water

In compliance to PIC/S

Pure water Product： 5 000 l/hrPure water Product： 5,000 l/hr

System design：

• Raw water: City water• Pretreatment: Multimedia filter + Softener +Activated carbon filter

• Membrane: Reverse Osmosis• Deionization: EDI Module • Sanitation: Hot Water Sanitation (85℃)• Documentation: DQ/IQ/OQ Validation




EDI System (Hot water sanitation) Central Control Panel


Operation date: May 2012



Pure water product： 4,000 l/hrPure water product 4,000 l/hr

System design：

• Raw water: City water• Pretreatment: Multimedia filter + Softener +

Activated carbon filter

• Membrane: Reverse Osmosis + Ultra Filtration (UF)Membrane: Reverse Osmosis + Ultra Filtration (UF)• Deionization: EDI Module• Sanitation: Hot water sanitation (85℃)• Documentation: DQ/IQ/OQ Validation



Pretreatment system

Pure water circulation system and cool/hot water station


cool/hot water station


Operation date: 2013 MarchOperation date: 2013 March



Pure water flow： 250 l/hr

System design：

• Raw water: City water• Raw water: City water• Pretreatment: Multimedia filter + Softener + Activated carbon filter

• Membrane: Reverse Osmosis • Deionization: EDI ModuleS it ti H t t it ti (85℃)• Sanitation: Hot water sanitation (85℃)

• Documentation: DQ/IQ/OQ Validation


XEPCONUltrapure Water System for IC Packaging

Operation date: 2008 AprilRequirement:： UPW 20 CMHRequirement: ： UPW 20 CMH

Resistivity > 18 MΩ‐cmSystem design：

Feed Water： 28 CMHFeed Water： 28 CMHConductivity > 400 µS/cmTemperature 25 ℃

Pretreatment：Multimedia filter + Softener + Activated carbon filterUPW System：Two pass RO system, Degasifier, EDI system, TOC UV system, Polisher, UF system

Features：Fully Automatic Control by PLC and HMIHigh Stability, Low Maintenance

CIP Period：> 6 monthsSystem Recovery > 60%



Maarket


XEPCONWaste Water Recycle System

Feature：

Custom‐made DesignCustom‐made Design

Module Design, Flexible to Extend Treated Capacity

Compact Design, Saves Space

Advanced Membrane Technology

Average Recovery Rate 80%

E h d C I P S t M i t i Hi h P fEnhanced C‐I‐P System, Maintain High Performance

Fully Automatic, no extra manpower

Automatic Flushing Settingg g

HMI Control


XEPCONIntegrated solutions for our customer


XEPCONWWR System for IC Packaging and Wafer Grinding – Case 1

Operation date : Nov. 2008

Wafer Grinding Case 1

pRequirement：Wafer Grinding Waste Water to Feed Water of PW System, Target T.S.S. < 10 ppmSystem Design：

Waste Feed：20 CMHWaste Feed：20 CMHT.S.S. 500 ppm

Treated Method：UF Membrane SystemFeatures：

PLC Control with HMI, Fully AutomaticReliable Less Maintenance NeededReliable, Less Maintenance Needed

Clean Cycle：Every 2~3 MonthsSystem Recovery Rate > 90%


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XEPCONWWR System for IC Packaging and Wafer Grinding – Case 1Wafer Grinding Case 1

Feed Waste Water Treated Water


Feed Waste Water Treated Water

XEPCONWWR System for Cooling Water Blow Down – Case 2

Operation date ：Nov. 2010Requirement：Strictly Control of Waste Water Discharge

Down Case 2

equ e e t St ct y Co t o o aste ate sc a geSystem Design：Total Membranes Technology

Blow Down Quality：Capacity 34CMH

TH 860 C CO3TH 860ppm as CaCO3Silica 120ppmConductivity > 2,200 µS/cmTemperature 32℃p ℃

Pretreatment：Auto Filter Pore Size 100µmMembranes：

Hollow Fiber UFN filt ti (M lti t D i )Nano‐filtration (Multi‐stages Design)RO (Low Fouling)

Result：NF Permeate


Maarket


XEPCONSeparation and Concentration (S&C)

Feature：

• Textile Dye Wastewater Treatment• Commercial Laundry Wastewater T t t

Feature：

Treatment• Recovery and Reuse Water from Waste Stream• Recycle acids from process waste waterRecycle acids from process waste water• Valuable ingredients Concentration and Purification• Recovery of animal, fish & vegetable

iproteins• Desalting and Concentration of Fluid Products• ED Paint Recovery• ED Paint Recovery• Fractionation of extracts from Chinese medicines



Pilot Scale System

Molecular Cut Off

Temperature Control

Wide Range of Choices

NF Membrane

150~1 000MW150~1,000MW

UF Membrane

1,000~100,000MW, ,

MF Membrane

0.1~0.3um

Size : 1812～2012

Active Area : 2.5 ~ 3.5 ft2



Medium Scale System

Molecular Cut Off

Temperature Control

Wide Range of Choices

NF Membrane

150~1 000MW150~1,000MW

UF Membrane

1,000~100,000MW, ,

MF Membrane

0.1~0.3um

Size : 4” OD

Active Area : 6.2 to 9.3 M2

Flow Rate : 3 0 to 8 3 M3/day


Flow Rate : 3.0 to 8.3 M /day

XEPCONLarge and Production Scale System

Reduced Cost improved yields and quality

Benefits

Reduced Cost, improved yields and qualityEnergy savings resulting in lower power operation costsReliable operation for minimum downtime and increased profitsOptimized processes for maximum throughout at minimum i t tinvestmentThe product to be separated are purified and concentrated simultaneouslyLinear scale up from an initial production capacity for clarification,

ti ifi ti t ti d i ld h tseparation, purification, concentration and yield enhancement

Application

‐ Textile Dye Wastewater Treatment

‐ Commercial Laundry Wastewater Treatment

‐ Recovery and Reuse Water from Waste Stream

‐ Recycle acids from process waste watery p

‐ Valuable ingredients Concentration and Purification

‐ Recovery of animal, fish & vegetable proteins

‐ Desalting and Concentration of Fluid Products

ED P i t R


‐ ED Paint Recovery

‐ Fractionation of extracts from Chinese medicines

XEPCONOfficial Distributor: GE water & process technologiestechnologies

ChemicalsWater treatment products: membrane、EDI、chemicals Chemicals

Management

Membrane

chemicals

Membrane Technology

C tCustom Equipment

Competitive price


XEPCON

Industrial Wastewater TreatmentIndustrial Wastewater TreatmentFor Reuse


XEPCONZeeWeed® MBR System

Ai H d

Permeate

Air Header

Header

Control Panel

Biological Reactor

ZeeWeed® 500 Membrane Cassettes Permeate

Pump Air Blower


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XEPCONBrine Concentrator/Crystallizer PFD


XEPCONOfficial Distributor: Purite

High quality pure water system

Hospital and healthcare laboratoriesp

Function reliably and efficiently

Simple to setup and use


XEPCON

Thank youThank you

Contact us:Xepcon Technology Co., LTD.Xepcon Technology Co., LTD. Tel：+886 2 2325‐5768Fax：+886 2 2325‐5703Email：[email protected]：www.xepcon.com.tw


Xepcon Introduction 2015.ppt [相容模式] · Pharmaceutical Pure Water System Case 1 XEPCON...

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