Xcelerate · automation of small and midsize series – and we have been since our inception in...

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www.cellro.com/xcelerate Xcelerate automatically more return AUTOMATION simply revolutionary

Transcript of Xcelerate · automation of small and midsize series – and we have been since our inception in...

Page 1: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

www.cellro.com/xcelerate

Xcelerate

a u t o m a t i c a l l y m o r e r e t u r n

AUTOMATION

simply revolutionary

Page 2: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

Born out of the machining industry

The needs of the machining industry have always been the guiding force for Cellro. It was already the case when I founded this beautiful company in 2003. At that time, I was already active in the machining industry for a long time, but I still wasn’t fully satisfied with the way the industry worked. “Why can’t we produce faster, better and more efficiently?” I thought. “Smarter.” I believed robotic automation could grow out of its traditional boundaries of the immensely large serial production we came to know from the automotive industry. Why wasn’t there a suitable solution for small series? The answer to that question became Cellro. Ten years have passed since then – during which countless machining companies around the globe have greatly raised their profits with Cellro’s solutions. Nonetheless, we continue to pursue fresh innovation in order to help machining companies to produce smarter.

Does this situation sound familiar?

When I currently look at the machining industry, I see an era filled with pitfalls and opportunities. European machining companies are playing a double match. On the right, there’s the fiercely un-derpriced production from China. On the left, there are your close competitors from your own country.

This applies especially to the smaller companies who have yet to take their first step into automation. And consider the challenge it is to find skilled personnel. Sum it all up, and the remaining question is not if you need to automate, but when.

Remaining on top of your game

Automation is more than a robot that stands next to your machine. It’s the key solution that let’s you tackle any future production challenge with ease. And with Xcelerate, the star of this brochure, the moment to start is now. Not tomorrow, but today. Xcelerate ends all uncertainty you may have previously felt towards automation. This easy, compact and transportable solution flawlessly grows with you into the future. Any future. Whatever the day after tomorrow may bring, Xcelerate is ready.

Kind regards, Bram de Koning, director and founder

foRe

wo

RDAutomation for any machining company

Page 3: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

Cellro. European market leader in the automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation, we managed to develop innovative solutions for almost any production setting. Ranging from the smallest jobshop to the biggest machining facility.

We firmly believe in the power of innovation to forever optimize your operations. In virtually any case, this boils down to finding the perfect balance between human, robot and machine. Our job is to unite these forces flawlessly, all in order for you to produce more efficiently, at higher numbers and at fewer costs.

AUTOMATION

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Table of contents:

In essence, you can purchase Xcelerate blindly ......................... 4 - 5

Xcelerate, the universal core for automation ............................ 6 - 7

Every machining company turns to automation ................... 8 - 9

Optimove Design....................... 10 - 11

Products and options ................ 12 - 13

How Xcelerate increases your profit for good .................. 14 - 15

Xcelerate. No matter what the future brings, Xcelerate grows along.

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In essence, you can purchase Xcelerate blindly.

Almost anyone in the machining industry feels it: automation is the future – but which solution is the best choice?

There are ample standardized solutions. Unfortunately, these hardly ever seem to fit your specific requirements. What about customized solutions, then? While perfect for today, you can’t be certain about their use for tomorrow.

Cellro now introduces a solution that gives you full control over the future: Xcelerate. When we view it as a product, it’s a simple, compact and easily transportable piece of automation for your CNC machines. But Xcelerate is more than that. It’s a way of automation. A system that flexibly adjusts to whatever the furture brings.

The universal core of automation

Many machining operators told us that current automation solutions made them feel uncertain about the future. Even minor adjustments cost them ample time, energy and money. Xcelerate does offer the necessary degree of freedom and control to serve you until far into the future.

How? By bringing automation back to its core: a universal base that serves as the starting point for every Xcelerate. Extend it with any functionality you desire, at any moment you see fit. Xcelerate perfectly suits your wishes of today, and those of tomorrow.

But what if your future circumstances make a certain module obsolete? Then you’ll easily find someone who wants to purchase it from you – for instance at our Xcelerate Marketplace. Every Xcelerate owner builds upon the exact same core. This provides remarkable certainty over classic automation solutions. One can truly purchase Xcelerate blindly.

1. 2. You decide what your Xcelerate does. Whenever, wherever

With Xcelerate, you’ll own perfection for fifteen years

The first automation with long-lasting value

Many products shrink in value from day one. Xcelerate doesn’t. Firstly, the universal core makes Xcelerate widely useful for the entire industry. It doesn’t matter which machine you use, which product you make and which function you want to automate; Xcelerate just fits. Secondly, the universal core solely consists of the latest cutting-edge high quality components. One yearly maintenance job is everything they need to remain in perfect shape. Xcelerate steadily keeps its high value. Not only for you, but for every machining company on earth.

What’s more, your Xcelerate is likely to even increase in value. Just like a regular worker, its true worth lies in skills and intelligence. Cellro continuously invests in extending and improving this source of value: the software. Your Xcelerate will learn new tricks, and its current functionality will be performed more efficiently. A worker that keeps growing in capabilities, keeps growing in value.

The Xcelerate you buy now will be even more valuable to the market in five years – and yes, also in ten years. Only after fifteen years of full use, this growth of value stops.

Page 5: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

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In essence, you can purchase Xcelerate blindly.

Xcelerate. No matter what the future brings, Xcelerate grows along.

‘The entire machining industry feels it: automation has the future’

3. Xcelerate gives you full control

The future of automation: an open and transparant system

As a consumer, you are used to having full ownership of what you buy. If you want to change anything, you are the one who decides who gets to do the job: the original developer, another company, or simply yourself. Sounds perfectly reasonable, but for a long time, automation didn’t work that way. You were completely dependent upon the original manufacturer – if he was even willing or able to give support.

With Xcelerate, Cellro opens up the market completely. As Europe’s leading figure in automation, we gladly support you with our ever reliable and high-quality modules – like we’ve always done. But you’re completely free to hand over the job to a third party, or to simply do it yourself. We firmly believe such an open system is the future for automation. All necessary information about the Xcelerate interfaces can be requested for free at Cellro.

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Xcelerate, the universal core for automation

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excellent service

As market leader in robotic automation, we are glad to support you with first-rate service.

Hotline Receive instant support at all your questions and malfunctions. Available in English, German and Dutch.

Software updates From the first day, Xcelerate is a smart and skillfull worker. And with Cellro’s innovative software updates, the robot will develop even smarter, until long into the future.

warranty By default, you’ll receive an entire year of free warranty. This can be extended to a premium warranty for a maximum of 5 years.

frame

• Extremly compact design (X10 only 0.8m2)• Solid and sturdy• Simple placement and removal of extended modules• Tripod design for solid and accurate placement• Seamlessly integrated: no loose cables or parts• Simply movable with a pallet jack in less than 15 minutes

Gripper-change unit

• Changes a gripper in a few seconds• Robot can change grippers by itself• Robot detects whether the correct gripper

is adjusted for a program

Touch screen

• Beautiful HD display• Easy to use• Intuitive workflow• No expert needed• Upgradeable software

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Xcelerate. No matter what the future brings, Xcelerate grows along.

Tool station

• Five tool sockets• Suitable for grippers and tools• Smart space-saving position• The robot grabs and changes

its tools automatically

Adjustable pressure valve

• Adjust the power of your gripper quick and easily• Prevents damage to your products

4-fold valve terminal

• Enables robotic control over external functions such as machine doors and clamps

Double safety circuit

• Automatic switch-off during emergencies

Standard interface connector

• The universal solution to connect your Xcelerate with a wide variety of machines

fanuc robot

• Made by the number-one robotics developer worldwide: Fanuc

• Handling weight up to 20kg (X20)• Astonishing high working speed • Reaches far and flexibly, up to

1811mm (X20)• Ultra reliable: 99,99% uptime• The latest rendition in its class, ready to provide

at least 15 years of service

Page 8: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

Every machining company turns to automation

Xcelerate fits. whether you produce 24 hours a day, or 8

Xcelerate increases the profits generated by your production. You’ll notice it right after your purchase, and until far into the future.

Automation is no longer exclusive to companies producing 24/7. Xcelerate does not require vast and stable serial production for it to raise your productivity. Now, almost any machining company can make use of the power of automation. At full certainty.

How is this possible? Not only because it can be adjusted at any given moment, but also thanks to its unrivalled compact size and transportability. If a machine has no job for Xcelerate to handle, then why not transfer the cell to a completely different machine? Xcelerate is useful at any place, at any time. Indeed, something that seemed unthinkable just a short while ago, has now become reality. Profitable automation finally lies within reach of the entire machining industry. No wonder that even the small machining companies turn to unmanned production.

Ready for many tasks

Xcelerate is a handling robot. This means he can perform many routine tasks around your CNC machine automatically. In spite of his compact frame and straightforward controls, Xcelerate is capable of surprisingly many functions. Anything that’s required to produce at full power: loading and unloading products, cleaning, deburring and even pallet handling.

You are never forced to stick with a specific function. Xcelerate is a flexible solution that you can easily adjust to you specific circumstances. You retain full control of the future, instead of the other way around. Xcelerate makes you feel confident and certain.

You’ve noticed that Xcelerate can take over many parts of a handling job. That may take some getting used to at the part of your staff. But eventually they will love Xcelerate just as much as you do. The mundane tasks will be handled by the robot, which makes your remaining staff engage in motivating tasks such as process management, preparing machines and configuring production programs. The mundane tasks make way for truly motivating work.

Reinigen

Productwissel

Palletwissel

Afbramen

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Xcelerate. Wat de toekomst ook brengt, uw Xcelerate groeit mee.

“Today, 75% of the machining

companies can profitably make use of automation.“

“ once, the robotic automation of industrial production was seen as a minimazition of workforce – the robot as men’s competitor. Now, reality shows it’s the other way around: employment has remained steady or has even grown, because robots help us to produce more efficiently (24/7)” Link Magazine

Bram de Koning, director Cellro

Page 10: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

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Optimove design: tripod power

flexible in body…

Every Xcelerate is completely built in an integrated tripod design. It’s a robot that stands sturdy on its feet, while maintaining a high degree of compactness and movability. 0.8m2 floorspace is everything you need. And if you want to place your Xcelerate alongside a different machine, nothing holds you back. All you need is fifteen minutes and a pallet jack.

...and mind

The software architecture, too, has been built from the ground up for utmost flexibility. Your Xcelerate can be expanded with Job Manager software for a wide array of functions and machines at any time. Xcelerate fluently learns the language of your CNC machines for a flawless connection.

Page 11: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

• Intuitive controls• No expert needed• No programming knowledge required• Configure a job in less than 5 minutes• Optimized for both unique and recurring series• Quickstart previous series

A robot that anyone can configure with the greatest of ease. Controls that are as effortless as they can be. You won’t waste one second of your valuable production time. These goals led Cellro to the development of the revolutionary Easytouch Controls.

Xcelerate’s controls are straightforward and intuitive. With a beautiful HD touch screen, one can configure an entire job in less than five minutes. Any job will be saved, so you can easily repeat it in the future.

eASyToucH coNTRolS - ease at your fingertips

Xcelerate. No matter what the future brings, Xcelerate grows along.

Page 12: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

It doesn’t matter whether your products are large or small, round or sharp, few or many. The right storage module is right in front of you. These electrically powered drawers carry both your raw and machined products. First, you specify the amount of drawers you wish, depending on product size.

2. Choose your amount of drawers

Safety is key in an environment where people and robots work together. You can choose to fence off the area surrounding your Xcelerate, or you can let the robot react to its environment by means of a floor scanner.

4. Choose your safety

Product inlay up to 50x80mm

Product inlay up to 80x125mm

An inlay is placed in your drawer in order to enable product storage. These adjustable inlays are appropriate for many different products.

3. Choose your inlay

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Products and options

Xcelerate is perfectly adjustable to your needs. It combines the accessibility of standards with the precision of custom-made solutions. When the future changes, so do your needs. You can change your Xcelerate as you desire with the options below. Any adjustment is easy to make.

X10 X20

XcelerateXcelerate

Producthandling up to 10 kgFanuc M-10iA

Producthandling up to 20 kgFanuc M-20iA

Floor scannerFenceRotation door

X10 X20 X10X10 X20

This is the core on which you can flexibly build all other components. The difference between these two basis cells is their maximum handling weight and the size of the frame.

Drawer plus inlay 2-4 lades 3-4 ladesX10 X20

1. Choose your Xcelerate base

Page 13: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

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A gripper is your robot’s access to the world. The most appropriate gripper for any given task depends on your product. That makes it all the more wonderful that Xcelerate’s grippers are so easy to switch at any time. We offer three-point grippers for round products, and two-point grippers for rectangular products. Any gripper can be doubles, thereby enabling simultaneous loading and unloading of your machine.

5. Do you want to deburr?

6. Choose your grippers

Deburring spindle

X20 X20 X20 X20X20

Air cleaningchips box

Heightincrease 100

Heightincrease 200

Gripperbit

Gripperbit

X10base set

X10 X10 X10 X10

X20

X10X10

7. Choose your additional options

X10

Gripper JGZ 100

X20

Gripper JGP 125

X10

Gripper JGZ 100

X10

Gripper JGP 100

X20

Gripper JGZ 125

X20X10

Blow-off tool

Gripper JGP 160

X20

Gripper JGP 125

X20

X10

Gripper JGP 100

X20

Gripper JGP 125

One of Xcelerate’s unique functions: the deburring option. Deburr your products right after they are machined, or create a stand-alone deburring cell.

Xcelerate. No matter what the future brings, Xcelerate grows along.

Page 14: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

With our precision-engineered calculation tools, you gain accurate insight in your expected profitability with Xcelerate. Don’t miss out on this free and non-binding offer, as it allows you to discover Xcelerate’s value in your personal production.

Contact Cellro for a free profit calculation.www.cellro.com T. +31(0)318 627 100 [email protected] F. +31(0)318 627 101

want to find out your extra profitability now?

How Xcelerate increases your profits for good

Great news for machining companies:

Xcelerate broadens the borders of profitable automation. Due to the wide utility of the core Xcelerate, Cellro is able to produce large quantities. We use grade-A components while offering attractive prices. Besides, you earn back your purchase at amazing speed. Because it’s incredibly easy to relocate your Xcelerate, there never has to be an idle moment – you can simply move the entire unit to a different machine. Moreover, Xcelerate grows along with you fluently, keeping his value. That’s certainty.

Machining companies that previously remained awaiting now have every reason to start enhancing their production with automation.

1- Lower hourly costs Xcelerate cuts a major chunk

out of the hourly costs of regular employees.

2- More production per hour Xcelerate continuously works at

full-speed. He doesn’t take breaks and hardly ever makes mistakes. Your product trays will be filled faster than never before.

3- More production hours Nothing refrains you from continuing your production until

after the lights have dimmed. Xcelerate’s royal loading-modules and optional product discharge enable long extended unmanned production.

Xcelerate gives you the feeling of shifting three gears in your profitability. Instantly and automatically.

Fewer hourly costs

Continueafter dayshift

More profit

Moreproductivity

per our

Page 15: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

X20 at milling machine

X20

X10

Xcelerate X10

Xcelerate X20

X10 at lathe

Xcelerate. No matter what the future brings, Xcelerate grows along.

Page 16: Xcelerate · automation of small and midsize series – and we have been since our inception in 2003. Because we never seize to challenge ourselves to gaze over the barriers of automation,

Xcelerate online

In this brochure, you read about the many unique benefits Xcelerate unites to generate a strong increase in your production’s profitability. You saw how beautiful the future of your industry will become. You saw how you regain control over the future, instead of the future over you. You saw Xcelerate.

Do you want to learn more about what Xcelerate adds to your production? And do you want to access real video content to gain an even clearer image of Xcelerate’s functions and benefits? Then visit our official Xcelerate website.

www.cellro.com/xcelerate

[email protected]

Cellro bv

Koningsschot 413905 PR Veenendaal, The Netherlands

For more information, visit:

WWW.CELLRO.COM

T. +31(0)318 627 100F. +31(0)318 627 101