Simplex 4098-XAD-100/110Product GuideDate Published: August 2010Part Number: 29593Document Number: 18379Version Number: 3Intellectual Property and CopyrightThis document includes registered and unregistered trademarks. All trademarks displayed are the trademarks of their respectiveowners. Your use of this document does not constitute or create a licence or any other right to use the name and/or trademarkand/or label.This document is subject to copyright owned by SimplexGrinnell LP. You agree not to copy, communicate to the public, adapt,distribute, transfer, sell, modify or publish any contents of this document without the express prior written consent ofSimplexGrinnell LP.Simplex, Simplex logo, MAPNET II, IDNet and TrueAlarm are trademarks of Tyco International Ltd. and its affiliates and are underlicense.DisclaimerThe contents of this document is provided on an as is basis. No representation or warranty (either express or implied) is madeas to the completeness, accuracy or reliability of the contents of this document. The manufacturer reserves the right to changedesigns or specifications without obligation and without further notice. Except as otherwise provided, all warranties, express orimplied, including without limitation any implied warranties of merchantability and fitness for a particular purpose are expresslyexcluded.General WarningThis product must only be installed, configured and used strictly in accordance with the General Terms and Conditions, UserManual and product documents available from Simplex. All proper health and safety precautions must be taken during theinstallation, commissioning and maintenance of the product. The system should not be connected to a power source until all thecomponents have been installed. Proper safety precautions must be taken during tests and maintenance of the products whenthese are still connected to the power source. Failure to do so or tampering with the electronics inside the products can result inan electric shock causing injury or death and may cause equipment damage. SimplexGrinnell LP is not responsible and cannotbe held accountable for any liability that may arise due to improper use of the equipment and/or failure to take properprecautions. Only persons trained through SimplexGrinnell LP accredited training course can install, test and maintain thesystem.LiabilityYou agree to install, configure and use the products strictly in accordance with the User Manual and product documents availablefrom SimplexGrinnell LP.SimplexGrinnell LPis not liable to you or any other person for incidental, indirect, or consequential loss, expense or damages ofany kind including without limitation, loss of business, loss of profits or loss of data arising out of your use of the products. Withoutlimiting this general disclaimer the following specific warnings and disclaimers also apply:Fitness for PurposeYou agree that you have been provided with a reasonable opportunity to appraise the products and have made your ownindependent assessment of the fitness or suitability of the products for your purpose. You acknowledge that you have not reliedon any oral or written information, representation or advice given by or on behalf of Simplex or its representatives.Total LiabilityTo the fullest extent permitted by law that any limitation or exclusion cannot apply, the total liability of SimplexGrinnell LP inrelation to the products is limited to:i. in the case of services, the cost of having the services supplied again; orii. in the case of goods, the lowest cost of replacing the goods, acquiring equivalent goods or having the goods repaired.IndemnificationYou agree to fully indemnify and hold SimplexGrinnell LP harmless for any claim, cost, demand or damage (including legal costson a full indemnity basis) incurred or which may be incurred arising from your use of the products.MiscellaneousIf any provision outlined above is found to be invalid or unenforceable by a court of law, such invalidity or unenforceability will notaffect the remainder which will continue in full force and effect. All rights not expressly granted are reserved.Simplex 4098-XAD-100/110 Product GuideiSimplex 4098-XAD-100/110 Product GuideDocument ConventionsThe following typographic conventions are used in this document:Convention DescriptionBold Used to denote: emphasis Used for names of menus, menu options,toolbar buttonsItalics Used to denote: references to other parts of this document or otherdocuments. Used for the result of an action.The following icons are used in this document:Convention DescriptionCaution: This icon is used to indicate that there is a danger to equipment.The danger could be loss of data, physical damage, or permanentcorruption of configuration details.Warning: This icon is used to indicate that there is a danger of electricshock. This may lead to death or permanent injury.Warning: This icon is used to indicate that there is a danger of inhalingdangerous substances. This may lead to death or permanent injury.Table of Contents1 Description and Operation 11.1 Introduction 11.2 4098-XAD-100 Open Area Applications 21.3 4098-XAD-110 Duct Applications 41.4 Duct Application Accessories List 61.5 Function and Status Display 71.6 User Function Buttons 71.7 Interface Card Components 81.8 Fuse 81.9 Pipe Network Configurations 91.10 Pipe Network Components 131.11 Electrical Accessories 152 Installation and Configuration 172.1 4098-XAD-100 Installation 172.2 Wiring Connection 182.3 Pipe Network Installation 202.4 Configuration 232.5 Set-up Notes 263 Troubleshooting, Testing and Maintenance 283.1 Troubleshooting 283.2 Testing 293.3 Maintenance 314 Specifications 324.1 General Specification 324.2 Typical Supply Current & Fan Speed 324.3 Pipe Network Specification 33ii1 Description and Operation1.1 IntroductionThe 4098-XAD-100/110 series is an aspirating smoke detection system that utilizes an air-sampling pipe network to draw airtowards addressable sensor in an aspirated enclosure. This system is designed to cover areas up to 1800 square feet (549square meters).Figure 1-1: 4098-XAD-1001 Description and Operation Simplex 4098-XAD-100/110 Product Guide1Simplex 4098-XAD-100/110 Product Guide 1 Description and Operation1.2 4098-XAD-100 Open Area ApplicationsDesigned for open area applications, the 4098-XAD-100 unit comes pre-installed with analog addressable sensor and interfacecard for connection to Simplex control panels.Figure 1-2: Example of open area applicationPipe network components required for open area applications are ordered separately. Refer to table Table 1-1: 4098-XAD-100Open Area Application Accessories List.2Table 1-1: 4098-XAD-100 Open Area Application Accessories ListName Part Number DescriptionCPVC Pipe LF42280 Diameter = 3/4", Length = 15', Qty. = 1, Orange CPVC PipeCPVC Pipe VP-P-210 Diameter = 3/4", Length = 15', Qty. = 14, Orange CPVC PipeCPVC Pipe VP-P-420 Diameter = 3/4", Length = 15', Qty. = 28, Orange CPVC PipeUnion VP-UNION Diameter = 3/4", Qty.= 15Coupling VP-COUP Diameter = 3/4", Qty.= 1545 Elbow VP-ELB-45 Diameter = 3/4", Qty.= 1090 Elbow VP-ELB-90 Diameter = 3/4", Qty.= 20Tee VP-TEE Diameter = 3/4", Qty.= 15Pipe End Cap VP-EC Diameter = 3/4", Qty.= 25Solvent Cement VP-CEMENT 1 PintBaffle LF42216 Baffle for Simplex sensor 4098-9714Blanking Baffle 06-0000Air Inlet Filter 80-0020-0 Filter element coarse FRS20Sampling Hole Label 12584Fuse 34-1251-T3 1.25 ACapillary Tube Air Sampling Components Refer to 1.10.6: Capillary TubeSampling Point E700-SPCaplillary Tube E700-TUBE Inside Diameter = 3/8"Capillary Tube Connector E700-CAP-KITFPT Pipe Tee VP-TEE-FPT1 Description and Operation Simplex 4098-XAD-100/110 Product Guide3Simplex 4098-XAD-100/110 Product Guide 1 Description and Operation1.3 4098-XAD-110 Duct ApplicationsThe 4098-XAD-110 is developed specifically for duct applications. It features the 4098-XAD-100 and a duct installation kitdesigned to simplify duct application installations. Refer to table Table 1-2: 4098-XAD-110 Duct Application Parts List forcomplete list of components included with the 4098-XAD-110.Although flexible tubes are typically used in duct installations, CPVC pipes may also be used together with flexible tubes. Thetotal length of the flexible tube and CPVCpipe must not exceed the specified length. Refer to 4.3: Pipe Network Specification.Figure 1-3: Example of Duct Application4Table 1-2: 4098-XAD-110 Duct Application Parts ListName Part Number Quantity4098-XAD-100 4098-XAD-100 1Duct Installation Kit LF42241 1Male Connector for elbow of duct probe LF42202 2Female Elbow for elbow of duct probe LF42203 2Male Connector for inlet pipe and exhaust pipe LF42204 2Reducer / Adaptor for XAD unit inlet port LF42205 1Threaded 90 Elbow Reducer Adaptor for XAD unit exhaust port LF42206 1Duct Mount Plate LF42208 2Pipe Grommet 27-1002-00 290 Degree Bend (Box of 20) VP-ELB-90 3/20Transparent Pipe (imperial for US) LF42210 1Ball Valve LF42211 1Tee Pipe (Box of 15) VP-TEE 1/15Smoke Test Port Pipe LF42213 1Smoke Test Port Rubber Plug LF42214 1Exhaust Port Pipe (50 mm) LF42276 1Horizontal Inlet Pipe (160 mm) LF42277 1Vertical Water Trap Pipe (200 mm) LF42278 1Horizontal Water Trap Pipe (100 mm) LF42279 11 Description and Operation Simplex 4098-XAD-100/110 Product Guide5Simplex 4098-XAD-100/110 Product Guide 1 Description and Operation1.4 Duct Application Accessories ListThe following accessories can be ordered from the supplier.Name Part Number DescriptionFlexible Tube Pairs75' Flexible Tube Pair LF42245 OD = 5/8", ID = 1/2" ID, Length = 75'50' Flexible Tube Pair LF42246 OD = 5/8", ID = 1/2" ID, Length = 50'25' Flexible Tube Pair LF42247 OD = 5/8", ID = 1/2" ID, Length = 25'Flexible Tubes75' Flexible Tube LF42248 OD = 5/8", ID = 1/2" ID, Length = 75'50' Flexible Tube LF42249 OD = 5/8", ID = 1/2" ID, Length = 50'25' Flexible Tube LF42250 OD = 5/8", ID = 1/2" ID, Length = 25'Sampling Probes for 50' flexible tube set-up36" x 5/32" Sampling Probe LF42251 OD = 1/2", Length = 36", Hole Dia = 5/32", Holes = 318" x 13/64" Sampling Probe LF42252 OD = 1/2", Length = 18", Hole Dia = 13/64", Holes = 260" x 1/8" Sampling Probe LF42253 OD = 1/2", Length = 60", Hole Dia = 1/8", Holes = 484" x 1/8" Sampling Probe LF42254 OD = 1/2", Length = 84", Hole Dia = 1/8", Holes = 4Sampling Probes for 25' flexible tube set-up36" x 13/64" Sampling Probe LF42255 OD = 1/2", Length = 36", Hole Dia = 13/64", Holes = 336" x 5/32" Sampling Probe LF42256 OD = 1/2", Length = 36", Hole Dia = 5/32", Holes = 460" x 1/8" Sampling Probe LF42257 OD = 1/2", Length = 60", Hole Dia = 1/8", Holes = 584" x 1/8" Sampling Probe LF42258 OD = 1/2", Length = 84", Hole Dia = 1/8", Holes = 5Exhaust Pipes for 50' flexible tube set-up8" x 13/64" Exhaust Pipe LF42259 OD = 1/2", Length = 8", Hole Dia = 13/64", Holes = 28" x 5/32" Exhaust Pipe LF42260 OD = 1/2", Length = 8", Hole Dia = 5/32", Holes = 38" x 1/8" Exhaust Pipe LF42261 OD = 1/2", Length = 8", Hole Dia = 1/8", Holes = 4Exhaust Pipes for 25' flexible tube set-up8" x 13/64" Exhaust Pipe LF42262 OD = 1/2", Length = 8", Hole Dia = 13/64", Holes = 38" x 5/32" Exhaust Pipe LF42263 OD = 1/2", Length = 8", Hole Dia = 5/32", Holes = 48" x 1/8" Exhaust Pipe LF42264 OD = 1/2", Length = 8", Hole Dia = 1/8", Holes = 5MiscelaneousPipe End Cap LF42265 Duct sampling probe/exhaust pipe end capBaffle LF42216 Baffle for Simplex sensor 4098-9714Blanking Baffle 06-0000Air Inlet Filter 80-0020-0 Filter element coarse FRS20CPVC Pipe and pipe fitings Refer to Table 1-1: 4098-XAD-100 Open AreaApplication Accessories List.Sampling Hole Label 29624Fuse 34-1251-T3 1.25 A, Anti-surge fuse61.5 Function and Status DisplayThe 4098-XAD-100 provides airflow monitoring circuitry and an aspiration system that is configurable. The airflow level isdisplayed on a ten element bar graph with adjustments for flow sensitivity and high/low flow thresholds. Flow failure is reported tothe central panel via dry contacts and are indicated on the display interface LEDsFigure 1-4: Display functions1.6 User Function ButtonsLocated at the right side of the 4098-XAD-100 sensor housing, the user functionbuttons are used to setup and configure the 4098-XAD-100.Figure 1-5: User function buttons1 Description and Operation Simplex 4098-XAD-100/110 Product Guide7Simplex 4098-XAD-100/110 Product Guide 1 Description and Operation1.7 Interface Card Components1.7.1 Yellow LEDl When the yellow LED is continuously ON,it indicates a short or open circuitfault condition on the supervised ALARM circuit.1.7.2 Red LEDl The red LEDflashes to indicate switched ON status.l When the red LED is continuously ON,it indicates ALARM or TROUBLEconditions.1.7.3 Field Wiring ConnectorThe field wiring connector of the interface card provides a connection point for fieldwiring of the 4098-XAD-100 to 24 VDC power, SLC communications and otherinstalled accessories.Figure 1-6: Interface card1.8 FuseThe Fuse (34-1251-T3) is located at the main PCBboard.Specification:l Rating: 1.25 AFigure 1-7: Fuse81.9 Pipe Network Configurations1.9.1 Open Area Application with Single Pipe NetworkAir samples are drawn into the sampling pipe and carried to the sensor by the aspirator.Figure 1-8:1.9.2 Open Area Application with Dual Pipe NetworkFor open area application with dual pipe network, the sampling probe pipes should be balanced, i.e. be of equal length and haveequal size and number of holes.Figure 1-9:1 Description and Operation Simplex 4098-XAD-100/110 Product Guide9Simplex 4098-XAD-100/110 Product Guide 1 Description and Operation1.9.3 Duct Application Pipe NetworkAn inlet sampling probe and exhaust pipe are inserted into the duct and connected to the 4098-XAD-100 via flexible tubes.Thefigure below shows an overall illustration of a complete installation, with flexible tubes connecting the 4098-XAD-100 to the ductprobe.Figure 1-10: Example of duct pipe network10Inlet Probe/Exhaust PipeThe inlet sampling probe enables air to be drawn from the duct and the exhaust pipeenables air to be returned back into the duct.Figure 1-11: Sampling probe/exhaustpipeSmoke Test PortOn duct applications, a smoke test port pipe must be installed at the inlet port of the4098-XAD-100.Notes:l Make sure the test port plug is fitted in the smoke test port.l Make sure the rubber grommet is fitted in the junction boxFigure 1-12: Smoke test portWater TrapIn humid environments where water is likely to condense in the inlet pipes, a watertrap must be used to prevent water entering the 4098-XAD-100. The clear water trappipe enables visual inspection of water build-up, and the ball valve allows for waterdrainage.The following recommended measurements must be followed to prevent excesswater overflow to the 4098-XAD-100:l Clear water trap pipe = 10 5/8" (290 mm)l Horizontal water trap pipe length = around 3 15/16 (100 mm)l Vertical water trap pipe length = around 7 7/8" (200 mm)l Horizontal inlet pipe = around 6 5/16" (160 mm)Figure 1-13: Water trap components1 Description and Operation Simplex 4098-XAD-100/110 Product Guide11Simplex 4098-XAD-100/110 Product Guide 1 Description and OperationExhaust PipeOn duct applications, sampled air must be returned to the duct to maintain airpressure balance in the system. The exhaust pipe network connects the exhaust portto the exhaust pipe. It is used to return the sampled air back into the duct.Figure 1-14: Exhaust pipe connections121.10 Pipe Network Components1.10.1 CVPC PipesCPVCpipes are used in pipe network installations. For compliance, the pipe should have a nominal outer diameter (OD) of 1.05in. (26.7 mm). The sample pipe is normally supplied in 15 ft (4.57 m) lengths and is cut as required and joined by solvent weldedsockets (permanent), or socket unions (removable).Note: The inlet port is tapered to allow a push fit of the sampling pipe. The pipe should be cut squarely to ensure a good, airtightseal. Solvent adhesive should not be used for this joint. Using adhesive on the inlet and outlet port connections will voidthe warranty of the detector.1.10.2 Flexible TubesFlexible tubes are used in duct applications or in places where conventional CPVC pipes cannot be easily installed. It isrecommended that 5/8" (15.9 mm ) OD, 1/2" (12.7 mm) ID Polyethylene flexible piping is used with an adapter to enableconnection into the inlet port of the detector.1.10.3 FixingsThe normal fixing methods are pipe clips, saddle clamps or cable ties. Fixing centers are typically 4.9ft(1.5 m) apart1.10.4 Sampling HolesSampling Holes for Open Area ApplicationsThe sampling holes are drilled in the CPVC pipes during installation.Sampling Holes for Duct ApplicationsThe sampling probes or exhaust pipes are perforated with sampling holes and caneither be pre-drilled or drilled during installation. Pre-drilled sampling probe/exhaustpipes can be ordered. Refer to 1.4: Duct Application Accessories List.Care should be taken to avoid dirt and debris entering the pipe. Always blowcompressed air through the pipe after drilling to clear any debris before finalconnection to the equipment.In duct applications, the sampling holes must be oriented facing away from theairflow.Figure 1-15: Sampling probe/exhaustpipe holes1.10.5 End CapEnd Cap for Open Area ApplicationsEnd cap must be fitted at end of the sampling pipe. The end cap typically has asampling hole drilled in its center to control airflow. For pipes with only few samplingholes, the end cap hole usually is the same size as the sampling holes along thepipe..Figure 1-16: End capEnd Cap for Duct ApplicationsFor duct applications, sampling holes are not required for end caps1 Description and Operation Simplex 4098-XAD-100/110 Product Guide13Simplex 4098-XAD-100/110 Product Guide 1 Description and Operation1.10.6 Capillary TubeFor above ceiling or concealed open area applications, capillary tube air samplingcan be used. Refer to Table 1-1: 4098-XAD-100 Open Area Application AccessoriesList for ordering information on capillary tube air sampling components.Figure 1-17: Capillary tube1.10.7 Exhaust PortIn most open area installations, the exhaust port should be left open. However, thereare circumstances where it is necessary to connect exhaust pipe to the exhaust portto divert the exhaust away from the location of the unit e.g. to reduce noise, reducerisk of interference/deliberate obstruction, improved environmental protection and forduct installation.Figure 1-18: Exhaust port1.10.8 Air Inlet Filter (Part Number: 80-0020-0)The sampled air passes through the air inlet filter before entering the sensorchamber.Figure 1-19:141.11 Electrical AccessoriesThe following accessories can be ordered from the supplier.1.11.1 Remote Alarm Indicator (Model Number: 2098-9808)The remote alarm indicator is intended for installation to a standard 2" x 3" outlet boxwith a minimum depth of 2". Refer to 2: Installation and Configuration for informationon wiring connection.The red LED indicator of the remote alarm indicator is ON when the XAD unit is inalarm.Specification:l Nominal Current: 1.2 mAFigure 1-20: Remote alarm indicator1.11.2 Remote Alarm Indicator / Key Switch (Model Number: 2098-9806)The remote alarm indicator is intended for installation to a standard 2" x 3" outlet boxwith a minimum depth of 2". Refer to 2: Installation and Configuration for informationon wiring connection.The key switch activates the alarm relay, remote LED and switches the XAD unit intoalarm. The red LED indicator of the remote alarm indicator is ON when the XAD unitis in alarm.Specification:l Nominal Current: 1.2 mAFigure 1-21: Remote alarm indicator /key switch1.11.3 Remote Relay (Model Number: 4098-9843)The 4098-XAD-100 provides a supervised control circuit to drive up to 15 remoterelays.Specification:l Current Rating: 7 amps 28 VDC / 10 amps 115 VACl Maximum wire length to PAM-SDremote relay: 500 feetl Maximum wire length from PAM-SD remote relay to the device it iscontrolling: 3 feetFigure 1-22: Remote relay1 Description and Operation Simplex 4098-XAD-100/110 Product Guide15Simplex 4098-XAD-100/110 Product Guide 1 Description and Operation1.11.4 End-of-Line Resistor (Model Number: 4081-9008)An End-of-Line (EOL) resistor is factory fitted at terminals 15 and 16 of the interfacecard. It is used to monitoring wiring continuity at the ALARM circuit.If remote relay is fitted, the EOL relay must be removed from terminal 15 and 16 andconnected at the end of the ALRMcircuit.. Refer to 2: Installation and Configurationfor information on wiring connection.Specification:l 10 k, 1/2 WFigure 1-23: Remote Alarm Indicator162 Installation and ConfigurationNotes:l This equipment must be installed by factory trained installer in accordance with all local and national code requirements.l All connections to the main circuit board are made to the terminal block (13) that can accommodate wire sizes from18 AWG- 12 AWG.l The sampling pipe is drilled with sampling holes. The holes can be drilled before or after installation.l Use pipe cutting shears or wheel type plastic tube cutter to cut pipes to specified length. Ensure that cuts are square.l Care should be taken to avoid debris entering the pipe. Always blow compressed air through the pipe after drilling to clearany debris before final connection to the equipment.l It is important that the correct diameter sampling hole is drilled as the diameter of the sampling hole affects theperformance and efficiency of the systeml The diameter of sampling holes may vary in a pipe network.l Sampling holes must be drilled at 90 angles to the pipe.l The sampling hole must be drilled using slow drill speed with a sharp drill bit to avoid dust, swarf or burrs entering thesampling pipe.l Attach adhesive labels to help identify the sampling points. Refer to Table 1-1: 4098-XAD-100 Open Area ApplicationAccessories List for the part number of the label.2.1 4098-XAD-100 InstallationNotes:l The 4098-XAD-100 must be installed at an accessible position to facilitate maintenance and testing.l Make sure that the exhaust pipe is free from any obstacles at all times.l Do not install the 4098-XAD-100 near a heat source or in direct airflow source such as airconditioners.l Make sure the the 4098-XAD-100 is secure and accessible only to authorised personnel.l When inverting the 4098-XAD-100, support the sensor base plate to prevent the sensor base plate from dropping downand damaging the wiring connections.1. Using the special tool provided (Tool 0793A), unscrew the tamper prooffasteners (four places).2. Remove the transparent cover.3. Using the screw holes (four places) of 4098-XAD-100 as a template, markthe installation point.4. Secure the 4098-XAD-100 to the installation point.5. Using a suitable tool, remove the appropriate knock-out plate.6. Insert the specified conduit and wires.Notes:l It is recommended that the installer use an ASTM No. 8 mounting hardwareof suitable type for the given mounting surface.l The diameter of each mounting hole is 0.19 in (5 mm).Figure 2-1: 4098-XAD-100 installation2 Installation and Configuration Simplex 4098-XAD-100/110 Product Guide17Simplex 4098-XAD-100/110 Product Guide 2 Installation and Configuration2.2 Wiring ConnectionNote: All connections to the sensor are made through the connector of theinterface card. The interface card terminals are rated for18 to 12 AWGconductors.Figure 2-2: Field connectors18Note: The wiring diagram below shows a typical wiring installation. Make sure that all wiring complies with manufacturersinstructions; and local and national fire code requirements.Connect the wiring connections as specified in Figure 2-3: Field wiring diagram below.Figure 2-3: Field wiring diagram2 Installation and Configuration Simplex 4098-XAD-100/110 Product Guide19Simplex 4098-XAD-100/110 Product Guide 2 Installation and Configuration2.3 Pipe Network InstallationThis section provides a simple guide to pipe installation and should contain the information required for simple installationsbased on the standard configurations.The position of each individual sampling point should be in accordance with the rules for the positioning of sensors. It is importantto note that the concentration of smoke on an individual sample point will be diluted by the clean air from the other sample pointsand the end cap hole.Note: The inlet and outlet ports are tapered to allow a push fit of the sampling pipe. Do not use adhesive on the inlet and outletport connections. It will be difficult to service the 4098-XAD-100 in the future if these ports are permanently bonded to thepipe. Using adhesive on the inlet and outlet port connections will void the warranty of the 4098-XAD-100.2.3.1 Open Area Pipe Network InstallationNote: Figure 2-4: Example of open area installation is shown for illustration purpose only. Check the pipe network designdocuments of the given application to gather the size, configuration and mounting specification of the pipes; and positionsand diameter of the sampling holes.1. Measure and mark the spots specified for the pipe mounting clips.2. Secure the mounting clips to the specified locations.3. Temporarily join the pipes and secure them on the mounting clips.4. Drill the specified sampling holes in the pipe.5. If specified, drill sampling hole in the end cap.6. Insert the sampling pipe to the 4098-XAD-100.7. Test the operation of the system.8. After successful completion of the test, bond the pipes together using suitable adhesive.9. Attach the appropriate labels to the sampling holes. Refer to Table 1-1: 4098-XAD-100 Open Area ApplicationAccessories List for the part number of the sampling hole label.Figure 2-4: Example of open area installation202.3.2 Duct Pipe Network InstallationNotes:l The sampling holes must be oriented facing out of the airflow. Refer to section : Sampling Holes for Duct Applicationsl There must be at least 1 hole for every 3 feet of the inlet probe.l The inlet probe and outlet probe must have equal number and diameter of holes in order to have a balanced airflow in thepipe network.l Do not drill holes in the flexible tubes.Figure 2-5: Duct Installation Components View2 Installation and Configuration Simplex 4098-XAD-100/110 Product Guide21Simplex 4098-XAD-100/110 Product Guide 2 Installation and ConfigurationInlet Probe and Exhaust Pipe Installation1. Mark the location of the mounting plates.2. Drill or cut-out 2.0" in - 2.2" ( 50 mm - 55 mm) holes in the duct wall.3. Cut the flexible tubes to the correct length.4. Install the pipe compression adaptor coupling to the elbow connector.Tighten until secure.5. Insert the duct plate grommet to the duct probe mounting plate.6. Dis-assemble the pipe compression adaptor coupling and insert thethreaded end through the rubber grommet.7. Assemble the pipe compression adaptor coupling, duct probe mountingplate, inlet sampling probe and exhaust pipe.8. Tighten the pipe compression adaptor coupling until the sampling probes aresecure.9. Insert the flexible tube to the elbow connector. Tighten until the tube issecure.10. Install the end caps to the inlet sampling probe and exhaust pipe.11. Using screws or rivets, secure the duct probe assembly to the duct.Figure 2-6: Duct probe and flexible pipeinstallationFlexible Tube/CPVC Pipe Installation1. Check the pipe network design documents of the given application to gather the size, configuration and mountingspecification of the pipes.2. Measure and mark the spots specified for the pipe mounting clips.3. Secure the mounting clips to the specified locations.4. Temporarily join the flexible tubes/CPVC pipes and secure them on the mounting clips.5. Insert the inlet and exhaust pipe to the 4098-XAD-100.6. Test the operation of the system.7. After successful completion of the test, tighten all the flexible tube connectors until secure. If CPVC pipes are used, bondthe pipes together using suitable adhesive. Do not use adhesive on the inlet and outlet port connections.8. Attach the appropriate labels to the duct wall near the sampling probe and exhaust pipe. Refer to Table 1-1: 4098-XAD-100 Open Area Application Accessories List for the part number of the sampling probe and exhaust pipe labels.222.4 Configuration2.4.1 Sensor Address ConfigurationThis section details the address configuration procedure of the 4098-XAD-100/110 detector when connected to a UL listedSimplex Fire Alarm Control Panel supplying IDNet or MAPNET II communications.The sensor address configuration procedure is critical part of the installation process. Make sure that each sensor is assigned aunique address which will identify it's physical location.Note: The DIP switches are located at the interface card.Figure 2-7: DIP switches locationNote: The DIP switch is configured to show sensor address 7.Refer to the following table for detailed information onsensor address assignment.3. Using a small screw driver or pen, configure the DIPswitches as per the design specification.4. Attach the appropriate label for sensor identification andconfiguration record.5. Install the front plate of the junction box. Figure 2-8: DIP switch2 Installation and Configuration Simplex 4098-XAD-100/110 Product Guide23Simplex 4098-XAD-100/110 Product Guide 2 Installation and ConfigurationTable 2-1: Simplex 4008, 4010, 4020, 4100ES, 4100+ or 4120 MAPNET II / IDNET address assignment0000 1000 0100 1100 0010 1010 0110 1110 0001 1001 0101 1101 0011 1011 0111 11110000 0 16 32 48 64 80 96 112 128 144 160 176 192 208 224 2401000 1 17 33 49 65 81 97 113 129 145 161 177 193 209 225 2410100 2 18 34 50 66 82 98 114 130 146 162 178 194 210 226 2421100 3 19 35 51 67 83 99 115 131 147 163 179 195 211 227 2430010 4 20 36 52 68 84 100 116 132 148 164 180 196 212 228 2441010 5 21 37 53 69 85 101 117 133 149 165 181 197 213 229 2450110 6 22 38 54 70 86 102 118 134 150 166 182 198 214 230 2461110 7 23 39 55 71 87 103 119 135 151 167 183 199 215 231 2470001 8 24 40 56 72 88 104 120 136 152 168 184 200 216 232 2481001 9 25 41 57 73 89 105 121 137 153 169 185 201 217 233 2490101 10 26 42 58 74 90 106 122 138 154 170 186 202 218 234 2501101 11 27 43 59 75 91 107 123 139 155 171 187 203 219 235 2510011 12 28 44 60 76 92 108 124 140 156 172 188 204 220 236 2521011 13 29 45 61 77 93 109 125 141 157 173 189 205 221 237 2530111 14 30 46 62 78 94 110 126 142 158 174 190 206 222 238 2541111 15 31 47 63 79 95 111 127 143 159 175 191 207 223 239 255Notes:l Sensor address 0 and 251-255 are reserved for future use.l The 4020 , 4100+ and 4120 systems support up to 127 devices on each of their MAPNETIIwith TrueAlarmoperation..l The 4010, 4100U and 4100ES supports up to 250 devices on its IDNet channel.l The 4008 supports up to 200 devices on its IDNet channel2.4.2 User FunctionsNotes:l The relevant LED flashes continuously to indicate the function selected.l Pressing the SELECT key for longer than 1 second when the unit is unlockedwill cause the unit to revert to normal operating mode.Initialize Function SelectionPress and hold SELECT and CHANGE keys simultaneously for 1 second toinitialize function selection.Step Through FunctionsPress and release SELECT key to sequentially step through functions.Modify SettingsPress and release CHANGE key to modify setting.Figure 2-9:242.4.3 User Function ConfigurationFigure 2-10:Enable System Update1. To enable updates to the system, enter the three digit access code (510).Entering Numbers Into the SystemEach number is sequentially selected. During this operation, the CODE LED flashes.Example: Entering the number 5 into the system.:1. Press the CHANGE key six times (pressing one time selects 0).2. When the number 5 LED illuminates, press the SELECT button.2. The UNLOCK LED illuminates on successful entryFlowCalibration ProcessPress CHANGE key for at least 2 seconds to initiate the flow calibration process.FAN and POWER LEDs flash to indicate calibration in progress. Fan is temporarily stopped as part of the calibration process.The system will reset and revert to normal operating mode when flow calibration is completed.Table 2-2:Function Display Special InstructionsSet fan speed POWER LED flashes -Set Flow Sensitivity FLOW OK flashes -Set the High Flow Threshold FLOW HIGH flashes -Set the Low Flow Threshold FLOW LOW flashes -Set FLOW DELAY time of both sensors FLOW HI and FLOW LOLEDs both flashSee 2.5: Set-up Notesforinformation on flow delays.Calibrate Flow Sensors FAN FAULT LED flashes See : Flow Calibration Process2 Installation and Configuration Simplex 4098-XAD-100/110 Product Guide25Simplex 4098-XAD-100/110 Product Guide 2 Installation and Configuration2.5 Set-up NotesThe Fan Speed, Flow Limits and Flow Sensitivity need to be set for each installation prior to Flow Calibration and testing. It is notpossible to provide the ideal setting for all possible installations but the following guidelines should assist in the commissioningof the unit.2.5.1 Fan SpeedThe fan speed should be set to level 9 to achieve the fastest transport time from the sampling point to the sensor. This isparticularly important for long pipe length installations.For short pipe length applications, the fan speed can be decreased to lower power consumption. When decreasing the fanspeed, make sure the transport time do not exceed the regulatory requirements (120 seconds).2.5.2 Flow DelaysBy default, an increase or decrease in flow beyond the FLOW HIGH and FLOW LOlimits will result in a FLOW FAULT after adelay of approximately 30 seconds. Once the flow is returned to a normal level, the fault condition will be cleared within 18seconds.In environments where the sampled airflow may be affected by sudden temperature or pressure changes, or if there is a risk ofphysical interference of the sampling point (e.g. prison cell applications) then it may be necessary to increase the delay betweenwhen flow limit has been exceeded and instigating a FLOW FAULT condition.Table 2-3: Flow Delay SettingsBargraph LED Flowinto Fault Delay(Seconds)Flowout of Fault Delay(Seconds)0 15 21 30 182 60 183 90 184 120 185 150 186 180 187 210 188 240 189 270 18Notes:l Timings are approximate.l The default flow delay setting is 1.2.5.3 Flow SensitivityThis setting determines the units responsiveness in reporting blocked sampling points or broken pipes.The default flow sensitivity value of 9 will configure the unit to declare a flow fault whenever there has been a change involumetric airflow of 20% from the calibrated reading for at least the duration of the flow delay. For most installations, the defaultsetting should be used.In certain circumstances, such as rapid changes in ambient air pressures due to air handling units, doors opening/closing etc. thedefault setting may appear to be too sensitive. Under these conditions, the flow delay setting should be increased to allow timefor the air pressures to stabilize after the temporary event.Only under extreme environmental conditions or non standard pipe configurations should decreasing the flow sensitivity beconsidered.262.5.4 Sensor SensitivityThe sensitivity of the sensor is configured at the Fire Alarm Control Panel (FACP). To adjust the sensitivity of the sensor, refer tothe instructions from the FACP manufacturer.2 Installation and Configuration Simplex 4098-XAD-100/110 Product Guide273 Troubleshooting, Testing and Maintenance3.1 TroubleshootingFigure 3-1:Problem Possible SolutionsPower light flashing. Ensure the 24 VDC power supply to the interface card terminal 12 and 14 is withinspecification.No lights on display.Fan not running.Ensure correct polarity of the power supply wiring connection. Ensure that theFUSE is not blown and correctly fitted (1.8: Fuse).No lights on display.Fan running OK.Ensure the ribbon cable is fully seated into the main & display boards.FLOW HI or FLOW LOlight on. Ensure the sampling pipes are correctly installed, and the cover is correctly fittedand fully sealed.Ensure flow calibration procedure has been carried out (2.4.2: User Functions).Ensure filters are clean.Ensure the water trap is clear.Ensure the sampling holes are not blocked.Flow reading on bar graphdisplay moves erratically.Decrease Flow sensitivity setting and re-calibrate air flows (2.4.2: User Functions).Flow reading on bar graphunresponsive to broken/blockedpipe.Increase Flow sensitivity setting and re-calibrate air flows (2.4.2: User Functions).Sensor unresponsive to smoketests.Ensure sampling pipe installed correctly and undamaged (2.3: Pipe NetworkInstallation).Ensure that sampling holes and pipe length are within specification(Section4.3: Pipe Network Specification.Ensure that recommended test method is used.Increase fan speed and re-test.3 Troubleshooting, Testing and Maintenance Simplex 4098-XAD-100/110 Product Guide28Simplex 4098-XAD-100/110 Product Guide 3 Troubleshooting, Testing and Maintenance3.2 TestingNotes:l Testing should only be carried out by qualified personnel. To prevent unwanted alarms, ensure that the proper authoritieshave been informed and that the unit has been isolated from the fire system.l In cases where the control panel provides an alarm test facility, this may be used in place of the following alarm tests.3.2.1 Sensor TestingOpen Area Application TestingWith the unit powered up and top cover removed the sensors can be tested forfunctionality using methods described by the manufacturer e.g. Smoke DetectorAerosol Tester (553-673) (1).Duct Application Testing1. Unplug the test port plug.2. Spray 3 to 5 seconds burst of smoke from smoke aerosol tester.3. The smoke detector must ALARM within 10 seconds. If the detector fails toalarm, perform system troubleshooting. Refer to 3: Troubleshooting, Testingand Maintenance.4. Insert the rubber plug back to the test port hole to prevent airflow fault in thesystem.Figure 3-2: Smoke test port3.2.2 System TestingThe installed system must be checked with the top cover securely fitted.Note: For open area applications, smoke should be introduced to the furthest sampling point from the detector.The choice of smoke source is dependant on the installation but in all cases the smoke must be present for the duration of thetest. If it is possible to get close to the sampling point then a basic, functional check can be carried out with aerosol test smoke.Ensure that the system complies with manufacturer's instructions and all local and national code requirements.293.2.3 Magnet TestingNote: Perform the magnet test to check the functionality of 4098-XAD-100. Aerosol testing must also be performed to comply withNFPA requirements.Position the Magnet Tester (Part No. 553-810) on either of the test area for fourseconds. The red LEDflashes to indicate the condition of the sensor. Refer to Table3-1: Magnet test mode states and reactions for description of test results.If the detector is out of the normal operating range, it should be cleaned. If thedetector still indicates other than normal sensitivity, replace the detector.Figure 3-3: Magnet testTable 3-1: Magnet test mode states and reactionsState Normal Mode Mag Test ModeLED Flashes every4 secondsLED Flashes quickly 6times in 3 secondsLEDFlashes slowly 4times in 8 secondsLatches in ALARMmode /LED stays ONNormal x xMore Sensitive x x xLess Sensitive x x xNon-Functional xNORMALWhen in MAGTEST, the detector latches into alarm if the detector is within calibration range and the visible LED stays ON.MORE SENSITIVEWhen in MAGTEST, if the detector is more sensitive than the maximum calibration, the visible LED quickly flashes, twice asecond. Following the sixth flash, the detector latches into alarm and the visible LED staysON.LESS SENSITIVEWhen in MAGTEST, if the detector is less sensitive than the minimum calibration, the visible LED slowly flashes four times, onceevery two seconds. Following the fourth flash, the detector latches into alarm and the visible LED stays ON.NON-FUNCTIONALIf the detector is less sensitive than the minimum allowable sensitivity, the visible LED does not flash normally. When in MAGTEST, the visible LED slowly flashes four times, once every two seconds. After the fourth flash, the detector does NOT latch intoalarm and the LED stops flashing and turns OFF3 Troubleshooting, Testing and Maintenance Simplex 4098-XAD-100/110 Product Guide30Simplex 4098-XAD-100/110 Product Guide 3 Troubleshooting, Testing and Maintenance3.3 Maintenance3.3.1 Air Inlet Filter Replacement ProcedureWith normal use, the filter element will eventually become contaminated with dust particles, impeding airflow, and it isrecommended that the filter element is changed every 2 months or as necessary. The frequency of filter replacement depends onenvironmental conditions.Note: Maintenance should only be carried out by qualified personnel. To prevent unwanted alarms, ensure that the properauthorities have been informed and that the unit has been isolated from the fire system.Caution: When installing or servicing the unit, ensure that the operator is safely grounded so as to preventelectro-static discharge (ESD) damage to the unit.1. Using the special tool provided (Tool 0793A), unscrew the tamper prooffasteners (four places).2. Remove the transparent cover.Figure 3-4: Transparent cover removal2. Lift out the air inlet filter (80-0020-0) from the filter tube (tweezers or longnosed pliers are recommended for this operation).3. Fit a new air inlet filter. Ensure that the filter is not compressed during fittingand that it is positioned flush with the edge of the filter tube.4. Install the transparent cover.Figure 3-5: Air inlet filter removalNote:l Detectors should be serviced in accordance with the manufacturer's recommendations.l The system must be tested in accordance with inspection, test and maintenance specifications as stated in NFPA 72.314 Specifications4.1 General SpecificationFiltration Single stage dust particle filterFlowMonitoring Thermal device, high and low thresholds. 10 element bar graph indication.Supply Voltage 18 - 30 VDC (24 VDC Nominal)Relay Contact Ratings 1 A @ 30 VDCMaximum Supply Current 350 mA @ 24 VDC with no aspirating pipe. See table below for typical Currents/FanSpeedsIn-rush Current 680 mA for 30 millisecondsOperating Temperature 32F to 100FOperating Humidity 10 to 95% RH (non-condensing)Duct Air Velocities 0 - 4000 FPM (1220 m/min)CertificationThis device complies with Part 15 of the FCC Rules. Operation is subject to thefollowing two conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference thatmay cause undesired operation4.2 Typical Supply Current & Fan SpeedBargraph Value 0 1 2 3 4 5 6 7 8 9Fan Speed 1 2 3 4 5 6 7 8 9 10Current (mA) 110 120 130 150 170 190 220 235 265 300Notes:l Typical current consumption figures for different fan speeds. Results are based upon an 4098-XAD-100 installation with10m (33 ft) of standard, 25mm (0.98 in.) aspirating pipe per sensor. The unit was powered from a 24VDC power supply.l The fan speed should be set to level 9 to achieve the fastest transport time from the sampling point to the sensor. This isparticularly important for long pipe length installations.l For short pipe length applications, the fan speed can be decreased to lower power consumption. When decreasing thefan speed, make sure the transport time do not exceed the regulatory requirements (120 seconds).4 Specifications Simplex 4098-XAD-100/110 Product Guide32Simplex 4098-XAD-100/110 Product Guide 4 Specifications4.3 Pipe Network SpecificationThe table shows the limits that should not be exceeded if the installation is to conform to the requirements. All figures are basedon the following configurations:l Sensor model = 4098-9714l Meets standard pipe configurations shown in 1.9: Pipe Network Configurations.l Fan speed of 9 unless otherwise stated.l Low fault threshold = 4.l High fault threshold = 8l Flexible tube ID = 12.7 mm (1/2 in)Table 4-1: Pipe network specificationsApplication Type Sampling Hole Limits Maximum PipeLengthHoles perPipe/Probe%obs/ftSensitivityOpen Area 5/16" (8 mm) End Hole 164 ft (50 m) 1 2.513/64" (5 mm) Holes 164 ft (50 m) 2 1Duct 13/64" (5 mm) inlet probe/s13/64" (5 mm) exhaust probe50 ft (15 m) 2 1.411/64" (4 mm) inlet probe/s11/64" (4 mm) exhaust probe50 ft (15 m) 3 1.41/8" (3 mm) inlet probe/s1/8" (3 mm) exhaust probe50 ft (15 m) 4 1.413/64" (5 mm) inlet probe/s13/64" (5 mm) exhaust probe25 ft (7.6 m) 3 1.511/64" (4 mm) inlet probe/s11/64" (4 mm) exhaust probe25 ft (7.6 m) 4 1.51/8" (3 mm) inlet probe/s1/8" (3 mm) exhaust probe25 ft (7.6 m) 5 1.5Notes:l In all installations with multiple holes in a single pipe - all sampling holes must be located within the same protectedspace.l For open area applications:l All holes must be in the same space without any physical barriers.l The maximum protected space is 1800 square feet (549 square meters).Date Published: August 2010Part Number: 29593Document Number: 18379Version Number: 3Simplex33