X-Pact MES 4.0 Production planning and control for all ...sms-group.us/files/A-346E_X-Pact MES...
Transcript of X-Pact MES 4.0 Production planning and control for all ...sms-group.us/files/A-346E_X-Pact MES...
X-Pact® MES 4.0Production planning and control forall production units in the plant
Industry 4.0
READY
X-PACT® MES 4.0
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X-Pact® MES 4.0Manufacturing Execution System fromSMS group makes your factory smart
For example for the facilities in:melting and refining unitscontinuous casting plantshot rolling millscold rolling millsstrip processing linesand in the long products sector.
Even parts of these plants can be flexibly equipped withindividual modules of X-Pact® MES 4.0, whether as part ofmodernizations, expansions or complete new installations.The special features of the various types of materials, fromsimple carbon steels to stainless steel and aluminum, arealso considered.
The challengeThe SMS group as partner to industry has answers tothese major issues of the future:
customization of products with consistently high qualityminimization of the lead time in productionensuring punctuality in deliveryoptimum use of resources: personnel, material andenergyand stocks reduction.
X-Pact® MES 4.0 is the complete modular solution for planning and control of the whole metallurgical processchain and all production facilities. From receipt of the customer’s order until the finished product leaves the works -the customized concept of X-Pact® MES 4.0 leads the way.
X-Pact® MES 4.0 modules.
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The SMS group solution
Complete plant equipment, technology and automationfrom one supplierIntegrated overall solution for the customerComplete planning solution from capacity planning, pro-duction sequencing up to short reschedulingAvailable know-how with regard to material flow, produc-tion processes, equipment, and quality controlprocessesOptimized integration between process control andcommercial systems.Analysis of “big data” for identification of improvementpotentials
Optimized integration between other plant-wide solu-tions from SMS group for product quality and cost effi-ciency
X-Pact® MES 4.0 integrates harmoniously into the existingIT landscape.
The functional modules are logically categorized into:PlanningSupport & OptimizationSupply & DispatchReporting
X-Pact® MES 4.0 as a means of linking and flawlessly integrating the business system and the plant.
X-Pact® MES 4.0 application.
X-PACT® MES 4.0
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Modules overview
Technical Order Generation Automatic generation of production order
Generation of extensive primary data sets for Level 2systems with specific production instructionsAchievement of reproducible production conditions Simple administration of production rules
Capacity PlannerCapacity and time planning
Punctual scheduling of ordersLoad distribution over alternative routes, establishmentof order priorities and campaignsContinuous monitoring of planning-relevant eventsIntegration of available plant capacity, production deviations, standstills, etc.
Production SequencerSemi-automatic advance planning ofthe production sequence
Algorithm for creating of optimized productionsequencesAlgorithm-based checking of technological and plant-specific limitations, availability of charge materials/process media Provision of an intuitive user interface
Meltshop PacerAutomatic generation of optimized timeschedules in melt shops
Optimized routing of heats and determination of plannedtreatment timesContinuous monitoring of actual and planned treatmenttimesRerouting of heats in case of considerable delays orunforeseen plant unit stoppage
Planning
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Support & Optimization
Short ReschedulerSemi-automatic rescheduling shortly before execution of production sequence
Automatic reaction to planning-relevant disruptions inthe production processIdentification of production order alternatives
Plant Condition ManagerMonitoring of plant condition
Inclusion of plant condition as a further criterion in theplanningRecording of relevant plant conditionCentral monitoring of the plant condition on the basisof aggregated information
Considerably relieving the burden on the control roompersonnel
Delay ManagerManagement of standstill times
Planning of standstills with respect to the scheduleCentral recording of unscheduled delaysRecording of standstills and their cause
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Modules overview
Master Data Manager Management and distribution of master dataand process instructions
Central administration of:production practicessteel grade specificationmaterial and equipment characteristicsintermediate and final product definitionquality management instructions
Quality ManagerCentral management of quality aspectsduring production
Inclusion of product quality as a further criterion inthe planningRecording of relevant product qualityManagement of samples and inspections, dependingon specifications, forecastsIdentification of quality deviations
Energy ManagerEnsures efficient use of energy
Inclusion of plant condition as a further criterion in theplanningRecording of relevant energy consumptionEnergy forecast based on production planning
Warehouse ManagerWarehouse Management System tailored for steel and aluminum
Creation and display of transport instructionsOptimization of storage based on intake sequences andfurther production sequencesMature visualization of stored product, for examplecoils, slabs, plates, tubes, and long products
Support & Optimization
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Inclusion of inventory as a further criterion in theplanningRecording of relevant inventory Forecast of inventory requirements on the basis ofthe production planning and history
Information & Dispatch ManagerManagement of communication with thecustomer and dispatch
Filtered provision of tracking and production informa-tion to customersRecording and notification of order modifications bythe customerManagement of the dispatch
Inclusion of material availability as a further criterionin the planningRecording of relevant material stocks Forecast of material requirements on the basis of theproduction planning and history Automatic purchase order request and recording ofstocks
Inventory Manager Management of relevant productionequipment
Resource ManagerManagement of relevant charge materials
Supply & Dispatch
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Modules overview
Business Intelligence-Mobile Display of web-based reports on tablet orsmartphone
Mobile access everywhere and any timePossibility to interact with dynamic applications,dashboards and analysis
Special management apps via Intranet (Wifi) and/orInternet
Reporting
Intelligent and up-to-date reporting with X-Pact® Buiness Intelligence.
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Interactive dashboards KPI analysisSmart decision making Detailed overview of the entire processTrend analysis also for long period of time
Security ShieldAll software components ensure high levelof data security
Plant-wide material and order tracking using a factorymodelExtensive control room visualizationCentral coordination and management of the commu-nicationCentral user administrationSupervision of various software modules
Easy interpretation of large volume of dataEasy way of sharing informationConsolidation of relevant data from various sources
Business Intelligence-Analysis Interactive analysis of production foridentification of improvement potentials
Business Intelligence-ReportingWeb-based production reports
Production ControllerMonitors and controls any particularoperation in shop floor
X-Pact® Cloud Centralized storing of relevant data in com-pany network
Basis
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ReferencesYour benefits at a glance:
Lean and efficient production planningOptimum production sequence with minimum set-uptime and efficient energy consumptionOptimum targets for the production of maximum qualitywith efficient utilization of materials and the saving ofplant resourcesIntelligent strategies for alternative measures in cases of malfunctionsComprehensive data collection and evaluation for creation of potential improvements
CSP® plantArcelorMittal, Sestao, SpainSeverstal Columbus, USABig River Steel, USA
BOF converter shopVisakhapatnam Steel, IndiaKardemir - Karabuk Demir Celik San ve Tic AS, Turkey
Ladle furnaceSeverstal Columbus, USAVisakhapatnam Steel, IndiaPervouralsky Novotrubny Works - OJSC, RussiaSiderúrgica National (SN), VenezuelaSaudi Iron & Steel Co (Hadeed), Saudi ArabiaBig River Steel, USA
DegasserSeverstal Columbus, USAVisakhapatnam Steel, IndiaBig River Steel, USA
Electric arc furnaceSeverstal Columbus, USAPervouralsky Novotrubny Works - OJSC, RusslaSiderúrgica National (SN), VenezuelaSaudi Iron & Steel Co (Hadeed), Saudi ArabiaBig River Steel, USA
Coil yardJinan Iron and Steel Group Corp, ChinaChina Steel Corporation, TaiwanBig River Steel, USA
Continuous slab casterSiderúrgica National (SN), Venezuela
Continuous billet casterPervouralsky Novotrubny Works - OJSC, RussiaVisakhapatnam Steel, IndiaSaudi Iron & Steel Co (Hadeed), Saudi ArabiaKardemir - Karabuk Demir Celik San ve Tic AS, Turkey
Billet yard, bloom yardPervouralsky Novotrubny Works - OJSC, Russia
Pickling lineArcelor Mittal Sestao, SpainJinan Iron and Steel Group Corp, China
Tandem mill couples with pickling lineSeverstal Columbus, USABig River Steel, USA
Hot Strip MillsHabas Sinai Ve Tibbi Gazlar Istihsal Endüstrisi AS, Turkey
Heavy plate mill, Steckel plateVyksa Steel Works, RussiaSiderúrgica National (SN), Venezuela
Compact Cold MillJinan Iron ans Steel Group Corp, China
Slab yardArmurmetal, RussiaArcelorMittal Poland S.A., PolandSiderúrgica National (SN), Venezuela
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Annealing and coating lineChina Steel Corporation, Taiwan
Hot-dip galvanizingSeverstal Columbus, USABig River Steel, USA
Shearing line (heavy plate mill)Vyksa Steel Works, RussiaSiderúrgica National (SN), Venezuela
Coil yardJinan Iron ans Steel Group Corp, ChinaChina Steel Corporation, TaiwanSiderúrgica National (SN), VenezuelaBig River Steel, USA
Plate storeSiderúrgica National (SN), Venezuela
Tube Finishing LinesPervouralsky Novotrubny Works OJSC, Russia
Large Diameter Pipe PlantPipe Mill Tscheljabinsk CHTPZ Group, RussiaAl Gharbia Pipe Company LLC, United Arab Emirates
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“The information provided in this brochure contains a general description of the performance characteristics of the products concerned. The actual products may not always have thesecharacteristics as described and, in particular, these may change as a result of further developments of the products. The provision of this information is not intended to have and will nothave legal effect. An obligation to deliver products having particular characteristics shall only exist if expressly agreed in the terms of the contract.”
SMS group GmbH
Electrics/AutomationIvo-Beucker-Strasse 4340237 Düsseldorf, GermanyPhone: +49 211 881-5895Telefax: +49 211 [email protected]