www.RandolphAustin.com

R e v i s i o n 0 3 / 0 9 / 2 0 1 2

Pump Series: 610

Model #610-3XX-X

610 Pump Head

130 VDC - Motor

DC Speed Control Options

o -1 Single Speed

o -2 Reversible

o -3 Local/Remote – 4-20

mA input

Operations Manual

Randolph Austin Company2119 FM 1626Manchaca, Texas 78652(512) 282-1590

Table of Contents

610-3XX-X 20-Sep-2013

General Information

Pump assembly layout

Exploded View of 610-PHO

General Motor Specifications

Basic Speed Control Specifications -1

Wiring Schematic for -2 (FWD/REV)Option

Wiring Schematics for -3(Local/Remote) Option

o Wiring Schematic for 115 VAC,1 Phase

o Wiring Schematic for 220 VAC,1 Phase

o Signal Isolation BoardSpecifications

o Drawings for Connector pins &Specifications

General Pump Flow Curve

Tubing Insertion instructions

General Tubing specifications andchemical resistance sheet

Page – 3Page – 4Page – 5Page – 6Pages – (7-15)Page – 16

Page – 17

Page –18

Pages- (19-32)

Page – 33

Page – 34Page – 35Pages – (36-39)

Randolph Austin Company Peristaltic Pumps

Post Office Box 988 - 2119 F.M. 1626 - Manchaca, TX 78652 Fax (512) 280-0678 - Tel (512) 282-1590 - (800) 531-5263

WHY CHOOSE A PERISTALTIC PUMP? Peristaltic pumps work by using a flexible tubing inside a raceway, which is alternately compressed by a set of rotating rollers. This flexing action insulates the materials being transferred from the moving parts of the pump. The advantages are important when transferring sterile solutions, abrasives, inks or any other fluid, which would ordinarily contaminate or destroy the internal components of a pump. Because of the action of the Randolph pump, it is an excellent choice for shear sensitive fluids and applications where fluid metering is necessary. PERFORMANCE PARAMETERS Several factors such as viscosity, pressure, speed, pump configuration, and tubing selection, influence the flow rate of a Randolph pump. These factors must be considered to determine the selection of a pump. Fluids with increased viscocity will result in reduced flow rates. Careful consideration needs to be made to the distance and height of the pump relative to fluids being pumped, especially if they are viscous. The further the pump is from the source, the greater the flow loss. The discharge pressure capabilities of the Randolph pump will vary with the type and size of tubing selected as well as the operating conditions of the pump. Excessive discharge pressure may rupture tubing or reduce the effective tubing life. Tubing selection must consider the fluid compatibility, temperature, and pressure, which the pumping application will see. It is recommended that the tubing be immersed in the fluid to be pumped for a minimum of 24 hours as a method of determining chemical compatibly. However, there is no guarantee that tubing which passes a “soak” test will perform in the same manner inside the pump. The soak test, while providing valuable information, does not replicate the dynamic situation inside the pump.

WHY YOU SHOULD CHOOSE A RANDOLPH PERISTALTIC PUMP Randolph pumps are manufactured to exacting tolerances with high quality materials. The rugged construction of the Randolph pump makes it an ideal choice for applications where trouble free performance is necessary. With over forty years’ experience, in peristaltic pumps, Randolph Austin Company has a proven track record of value and service to our customers. STANDARD CONSTRUCTION Randolph pumpheads are available in a variety of material constructions. Models 250, 500, 610, and 750 are machined from aluminum housings and use stainless steel internal components for corrosion and wear resistance. The model 880 pump is machined from an aluminum casting, and uses plated steel components for its impeller plate and shaft. STAINLESS STEEL MODELS Randolph Austin Company offers the 615 and 755 model pumps in a 316 stainless steel housing. This material is well suited for washdown applications. Model 615 and 755 pumps have the same performance characteristics as the standard model 610 and 750 pumps respectively. PLASTIC PUMP HEADS. The 300 and 400 series pumps housings are made from polycarbonate. These pumps offer the O.E.M. cost effective, quality units to incorporate into their design. The 300 series pump is designed to mount directly of motor and can be configured in a variety of forms. The 400 series pump is a panel mount pump with a standard three-impeller roller yoke and hinged side cover. The 400 series is the newest pump in the Randolph Austin catalog.

15

.50

20

.00

3-

125

Rp

m610-3

32

12

-500

RP

M

Pu

mp

Mo

de

lM

oto

rSp

ec

610-3

42

4-

165

RP

M610-3

52

6-

250

RP

M610-3

62

Co

ntro

lO

ptio

nD

esc

riptio

n

-1N

em

a4

En

clo

sure

,O

n/O

FF,Sin

gle

Dire

ctio

n,

Ma

nu

alS

pe

ed

Re

gu

latio

n

-2N

em

a4

En

clo

sure

,FW

D/R

EV

Sw

itch

,O

n/O

ff,M

an

ua

lSp

ee

dC

on

trol

-3N

em

a4

En

clsu

re,

FWD

/REV

Sw

itch

,O

n/O

FF,Lo

ca

l/Re

mo

tese

lec

tor,

Ma

nu

alS

pe

ed

Po

t,4-2

0m

AIn

pu

tSig

na

l

Co

ntro

lOp

tion

61

0-

XX

X-

1

Pu

mp

Mo

de

l

Mo

tor

Se

lec

tion

Pu

mp

Mo

de

lNo

me

nc

latu

re

-

A B C D

Ra

nd

olp

hA

ustin

Co

mp

an

yC

AD

GEN

ER

ATE

DD

RA

WIN

G,

DO

NO

TM

AN

UA

LLYU

PD

ATE

SCA

LE

SIZE

CA

DFILE

:

DW

G.

NO

.

A

SHEET

OF REV

.

DA

TEA

PP

RO

VA

LS

DR

AW

N

CH

EC

KED

RESP

EN

G

MFG

EN

G

QU

AL

EN

G

UN

LESS

OTH

ER

WISE

SPEC

IFIED

DIM

EN

SION

SA

RE

ININ

CH

ES

TOLE

RA

NC

ES

AR

E:

FRA

CTIO

NS

DEC

IMA

LSA

NG

LES

+/-

1/64

.XX

+/-

.01

+1

.XX

X+

/-.0

05

MA

TER

IAL

FINISH

----

DO

NO

TSC

ALE

DR

AW

ING

AP

PLIC

ATIO

N

USE

DO

NN

EX

TA

SSY

ITEM

NO

.P

AR

TO

RID

EN

TIFYIN

GN

O.

NO

MEN

CLA

TUR

EO

RD

ESC

RIP

TION

MA

TER

IAL

SPEC

IFICA

TION

QTY

REQ

D

PA

RTS

LIST

12

34

56

78

THE

INFO

RM

ATIO

NC

ON

TAIN

ED

INTH

ISD

RA

WIN

GIS

THE

SOLE

PR

OP

ER

TYO

FR

an

do

lph

Au

stinC

om

pa

ny

AN

YR

EP

RO

DU

CTIO

NIN

PA

RT

OR

WH

OLE

WITH

OU

TTH

EW

RITTE

NP

ER

MISSIO

NO

FR

an

do

lph

Au

stinC

om

pa

ny

ISP

RO

HIB

ITED

.

610

Va

riflow

-G

en

era

lLayo

ut

A B C D

12

34

56

78

Re

vD

ate

By

De

scrip

tion

--

---

--

610-3

XX

-X

7.7

0

.61

61-0441: Qty 1

Nut, A

djustin

g

01-0186: Qty 1

E Clip

- Tube

Cla

mp

61-0050: Qty 1

Seria

l Num

be

r Plate

Cle

vis Pin00-0600: Q

ty 1Be

arin

g01-0113: Q

ty 2

Sna

p Rin

g01-0133: Q

ty 1

Pum

p H

ea

d61-0010: Q

ty 1

He

lico

il 1/4-2000-0601: Q

ty 1

E Clip

- Hin

ge

pin

01-0185: Qty 1

Imp

elle

r Rolle

r Assy

61-0140: Qty 2

Plate

an

d Sh

aft

61-0080: Qty 1

00-0295: Qty 1

Wa

she

r, Cla

mp

Bea

ring

Shim

00-0532: Qty 1

Cla

mp

Scre

w61-0440: Q

ty 1

62-0020: Qty 1

Side

, Co

ver

61-0032: Qty 1

Tube

Cla

mp

Pump

s afte

r Aug

-2008

610 Pump

He

ad

Explo

de

d A

ssem

bly V

iew

610-PHO

-XP

Q.A

.

PROH

IBITED.

SCA

LE:1:5

SIZED

WG

. NO

.

AREV

.

MA

TERIAL

FINISH

----

DO

NO

T SCA

LE DRA

WIN

GA

PPLICA

TION

TWO

PLAC

E DEC

IMA

L

WEIG

HT:

ENG

APPR.

CO

MM

ENTS:

NEXT A

SSY

CH

ECKED

DRA

WN

USED

ON

DA

TE

SHEET 1 O

F 1

Rand

olp

h Austin C

om

pa

nyN

AM

E

MFG

APPR.

.010TH

REE PLAC

E DEC

IMA

L .005

DIM

ENSIO

NS A

RE IN IN

CH

ESTO

LERAN

CES:

FRAC

TION

AL

1/64A

NG

ULA

R: MA

CH

1

THE IN

FORM

ATIO

N C

ON

TAIN

ED IN

THIS

DRA

WIN

G IS TH

E SOLE PRO

PERTY OF

Rand

olp

h Austin C

om

pa

ny. AN

Y REPRO

DU

CTIO

N IN

PART O

R AS A

WH

OLE

WITH

OU

T THE W

RITTEN PERM

ISSION

OF

Rand

olp

h Austin C

om

pa

ny IS

PROPRIETA

RY AN

D CO

NFIDEN

TIAL

1/4-20 Tap

pe

d H

ole

Ove

rall D

ime

nsions fo

r Ge

are

d D

C m

oto

rs

3.63

.75

.91

3.63

4.70

Mo

tor #

De

scrip

tion

03-0011 130 VD

C, 1/4 hp

, 1.8 A, 1-42 rp

m03-0012 130 V

DC

, 1/4 hp, 1.8 A

, 2-83 rpm

03-0013 130 VD

C, 1/4 hp

, 1.8 A, 4-165 rp

m03-0015 130 V

DC

, 1/4 hp, 1.8 A

, 6-250 rpm

03-0016 130 VD

C, 1/4 hp

, 1.8 A, 12-500 rp

m

PM, 130 V

DC

, Para

llel Sha

ftD

C V

ARIA

BLE SPEED M

OTO

R

03-001X

2.00

11.37

5.95

1

PROH

IBITED.

PROPRIETA

RY AN

D CO

NFIDEN

TIAL

Rand

olp

h Austin C

o

SCA

LE:1:4

SIZED

WG

. NO

.

AREV

.

MA

TERIAL

FINISH

----

DO

NO

T SCA

LE DRA

WIN

G

NEXT A

SSYU

SED O

N

CO

MM

ENTS:

REV.

DA

TE

WEIG

HT:

APPRO

VED

THREE PLA

CE D

ECIM

AL

SHEET 1 O

F 1A

PPLICA

TION

DESC

RIPTION

Q.A

.

REVISIO

NS

TWO

PLAC

E DEC

IMA

L .01 .005

NA

ME

DA

TE

DRA

WN

CH

ECKED

ENG

APPR.

MFG

APPR.

DIM

ENSIO

NS A

RE IN IN

CH

ESTO

LERAN

CES:

FRAC

TION

AL

1/64A

NG

ULA

R: MA

CH

THE IN

FORM

ATIO

N C

ON

TAIN

ED IN

THIS

DRA

WIN

G IS TH

E SOLE PRO

PERTY OF

Rand

olp

h Austin C

om

pa

ny. AN

Y REPRO

DU

CTIO

N IN

PART O

R AS A

WH

OLE

WITH

OU

T THE W

RITTEN PERM

ISSION

OF

Rand

olp

h Austin C

om

pa

ny IS

ZON

E

FElI-lmlol'r1lolo12l-{lmlzI-{to

-u,oo/./):^'o=o

=o=.=

za<a-6-o==+4.6q=c6P;&X,f6'=Orq.oxE=FEOh696=reo='fqroog.Ev.1.o='oo 4.o

.4.

soEo!)6'3

i<

oE=o-nc9..l(o

='---{

;'1'o

oca3ofa

xoo'(o=oan-ormoo

xoro='=o_

oooao=,oo

-615smBro--I

+66o-iF!)=

3q

-I!!nlPN)to

qdgilgqa 3a;$-g EdEE: qiia.o(r)i)'.-*dco. o<dE' rrF jg. eolEn'Ta6-+-: €<rq<9 6'>o

B'a

srN-!z€5of-9)^fx6=odaOE+.ooo

6''o).o.f

nrflOqJL.

P5E'v=+

d€t9-r4;oYEOaod:

uoB=*oz ,.,

i=!']= d<u)oilEAEb.^ O

€on{ua-ff

8=..='z'f.a):<-

oE'o'f.u)'!).=.3'0)'o

-{traoor3lo

Zai€o:4u)woofEOo-6U)E*ai€o6'o=

o-z:o

:3.q):<-

'o:f.@

g

.o.l'0)'o

aade=JD96.oEN)-n{fo9.ao+ )m)>to=vo c/)6=o=L)

E€1C=9z-of=o{ili !)o-<.o'='. u)'0)

fD'*

.E:o.o l'0).o

5@o-r]o5=.=(o

ff

;-

d=

<<==-

(DN)N(oO)

JJ(O@\l(oco--]o)oiA(Dl\)-s>O '{Or(,l 5

(o(o(o(o@@@@ !--r!orbs

m=0)g(D

oo3o4ol

mf0)soaocCo.f(o-uoo+.o3oo

o

o'oJoooo)

ooooP5=oioau)9. !P.ooood*,ooffLL19i

oflEOciX1<-=L.o=*(D< 9.oo8qaaoo)6:olE,+oxf-

eP{9oc,o

'o: sP..o.o.f

oooo))o' s'oo==ooool:foooo)ooE<>Eoo*a6!q:(D^o1=

L:5 60

-fr<-@oo{oa.o)

='(oa]-:

:.E1lGI

--O@o)(nscDo(Do{ooN)JfO

92o=<2d<-d<J^<=EOocR<FP:aodu)JO7- 6-5S..=.-

{,

OI$N)NN)N)NNIUNN)9!o90:9)SnlsDN-9m30)

o-'CDoo-'o6',f

o>mOoommr-r--t --{

=3'EEooD1oJ q)ffro (ctoo

x-l=.3Eofl0)(oo

=dPb=lr1Azi --.'l =. : --l

P JE:1 J=p96PaHr9xQl6rfl,tsE.=6E\eoo,x(o. o i6(D

NIUN)A55A(,(D(D(j

H o qm0 q sEri d;

s s *EsN I aUa e==s H3i E,=

GI d'U'o =;).Eo".. -T',l

0)

OC-6666'godooq35+S6'6==Pnil

=. (o,Eg!Lcsd6-AOEc-.=f='

e*sire+ggaaBareHs

igISaEgEtrg[iiat

EEEEEFEiEEEEiEil

i[[qEE['**EEiEn

ErEEBiEEiEEEgE-E;iIi*gggEEEg

=fooN@ o d.:. l.+-ooat-/od'o--aedE=i-E p I l.g =rfiegIgYa{Err;i

rilgE:€;'asgaHE]Eleddl'-!P.o6'r7tE8eE i F e

; E-T B g

='oQjEi? f iP'o 5'oYooo

a=iEa^!rf*=edHge

t€ flq g

B: s * +di5!) 6'rO-+aiE10;BsEI8i=caaig$BI= f o o oi o: i'f

ailZ @o cDr)g E=19n =y q9o oroYd: o /^-lii a,E,E PL [_.f x-r gaifi, or g)-R E8 E BFd< J_- _,

9se 35 o, dEz:>o-oEi^f Y V>4 6-,E Y

tH AAz@ < -rEUho=.= --N)oc C/)Y!' <{.

16-u ^=)DOY^ W-.*n,Axo6l53dq,P<g:aod===e-Oo-xv,c+O =f.ct c/)4od:a9-u<.F2 +,E

E EiEI*iEE;EEE i'EEEEi iA

=lit iFeggEn* lE?aF#

HagBEB€EIEaEiBiii

E-iiEEiEgEE-Ei1g fl 3E EE-6:e = i -;=

a 4 B+ =Be"s:

i Ee

= 3 3a e:E 3 g q 33* E ,Hi eHe t ; 3 fiB.'' $ *r *; g il g ae? E 3l iX E I s Es $ si ==

' + 'g^ E

f)PP

F sae;gs *iF iEagfl5 g*EY:;*q=s -Ei tiEiiE i}g9 EEaE;; gE [gHi3E ;A$3 ts-s iHB; q H iir.'Ege i $ "s e;;aqs

=l isq;3F ;E Y

a qEEss= de Fg=Ht3 f?3

il *5;Ei$ :e +;s;a =fi =x;qe=dq s+ $:ls;;gl, 9=d6':d 86 ilPai? €=3

i ==EqEq

?= gPigE 'gF

=;rE3;i Es Ei8!',9 ;=-=rEEi* sr ilgga $;

s=3iH aE siEag Ii=5q;3

;B fqeqI q€

N A$Ef3 SH iE€Hil [=

PIF9

g* Bf, 3B BE Eq E3

t3ig tF tH [s ai3pi sl gl uE 35

Ei;5ilgFgEEE** s3A 3q qx r: +g

EE*E;i$35iF3E Pk: i^d q€ tl 8Ea tflg a;[ as 4trr$ P €= ea ff{*gE P a! d! qge6E ";,rBq=agge s qEsqE

ElgE€g=fr

No@I

No

oesl699BEqv-o

SB

oI

@INoo

oI

@,o

I

33Eo<o9od

o

o o

E5EB cliaE iEsB

! :oF

3E.F6Y3o= ceg3

-sIo

to

=8qil,I=Dx.3

-E-!J

sEo-q

N

ir !q

!

=Edras&

N

o oo

a

"d0d

zq9E

o

t@rmN

I

om2mI|-!mE'noa=zomo!molo-{6za

5N@oToo

=.f,@ff,opq1;(DpoaEoE-

aooonIo3e=

o

l!!q

56ooN@ro-

5

of:lo

!c

5oc

lta-

5ooo

o5

otrlo

c

3oo

JoofodoToIoproooaEE

6'a

aqCUEo&

fEc6Tood6o

5oIEED6J

(Dooo)poE

3Pc6

D@oapf@oo*

No@tuo5

oflo

a

?o0

foco5-PoIpf@oo

o5

otrfo

c

?oo

otr)onEC

6'l1;t!poU)EoI

otr-o!c

5N

o

3

"o*o

;oq-

TN

I3Io6f

a.3

?orIpf@oGIofo

o-npf@o

IDfoo)o-@

loo:EaD-@oo

@o

5oooc!c

G5ooETE.

5po

o3oapI@oo@oo

ooocEc

EooETE5oo

xa!o&l1p=@o

BDoa!oIotroe.

@ooo9o4

za!oooIDI@o

0ooa!oI@oooeo

@ooooog

Co@aEood1;troo@

o&

oomrDfoomom-lofoaoo-dI

oco

IpJ@o

5=aine3

oI

ocof

aolooIoJa!to

3

o

o!oo

='+o=!oqcoIa=@oN

TcT

='

o

oEo

=TIcofIN

!oo3gq

5oo

No

oo

oo6o

oI

o-NoI

No

oI

oo

oI

No@N-@o

9oI

o

oI

Noo

oI

o

oI

o

oI

o

oI

o

oI

oo

IoI

9NI-@

I

-o

to

-!N,oe"o!D-o:{o

I

o

t,!8.=o*o

@o @ oo @ oo o l I

tgoaoB.o

@ N-

an

HiE=o-96

oorqo-f

ofooda.goa@oN

ooI=.6oo5'

go--@o:!oooo

:-aooa-Tlq)

oQ1w64.C2n:mFrfrrEi5az5T30d'-!t-d>x<30o -.1--l=.3!U)o5'(oI

c)mrUmC)mr

=x

Z

LO6)

c)r

-{c)r

@@@@@@@@

rn)6i(ooo-

oEo

=.31)oU)

E,+ t t a I -Es s ;? h ,t-\JLr ',i7 ENABL: TArjH kELAY

IocDmNI

=mo-zo

@!maIo-{6zU)

=zoImaj3

CONTROL SHOWN WITH OPTIONAL FWD-tsRK.REV AND RUN.STOP-JOG SWITCHES

8.88 8.23225 209

=

=4zoza+aCoIoza

no!moI

!o{m!oozzmo-loz

=EIGI.e f I-Nlo(o-o-t\d=. f?=ovisrr(6o=Z' e=

9o ooa,-o-oPll

=E 3o.ea9:a

oxo>d<od

36aE a*=qg6?3slaFts;*!?E=eiii':qgAd

E$ri;[iE-33;Eier:cat

EEiE}EFEqE

E9Js$ara;;E

aoo-T1

6'co_@

,looCD

A'fo.

,loo-so=Eo)(D.\]

tErmg)

I

ilF=2r@-oox=Ezoz'no!=Ioz

-to -tE

--1DN

-t0 Jo@Q'o-3-d

acfna.o

+oJ

oloDo

oollqoaf,cf

=cJooo

oz

o

=oco

oflo

E,oo

6l

xeo

x

-4+9oi

Teo

t F

N

rto

E

oo,soI6

N N N NN

NN ==.3

3

U!

EE5=iEvD

6oN N

=ox.3

3

!Dq !,o !Dq N N

Io=Q i! =.xo@ Io45

oto

': ssearq {[ci t;3i*k aali aaSEs( 5=9Qei} *E=E5i Ei*l +EggilEE CEEa 3Eg[E

IEEIIE $E I EiEgiEi

EIiE iEB[E

AEEgE4 iE E IgEEiE

*Egg

EE[3i,g5aEiEt i Eil;3s giE

EiEflE

E*;EI gg * Ei$ggg

EuFEiBEE

a=E*B EE I E:I;.Ei iEE *igAi

iaE*i '3 q

EEEfuE ErB "Etsr ?:',*--@

Fr

iiiE [l q5iE iilE [i gEiE $Ii

IaI

*i gEEg

IAI

Hi

l;Eg *Ii

torm5I

Im|-ooozzmo{6zc,fcf

=oE5CT

=oooo

+it+lop o,ct=; *H: a=ciddiagoFlaBaEiE;fI g:EilE

E5gE*Hgis;3sia3EaEqB=43

F)

aEssd qgfoJ!1 f J I.oo,9@dD9. =19e*ggr, sqe'aeed -Yd#bAAE e9#aEsqA csse:g3s Ii;]YY: c, E < d

s 5g 5e :;E3:-66H *B:uEgSE I ;tr.E-.O- :i (O--:*9xo'6 rEd

E:EE3 g5H9d6-..6 oid

dg*qs sf :o=o38 =o*6

3Ei=i EgEPEsge a**i;re ;A:o o a -dI 60

loLTm5Iatct-t-oatomlmro

Iog!moI

+t-ltotrtamImrtr,

ToEmg)I

!m3o-{m!o-{mzIo=m-|m!

ssAais;9=

tEgEIEa$gfi#E:ii:=9leSeEAeF?'= 5;c 3-

gil*EEgei;EEB

+ 99+ -Aaf,

i=.9!,8 iE = E 3

"o,tE#SEd 3aE.s-lqAI6l FEQ j daE B€ ..= ^l8

giXEE$:a "E

gF8;E aqq q'=<56 ,X€ P

-*4=1Y= :4aTsS;€ g

8>oF-AL/o-oDO=.qf356od=o:EEL6:o@

3aO=++6YBd=Eo-ogodEdd'e9D.3

1.1

I>=fl6l;2ztoOr

==EEEqk<mootffiH=zz4e,sAEX*si#4dE

3L

-il6Cnm>{z@oz rzO:o!fi:D<=;iqtrkm

<o10PH=frAtBi*ci ol!oYi8=€3gEc)=-{ ci

I{=I

l

=8l!4mZ{oo!r=->fiL<ko^-{HIz1E*na#l-{+o=a2o^2tt=o={d

ocIo=g3='0)

='(ofoU)0)aaoE

e.ofc9.fo

T9R=d{<!

itH{3figK.*'Ja--;<oXJoS6oq*sqfrse=i=eEe3gid=ie?E5'E is qg;i*dg'4

ecAHHiE!=?,sEdz33aiaa;o{x6rPd:l O -.@ o !::oE f o.- ri Jo o o-o x Yo

{f sf ass aq=.e Q=<+-<-Hdi8="'8&eEr oE, d QE- q d3s3e1EP;,=eFqPS9Ens

aEgEE5$EsE|x sEG q;i I q

afi !3qi=lg; =d; ".-'3 Q

=qSEE6EAsEqQ3+ss=3,h9ix99'=39=98d+9Bs=3Yo f ovT o o T

qEra=o

+ -J='n d =39. o dq_= P do= Bp(o c nilg 6 e*

trs B E-n6' p :6= d oct-9o,> 9 *(of = 5'6' )c d3E

=+o:

68 a5;+=Eoo=nof.,ooq ei!r_=6o.(o6!YJ.-a6::sEq, 0)AJo<o!obia^'OY

@

EEd=aiEe3-2,2mth3=E|-zirf,rqsS€

'noIm@I

otrtoma'lo|-t-o€=o

a

3E,*@

No

No

N@o

o<-q-'doeEvo

oo

@

I

o

@oI

Noo

@oI

Noo

oI

o

@

I

5P@oR5

ooo

oo ooNo o oo

T?doo

9e.9E

o

T

r

Teor

T,oTN

T

Fr

TFTN

f!qooo

oq6')@ gE,-----@

zQ<

Ift?2

s!2

FEDa

zo!

=tO!'O

o

SIOP

UEb63

iir0PE;lk

ZZCO

ltfiErloa-

(1A U

2 Dad9rPo t?

sloPi;EaZZOO

= aEfigq

H er+egH aepd B

i aiisar i d t{,*# sSscE

3 HEESE

€ ;lEErE =r= xog aie=Ep= o 7(D N)i+f dqoo-\e

E f -o-o o,r,Nf

Eggii

EiiIEEEiiEI iffi

EiiEEIEE

.r.t

6c!m

oI

=fE-{aio

=

Pr] R3d<a=(o=o+= o:E'q o(,, o

i;3as$3'xr6f !l=- N; E.< q,(- N:i O -- lll-o oEo

iEo3;g@-UJ=oQo<cov/o=<506<9->--E - ^-rE^8B:=88.38o8<6 r

f =

+SZf .U _iL

oQE*eio o o =(oxovo-s.ox

ffE tagi1a33gFatog i3{+EAi"';:dB9 ag=E:,iis*+E

EE$ee$i:;a+Ei'EP HEIeqaia ai

l!octm

5I

=o-{oFor$om(tmrmo-{6z

!-

3E &gd!i=f B qSBF>

rEgEEIa;Eilf,IE$Ec$ rH$E:qii $E Ei

BgqEEil*iii$gFe+ EETEaEF sailr

=(' --.1 g,

:ETR xli5.@zJoA1nE NE

=t-n!2m6 ua)C

-Jn6D:o Eo- ot-oFmEYcOftEqi-om':(D.!cio(,,-OoEEo5='

l6EA€{of9n+

3caooaooo6.oJooo:a!)=

=[=3eQ8(r<

atr

,J,t.t

-1,1"?t:s0

q

a

gB d

ig i4.! 66; :q0.eAiE fiXP E. Mvdo zol

eE[a

1t6nm

I

mz@rmoozzmo-.{6z

Ia!mg,I

ooiloI

omzm!{oD

o6TTz@+rmFo;1 g9; i.C)Caz

az5A3" E"

grE

-n

.i(r, =Zfro-

ENorilry1;=Egf,mosE

=

:'NSD!n:!oooo

I> 3f cdiq6,rrq,Hd'E=niri>od E=6"--

fl=-aiIEEE3EEE3B =*EE"ra

ssSIIt .B;.8= triiiPPi-*o=^. o

E g 3qH glso @=.Lr q".l

=ooQm f ax= -Aa< a<ciZ ;a-o :68* ?d'6q ;18q, Es+=

o 66! px6at l{ tDo :f,>o ;^

e_9

Ei

JEH3hooqah ='I,6{o6i=8Voo9:oailsor!a-tr 6*'<6^D'at()='ndneg+S<d=s=Po=dq+q,*fXo.E=ooo!)€raol,a!)dg4. r<

,E ct-o0l oooI

9)oo

=d-1

@aCF6=

3oo

cd

pl@oor'@

9@

I

;I

oj

ie

alEo

Eao6foooq.I

ao

O@

:?:-za

a-.d#6-oa6lirmOC

lE El. = E,

EN ENABLE

UCiO-6)mzm3{C)b

NI I Io I

@ !Nq Po !h :{

?tufq06

d_o

9o

d-o

ooD

D,o

b

N-o

Io

Jo

Ioo

-o-

9_I

-@-6INo

.N

I!

l-Io

@oo@

E,o=oo6

oot!

I"t5-o5;

odIo{o

N-ooot9

l\-o9oo

NIoo

-oIo@

,o-

l

.D

9No

NI!

.FIo

o!o

ts

oo5o0o=ooo

d,oIoN

N-o

bo

ro-

-a9

,uIoo

-I9@

.D

INo

@_I

i,o!o

oo=ooo=oo@

!{=uo

_8i=_o

=Ev-

q66!o

=a

6

9̂o@

N-

t!!

ro-,o

b

,or)o@

"D

Io@

"6

l

-F9@

t-I{

-s

o !

N

o

NNo5

oo=oo@

ooo99N@SO@

l!a

tf,Hiffi;FCm!o!-lm-o1z-

tr=I

ISRqbd qe€6-8r3$eEI

=sEdEaYo=.c='ir=3-9qr53*=Hg E +,Eialx i=g 35 qs?6ciii"-dE =9,E'o"9i.!tE:i 3E i5 lE=985 qiaEE5E *aE E -nio'o-ild9,t 3ei15?jq= E=5Foc;.td E?=81i=il- E3=.4tr

9. Ld=a3cD o-(o g.

=

EEigiFiEgigE

l Bas[ a 3+ aEAEI

E Egi s *E Eti;s

EiEEii*iEiE3o{ ISEE '=

Eila3;*E

I

F:EE=

L.-6o

^aao"s86/

E

c3poL

oo5'a

--t

=E'<l.r-j

L

d

i

oc:

IH-

t@*Pgq.o-d@n

C] 3Eo

ao5'

!-<i"l

ef,=

r9o*yo

ng

gf tq:-BEgFF6ro:d E rd""

3i eq 5B=gilf+e sr A;l=i;sg ;: B.= j ltad :s'qa&E$H: lor daiirdQg oq =o9T-TB 83 i=tIEE2 - EJdX4Y

E F sqirHao o- f i$@ C.+- o o'Tlo x

= ): foo 3'-s E E+iq=d = E-<+siE (u 0) ^.(o -\Joo = Rl! O -o- :1 < - f ^<.-d g aEBiSo = t^ YO-C, '* eB?8=

= = :saqfia E- =E*tI@ 9=r-<-? E g:EPo 66'=-3fl s?3i+. o:o$gE #d58fi

r-E O:-9 NH q ?

mD3E6-

6 0 --.{l < o o o

E EqEE€ s Id ;;e[ieE

*el HHFt8eE i R E -3fi;i+r;aa:Ie.qtdaE ra x

H

o v'5 =o -

f,HEf cqo < g(o o=oiXOc

iE*-..|'io-

-L

{dE6^F

f E o4a'

Eh

-{.-_-LJ i !;

;H*or

z:G

da

I ()

.aE

l!oc!

=T-l@I1DsEq=l9E9flti,:D

-{oa

.1.1

6c!m

3roooolm!@ctnzHrotrdizo

c-l!c-t

.1.1

6c-l!$[AtFcEE-22

=oI

.lt-aci!

frilAtE;qd-22

-{oI

EENJ7

^mB5n

4dc

EENJ7

o

6L

-I

c-5ao?d

5'EB d''8S'--dq -r6EiO+ ^. O ='e:d E I5u=^ Yo-'-zo 6 < E: :eH3 gA;c,?€ t o=RAzG =3iidP 6.,.=

Eg: +BA

=.qi d*=:P q ^ o O)

=gB E flq

=.n€ a1t*rc €as9;E AE E

sE fi i8s=-+ io:;il6 0,ffD oH 1.o4.o i; r f=o= -oa f ci =*-co hcDE QE : PaY@

=c!Y= ^=

}E; iEo9g) dg

=.;_d Fg

=+i o

Ed,X =E d; 9o8 3 eo6

N)

qno I obo f i cE&8 n E==6 - O

EEq i E=l

i o <,BQo x Io=9 u l3E i *ile a ll

=$ € B

-- J

==.o @ -!@ o EH6 6 0x+ o -xY I i;5 8 E<c J

-q-oBtY= P <

He A6a(!!@ e.is Ha8 E85 s

=^€60 ='<N fo- p+rl oo^ o

6Eq n=o

-u8.8 =rC 3Ea 3ixlY

lE.q fiEN ENABLE

Oc){-C)mZ.mpIa3

5 t;i

5H h

*68iEr19So

g

:H-

,65g

o5

a

STOP

trIn hzz()()

za

9od

STOPE;lazz

Z3

E*0d

'4

=€38.=B == =sEE=^;;'F ,(D= ==-q$aq= bi 1=3

=eqH* [$ Fil*ga 1r l-d==3ea 1il XEe60f ofr Y6c359 ,B= E;A

8qx E= adB--8: d9 +d*;gq sd :$;.! c (u= xo!D3=E eE Z+-<oa 4x ,^ o'X o o cL E -o.xFt eB tsflee=a €e Edro::8 o=.9!og8t E= 9u*?5c Hr 39"=oE o- Q = - 9 oEdE I 6=5=Ea E qrEBe€ E B:qX ci - :i ogi @Fid i 413F[g s fi=a6Qc 6 Eo)€-.= q 6+<-f(o _ AdEP e

=gO o ? ()

Prirr

$iiIlHEgEii EiiEE

IEEEgEEiE gE

llEf;

@tl*\l

>E\, !,

OfqGlo'-,s-

=6eai3a++.=eeofod3g,cd2a6-Y€4.J

^--l

J-:to

-.{E'TI

=aqH

EHZtfl-

-t

895n 12=E,E€q qiis9nf *cilE*al;g.s5-raB Hedor tx= =.d.fB.}EE =e qo"E r 5.- f

sTf r {3:*P=rE 6+Z5#8r =rEEEf; 3 *3I5J += iAdIE E e *;:.3i4E =F;*EeI r*i* 3 0a-'Y (o f q

da

x

frr aiEea sr Ea

af :EEi *r;5cI Y FUm Hn aEag i e8 H;4i=2 i fr i3;"l;,E d q

=E 6a'5o o 6 o 7 F-

EX = = iS FgoY iT 4 ?= -6O O O @ .to,F* =

g de H'3x"6o-dE;8 E = €H 69di3 J O 40E= =

- == i9

d.:z g j o(o_ €.=-=

- O !!

=-- Oa

3d E e 35 cE'I its i 39 E6cl f j E rD =(ofi 3 3 fFg':= e = i9gt? g e Fsa}=:6fl3=QesFsEd. o E- ==E ?- o 6 aoj o

= g + =: *

= 8. 3 6=

-=* e s B= 6

i a * 3q a'q@6i or 9=

=d=89 tiEBEEg6i

5ae;sE6*rn-r5!r;;3;EBa.gg*tE.r3H

="'Jq B e.E

seEggaa ='3-O*-+o, E il6o<tiodE aE arooio

=FX q

- 6 r<€AFfl61&qo-xlfioYro?yl

@tl*\l

3=oo5'=.tr=oGl='-8-PrE86'9.oE.JD-

RBis3or9=qooDljd=.-i3E8.9oo11=,

EEEE $EqIE $$ EEiE$E EE EEiE$E $EiEEE$c 5agaE :

=Eg

E3}84 [i -1EEEH

gH

-iEE=[ EE.IrE

EgE

HigFE

-i

Egi;i gr

EiiEi iIEEr=3 gEa id&E''"3.8s- 5;qr

CD

'n

=!!mOu-.1 o)!lzoo()mmr

l1

=6=;!mOu{5!llnoomm-

I 'Tt,ii=crtrom.{N,(,r>l6=mx

-{n

=2EH{p!o>rfr=

i11

=c!!om-{N!{>l2!s8

ri 1t

Y]niuz:-o!tmr

-{TE6=c!f,om-'l p!(o>lZJocimr

\l. S;Gl

BJKo)l-'I

\tgJm-*B JNZ/I

,

I."\d-

H l(@))l*-E J\+€/t*!l

"if,Tml*-EJ\Yl^t

g@**,

ae\tr:-r l-elg)ruE/ \

Nroo

i,\

HJ@*.,

oo\/

aa=n a aE ae

srsflr*t$it*[gEi3

EE*EEEEEiiEiE'i[EEiEEEgiEEEEiE

I

zom@I

A B C D

PO

988

2119

FM

1626

MA

NC

HA

CA

TX

.

CA

DG

EN

ER

ATE

DD

RA

WIN

G,

DO

NO

TM

AN

UA

LLYU

PD

ATE

SCA

LE

SIZE

CA

DFILE

:

DW

G.

NO

.

A

SHEET

OF REV

.

DA

TEA

PP

RO

VA

LS

DR

AW

N

CH

EC

KED

RESP

EN

G

MFG

EN

G

QU

AL

EN

G

UN

LESS

OTH

ER

WISE

SPEC

IFIED

DIM

EN

SION

AL

TOLE

RA

NC

ES

AR

E:

MILLIM

ETE

RS:

FRA

CTIO

NS

DEC

IMA

LSA

NG

LES

1.0

N/A

PW

MD

Cspeed

contro

lM

ATE

RIA

L

FINISH

DO

NO

TSC

ALE

DR

AW

ING

AP

PLIC

ATIO

N

USE

DO

NN

EX

TA

SSY

12

34

56

78

THE

INFO

RM

ATIO

NC

ON

TAIN

ED

INTH

ISD

RA

WIN

GIS

THE

SOLE

PR

OP

ER

TYO

FTH

ER

AN

DO

LPH

AU

STINC

O..

AN

YR

EP

RO

DU

CTIO

NIN

PA

RT

OR

WH

OLE

WITH

OU

TTH

EW

RITTE

NP

ER

MISSIO

NO

FTH

ER

AN

DO

LPH

AU

STINC

O.

ISP

RO

HIB

ITED

.

A B C D

12

34

56

78

Randolp

hA

ustin

Com

pany

.1

INC

HES:

1.0

1/64

.005

Schem

atic

,F

orw

ard

Bra

ke

Revers

eS

witc

h

05-0

300

Gra

yIN

H1

INH

2

F1

F2

A1

A2

L1

L2

A1

BA

1A

A2

BA

2A

Ora

ng

e

Wh

ite

Bla

ck

Re

d

Moto

rD

rive

Board

Re

sistor

Fw

d/B

rake

/Re

v.S

witch

P/N

05-0

305

-F

wd/B

rake/R

evers

eS

witc

h

A B C D

PO

988

2119

FM

1626

MA

NC

HA

CA

TX

.

CA

DG

EN

ER

ATE

DD

RA

WIN

G,

DO

NO

TM

AN

UA

LLYU

PD

ATE

SCA

LE

SIZE

CA

DFILE

:

DW

G.

NO

.

A

SHEET

OF REV

.

DA

TEA

PP

RO

VA

LS

DR

AW

N

CH

EC

KED

RESP

EN

G

MFG

EN

G

QU

AL

EN

G

UN

LESS

OTH

ER

WISE

SPEC

IFIED

DIM

EN

SION

AL

TOLE

RA

NC

ES

AR

E:

MILLIM

ETE

RS:

FRA

CTIO

NS

DEC

IMA

LSA

NG

LES

N/A

INC

HES:

1.0

MA

TER

IAL

FINISH

DO

NO

TSC

ALE

DR

AW

ING

AP

PLIC

ATIO

N

USE

DO

NN

EX

TA

SSY

12

34

56

78

THE

INFO

RM

ATIO

NC

ON

TAIN

ED

INTH

ISD

RA

WIN

GIS

THE

SOLE

PR

OP

ER

TYO

FTH

ER

AN

DO

LPH

AU

STINC

O..

AN

YR

EP

RO

DU

CTIO

NIN

PA

RT

OR

WH

OLE

WITH

OU

TTH

EW

RITTE

NP

ER

MISSIO

NO

FTH

ER

AN

DO

LPH

AU

STINC

O.

ISP

RO

HIB

ITED

.

A B C D

12

34

56

78

Randolp

hA

ustin

Com

pany

.1

1/64

.005

1.0

05-0

301

P2

P1F1

F2

A1

A2

L1

L2

A1

BA

1A

A2

BA

2A

Moto

rD

rive

Board

1 2 3 4 5 6 7 8 9 10

4-2

0m

Ain

-P

os

+

4-2

0m

Ain

-N

eg

-

Isola

tion

Bo

ard

Brown - Cut to 10"

Po

ten

tiom

ete

rS

pe

ed

Yellow - Cut to 12"

Sw

itch

Wh

ite

Vio

let

Lo

ca

l/Re

mo

te

Orange - Cut to 8"

120

VA

CIn

put

Isola

tion

Board

with

SP

DT

6"

Wh

ite

Cu

tto

11

"

Sig

nalIn

put

AlreadyConnected to P3

A B C D

PO

988

2119

FM

1626

MA

NC

HA

CA

TX

.

CA

DG

EN

ER

ATE

DD

RA

WIN

G,

DO

NO

TM

AN

UA

LLYU

PD

ATE

SCA

LE

SIZE

CA

DFILE

:

DW

G.

NO

.

A

SHEET

OF REV

.

DA

TEA

PP

RO

VA

LS

DR

AW

N

CH

EC

KED

RESP

EN

G

MFG

EN

G

QU

AL

EN

G

UN

LESS

OTH

ER

WISE

SPEC

IFIED

DIM

EN

SION

AL

TOLE

RA

NC

ES

AR

E:

MILLIM

ETE

RS:

FRA

CTIO

NS

DEC

IMA

LSA

NG

LES

N/A

INC

HES:

1.0

MA

TER

IAL

FINISH

DO

NO

TSC

ALE

DR

AW

ING

AP

PLIC

ATIO

N

USE

DO

NN

EX

TA

SSY

12

34

56

78

THE

INFO

RM

ATIO

NC

ON

TAIN

ED

INTH

ISD

RA

WIN

GIS

THE

SOLE

PR

OP

ER

TYO

FTH

ER

AN

DO

LPH

AU

STINC

O..

AN

YR

EP

RO

DU

CTIO

NIN

PA

RT

OR

WH

OLE

WITH

OU

TTH

EW

RITTE

NP

ER

MISSIO

NO

FTH

ER

AN

DO

LPH

AU

STINC

O.

ISP

RO

HIB

ITED

.

A B C D

12

34

56

78

Randolp

hA

ustin

Com

pany

.1

1/64

.005

1.0

05-0

302

P2

P1F1

F2

A1

A2

L1

L2

A1

BA

1A

A2

BA

2A

Moto

rD

rive

Board

1 2 3 4 5 6 7 8 9 10

4-2

0m

Ain

-P

os

+

4-2

0m

Ain

-N

eg

-

Isola

tion

Bo

ard

Brown - Cut to 10"

Po

ten

tiom

ete

rS

pe

ed

Yellow - Cut to 12"

Sw

itch

Wh

ite

Vio

let

Lo

ca

l/Re

mo

te

Orange - Cut to 8"

220

VA

CIn

put

Isola

tion

Board

with

SP

DT

6"

Wh

ite

Cu

tto

11

"

Sig

nalIn

put

AlreadyConnected to P3

INSTALLATION AND OPERATING INSTRUCTIONS

MODEL KBSI-240DSignal Isolator KB Part No. 9431

See Safety Warning on Page 1

The information contained in this manual is intended to be accurate. However, the Manufacturer retains the right to makechanges in design which may not be included herein.

!

TM

A COMPLETE LINE OF MOTOR DRIVES© 2010 KB Electronics, Inc.

1

MAX

P1

VOLT CUR

J1

MIN

2 3 4 5 6 7 8 9 10

TABLE OF CONTENTS

Section Page

i. Safety Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

II. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

III. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

IV. Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

V. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tables

1. General Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Voltage Input Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Figures

1. Control Layout & Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2A. 115V Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2B. 230V Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Current Input Signal Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Voltage Input Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5A. Leader/Multiple Follower Voltage Following System (Single Main Motor) . . . . . . . . . . . . . . . . . . . . . 9

5B. Leader/Multiple Follower Voltage Following System (Single Main Potentiometer) . . . . . . . . . . . . . . 9

6A Leader/Follower Voltage Following System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6B. Process Control with Auto/Manual Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6C. Process Control with Auto (Ratio Pot)/Manual Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6D. Auto/Manual Operation with Potentiometer on KBSI Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

ii

1

This product complies with all CE directives pertinent at the time of manufacture. Contact

factory for detailed installation instructions and Declaration of Conformity.

i. SAFETY WARNING! Please read carefully:

This product should be installed and serviced by a qualified technician, electrician, or electricalmaintenance person familiar with its operation and the hazards involved. Proper installation, whichincludes electrical connections, mounting and adequate enclosure, fusing or other current protec-tion, and grounding can reduce the chance of electrical shocks, and/or fires in this product orproducts used with this product, such as electric motors, switches, coils, solenoids, and/or relays.Do not use this drive in an explosion-proof application. Eye protection must be worn and insulat-ed adjustment tools must be used when working with drive under power. This product is con-structed of materials (plastics, metals, carbon, silicon, etc.) which may be a potential hazard.Proper shielding, grounding, and filtering of this product can reduce the emission of radio frequen-cy interference (RFI) which may adversely affect sensitive electronic equipment. The input circuitsof this drive may not be isolated from the AC line. Be sure to read and follow all instructions care-fully. Fire and/or electrocution can result due to improper use of this product. The drive may con-tain electronic start/stop circuits, which are used for "Start" and "Stop" functions. However, thesecircuits are never to be used as safety disconnects since they are not fail-safe. Use only the ACline for this purpose.It is the responsibility of the equipment manufacturer and individual installerto supply this Safety Warning to the ultimate end user of this product. (SW 7/2009)

!

I. INTRODUCTION

The KBSI-240D Signal Isolator is used to isolate, amplify and condition DC voltage and currentsignals from any source (motors, tachs and transducers) which will drive most variable speedmotor controls with a voltage following input. The maximum output voltage of the isolator is 10volts, which is a linear function of the input signal.

The KBSI-240D is versatile since it can accommodate a wide range of input voltages (0 - 25*,0 - 120 and 0 - 550V DC) and, in addition, a wide range of input current signals (4 - 20 mA,

10 - 50 mA and 1 - 5 mA). The Voltage/Current (“VLT/CUR”) jumper is used to change the

KBSI-240D from a voltage to current input.

A built-in power supply enables the KBSI-240D to be controlled with a 5KΩ remote poten-tiometer (connect potentiometer to terminals “P1,” “5” and “6” – see page 9). The potentiome-ter can also be wired for Auto/Manual Operation.

*The input range of 0 - 25V is the maximum voltage that can be applied to terminals “5” and

“6”. The minimum input voltage is 0 - 5 volts, which can achieve an output voltage of 0 - 10

volts. The unit is factory calibrated so that a 0 - 10V DC input yields a 0 - 10V DC output.

II. MOUNTING

Mount the Signal Isolator using (4) 6-32 screws (not included). Use the Control Layout andMechanical Specifications drawing on page 3 to locate the mounting holes. The unit isdesigned to be mounted in any position providing its components do not come in contact withgrounded or live wiring.

2

FIGURE 1 – CONTROL LAYOUT & MECHANICAL SPECIFICATIONS (INCHES / [mm])(Illustrates Factory Setting of Jumpers and Approximate Trimpot Settings)

3

1

MAX

P1

VOLT CUR

J1

MIN

2 3 4 5 6 7 8 9 10

(4) mounting holes for #6 screws

2.244

[57.0]

0.276

[7.00]0.276

[7.00]

4.291

[109.00]

4.843

[123.00]

2.795

[71.0]

Notes:1. To achieve full specifications input voltage must be within ± 10% of nominal.

2. Floating (non-grounded) or grounded input signal may be used.

3. See Section III-B-i, on page 6.

4. Specifications are based on an output of 10 volts.

AC Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 115 or 208 - 230V AC, 50/60 Hz (1)

Signal Input Voltage (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 25, 0 - 120, 0 - 550V DC

Signal Input Current (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5, 4 - 20, 10 - 50mA (3)

Maximum Output Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Volts

Maximum Output Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10mA

Range of “MIN” Trimpot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 3 Volts

Range of “MAX” Trimpot . . . . . . . . . . 0 to 2 times the input voltage with maximum of 10 Volts

Linearity (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 0.1%

Temperature Drift (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 mV per ºC

Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 40 ºC / 32 - 104 °F

4

TABLE 1 – GENERAL PERFORMANCE SPECIFICATIONS

III. WIRING.

Warning! Read Safety Warning on page 1

before attempting to use this control.

A. AC Power – The KBSI-240D is powered with either 115or 230V AC, 50/60 Hz by arranging the jumpersbetween terminals “1” to “4” properly. See figures 2Aand 2B. Be sure unit is wired in accordance with theNational Electric Code and other codes that may apply.It is recommended that a 1 amp fuse be installed inseries with the AC line.

B. Input Terminals – A voltage or current signal from amicroprocessor, tachometer, transducer, etc. is to be con-nected to terminals “5” through “8.” The selection of theproper terminal is based on the maximum level of the input signal. See figures 3 and 4.

5

1 2 3 4

1AFUSE

115V AC

Jumper Jumper

FIGURE 2A – 115V CONNECTION

1 2 3 4

1AFUSE

230V AC

Jumper

FIGURE 2B – 230V CONNECTION

Warning! To avoid erratic operation do not bundle AC

Line and motor wires with potentiometer, voltage fol-

lowing, enable, inhibit or other signal wiring. Use

shielded cables on all signal wiring over 12” (30 cm) –Earth ground the shield on the drive side only.

!

i. Current Signal Input

Warning! Read Safety Warning on Page 1

before attempting to use this control.The Signal Isolator accepts 4 – 20 mA DC input to provide 0 – 9 Volts DCoutput. Connect the current signal input common (–) to Terminal “5” and thepositive (+) to Terminal “6”, as shown in Figure 3. Other current signal inputranges can also be used, as described below. Calibrate the Signal Isolator,as described below.Note: Two resistors, for 10 – 50 mA and 1 – 5 mA inputs, are supplied inthe hardware bag included with this kit.4 – 20 DC Signal Input: No resistor required. Set Jumper J1 in “CUR” position.10 – 50 mA DC Signal Input (Use Large Resistor with Color Code“Brown–Green–Brown”): Install the 150Ω – 1W resistor across Terminals.“5” and “6”. Set Jumper J1 in “CUR” position.1 – 5 mA DC Signal Input (Use Small Resistor with Color Code“Brown–Black–Red”): Install the 1kΩ – 1/4W resistor across Terminals “5” and “6”. Set Jumper J1in “VOLT” position.Procedure to Calibrate the Signal Isolator When Using Current Signal Input:1. Connect a DC voltmeter (a digital voltmeter is suggested) to Terminals “9” (–) and “10” (+).2. Apply the minimum signal input current to Terminals “5” (–) and “6” (+).3. Adjust the MIN Trimpot on the Signal Isolator to obtain an output voltage of 0 Volts DC.4. Apply the maximum signal input current to Terminals “5” (–) and “6” (+).5. Adjust the MAX Trimpot on the Signal Isolator to obtain an output voltage of 9 Volts DC.

Notes: 1. To achieve better accuracy, repeat steps 2 – 5. 2. If other than 0 Volts DC (minimum) and 9Volts DC (maximum) is desired, use the MIN and MAX Trimpots on the Signal Isolator to adjust theoutput to the desired voltages in steps 3 and 5.6

!5 6

+–

Resistor*(Supplied)

Current Signal Input

150Ω for 10-50 mA1kΩ for 1-5 mA

FIGURE 3

CURRENT SIGNAL

INPUT CONNECTION

*No resistor required for4-20 mA.

ii. Voltage Input Signal

Warning! Read Safety Warning on Page 1

before attempting to use this control.

Note: The Voltage/Current (VLT/CUR) jumper must be in the VLT position (factory setting).The KBSI-240D is designed to accept a wide range of input voltage signals as follows:

Connect input voltage signal to proper input terminals asindicated in figure 4.

1. Connect a 10V DC meter (digital meter is suggested)to terminals “9” (-) and “10” (+).

2. Apply the maximum input voltage that would be supplied from ta

3. Adjust the “MAX” trimpot to the desired output voltage.

Example: A follower motor is to follow the output of a main moage range of 0 - 90V.

Minimum InputVoltage Range

Input Terminals

5, 6

Maximum InputVoltage Range

0 - 5 0 - 25

5, 7 0 - 25 0 - 120

5, 8 0 - 120 0 - 550

TABLE 2 – VOLTAGE INPUT SIGNAL

5 6

+

+

–

7 8

0 - 120V

0 - 25V

FIGURE 4 – VOLTAGE INPUT

SIGNAL CONNECTIONS

!

ch, transducer, etc.

tor with an armature volt-

7

+0 - 550V

a) Connect the armature of the main motor to the SI input terminals “5” (-) and “7” (+).

b) Set the armature voltage of the main motor to zero (0). Adjust the “MIN” trimpot so thatthe output at terminals “9” and “10” reads zero (0) volts.

c) Reset the armature voltage of the main motor to 90V. Adjust the “MAX” trimpot so thatthe output voltage is 9V DC.

Notes:

1. When setting the output voltage using the “MIN” and “MAX” trimpots the voltage or speedof the driven motor can be read directly instead of using the output of the KBSI.

2. When readjusting the “MIN” and “MAX” trimpots, always set the minimum voltage first andthen the maximum voltage.

3. Trimpots allow approximately 20 turns for the full range of adjustment. If during the adjust-ment procedure the output stops changing, try reversing the direction of rotation of trimpot.

IV. OUTPUT SIGNAL

The output signal from the SI is obtained from terminals “9” (-) and “10” (+). Connect the out-put directly to the signal following input terminal of the speed control. For multiple followermotors, several controls can be driven from a single KBSI-240D. Be sure the AC line connec-tions to the follower control are to the same phase (eg, L1 to L1 and L2 to L2 of all controls.)

The output from the KBSI-240D can be scaled to control the speed control over any desiredspeed range. Adjust the “MIN” trimpot to provide the desired minimum speed and the “MAX”trimpot to provide the desired maximum speed.

8

9

Isolation Diode

F(-)

A(-)

A(-)

A(+)

A(+)

Additional

Followers

Follower

Motor #1

Follower

Motor #2

Follower

Motor #3

A(-)

A(+)P2

F(-)

P2

F(-)

P2

9(-)

10(+)

KBSI-240D

5

7

Main Motor

A(-)

A(+)DC

Speed

Control

Speed

Control

Speed

Control

Speed

Control

FIGURE 5 – LEADER/MULTIPLE FOLLOWER VOLTAGE FOLLOWING SYSTEM

A) From a Single Main Motor

KBSI-240D6

10 (+)

9 (–)

P1*

5KPot

5

*Connect high side of potentiometerto terminal "P1" (1/4" QD)

Connectas above

WARNING! If Signal Isolator is connected to multiple speed controls;

1) Multiple controls must be powered from the same phase of AC line.

2) The positive input terminal to each speed control must be installed with a 1 amp, 600V (1N4005) isolation diodeas shown.

3) Multiple speed controls can not be used with PWM, Regenerative or Variable Frequency Drives (Inverters).

B) From a Single Main PotentiometerA 10K ratio poten-tiometer is used tocontrol up to ten(10) follower motors.

If a 5K ratio poten-tiometer is used, upto five (5) followermotors can be con-trolled.

10

Motor

A(-)

F(-)

A(+)

P3

5K PotAuto/Man

10(+)

9(-)

Manual

5K Speed Pot

P2

P1KB

CONTROLKBSI-240D

The KBSI-240D canbe wired in anAuto/Manual modewhich will allow man-ual override of anautomatic process.See figure 6B.

FIGURE 6B – PROCESS CONTROL WITH AUTO/MANUAL SWITCH

9(-)

10(+)

KBSI-240D

5

7

90V DC

Main Motor

A(-)

A(+)DC

Speed

Control

Speed

Control

Speed

Pot

AC Line AC Line AC Line

F-

Follower

Motor #1

A(-)

A(+)P2 L1 L2

FIGURE 6A – LEADER/FOLLOWER VOLTAGE FOLLOWING SYSTEM

Note: The preceding circuit provides for the speed pot to be used in “MAN” mode only. In “AUT0”mode, the process control signal is supplied directly to the signal isolator.

11

Motor

A(-)F(-)

A(+)

P3

Auto

W/RatioManual

5K Pot

10(+)

9(-)

P2 KB

CONTROLKBSI-240D

The following circuitprovides for dual pur-pose usage of thespeed pot. In the“AUTO” mode it isused for ratio controland in the “MAN”mode it is used formanual speed adjust-ment.

FIGURE 6C – PROCESS CONTROL WITH AUTO (RATIO POT)/MANUAL SWITCH

Motor

F(-)

P2

A(-)

A(+)

9(-)

10(+)

5

6

P1Auto/Man 5K Pot

KB

CONTROL

Process

Signal

0 - 10V DC

KBSI-240D

FIGURE 6D – AUTO/MANUAL OPERATION WITH POTENTIOMETER ON KBSI INPUT

V. LIMITED WARRANTY

For a period of 18 months from the date of original purchase, KB Electronics, Inc. will repair or

replace, without charge, devices which our examination proves to be defective in material or

workmanship. This warranty is valid if the unit has not been tampered with by unauthorized per-

sons, misused, abused, or improperly installed and has been used in accordance with the

instructions and/or ratings supplied. The foregoing is in lieu of any other warranty or guarantee,

expressed or implied. KB Electronics, Inc. is not responsible for any expense, including instal-

lation and removal, inconvenience, or consequential damage, including injury to any person,

caused by items of our manufacture or sale. Some states do not allow certain exclusions or lim-

itations found in this warranty and therefore they may not apply to you. In any event, the total

liability of KB Electronics, Inc., under any circumstance, shall not exceed the full purchase price

of this product.

(Rev 2/2000)

KB Electronics, Inc.12095 NW 39th Street, Coral Springs, FL 33065-2516 • (954) 346-4900 • Fax (954) 346-3377Outside Florida Call TOLL FREE (800) 221-6570 • email – info@kbelectronics.comwww.kbelectronics.com

(A40255) – Rev. E – 9/7/2010

For

4-2

0m

Ain

put

A B C D

PO

988

2119

FM

1626

MA

NC

HA

CA

TX

.

CA

DG

EN

ER

ATE

DD

RA

WIN

G,

DO

NO

TM

AN

UA

LLYU

PD

ATE

SCA

LE

SIZE

CA

DFILE

:

DW

G.

NO

.

A

SHEET

OF REV

.

DA

TEA

PP

RO

VA

LS

DR

AW

N

CH

EC

KED

RESP

EN

G

MFG

EN

G

QU

AL

EN

G

UN

LESS

OTH

ER

WISE

SPEC

IFIED

DIM

EN

SION

AL

TOLE

RA

NC

ES

AR

E:

MILLIM

ETE

RS:

FRA

CTIO

NS

DEC

IMA

LSA

NG

LES

1.0

1.0

N/A

MA

TER

IAL

FINISH

DO

NO

TSC

ALE

DR

AW

ING

AP

PLIC

ATIO

N

USE

DO

NN

EX

TA

SSY

12

34

56

78

THE

INFO

RM

ATIO

NC

ON

TAIN

ED

INTH

ISD

RA

WIN

GIS

THE

SOLE

PR

OP

ER

TYO

FTH

ER

AN

DO

LPH

AU

STINC

O..

AN

YR

EP

RO

DU

CTIO

NIN

PA

RT

OR

WH

OLE

WITH

OU

TTH

EW

RITTE

NP

ER

MISSIO

NO

FTH

ER

AN

DO

LPH

AU

STINC

O.

ISP

RO

HIB

ITED

.

A B C D

12

34

56

78

Randolp

hA

ustin

Com

pany

.1

INC

HES:

1/64

.005

Connecto

r

05-0

090

&05-0

091

Leads

Inte

rnalto

contro

l

Pin

3

Alig

nm

entK

ey

Pin

4

Pin

s1

&2

Notin

Use

Bro

wn

Lead

Pin

3P

ositiv

e

Blu

eLead

Pin

4N

egativ

e

Alin

gnm

entK

ey

Notin

Use

Term

inal2

Positiv

eLead

Term

inal3

Positiv

eLead

Term

inal3

Term

inal1

Notin

Use

Term

inal4

Negativ

eLead

FS

V4.2

-0.5

Turc

kC

onnecto

r

Fem

ale

Connecto

rT

urc

k

Only

inte

rnalC

onnectio

ns

Show

for

Cla

rity

600 Series Pumps – Flow Curve

Flow curve established with water and a minimum lifting distance. Flow will be affected by fluid viscocity and lift distance.

610 Flow Curve

0

50

100

150

200

0 100 200 300 400 500RPM

Flo

w: G

allo

ns p

er H

our

1/2" Tubing

3/8" Tubing

H O W T U B I N G I S I N S E R T E D I N T H E P U M P

1. Turn power off. Remove side plate and tubing clamp. Remove existing

tubing by manually turning rollers while gently tugging on the tubing. 2. Manually move rollers so that they are horizontal in relation to the base of the

pump. Carefully insert tubing through the top tubing clamp section and the top of the pump housing. Manually turn the rotor in a counter clockwise direction until the roller begins to compress the tubing and begin feeding the tubing behind the bottom roller.

3. When the pump has moved ½ turn the tubing should be in a compressed state at the 9:00 o’clock position.

4. Return the side plate and tubing clamp to the pump. Tighten the knurled nuts on the side plate and tube clamp.

Tubing sizes and capacities of the Randolph Pump:

Pump Series Tubing Size

250 .062” (3/16”) ID x .187” (3/16”) OD 250 .125” (1/8”) ID x .250” (¼”) OD 300 .250” ( ¼”) ID x .437” (7/16”) OD 400 .250” ( ¼”) ID x .437” (7/16”) OD 510 .187” (3/16”) ID x .375” (3/8”) OD 510 .250” ( ¼”) ID x .437” (7/16”) OD

610, 615, 620 .375” (3/8”) ID x .625” (5/8”) OD 610, 615, 620 .500” ( ½”) ID x .750” (3/4”) OD

750 .625” (5/8”) ID x .937” (15/16”) OD 750 .750” (3/4”) ID x 1.062” (1 1/16”) OD 880 .750” (3/4”) ID x 1.125” ( 1 ¼”) OD 880 1.00” ( 1”) ID x 1.500” (1 ½”) OD

Summary – Physical Properties of Randolph Austin Extruded Tubing

11/07/05

Physical Tubing Properties – ED-Plex

Specific Gravity 0.98Tensile Strength(psi) 928Ultimate Elongation (%) 374Hardness(Shore 'A' Scale +/- 2) 65Normal Working Temperature (F) (-40° to 190°)Tensile set @ 100% 11.9%100% Modulus (psi) 386Compression set(%) 20Tear Strength(lbs per inch) 103

E-D Plex is a multi-purpose tubing that is ideally suited for applications which range from transferring paint, ink, acids and bases. Some oil and hydrocarbons will work with E-D Plex , but should be tested before use. Combining the environmental resistance of EPDM with the chemical resistance of chloropreme, E-D Plex possesses similar elastomeric performance found in more expensive vulcanized rubber, while still maintaining high flex fatigue resistance.. E-D Plex has been proven very successful in peristaltic pump applications where continuous flexing is required.

Physical Tubing Properties – Vytex

Specific Gravity 1.18Tensile Strength(psi) 1936Ultimate Elongation (%) 465Hardness(Shore 'A' Scale +/- 2) 60Normal Working Temperature (F) (-34° to 165°)Tensile set @ 100% 97%100% Modulus (psi) 484Compression set(%) N/ATear Strength PPI 115

Vytex is a clear flexible polyvinyl tubing ideal for general purpose usage in applications with dilute aqueous solutions (both acids and alkali's) and for food and beverage usage. Strong acid solutions may be used with Vytex for short intervals, but should be flushed with water after use. The smooth surface allows for easy flushing and cleanup for food and beverage applications. Vytex is a durable, high flex tubing with a Shore "A" durometer of 60 allowing a long life expectancy for continuous flexing where peristaltic pumps are used. Available in lengths up to 500 feet.

Summary – Physical Properties of Randolph Austin Extruded Tubing

11/07/05

Physical Tubing Properties – Cilran

Specific Gravity 0.90Tensile Strength(psi) 928Ultimate Elongation (%) 374Hardness(Shore 'A' Scale +/- 2) 55Normal Working Temperature (F) (-40° to 190°)Tensile set @ 100% 11.9%100% Modulus (psi) 20Compression set(%) 103Tear Strength(lbs per inch) 386

Cilran is made from a thermoplastic elastomer which possesses exceptional chemical resistance to acids and bases. Cilran has low gas permeability, good flex fatigue resistance and meets USP Class VI specifications. Ideal for use in many laboratory applications, it may be used in place of silicone for some applications. Cilran is translucent white in color and available in lengths up to 500 feet.

Physical Tubing Properties – Prothane II

Specific Gravity 1.18Tensile Strength(psi) 2434Ultimate Elongation (%) 870Hardness(Shore 'A' Scale +/- 2) 68 ANormal Working Temperature (F)Tensile set @ 100% 7.2%100% Modulus (psi) 380Compression set(%) 19Tear Strength(lbs per inch) 274Color Aqua-Blue

PROTHANE II is a transparent, aqua blue, polyester polyurethane tubing that exhibits excellent abrasion resistance, has good low temperature properties and is resistant to ozone and oxidation. PROTHANE II exhibits an excellent resilience to continuous flexing and impacting experienced in peristaltic pumps. Along with these exceptional features PROTHANE II exhibits good hydrolic stability, good oil and fuel resistance and high tensile and tear strength. PROTHANEII is resistant to diesel fuel, kerosene, motor oil, mild solvents, aromatic hydrocarbons, gasoline, and concentrated acid and alkaline solutions. The tubing should be tested with the chosen fluid in all cases

Summary – Physical Properties of Randolph Austin Extruded Tubing

11/07/05

Physcial Properties – Povinal

Specific Gravity 1.01 Tensile Strength(psi) 928 Ultimate Elongation (%) 374 Hardness(Shore 'A' Scale +/- 2) 65 Normal Working Temperature (F) (15° to 125°) Tensile set @ 100% 11.9% 100% Modulus (psi) 386 Compression set(%) 20 Tear Strength(lbs per inch) 103

Povinal is a polyvinyl alcohol based tubing which is excellent for use in applications with aliphatic, aromatic and chlorinated hydrocarbon solvents. Povinal has good flex fatigue resistance and is suitable for many industrial applications. It may be used as a substitute for fluroelastomer polymers in some applications. Not recommended for use with water or solutions containing concentrations of water. Available in lengths up to 500 feet. Pump tubing is teal in color. Transfer tubing is amber.

Randolph Austin Company Tubing Chemical Resistance Chart Code indicates the percentage weight gain or loss after 24 hours immersion in the fluid. (B) Best = 1-4%, (G) Good = 5-10%, (F) Fair = 11- 15%, (P) Poor = 16%+ The data contained herein are based on tests conducted on representative samples and are considered accurate. The results should indicate liquids that could be used with the tubing. However no guarantee is given or implied regarding the application of this data to the safe use of the tubing. It is suggested that the purchaser conduct tests to determine if this material is suited to this application.

Aqueous Solutions Water Sodium Chloride (Saturated) Aluminum Sulfate Acids & Bases Sulphuric Acid (66° Be) Acetic Acid, Glacial Hydrochloric Acid (30° Be) Nitric Acid (40° Be) Sodium Hydroxide (50% sol.) Ammonia Hydroxide Aliphatic Hydrocarbons Diesel Fuel Naptha Mineral Oil Aromatic Hydrocarbons Toluene Xylene Chlorinated Solvents Trichloroethylene Carbon Tetrachloride Methylene Chloride Ketones Acetone Methyl Ethyl Ketone (MEK) Esters Amyl Acetate Butyl Acetate Ethyl Acetate Alcohol Butyl Alcohol Isoproply Alcohol Methyl Alcohol Ethyl Alcohol (90%) Glycol Ethylene Glycol Glycerine Vegetable Oil Safflower Oil

Cilran

B B B

B B B B B B

P P P

P P

P P P

B G

P P P

G G B B

B B

B

ED-Plex

B B B

B P B B B B

P P P

P P

P P P

B G

B B F

G B B B

B B

B

Povinal

P F P

P P P P P P

B B B

B B

B B B

F F

F F F

P F F G

G G

B

Prothane II

B B B

G P P P B B

G G G

P P

P P P

P P

P P P

G B G G

B B

B

Vytex

B B B

B F G G B B

G G B

P G

P P P

P P

P P P

B B B G

B B

G

8-Mar-01 (800)-531-5263 - (512)-282-1590 – Fax (512)-280-0678